Steele Products SP-GG350 User Manual

DANGER
Carbon Monoxide
Using a generator indoors WILL KILL YOU IN MINUTES.
Carbon Monoxide
Generator exhaust contains high levels of carbon monoxide (CO), a poisonous gas you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. But even If you cannot smell the exhaust, you could be breathing CO.
· NEVER use a generator inside homes, garages, crawlspaces, or other partly enclosed areas. Deadly levels of carbon monoxide can build up in these areas. Using a fan or opening windows and doors does NOT supply enough fresh air.
· ONLY use a generator outdoors and far away from open windows, doors, and vents. These openings can pull in generator exhaust.
Even when you use a generator correctly, CO may leak into the home. ALWAYS use a battery-powered or battery-backup CO alarm in the home.
If you start to feel sick, dizzy, or weak after the generator has been running, move to fresh air RIGHT AWAY. See a doctor. You could have carbon monoxide poisoning.
3.5KW Generator
Table of Contents
Topic Page
Safety Guidelines – Definitions 3
General Precautions 3
Assembly 12
Specifications 15
Installation 16
Pre-Operation Check 18
Operation 19
Inspection, Cleaning, and Maintenance 23
Compliance 25
Maintenance Schedule 26
Transporting/Storage 30
Limited Warranty 32
Parts Listing 35
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Owner’s Manual
Safety Guidelines - Definitions
This manual contains important information that you need to know and understand in order to protect YOUR SAFETY and to PREVENT EQUIPMENT PROBLEMS. The following symbols help you recognize this information. Please read the manual and pay attention to these sections.
WARNING! WARNINGS INDICATE A CERTAINTY OR STRONG POSSIBILITY OF PERSONAL INJURY OR DEATH IF INSTRUCTIONS ARE NOT FOLLOWED.
CAUTION: CAUTIONS INDICATE A POSSIBILITY OF EQUIPMENT DAMAGE IF INSTRUCTIONS ARE NOT FOLLOWED.
Note: Notes give helpful information.
WARNING! IMPROPER OPERATIONOR MAINTENANCE OF THIS PRODUCT COULD RESULTIN SERIOUS INJURY AND PROPERTY DAMAGE. READ AND UNDERSTANDALL WARNINGSAND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT. WHEN USING AIR TOOLS, BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK OF PERSONAL INJURY.
Save These Important Safety Instructions!
Read and understand all of these safety instructions. Be sure to retain them for future use.
General Precautions
WARNING! FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN SEVERE INJURY OR DEATH.
CAUTION: FAILURE TO FOLLOW THESE INSTRUCTIONS CAN ALSO RESULT IN DAMAGE TO THE TOOL AND/OR THE ITEM YOU ARE WORKING ON.
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3.5KW Generator
Carbon Monoxide
When this tool is running, ensure that the area is well ventilated. Never run the engine in an enclosed area. Run the engine in an open area or with an exhaust evacuation system in an enclosed area.
WARNING! THE EXHAUST CONTAINS POISONOUS CARBON MONOXIDE GAS THAT CAN CAUSE LOSS OF CONSCIOUSNESS AND MAY LEAD TO DEATH.
Gasoline and Oil
This product requires oil and fuel. Attempting to start the engine without oil will ruin the engine and void the warranty. Work in well ventilated area. Keep cigarettes, flames or sparks away from the work area or where gasoline is stored.
WARNING! GASOLINE IS EXTREMELY FLAMMABLE AND IS EXPLOSIVE UNDER CERTAIN CONDITIONS. KEEP OUT OF REACH OF CHILDREN.
Gasoline fuel and fumes are flammable and potentially explosive. Use proper fuel storage and handling procedures. Always have multiple ABC class fire extinguishers nearby.
Keep the generator and surrounding area clean at all times.
Fuel or oil spills must be cleaned up immediately. Dispose of fluids and cleaning materials as per any local, state, or federal codes and regulations. Store oily rags in a covered metal container.
Never store fuel or other flammable materials near the generator. Do not smoke, or allow sparks, flames or other sources of ignition
arou
nd the engine and fuel tank. Fuel vapors are explosive.
Keep grounded conductive objects, such as tools, away from exposed, live electrical parts and connections to avoid sparking or arcing. These events could ignite fumes or vapors.
Do not refill the fuel tank while the engine is running or while the engine is still hot. Do not operate the gene system.
Use only engine manufacturer recommended fuel and oil.
rator with known leaks in the fuel
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Owner’s Manual
General Precautions (cont’d)
Gasoline and Oil (cont’d)
Excessive buildup of unburned fuel gases in the exhaust system can create a potentially explosive condition. This buildup can occur after repeated failed start attempts, valve testing, or hot engine shutdown. If this occurs, open exhaust system drain plugs, if equipped, and allow the gases to dissipate before attempting to restart the generator.
Hot Components
WARNING! ENGINE AND EXHAUST SYSTEM PARTS BECOME VERY HOT AND REMAIN HOT FOR SOME TIME AFTER THE ENGINE IS RUN. WEAR INSULATED GLOVES OR WAIT UNTIL THE ENGINE AND EXHAUST SYSTEM HAVE COOLED BEFORE HANDLING THESE PARTS.
Power Output
This generator is not designed to power sensitive electronic equipment (including computers and medical devices) without the addition of an approved line conditioner, which is sold separately.
CAUTION: ATTEMPTING TO POWER SENSITIVE ELECTRONIC EQUIPMENT WITHOUT THE USE OF AN APPROVED LINE CONDITIONER MAY CAUSE DAMAGE TO THE EQUIPMENT. ALL-POWER IS NOT RESPONSIBLE FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN APPROVED LINE CONDITIONER.
Work Area
Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.
Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Generators create sparks which may ignite the dust or fumes.
Keep bystanders, children, and visitors away while operating a generator. Provide barriers or shields as needed.
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3.5KW Generator
Electrical Safety
Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordinances. Never remove the grounding prong or modify the plug in any way. Do not use any adapter plugs.
Grounding provides a low-resistance path to carry electricity away from the user in the event of an electrical malfunction.
Double insulated tools are equipped with a polarized plug where one blade is wider than the other. This plug fits in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not change the plug in any way. Double insulation eliminates the need for the three-wire grounded power cord and grounded power supply system.
Avoid body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerators. There is an increased risk of electric shock if your body is grounded.
Do not expose generator to rain or wet conditions. Water entering a generator will increase the risk of electric shock.
Do not abuse the power cord. Keep power cords away from heat, oil, sharp edges, or moving parts. Replace damaged power cords immediately. Damaged power cords increase the risk of electric shock.
When operating a power tool outside, use an outdoor extension cord marked “W-A” or “W”. These extension cords are rated for outdoor use, and reduce the risk of electric shock.
All connections and conduits from the generator to the load must only be installed by trained and licensed electricians, and in compliance with all relevant local, state, and federal electrical codes and standards, and other regulations where applicable.
The generator must be earth-grounded for fixed installations in accordance with all relevant electrical codes and standards before operation.
Do not attempt to connect or disconnect load connections while standing in water, or on wet or soggy ground.
Do not touch electrically energized parts of the generator and interconnecting cables or conductors with any part of the body,or with any non-insulated conductive object.
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Owner’s Manual
General Precautions (cont’d)
Electrical Safety (cont’d)
Before servicing equipment powered by the generator, disconnect the equipment from its power input.
Keep all electrical equipment clean and dry. Replace any wiring where the insulation is cracked, cut abraded or otherwise degraded. Replace terminals that are worn, discolored, or corroded. Keep terminals clean and tight.
Insulate all connections and disconnected wires.
Guard against electric shock. Prevent body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerator enclosures.
Personal Safety
Stay alert. Watch what you are doing, and use common sense when operating a generator. Do not use generator while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating generators may result in serious personal injury.
Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts.
Avoid accidental starting. Make sure the power switch is in its “OFF” position, and disconnect the spark plug wire when not in use.
Remove adjusting keys or wrenches before turning the generator on. A wrench or a key that is left attached to a rotating part of the generator may result in personal injury.
Do not overreach. Keep proper footing and balance at all times.
Use safety equipment. Always wear eye protection. Wear ANSI approved safety impact eye goggles. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions.
Do not force the generator. Use the correct generator for your application. The correct generator will do the job better and safer at the rate for which it is designed.
Do not use the generator if the power switch does not turn it on or off. Any generator that cannot be controlled with the power switch is dangerous and must be replaced.
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3.5KW Generator
General Precautions (contd)
Generator Use and Care
Make sure the power switch is in its OFFposition and disconnect the spark plug wire before making any adjustment, changing accessories, or Storing the generator. Such preventive safety measures reduce the risk of starting the generator accidentally.
Store idle generators out of reach of children and other untrained persons. Generators are dangerous in the hands of untrained users.
Maintain generators with care. Do not use damaged generator. Tag
damaged generators Do not useuntil repaired.
Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the generators operation. If damaged, have the generator serviced before using. Many accidents
are caused by poorly maintained generators.
Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one generator may become hazardous when used on another generator.
Servicing
Maintain labels and name plates on the generator and engine. These carry important information. If unreadable or missing, contact ALL-POWER AMERICA immediately for a replacement.
Generator service must be performed only qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury.
When servicing a generator, use only identical replacement parts. Follow all appropriate instructions in this manual. Use of unauthorized parts or failure to follow maintenance instructions may create a risk of electric shock or injury.
Heart Pacemakers
WARNING! PEOPLE WITH PACEMAKERS SHOULD CONSULT THEIR PHYSICIAN(S) BEFORE USING THIS PRODUCT. ELECTROMAGNETIC FIELDS IN CLOSE PROXIMITY TO A HEART PACEMAKER COULD CAUSE INTERFERENCE TO OR FAILURE OF THE PACEMAKER.
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Owner’s Manual
General Precautions (cont’d)
Installation
Ensure installation meets all applicable safety, and local and national electrical codes. The installation performed by a qualified, licensed electrician and building contractor.
All electrical work, including the earth-ground connection, should be completed by a licensed electrician.
All separate fuel storage or generator supply facility must be built or installed in full compliance with all relevant local, state, and federal regulations.
It is recommended to use the generator only in well ventilated outdoor areas. The running gasoline engine will generate carbon monoxide, a colorless, odorless gas that, if inhaled, can cause serious injury or death.
If the generator is installed outdoors, it must be weatherproofed and should be soundproofed. It should not be run outdoors without protection to the generator and wiring conduit.
The generator is very heavy. Two or more people should assist when moving or lifting this product without using the wheels. Never don’t lift the Generator using the engine or alternator lifting lugs. Connect lifting equipment to the frame of the generator.
Before lifting the generator, ensure the lift rigging and supporting structure are in good condition, and are rated to lift such a load.
Keep all personnel away from the suspended generator during reloc
ating.
The supporting floor/ground surface should be level, and strong enough to safely hold the weight of the generator. If the floor/grounded surface is not level, strong cross members should be placed under the full length of the generator frame at its low side.
For trailer installation, the generator should be mounted on the center point of the trailer, over the wheels. The trailer must be capable of supporting the weight of the generator and all contents (tools, etc.)
Install sound-and weather-proofing only when it is not raining or snowing to avoid trapping moisture within the generator’s area.
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3.5KW Generator
General Precautions (cont’d)
Mechanical
Always make sure the power switch is in its “OFF” position. Disconnect the spark plug wire, and allow the engine to completely cool before carrying out maintenance.
Check for damaged parts. Before using the generator, any part that appears damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment and binding of moving parts, any broken parts or mounting fixtures, and any other condition that may affect proper operation technician.
The generator is designed with guards for protection from moving parts. In any case, care must still be taken to protect personnel and equipment from other mechanical hazards when working around the generator.
Do not operate the generator with safety guards removed. While the Generator is running, do not attempt to reach around the safety guard for maintenance or any other reason.
Keep hands, arms, long hair, loose clothing, and jewelry away from moving parts. Be aware that when engine parts are moving fast they cannot be seen clearly.
Keep access doors on enclosures closed and locked when access is not required.
When working on or around the generator always wear protective clothing including ANSI approved safety gloves, safety eye goggles, and safety hat.
Do not alter or adjust any part of the generator that is assembled and supplied by the manufacturer.
Always follow and complete scheduled engine and generator maintenance.
Chemicals
Avoid contact with hot fuel, oil, exhaust fumes, and hot solid surfaces.
Avoid body contact with fuels, oils, and lubricants used in the generator. If swallowed, seek medical treatment immediately. Do not induce vomiting if fuel is swallowed. For skin contact, immediately wash with soap and water. For eye contact, immediately flush eyes with clean water and seek medical attention.
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Owner’s Manual
General Precautions (cont’d)
Noise
Prolonged exposure to noise levels above 85 dB is hazardous to hearing. Always wear ANSI approved ear protection when operating or working around the Generator when it is running.
Extension Cord
If an extension cord (not included) is used, make sure to use only UL approved cords having the correct gauge and length according to the following table:
NameplateAmps (@ Cord Lengths
full load)
0’-50’ 50’-100’ 100’-150’ 150’-200’
0 - 5 16 16 12 12
5.1 - 8 16 14 10 -
8.1 - 12 14 12 - -
12.1 - 15 12 10 - -
15 – 20 10 10 - -
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3.5KW Generator
Assembly
Unpacking
1. Remove the generator and loose parts box from the carton.
2. Compare the accessory with the inventory list below.
Loose Parts (Wheel kit and handle) Check all loose parts against the following list. Contact your dealer toll free at 888.896.6881 if any of the loose parts shown are not included with your generator
Hardware Check: Your Hardware Kit should include:
1) 1 Handle with bolt
2) 1 Handle Retainer Bracket with Bolt
3) 4 (six) 8mm bolts, (6mm x 1.0) thread
4) 4 (six) 10mm Nuts (6mm x 1.0) thread
5) 2 (two) rubber bushings with 2 nuts
6) 1 (one) axle shaft
7) 2 (two) washers
8) 2 (two) cotter pins
9) 4 (four) leg bolts and nuts
10) 2 (two) generator leg
11) 2 (two) wheels (not shown)
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2
6
5
1
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7
10
12
Assembly
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Floor Mount Instalation
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This generator has an option of not using the mobility kit. If this is desired, just install the 4 rubber mounts on the frame as shown. (this is why there are 6 mounts). If you want to use the mobility kit, save the 4 mounts in a safe place, and continue to the “mobility kit installation.” section.
Here is a picture of the floor mounts installed.
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3500W Generator
Assembly
Wheel Kit Installation
1
Start by installing th e rubber floor mounts onto the support leg as shown. Note: The leg should be installed on the same side as t he pull handle.
2
Here is the hardware required to i nstall the support leg. Pla ce a block of wo od under the generator so t hat you don’t have to hold it up while trying to install the leg. Place the support l eg under the frame. Push the bolt thru the frame and thru the leg. Thread a nut onto the bolt. Tighten with a wrench.
3 4
5 6
This is what th e leg looks like when it is installed.
Slide the wheel s onto the axle. Place a washer over t he wheel
The wheels shou ld be installe d on the side opposite to the hand le. Place a block of wood under the generator so that yo u don’t have to hold it up while trying to install the axl e. Push the two ax le mount brackets o nto each side of the axe l. Place the a xle under the unit. Thread two bolt s thru the tubular frame and thru the axle mo unting plates. Thread a nut onto the bolt and tighten.
Push the cotter pin thru the axle and bend it backwards as shown
Your generator is now mobile. Enjoy!
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Owner’s Manual
Specifications
AC electrical
Current output 120/240VAC @ 25/12.5A, 60Hz
Continuous/rated wattage 3,000
Peak wattage 3,500
Outlets Two 120 VAC, 3- spring grounded
One 120/240 VAC, twist lock, 4- spring grounded
DC electrical
Current output 12VDC @8.3A
Gasoline engine
Horsepower 6.5 HP
Type 4-cycle OHV air-cooled recoil start
Displacement 196cc
Oil capacity 0.63 quart (0.6 liter)
EPA approved yes
Fuel
Type unleaded gasoline
Capacity 4 gallons (15 liters)
Running time 8 hour /half load (approx.)
Fuel gauge included
Weight
Approximate weight 107 lbs
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3.5KW Generator
Installation
Note: Prior to powering tools and equipment, make sure the
generator’s rated voltage, wattage, and amperage capacity (two120V-25AMPs outlets/one 240V-12.5AMPs outlet) is adequate to supply all electrical loads that the unit will power. If powering exceeds the generator’s capacity, it may be necessary to group one or more of the tools and/or equipment for connection to a separate generator.
Electrical and other permits may be required for the installation of emergency power systems. Investigate your local building and electrical codes before installing this unit. Installation must be completed by licensed contractors.
WARNING! THE GENERATOR WEIGHS APPROXIMATELY 107 POUNDS. USE CARE AND THE PROPER LIFTING OR HOISTING EQUIPMENT WHEN MOVING IT TO THE INSTALLATION LOCATION.
ALWAYS CONNECT HOIST LINES TO THE FRAME OF THE
GENERATOR.
General Location
Make sure to locate and install the generator outdoors where cooling air is readily available. Install the generator so that the air inlets and outlets are not blocked by obstructions such as bushes, trees, or snow drifts. Locating it in the path of heavy winds or snowdrifts may require the placement of a barrier for protection. In normal weather conditions, the air vent should face the prevailing wind direction. Install the generator on a concrete slab or other area where rain drainage or flood waters can not reach it. Generator placement should allow four feet of access to all sides for maintenance. Place the generator as close as possible to the electrical tools and equipment being powered to reduce the length of extension cords. If the generator in located indoors the engine exhaust must be ventilated to the outdoors using leak-proof, heat resistant flexible metal, flex tubing.
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