Viessmann Vitocell 300-H Technical Manual

Technical Data Manual
Model Nos. and pricing: see Price List
VVVVIIIITTTTOOOOCCCCEEEELLLLLLLL333300000000----HHHH
Indirect-fired domestic hot water storage tank
42 to 119 USG / 160 to 450 ltr
Product may not be exactly as shown
Vitocell 300-H
EHA Series
Horizontal indirect-fired domestic hot water storage tank of high-grade stainless steel
5167 534 - 01 03/2014
Product Information
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Vitocell 300-H
Fully hygienic, efficient and economical domestic hot water production with DHW tanks of high-grade stainless steel – horizontal version.
The benefits at a glance:
H Corrosion-resistant tank of high-grade SA
240-316 Ti stainless steel offers a long
service life.
H Fully hygienic due to high quality
homogeneous stainless steel surfaces.
H The high-alloy material is immune to
cracking or peeling. The tank stays hygienic and requires only minimum service.
H The entire water content is heated by a
1¼” / 32 mm diameter stainless steel heat exchanger surface which extends to the bottom of the tank.
H Certified to CSA Low Lead Content
Certification Program; including US Safe Drinking Water Act, NSF/ANSI 372 as well as other applicable US State requirements.
H The positioning of the tubular heat
exchanger coil further ensures that 82 to 97% of the tank volume can be drawn at constant water temperature.
H The stainless steel heat exchanger coil is
self-venting towards the top and self-draining towards the bottom, therefore not susceptible to reduced heat transfer due to air lock or sediment deposits.
H Standby losses minimized by 2¼” /
58 mm highly effective, foamed-in-place HCFC-free insulation.
H Easy transport into mechanical room due
to low weight and compact construction.
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VITOCELL 300-H
Product Information
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2¼” / 58 mm thick Inspection port/ foamed-in-place clean-out opening HCFC-free insulation
Non-finned, stainless steel, tubular heat exchanger coil extends to tank bottom – the entire water volume is heated ensuring no cold spots where bacteria growth could occur
Tank is constructed of high-grade SA 240-316 Ti stainless steel
Cross-Section
Product may not be exactly as illustrated.
VITOCELL 300-H
3
Technical Data
ofthedomesticho
t
andheatingwatersupply
50to113°F
/
Domesticcold/hotwater∅’’(malethread)¾¾1¼1
¼
Temp.andpress.reliefvalve∅’’(malethread)¾111¼
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Technical data
For domestic hot water heating applications which Suitable for heating systems with:
utilize hot water heating boilers H max. working pressure on heat exchanger side up to
Storage capacity USG
ltr
Recovery rates
*1
with a temperature rise of the domestic hot water from
50 to 140°F / 10 to 60°C
temperature of
.. . . . .
at the supply flow rate stated below
Supply flow rate
for the recovery
194°F
90°C
176°F
80 ºC
158°F
70 ºC
MBH GPM ltr/h
MBH GPM ltr/h
MBH GPM ltr/h
GPM m3/h
rates stated
7½ psig
MBH GPM ltr/h
Recovery rates
with a temperature rise of the domestic hot water from
10 to 45°C, a steam pressure of
and a max. steam velocity of
.. . . . .
15 psig
MBH GPM ltr/h
164 ft/s, 50 m/s
Standby losses
*2
MBH/24 h 4.4 5.1 6.5 8.2
Overall dimensions
Overall depth inches
mm
Overall width inches
mm
Width without enclosure inches
mm
Overall height inches
mm
Weight
Tank with insulation
Heating water content
(heat exchanger pipe coil)
Heat exchanger surface area ft
lbs kg
USG ltr
2
2
m
Connections
Heating water supply/return
’’ (male thread) 1
220 psig at 392°F / 200°C or a steam pressure of 15 psig at 250°F / 121°C
H max. working pressure on DHW water side of up to 150 psig at 210°F / 99°C
42
160
96
2.1
482
78
1.8
396
51
1.1
258
13.2
3.0
53
200
113
2.5
568
85
1.9
430
58
1.3
292
22.0
5.0
Please see Vitocell-H 300 Steam Chart on page 16
Please see Vitocell-H 300 Steam Chart on page 16
42¼
1072
25¼
640
––
25¾
654
168
76
1.8 7
9.36
0.87
48¾
1236
25¼
640
––
25¾
654
185
84
2.1 8
9.7
0.9
1
1204
22.0
62½
1590
32¾
30¼
768
18.3
92
350
239
5.3
174
3.9
877
116
2.6
585
5.0
830
31
786
379 172
3.4 13
1.7
*3
*3
119 450
280
1410
212
1066
133
671
22.0
1654
35¾
910
32
810
886
421 191
22.6
6.2
4.7
3.0
5.0
65
*4
*4
35
4.2 16
2.1
*1
When planning for the recovery rate as stated or calculated, allow for the corresponding circulation pump. The stated recovery rate is only achieved when the rated output of the boiler is equal to or greater than that stated under “Recovery rates”. Please also refer to the corresponding sizing chart at the end of this manual.
*2
Measured values are based on a room temperature of 68 ºF / 20 ºC and a domestic hot water temperature of 149 ºF / 65 ºC and can vary by ±5 %.
*3
To overcome mechanical room access problems, the front panel with thermometer and side panels can be removed, the adjustable feet unscrewed, and the Vitocell 300-H turned on its side.
*4
This is the net width of the Vitocell 300-H after removing the outer casing to ease problems of access into the mechanical room.
4
VITOCELL 300-H
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Vitocell 300-H, 42 and 53 USG / 160 and 200 ltr
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IO
Overall height
Overall width
Overall depth
Dimensions
Storage capacity
a inches
USG ltr
mm
42
16053200
34
40½
866
1030
Vitocell 300-H, 42 to 119 USG / 160 to 450 ltr
1½” / 36 mm
DHW / TPV
AQ BWS
BWR
DCW
3¼” / 83 mm1½” / 37 mm
4¼” / 105 mm
6½” / 167 mm
12¼” / 311 mm
Legend
AQ Aquastat Well BWR Boiler Water Return BWS Boiler Water Supply DCW Domestic Cold Water DHW Domestic Hot Water IO Inspection and Clean-out Opening TPV Temperature and Pressure Relief Valve
4¾” / 119 mm
13¼” / 336 mm
18” / 459 mm
Vitocell 300-H, 92 and 119 USG / 350 and 450 ltr
IO
Overall width
Dimensions
Storage capacity
a
b
c
d
e
f
g
h
k
l
USG ltr
inches mm inches mm inches mm inches mm inches mm inches mm inches mm inches mm inches mm inches mm
92
350
55
1397
57
139
170
133
78
14½
368
23
586
193
23½
594
119 450
57½
1461
72
138
8
203
137
3
3 78 16
409
25
636
9
226
26¾
677
Overall depth
RT / TPV
DHW
AQ
BWS BWR
DCW
1¼” 35 mm
Legend
AQ Aquastat Well BWR Boiler Water Return BWS Boiler Water Supply DCW Domestic Cold Water DHW Domestic Hot Water IO Inspection and Clean-out Opening TPV Temperature and Pressure Relief Valve RT Recirculation tapping
VITOCELL 300-H
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Vitocell 300-H, 42 to 119 USG / 160 to 450 ltr
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r
e
s
s
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p
Domestic hot water draw rate Pressure drop on heating water side
Storage tank contents heated to 140°F / 60°C, boiler not reheating
Storage Capacity USG
ltr
Domestic hot water draw rate
GPM ltr/min
Domestic hot water USG draw ltr
42
160
2.6 10
40
150
53
200
2.6 10
49
185
92
350
4.0 15
83
315 Water with t = 140°F/60°C (constant)
Percentage Tank Volume 94% 93% 90% 97%
Heat-up time
The stated heating times are achieved when the maximum recovery rate of the domestic hot water tank is made available at the respective supply temperature and with a domestic hot water rise from 50 to 140°F / 10 to 60°C.
Storage Capacity USG
ltr
Heating water supply temperature
194°F / 90°C 176°F / 80°C 158°F / 70°C
42
160
53
200
Heat-up time (minutes)
19 26 34
18 25 32
92
350
15 20 31
(primary circuit)
119 450
4.0 15
116 440
119 450
20 26 40
400 1000
320 800
240 600
200 500
160 400
120 300
80 200
40 100
32 80
24 60 20 50
16 40
12 30
“ w.c.
mbar
8 20
Pressure drop on domestic hot water side (secondary circuit)
“ w.c.
mbar
8 20
4 10
3.2 8
2.4 6
2 5
1.6 4
1.2 3
0.8 2
0.4 1
Pressure drop
10
3
Waterflow
2053084011501360
16
80
21
ltr/min
GPM
4 10
3.2 8
2.4 6 2 5
1.6 4
1.2 3
2.2 500
2.6 600
Waterflow
3.5 800
4.4 1 000
9 2 000
42 USG / 160 ltr storage capacity 53 USG / 200 ltr storage capacity 92 USG / 350 ltr storage capacity
119 USG / 450 ltr storage capacity
ltr/h
13 3 000
18 4 000
22 5 000
26 6 000
GPM
35 8 000
44 10 000
42 and 53 USG / 160 and 200 ltr storage capacity 92 and 119 USG / 350 and 450 ltr storage capacity
6
VITOCELL 300-H
Vitocell 300-H in a Multiple Tank Installation
waterfrom
supplytemperature
ofthedomesticho
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Technical data
Three possible combinations are shown below as examples. Please note the maximum number of tank units which may be stacked upon one another.
Total capacity of tank battery
Number of storage tanks
Storage capacity per tank
Layout Max. number of tanks which
USG ltr
USG ltr
184 700
2
92
350
may be stacked on top of
each other
238 900
2 119 450
Max. number of tanks which
may be stacked on top of
357
1350
3 119 450
each other
Recovery rates
with a temperature rise of the domestic hot
50 to 140°F / 10 to 60°C
and heating water
of
.. . . . .
at the supply flow rate stated below
Supply flow rate
for the recovery rates stated
Recovery rates
with a temperature rise of the domestic hot water from
50 to 113°F / 10 to 45°C, a steam pressure of
and a max. steam velocity of
164 ft/s, 50 m/s
Standby losses
*1
When planning for the recovery rate as stated or calculated, allow for the corresponding circulation pump. The stated recovery rate is only achieved when the rated output of the boiler is equal to or greater than that stated under “Recovery rates”.
*2
Measured values are based on a room temperature of 68 ºF / 20 ºC and a domestic hot water temperature of 149 ºF / 65 ºC and can vary by ±5 %.
*1
.. . . . .
*2
MBH
194°F
GPM
90°C
ltr/h
MBH
176°F
GPM
80°C
ltr/h
MBH
158°F
GPM
70°C
ltr/h
GPM m3/h
MBH
GPM
psig
ltr/h
MBH
15
GPM
psig
ltr/h
MBH/24 h 13.0 14.3 21.5
478
10.6
2408
348
7.7
1754
232
5.2
1170
44 10
566
18.0
4078
717
22.7
5160
560
12.4
2820
423
9.4
2132
266
5.9
1342
44 10
566
18.0
4078
717
22.7
5160
839
18.6
4230
635
14.1
3198
399
8.9
2013
66 15
850
27.0
6117
1075
34.1
7740
Installation of additional aquastat(s)
Ensure that temperature tempering valve(s)
WARNING
In a multiple tank installation, it is recommended that an additional high limit aquastat be installed in the common domestic hot water supply
is/are installed if the domestic hot water storage tank temperature exceeds 140°F / 60°C to protect from scalding.
Consult plumbing codes and authorities for local requirements.
header to the system. This aquastat should be wired in series to the operating aquastat on the tank battery. The setting on this additional high limit aquastat should be approximately 9°F / 5°C higher than the operating high limit.
VITOCELL 300-H
7
Vitocell 300-H in a Multiple Tank Installation
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Product Delivery
Domestic hot water draw rate
Storage tank content heated to 140°F / 60°C, boiler not reheating
Storage capacity
Battery storage capacity Number of tanks
DHW draw rate
Domestic hot USG water draw ltr
Water with t = 140°F / 60°C (constant)
Percentage of battery volume
USG ltr
USG ltr
GPM ltr/min
92
119
350
450
184
240
700
900
2
7.9307.9307.9
166
232
630
880
90% 97% 97%
2
119 450
360
1350
30
349
1320
Quick recovery (over 10-minute period)
Domestic hot water rise from 50 to 113°F / 10 to 45°C
Storage capacity
Battery storage capacity
3
Number of tanks
Heating water supply temperature
194°F / 90°C
176°F / 80°C
158°F / 70°C
USG ltr
USG ltr
USG/10 min ltr/10 min USG/10 min ltr/10 min USG/10 min ltr/10 min
92
119 450
240 900
317
300
277
119 450
360
1350
2
433
1640
408
1545
378
1430
350
184 700
2
Quick DHW recovery (over 10-minute period)
219 830
1200 219 830
1137 203 769
1050
Max. domestic hot water draw rate (over 10-minute period)
Domestic hot water rise from 50 to 113°F / 10 to 45°C
Storage capacity
Battery storage capacity
3
Number of tanks
Heating water supply temperature
194°F / 90°C
176°F / 80°C
158°F / 70°C
USG ltr
USG ltr
GPM ltr/min GPM ltr/min GPM ltr/min
350
184 700
Max. DHW draw rate (over 10-minute period)
21.9
21.9
20.3
92
83
83
77
119
119
450
450
240
360
900
31.7 120
30.1 114
27.7 105
2
1350
3
43.3 164
40.7 154
37.8 143
2
Standard Equipment
Vitocell 300-H, with 42 to 119 USG / 160 to 450 ltr capacity
Domestic hot water tank of high-alloy stainless steel with PUR Foam insulation with – adjustable leveling feet.
The following is packed separately and attached to the crate: – installation fittings package: with the
necessary brass adaptors, other necessary
hardware, and Loctite 55 – temperature and pressure relief valve – sensor well with insulation – thermometer – Installation Instructions, Start-up/Service
Instructions and Operating Instructions.
Electrostatically powder coated sheet metal enclosure panel in a Vitosilver finish.
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VITOCELL 300-H
Product Installation
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Domestic hot water connections
42 and 53 USG / 160 and 200 ltr capacity
Product Installation
IMPORTANT
These are simplified conceptual drawings only! Piping and necessary componentry must be field verified. Proper installation and functionality in the field is the responsibility of the heating contractor.
92 and 120 USG / 350 and 450 ltr capacity
Domestic hot water supply DHW recirculation line DHW recirculation pump Spring loaded flow check valve Discharge pipe of temperature and pressure relief valve Temperature and pressure relief valve
Shut-off valve Drain Domestic cold water supply lines Backflow preventer Domestic cold water inlet
IMPORTANT
These are simplified conceptual drawings only! Piping and necessary componentry must be field verified. Proper installation and functionality in the field is the responsibility of the heating contractor.
Precharged expansion tank (required where backflow preventer is installed; check local plumbing codes and requirements) Thermostatic mixing valve/anti-scald
VITOCELL 300-H
9
Product Installation
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Sensor Well
Vitocell 300-H, with 42 and 53 USG / 160 and 200 ltr capacity
The sensor well is welded into the DHW tank.
/
3”
/
1
Ø
7”/175 mm
9 mm
Ø ¼”/7 mm
Heating water supply temperatures over 230°F / 110°C
For these operating conditions, an approved high limit safety aquastat must be installed to limit the domestic hot water temperature to 203°F / 95°C in the tank.
Vitocell-H domestic hot water tank positioned under the boiler
Please note that only the boiler/tank combinations stated in the Price List are possible. In the case of the 92 USG / 350 ltr capacity Vitocell 300-H , the boiler can only be positioned on the DHW tank so that it is flush at the front.
Recirculation tapping
The recirculation tapping on the Vitocell-H 300 is also the opening for mounting the temperature and pressure relief valve.
If this opening is utilized for recirculation, extend the stainless steel nipple on the tank with a brass tee of the same size as the stainless steel nipple to accommodate both connections; see installation instructions.
Vitocell 300-H, with 92 and 119 USG / 350 and 450 ltr capacity
15”/380 mm
Ø ½”/15 mm
Ø ¾”/19.2 mm
Temperature and pressure relief valve
A temperature and pressure relief valve (T&P relief valve) is supplied with the tank. The heating contractor must install the valve on each tank in a method meeting code requirements. If local codes require a different relief valve, substitute the manufacturer’s supplied valve. The tank is approved for 100 psig where a CRN is required. Maximum operating pressure is 150 psig.
The T&P relief valve supplied with the tank is ASME pressure steam rated for 998 MBH and CSA temperature steam rated for 200 MBH. It is tested under ANSI Z21.22 code for Relief Valves and Automatic Gas Shut-off Devices for Hot Water Supply Systems.
For steam applications, a field supplied 1” T&P valve must be utilized.
Watts Model 40XL-8
ASME pressure steam rating
CSA temperature steam rating
Relief temperature
Inlet thread
Outlet thread
100 psig (Canada where CRN is required)
998 MBH 1438 MBH
205 MBH
210ºF (99ºC)
150 psig (US and Canada)
¾” male
¾” female
WARNING
To ensure optimum, safe operation, the supplied stainless steel well must be installed. The well diameter is large enough to accommodate a wide variety of sensing bulbs.
Always use spring clip to ensure proper contact of capillary bulb against the stainless steel well for proper sensing/heat transfer!
Ø 1”/24 mm
Warranty excerpt
Our warranty for domestic hot water tanks states that the water heated should be of drinking water quality and that any water treatment equipment in use must function correctly.
If the product has been improperly installed or misapplied by the installer, contractor or final user, Viessmann accepts no responsibility for damage howsoever caused and reserves the right to withdraw the product warranty. In order to qualify for product warranty, strict adherence to the installation and service manuals must be observed. In the event that Viessmann non-approved components are utilized, Viessmann reserves the right to withdraw all expressed or implied warranties without written notice.
The water to be heated with the Vitocell must be drinking (potable) water quality. If the tank is used to heat other media, the warranty will be null and void. Damage resulting from excessive pressure or temperature is clearly not the responsibility of Viessmann.
The amount of chloride and sulfate acceptable to the tank is limited. In areas where high concentrations of chloride and sulfate are present in drinking water, please consult Viessmann for directions.
For full warranty details, please read the product warranty card.
Backflow preventers
Where backflow preventers are required, a domestic water expansion tank installation is recommended in the cold water inlet piping before the cold water enters the Vitocell. For the backflow device, observe local plumbing codes and regulations.
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VITOCELL 300-H
Vitocell 300-H,
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42 USG / 160 ltr capacity
Curve Domestic hot water 40 to 140°F / 4 to 60°C
Curve Domestic hot water 40 to 176°F / 4 to 80°C
Vitocell 300-H Sizing
Continuous Flow Capacity Chart
VITOCELL 300-H
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Vitocell 300-H Sizing
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Continuous Flow Capacity Chart
Vitocell 300-H, 53 USG / 200 ltr capacity
Curve Domestic hot water 40 to 140°F / 4 to 60°C
Curve Domestic hot water 40 to 176°F / 4 to 80°C
12
VITOCELL 300-H
Vitocell 300-H,
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92 USG / 350 ltr capacity
Curve Domestic hot water 40 to 140°F / 4 to 60°C
Curve Domestic hot water 40 to 176°F / 4 to 80°C
Vitocell 300-H Sizing
Continuous Flow Capacity Chart
VITOCELL 300-H
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Vitocell 300-H Sizing
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Continuous Flow Capacity Chart
Vitocell 300-H, 119 USG / 450 ltr capacity
Curve Domestic hot water 40 to 140°F / 4 to 60°C
Curve Domestic hot water 40 to 176°F / 4 to 80°C
14
VITOCELL 300-H
Vitocell 300-H Sizing
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Continuous Flow Capacity Chart
Example: Vitocell 300-H, 119 USG / 450 ltr capacity
Assume boiler output to tank is 238 MBH. Enter chart at left and draw horizontal line across to recovery rate of 284 GPH / 4.7 GPM for 140°F / 60°C domestic hot water under column A. Where the horizontal line intersects the 194°F / 90°C curve is the point of intersection for the diagonal line used to size the pump. The diagonal line begins at the origin and goes through the point of intersection extending up to the top of the chart. Read between the reference diagonal lines to get a pump specification of 15 GPM at 4.5 ft. To summarize: For a Vitocell-H 300 with 119 USG / 450 ltr capacity and 238 MBH input, the boiler water temperature is 194°F / 90°C, difference between boiler return and supply water temperature is 31°F / 17°C, recovery rate is 4.7 GPM of 140°F / 60°C DHW, and the pump required is 15 GPM, 4.5 ft. plus pressure drop in piping and boiler. If a multiple tank application is required, i.e. 4 tanks at 238 MBH input each, then the pump selection would be (4 x 15 GPM) 60 GPM at 4.5 ft. plus piping pressure drop.
VITOCELL 300-H
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Vitocell 300-H
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Steam Chart
Vitocell 300-H
Continuous flow of domestic hot water at a temperature of 140°F / 60°C at 100°F / 56°C rise with a steam velocity of 164 ft./sec / 50 m/sec using saturated steam.
Printed on environmentally friendly
(recycled and recyclable) paper.
lbs/h steam
MBH kW
16
VITOCELL 300-H
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