Viessmann Vitodens 222-F, B2TA Technical Manual

0 (0)

Technical Data Manual

Model Nos. and pricing: see Price List

For Natural Gas and Liquid Propane Gas

Gas-fired floor-mounted condensing DHW combi-boiler 12 to 125 MBH (3.5 to 37 kW)

VITODENSR 222-F

Product may not be exactly as shown

Vitodens 222-F

B2TA Series 19 and 35

Gas-fired floor-mounted condensing DHW combi-boiler with modulating MatriX cylinder burner and DHW stainless steel tank. For room air independent operation or room air dependent operation.

H

5683 719 - 05 03/2015

Product Information

Vitodens 222-F, B2TA 19 and 35 Technical Data

Vitodens 222-F

The Vitodens 222-F storage combi-boiler combines the benefits of the Vitodens 222-F with the high DHW convenience of a separate DHW tank. With the MatriX gas burner and the stainless steel Inox-Radial

heat exchanger, the Vitodens 222-F offers top technology for many years of energy efficiency and high heating and DHW convenience. The Lambda Pro Control combustion controller and the 3-speed high efficiency circulation pump, ensure permanently high efficiency, reliable operation and low power consumption.

The Vitodens 222-F is equipped with integral sensor technology that enables operation without minimum flow rate. The integral stainless steel 26.5 USG (100 L) primary storage tank offers the same DHW convenience as a separate DHW cylinder approximately twice the size.

Recommended applications

Installation in single or semi-detached homes and apartments.

New build (e.g. pre-fabricated houses and housing association projects): installation in utility rooms and attics.

Modernisation: Replacement of system boilers, floorstanding atmospheric gas boilers and oil/gas boilers with DHW cylinders below.

Delivered condition

Gas condensing boiler with Inox-Radial heat exchanger, modulating MatriX gas burner for natural gas and LPG cylinder, expansion vessel, 3-speed high efficiency circulation pump and integral stainless steel DHW primary storage tank. Fully piped plumbed and wired.

White epoxy-coated casing. Preset for operation with natural gas. The conversion to LPG is made at the gas valve (a conversion kit is not required) and control unit.

Accessories required (order separately)

Installation on finished walls

Connection set (for upward connection) for installation on finished walls

Connection set (for connection to the left or right) for installation on finished walls

Benefits at a glance

Viessmann made SA240 316Ti stainless steel InoxRadial heat exchanger constructed to CSA B51 and ASME Section IV

Viessmann made stainless steel MatriX cylinder burner with Lambda Pro combustion management system for continuous efficiency and low emissions

2 models with input ranges from 12 to 125 MBH

Viessmann made SA240 316Ti stainless steel DHW storage tank 26.5 USG (100 L)

Zero side clearance requirement

Pre-installed pressure / temperature relief valves

Fully enclosed heating expansion tank and circulation pump

Exceeds Energy Star® Efficiency Requirements

Built-in 3-speed DHW / space heating pump with diverter valve

Suitable for altitude levels up to 10,000 ft. (3,050 m)

Wide modulation ratio up to 6.5:1

Multiple venting options with vent length up to 180 ft. (55 m)

10-minute peak flow of 60 USG (227 L)*

Continuous DHW draw of 3.3 GPM*

* Based on a temperature rise of 70ºF (39ºC) 50ºF to 120ºF (10ºC to 49ºC)

(model B2TA-35 only)

Fast heat-up with Storage Tank Loading System

Innovative DHW Storage Tank Loading System comprised of plate heat exchanger, DHW loading pump and storage tank

Certified to CSA Low Lead Content Certification Program; including US Safe Drinking Water Act, NSF/ANSI 372

as well as other applicable US State requirements

Innovative Storage Tank Loading System (STLS)

Advanced Storage Tank Loading System technology in the Vitodens 222-F ensures a reliable and efficient DHW supply equivalent to that of a larger tank. The STLS utilizes an external plate heat exchanger and DHW loading pump for extremely fast heat-up capable of delivering a 10 minute peak flow of 60 gallons or continuous DHW draw of 3.3 GPM*.

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5683 719 - 05

Viessmann Vitodens 222-F, B2TA Technical Manual

Vitodens 222-F, B2TA 19 and 35 Technical Data

Product Information

Cross-Section

Vitodens 222-F, series B2TA 19 and 35

A Stainless steel Inox-Radial heat exchanger for high operational reliability, a long service life and high heating output in the smallest space

B Modulating MatriX cylinder gas burner for extremely clean combustion

C Integral diaphragm expansion tank D Digital boiler control unit

E Integral, 3-speed high efficiency circulation pump F Stainless steel DHW primary storage tank.

The flue gas temperature is only approximately 9-27º F (5-15º C) above boiler return temperature (see chart below).

Vitodens 222-F boiler efficiency dependent on system heating water return temperatures and load conditions

Product may not be exactly as shown

5683 719 - 05

3

Technical Data

 

Vitodens 222-F, B2TA 19 and 35 Technical Data

 

 

 

 

 

Technical Data

 

 

 

 

 

 

 

 

 

Boiler Model No. 222-F B2TA

 

19

35

 

 

 

 

 

 

Natural Gas / Liquid Propane Gas

 

 

 

 

CSA input

MBH

12-67

19-125

 

 

kW

3.5-20

5.5-37

 

CSA output/DOE *1

MBH

10.9-61

17.4-114

 

heating capacity

kW

3.2-18

5.1-33

 

Net AHRI rating *2

MBH

53

99

 

 

kW

15.5

29

 

 

 

 

 

 

Heat exchanger surface area

ft.2

10.89

10.89

 

 

m2

1.01

1.01

 

Min. gas supply pressure

 

 

 

 

Natural gas

“w.c.

4

4

 

Liquid propane gas

“w.c.

10

10

 

 

 

 

 

 

Max. gas supply pressure *3

 

 

 

 

Natural gas

“w.c.

14

14

 

Liquid propane gas

“w.c.

14

14

 

 

 

 

 

 

A.F.U.E.

%

93.3

93.3

 

 

 

 

 

 

Weight

lbs

282

282

 

 

kg

128

128

 

 

 

 

 

 

Boiler water content

USG

0.87

0.87

 

 

L

3.27

3.27

 

 

 

 

 

 

Boiler max. flow rate *4

GPM

6.2

6.2

 

 

L/h

1400

1400

 

 

 

 

 

 

Expansion tank *5

 

 

 

 

(for heating system side)

 

 

 

 

Precharge pressure

psig

12

12

 

Capacity

USG

3.2

3.2

 

 

L

12

12

 

 

 

 

 

 

Max. operating pressure

psig

45

45

 

at 210ºF (99ºC)

bar

3

3

 

 

 

 

 

 

Boiler water temperature

 

 

 

 

- Adjustable high limit (AHL) range

 

 

 

 

space heating (steady state)

ºF

68 to 165

68 to 165

 

ºC

20 to 74

20 to 74

- Fixed high limit (FHL)

ºF (ºC)

210 (99)

210 (99)

 

 

 

 

 

 

Boiler connections

 

 

 

 

Boiler heating supply and return

NPTM”

¾”

¾”

Pressure relief valve

NPTF”

¾”

¾”

Drain valve

(male

¾”

¾”

 

thread)

 

 

 

 

Boiler supply/return for

 

¾”

¾”

indirect-fired DHW storage tank

NPT”

 

 

 

(field supplied)

 

¾”

¾”

Gas valve connection

NPTF”

 

 

 

 

 

*1 Output based on 140ºF (60ºC), 120ºF (49ºC) system supply/return temperature.

*2 Net AHRI rating based on piping and pick-up allowance of 1.15.

*3 If the gas supply pressure exceeds the maximum gas supply pressure value, a separate gas pressure regulator must be installed upstream of the heating system.

*4 See “Waterside Flow” starting on page 8 in this manual.

*5 Determine the required size of the expansion tank to be installed in the heating system.

If the integral expansion tank is insufficient, install a suitably sized expansion tank on site.

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5683 719 - 05

Vitodens 222-F, B2TA 19 and 35 Technical Data

 

 

Technical Data

 

 

 

 

 

Technical Data

 

 

 

 

 

 

 

 

 

Boiler Model No. 222-F B2TA

 

19

35

 

 

 

 

 

 

Dimensions

 

 

 

 

Overall depth

inches

23B

23B

 

 

mm

595

595

 

Overall width

inches

23F

23F

 

 

mm

600

600

 

Overall height *12

inches

64

64

 

 

 

mm

1625

1625

 

 

 

 

 

 

Flue gas *6

 

 

 

 

Temperature (at boiler return temperature of 86ºF (30ºC)

 

 

 

 

-

at rated full load

ºF (ºC)

113 (45)

113 (45)

 

-

at rated partial load

ºF (ºC)

95 (35)

95 (35)

 

Temperature (at boiler return temperature of 140ºF (60ºC)

ºF (ºC)

154 (68)

154 (68)

 

 

 

 

 

 

Average condensate flow rate *7

 

 

 

 

with natural gas and TS/TR =122/86ºF (50/30ºC)

USG/h

2.6-3.4

4-4.5

 

 

 

L/h

10 - 12

15 - 17

 

 

 

 

 

 

Condensate connection *8

hose nozzle

 

 

 

 

 

Ø in.

¾-1”

¾-1”

 

 

 

 

Boiler flue gas connection *9

Ø in. (mm)

23/ ” (60)

23/ ” (60)

 

 

 

8

8

 

Combustion air supply connection (coaxial)

outer Ø

 

 

 

 

 

in. (mm)

4” (100)

4” (100)

 

 

 

 

 

Sound Rating

 

 

 

 

- at maximum input

dB

41

51

 

- at minimum input

dB

35

36

 

 

 

 

 

 

DHW storage tank

 

 

 

 

DHW storage tank capacity

USG (L)

26.5 (100)

26.5 (100)

 

Temperature and pressure relief valve (factory installed)

psig/temp

150/210ºF (99ºC)

150/210ºF (99ºC)

Max. allowable operating pressure (DHW)

psig

150

150

 

Storage tank test pressure

psig

300

300

 

Continuous DHW output

MBH (kW)

61 (17.8)

114 (33.4)

 

Continuous DHW output draw rate *10

GPM (L/min.)

1.8 (6.6)

3.3 (12.3)

 

Max. DHW draw rate (over 10 min. period) *10

USG (L)

44 (166)

60 (227)

 

 

 

 

 

 

Standby losses *11

BTU/24h

4435

4435

 

 

 

BTU/h

184

184

 

 

 

º F/h

0.8

0.8

 

 

 

 

 

 

 

*6 Measured flue gas temperature with a combustion air temperature of 68°F (20°C). *7 Based on typical boiler cycles, including partial load conditions.

*8 Requires 1 inch (25 mm) tubing. See the Installation Instructions of the Vitodens 222-F, B2TA for details.

*9 For side wall vent installations (coaxial system):

Do not exceed max. equivalent length specified in the Installation Instructions of the Vitodens 222-F, B2TA Venting System.

Do not attempt to common-vent Vitodens 222-F, B2TA with any other appliance. Side wall coaxial vent installation must include Viessmann protective screen!

For details refer to the Installation Instructions for the Vitodens 222-F, B2TA Venting System.

*10 Based on a temperature rise of 70ºF (21ºC), 50ºF to 120ºF (10ºC to 49ºC).

*11 Measured values are based on room temperature of 68ºF (20ºC) and a domestic hot water temperature of 149ºF (65ºC). *12 Add 1F in. (40 mm) when using the optional accessory seismic bracket kit.

For information regarding other Viessmann System Technology componentry, please reference documentation of respective product.

Note: For high altitude installation at 10,000 ft. (3050 m) the input for 222-F, B2TA 19 and 35 will have an altitude

05

de-ration of 21%.

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Dimensional Information

Vitodens 222-F, B2TA 19 and 35 Technical Data

Models 222-F, B2TA 19 and 35

*1

Note: The dimensional drawing shows example fittings for upward connection and connection to the left/right, for installation on finished walls. Order the connection sets separately as accessories. For the dimensions of the individual connection sets, see the design information.

Model B2TB 19 and 35

 

Model B2TB 19 and 35

 

 

 

 

 

 

 

 

 

 

a *1

in. (mm)

 

46.1 (1172)

k *1

in. (mm)

 

65.6 (1665)

 

 

 

 

 

 

 

 

 

b *1

in. (mm)

 

48.3 (1227)

l *1

in. (mm)

 

68.0

(1726)

 

 

 

 

 

 

 

 

 

c *1

in. (mm)

 

28 (710) approx.

m

in. (mm)

 

16.1

(410)

 

 

 

 

 

 

 

 

d *1

in. (mm)

 

52.6 (1337)

n

in. (mm)

 

8.8 (224)

 

 

 

 

 

 

 

 

 

f *1

in. (mm)

 

57.0 (1447)

o

in. (mm)

 

15.3

(389)

 

 

 

 

 

 

 

 

 

g

in. (mm)

 

2.0 (50)

p

in. (mm)

 

14.2

(361)

 

 

 

 

 

 

 

 

 

h *1

in. (mm)

 

61.5 (1562)

q

in. (mm)

 

12.6

(320)

 

 

 

 

 

 

 

 

 

i *1

in. (mm)

 

64.2 (1630)

r

in. (mm)

 

13.0

(330)

 

 

 

 

 

 

 

 

j *1

in. (mm)

 

65.6 (1666)

s

in. (mm)

 

8.7 (220)

 

 

 

 

 

 

 

 

 

Note: All height dimensions of the boiler have a tolerance of +.6 in. (+15 mm) due to the factory installed adjustable feet

*1 Add 1F in. (40 mm) when using the optional accessory seismic bracket kit.

Note: All height dimensions of the boiler have a tolerance of +.5 in. (+13 mm) due to the seismic bracket adjustable feet.

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Vitodens 222-F, B2TA 19 and 35 Technical Data

Minimum Clearances

Recommended Minimum Service Clearances

Minimum Clearances to Combustibles

Top

Front

Rear

 

Left

 

Right

Vent

 

 

 

 

 

 

 

pipe *1

 

 

 

 

 

 

 

 

0

0 AL, CL

 

0

 

0

0

0

 

 

 

 

 

 

 

 

AL= Alcove

 

 

 

 

 

 

CL= Closet

 

 

 

 

 

 

*1 Refer to the Installation Instructions of the Vitodens 222-F, B2TA Venting System for details.

Note: The Vitodens 222-F, B2TA boiler has passed the zero inches vent clearance to combustibles testing requirements dictated by the boiler Harmonized Standard ANSI Z21.13. CSA 4.9.2012 and therefore is listed for zero clearance to combustibles when vented with a single-wall UL/ULC certified special venting system. The zero inches vent clearance to combustibles for the Vitodens boiler supercedes the clearance to combustibles listing that appears on the special venting system label.

The back or side clearance shall be increased if piping installation is required.

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Waterside Flow

Vitodens 222-F, B2TA 19 and 35 Technical Data

Waterside Flow (primary circuit)

The Vitodens 222-F, B2TA is designed for closed loop, forced circulation hot water heating systems only. Use standard friction loss method for pipe sizing. Observe boiler maximum and minimum flow rate limitations. If system flow rate exceeds boiler maximum flow rate (as stated above), falls below the minimum flow rate or if system flow rate is unknown, Viessmann strongly recommends the installation of a low-loss header.

An alternative method may be used, such as primary secondary piping using closely spaced tees.

Supply head pressure (water)

Flow rate

A low-loss header offers additional benefits not provided by a pair of closely spaced tees. Viessmann therefore strongly recommends and prefers the use of a low-loss header over closely spaced tees. See pages 32 and 33 for low-loss header information. Once the low-loss header is connected, the built-in low-loss header logic of the Vitodens 222-F boiler ensures the required ρt across the system through the sensory communication between the low-loss header and the boiler.

Pressure drop (primary circuit) for

Vitodens 222-F, B2TA 19 and 35

Boiler maximum flow rate 6.2 GPM (1400 L/h)

Model B2TA 19

1 boiler

Output (NG/LPG)

 

 

MBH

61

 

ρt for NG/LPG

 

 

 

 

 

20ºF (11ºC) rise GPM (L/h)

6.1

(1385)

 

 

 

25ºF (14ºC) rise GPM (L/h)

4.9

(1113)

 

 

 

30ºF (17ºC) rise GPM (L/h)

4.0

(909)

 

 

 

35ºF (19.5ºC) rise GPM (L/h)

3.5

(795)

 

 

 

40ºF (22ºC) rise GPM (L/h)

3.1

(704)

 

 

 

Boiler maximum flow rate 6.2 GPM (1400 L/h)

Model B2TA 35

1 boiler

Output (NG/LPG)

 

MBH

114

 

 

ρt for NG/LPG

 

20ºF (11ºC) rise GPM (L/h)

11.4 (2589)

25ºF (14ºC) rise GPM (L/h)

9.1 (2067)

30ºF (17ºC) rise GPM (L/h)

7.6 (1726)

35ºF (19.5ºC) rise GPM (L/h)

6.5 (1476)

40ºF (22ºC) rise GPM (L/h)

5.7 (1295)

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Vitodens 222-F, B2TA 19 and 35 Technical Data

Pump Information

Heating Circuit

Viessmann offers a variety of Grundfos heating circuit/ boiler pumps which meet typical Vitodens system installation requirements (see “Heating circuit pump field supplied)”. See tables below for recommended pumps. Refer to the graphs on page 10 and 11 for the proper waterside boiler friction loss calculations. The following pumps have been selected based on boiler heat exchanger head loss and boiler piping to a low-loss header.

IMPORTANT

Pump selection must be based on accurate system flow and pressure drop calculations (includes DHW sizing).

Model

 

B2TA 19

B2TA 35

Flow rate

 

 

 

20ºF (11ºC) ρt

GPM (L/h)

6.1 (1385)

--

25ºF (14ºC) ρt

GPM (L/h)

4.9 (1113)

--

30ºF (17ºC) ρt

GPM (L/h)

4.0 (909)

--

 

 

 

 

35ºF (19.5ºC) ρt

GPM (L/h)

3.5 (795)

6.5 (1476)

 

 

 

 

40ºF (22ºC) ρt

GPM (L/h)

3.1 (704)

5.7 (1295)

 

 

 

 

Flow limitation

GPM (L/h)

4.4 (1200)

6.2 (1400)

Low-Loss Header Application

Sizing of Low-Loss Header in a Residential Single-Boiler Application

Boiler

No. of

Boiler

Typical System Flow Rates

 

 

 

 

Viessmann

Model

Boilers

Max.

 

 

 

 

 

 

 

 

Low-loss

 

 

Flow

 

 

 

 

 

 

 

 

Temp.

 

 

Rate

 

 

 

 

 

 

 

 

Sensor

 

 

GPM

 

 

 

 

 

 

 

 

Required*2

 

 

 

 

 

 

 

 

 

 

 

 

 

(L/h)

 

 

 

 

 

 

 

 

 

 

 

 

ρt

*1

°F

20

25

30

35

40

 

 

 

 

 

 

(°C)

(11.0)

(13.9)

(16.8)

(16.1)

(13.4)

 

B2TA

1

5.3

System Flow

GPM

6.1

4.9

4.1

3.5

3.1

Yes

19

 

(1200)

Rate

 

(L/h)

(1385)

(1108)

(924)

(792)

(693)

 

 

 

 

LLH Required

 

Optional

Optional

Optional

Optional

Optional

 

 

 

 

LLH Model

 

80/60

80/60

80/60

80/60

80/60

 

B2TA

1

6.2

System Flow

GPM

11.4

9.1

7.6

6.5

5.7

Yes

35

 

(1400)

Rate

 

(L/h)

(2589)

(2071)

(1726)

(1480)

(1295)

 

 

 

 

LLH Required

 

Yes

Yes

Yes

Optional

Optional

 

 

 

 

LLH Model

 

80/60

80/60

80/60

80/60

80/60

 

*1 For system ρt < 20ºF (11ºC) use low-loss header sizes for ρt 20ºF (11ºC).

*2 Low-Loss temperature sensor - optional equipment for use in single-boiler applications.

Note: The Vitodens 222-F comes equipped with a factory preset integrated boiler pump.

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Low-Loss Header Information

Vitodens 222-F, B2TA 19 and 35 Technical Data

Heating Circuit Pumps

Grundfos UPS15-78 three speed heating circuit/DHW circuit pump for Vitodens 222-F, B2TA boilers (in the factory setting, the pump speed is preset to ‘speed three’)

Speed Three

H (ft of wc)

Speed Two

 

Head

Speed One

 

 

 

Flow Q (gpm)

 

 

 

Performance chart courtesy of Grundfos

Pump Model

Grundfos UPS15-78

 

 

 

 

 

 

Rated voltage

VAC

115

 

 

 

 

 

Rated current

A max.

1.15

 

 

 

 

 

 

A min.

0.8

 

 

 

 

 

Capacitor

lF

8

 

 

 

 

 

Power consumption

W max.

130

 

 

 

 

 

 

W min.

80

 

 

 

 

 

Grundfos UPS15-78 residual head pressure

Residual head of built-in three speed pump used with Vitodens 222-F, B2TA

Head H (ft of wc)

Flow Q (gpm)

10

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Vitodens 222-F, B2TA 19 and 35 Technical Data

DHW Production

Domestic Hot Water Production

The Vitodens 222-F storage combi-boiler combines the benefits of the Vitodens 200-W with high DHW convenience of a separate integral stainless steel DHW storage tank.

The Vitodens 222-F uses an integrated 26.5 USG (100 L) DHW storage tank and a DHW production pump.

IMPORTANT

A diaphragm expansion tank is integrated into the Vitodens 222-F, with a capacity of 3.2 USG (12 L) and a pre-charge pressure of 12 psig.

Determine the required size of the expansion tank to be installed in the heating system. If the integral expansion tank is insufficient, install a suitably sized expansion tank on site.

Domestic Hot Water Recirculation

DHW recirculation lines increase the level of comfort and convenience of the domestic hot water supply and reduce water consumption.

These advantages directly derive from the immediate availability of domestic hot water at all draw points.

Poor insulation of the DHW recirculation line, however, can result in considerable heat loss. Viessmann therefore recommends that effective insulation be provided and used for DHW recirculation lines of 23 ft. (7 m) in length or longer.

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