Steele Products SP-PB130 User Manual

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WARNING
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities
contains chemicals known to the State of California to cause cancer, birth defects or other
reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement, and other masonry products.
Arsenic and chromium from chemically treated lumber.
your exposure to these chemicals: work in a well ventilated area, and work with approved safety
equipment, such as those dust masks that are specially designed to filter out microscopic particles.
The Model SP-PB130 is specifically designed for cutting operations. DO NOT MODIFY AND/OR USE
THIS MACHINE FOR ANY OTHER PURPOSE. MODIFICATIONS OR IMPROPER USE OF THIS TOOL
WILL VOID THE WARRANTY. If you are confused about any aspect of this machine, DO NOT use it
until all your questions have been answered.
WARNING! To Reduce The Risk Of Injury, User Must Read And Understand Instruction Manual.
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Contents
INTRODUCTION
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
About Your New Scroll Saw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Standard Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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4Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7Know Your Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8Safety Instructions for Your Scroll Saw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9ELECTRICAL REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10Inventory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11Shop Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11Dust Collection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11Initial Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12Mounting Scroll Saw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12Table Prep . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12Blade Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13Installing Pin-End Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14Installing Pain-End Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15Drop Foot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15Sawdust Blower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17OPERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17Test Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18Blade Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18Blade Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18Blade Selection Table
19Standard Scroll Cutting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19Interior Scroll Cutting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20Arm Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20Motor Brushes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
About Your New Scroll Saw
Your new STEELE ®Model SP-PB130 16" Scroll Saw is specially designed to provide many years of trouble-free service. Close attention to engineering detail, ruggedly built parts, and a rigid quality control program assure safe and reliable operation.
The STEELE Model SP-PB130 16" Scroll Saw features variable speed blade control, extra large working table, and cast iron construction. The STEELE Scroll Saw also offers a gooseneck work light,
®
®
a dust blower, a dust port, a 45° table tilt capacity, and easy blade change system. Uses standard plain and pin end saw blades.
For more features and details, refer to the Specifications section in this manual.
Steele products corp. is committed to customer satisfaction in providing this manual. It is our intent to include all the information necessary for safety, ease of assembly, practical use and durability of this product.
If you need the latest edition of this manual, you can download it from www.steele-products.com If you still have questions after reading the latest manual, or if you have comments please contact us at:
730 S.EPPERSON DR. CITY OF INDUSTRY,CA 91748
Specifications
Motor Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/8HP
Motor Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Variable
No Load Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 550-1700 SPM
Amp Draw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2A
Blade Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/4"
Maximum Cutting Width. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16"
Minimum Cutting Thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2"
Machine Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.5 lbs
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SAFETY
SAFETY
READ MANUAL BEFORE OPERATING MACHINE. FAILURE TO FOLLOW INSTRUCTIONS BELOW
WILL RESULT IN PERSONAL INJURY.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury, MAY result in property damage.
NOTICE
Standard Safety Instructions
1.Thoroughly read the instruction manual before operating your machine. Learn the applications, limitations and potential hazards of this machine. Keep manual in a safe, convenient place for future reference.
2.Keep work area clean and well lit. Clutter and inadequate lighting invite potential hazards.
3.Ground all tools. If a machine is equipped with a three-prong plug, it must be plugged into a threehole grounded electrical receptacle or grounded extension cord. If using an adapter to aid in accommodating a two-hole receptacle, ground using a screw to a known ground.
4.Wear eye protection at all times. Use safety glasses with side shields or safety goggles that meet the appropriate standards of the American National Standards Institute (ANSI).
5.Avoid dangerous environments. DO NOT operate this machine in wet or open flame environments. Airborne dust particles could cause an explosion and severe fire hazard.
6.Ensure all guards are securely in place and in working condition.
7.Make sure the machine power switch is in the OFF position before connecting power to machine.
8.Keep the work area clean, free of clutter, grease, etc.
9.Keep children and visitors away. Visitors should be kept at a safe distance while operating unit.
10.Childproof your workshop with padlocks, master switches or by removing starter keys.
11.Stop and disconnect the machine when cleaning, adjusting or servicing.
This symbol is used to alert the user to useful information about proper operation of the equipment.
12.DO NOT force tool. The machine will do a safer and better job at the rate for which it was designed.
13.Use correct tool. DO NOT force machine or attachment to do a job for which it was not designed.
14.Wear proper apparel. DO NOT wear loose clothing, neck ties, gloves, jewelry, and secure long hair away from moving parts.
15.Remove adjusting keys, rags, and tools. Before turning the machine on, make it a habit to check that all adjusting keys and wrenches have been removed.
16.Avoid using an extension cord. But if you must, examine the extension cord to ensure it is in good condition. Use the “Extension Cord Requirements” table below to determine the correct length and gauge of extension cord needed for your particular needs. The amp rating of the motor can be found on its nameplate. If the motor is dual voltage, be sure to use the amp rating for the voltage you will be using. If you use an extension cord with an undersized gauge or one that is too long, excessive heat will be generated within the circuit, increasing the chance of a fire or damage to the circuit. Always use an extension cord that uses a ground pin and connected ground wire. Immediately replace a damaged extension cord.
17.Keep proper footing and balance at all times and lock mobile base from freely rolling before using your machine.
18.DO NOT leave machine unattended. Wait until it comes to a complete stop before leaving the area.
19.Perform machine maintenance and care. Follow lubrication and accessory attachment instructions in the manual.
20.Keep machine away from open flame. Operating machines near pilot lights and/or open flames cre­ates a high risk if dust is dispersed in the area. Dust particles and an ignition source may cause an explosion. DO NOT operate the machine in high-risk areas, including but not limited to, those men­tioned above.
21.If at any time you are experiencing difficulties performing the intended operation, stop using the machine! Contact our service department or ask a qualified expert how the operation should be per­formed.
22.Habits are hard to break. Develop good habits in your shop and consistent safety practices will become second-nature to you.
Extension Cord Requirements
Length And Gauge Amp Rating 25ft 50ft 100ft 0-6 #16 #16 #16 7-10 #16 #16 #14 11-12 #16 #16 #14 13-16 #14 #12 #12 17-20 #12 #12 #10 21-30 #10 #10 No
Operating this equipment creates the potential for flying debris to cause eye injury. Always wear safety glasses or gog­gles when operating equipment. Everyday glasses or reading glasses only have impact resistant lenses, they are not safety glasses. Be certain the safety glasses you wear meet the appropriate standards of the American National Standards Institute (ANSI).
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SAFETY
Know Your Machine
An important part of safety is knowing your machine and its components. Please take the time to learn the items shown in the pictures below. The letters in the picture correspond to the following descriptions in the list.
J
K
H
C
D
E
F
G
Q
P
O
L
M
N
A
B
A. Blade Tension Knob B. Arm Bearing C. Table Bevel Scale D. Table Lock Knob E. Dust Port F. Light Button G. Variable Speed/Power Knob H. Table
J. Work Light K. Blade Adapter Setting Position L. Drop Foot Rod Lock Knob M. Drop Foot Rod N. Drop Foot O. Blade Adapter (Mounted) P. Sawdust Blower Q. Upper Blade Holder
SAFETY
Safety Instructions for Your Scroll Saw
READ and understand this entire instruction manual before using this machine. Serious personal injury may occur if safety and operational information is not understood and fol­lowed. DO NOT risk your safety by not reading!
1.SAW SAFETY BEGINS WITH YOUR LUMBER. Inspect your workpiece carefully before you feed it into the saw. If you have any doubts about the stability or structural integrity of your workpiece, DO NOT SAW IT!
2.AVOID AWKWARD OPERATIONS AND HAND POSITIONS where a sudden slip could cause your hand to move into the blade. Always make sure you have good balance.
3.KEEP HANDS AWAY FROM CUTTING AREA. DO NOT hand hold pieces so small that your fingers go under the blade guard. DO NOT reach underneath work or in blade cutting path with your hands and fingers for any reason.
4.FIRMLY CLAMP OR BOLT your saw to a stable, level workbench or table. The best height is waist level.
5.USE ONLY CORRECT BLADES. Use the correct blade size, style and cutting speed for the material and type of cut.
6.ALWAYS SUPPORT LARGE WORKPIECES while cutting to minimize blade pinching and blade breakage. The saw may slip, walk or slide when cutting large or heavy workpieces.
7.DO NOT REMOVE JAMMED CUT-OFF PIECES UNTIL THE BLADE HAS COME TO A COMPLETE STOP.
8.NEVER START THE SAW WHEN THE BLADE IS IN CONTACT WITH THE WORKPIECE.
9.BEFORE CHANGING THE SETUP, REMOVING COVERS, GUARDS OR BLADES,unplug the saw from the power source and remove the switch safety key.
10.NEVER PERFORM CUTTING OPERATIONS WITH THE BLADE GUARD REMOVED.
11. BE AWARE THAT CERTAIN WOODS MAY CAUSE AN ALLERGIC REACTION in people and animals, especially when exposed to fine dust. Make sure you know what type of wood dust you will be exposed to and always wear an approved respirator.
Use this and other machinery with caution and respect. Always consider safety first, as it applies to your individual working condi­tions. No list of safety guidelines can be com­plete—every shop environment is different. Failure to follow guidelines could result in serious personal injury, damage to equip­ment or poor work results.
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ELECTRICITY
ELECTRICAL REQUIREMENTS
120V Operation
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The STEELE approximately 1.2 amps.
Since other machines may be using the same circuit, make sure the circuit, circuit breaker, or fuse can carry the total load without tripping. If the total amperage load of all machines and the scroll saw exceeds the amperage rating of the circuit breaker or fuse, use a different circuit that can carry the load.
DO NOT modify an existing low-amperage circuit by only replacing the circuit breaker with a breaker rated for a higher amperage. The breaker and the complete circuit must be replaced by a qualified electrician, otherwise the wires can overheat and cause a fire.
If you must use an extension cord with the Model SP-PB130, please follow these requirements:
•Use a cord rated for Standard Service (Grade S).
•Use a 16 AWG cord that is 100 feet or less
•Use a cord with a ground pin
•Use an undamaged cord only
Model SP-PB130 motor draws
Extension Cords
Grounding
Serious injury or fire may occur if you plug this machine into a receptacle that is not grounded. Connect this machine to grounded outlets only!
Ground this machine! The electrical cord sup­plied with the STEELE®Model SP-PB130 Scroll saw has a three prong plug for grounded outlets. See Figure 1. If your power receptacle does not have a ground pin hole, have the receptacle replaced by a qualified electrician, or have an appropriate adapter installed and grounded properly. NEVER cut the ground pin off so your scroll saw will plug into a non-grounded recep­tacle.
NOTICE
When using an electrical plug adapter, make sure the adapter is grounded.
Remember, an adapter with a grounding wire does not guarantee the scroll saw is grounded. A ground source must always be verified in the electrical circuit within the wall or conduit.
ASSEMBLY
Unpacking
The Model SP-PB130 was carefully packed when it left our warehouse.If you receive it damaged or missing any parts, please contact Steele products corp.Service and Support at 888-896-6881.
Inventory
Layout and inventory the package contents list­ed below and familiarize, yourself with the com­ponents shown in Figure 8 to ease assembly.
Item Qty.
1. Scroll Saw Unit.........................................1
2. 4mm Allen Wrench...................................1
3. 3mm T-Handle Allen Wrench....................1
4. Saw Blades...............................................2
5. Blade Guard..............................................1
6. Blade Adapters..........................................2
Read and understand this entire instruction manual before performing any operations with your machine. Serious personal injury may occur if safety and operational informa­tion is not understood and followed.
The Model SP-PB130 is a heavy machine at 27.5 lbs. Use assistance when lifting or moving the machine.
Figure 1.NEMA-style 5-15 plug and receptacle.
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ASSEMBLY
Shop Preparation
ONLY ALLOW TRAINED PEOPLE in your shop! Make sure shop entrances are locked and machines are correctly turned off with lock-out devices when not in use. Otherwise, injury or death can occur.
Lighting:Lighting should be bright enough
to eliminate shadows and prevent eye strain.
Working Clearances: Consider your current
and future shop needs with respect to the safe operation of this machine.
Outlets: Make sure the electrical circuits
have the capacity to handle the amperage requirements for your Model SP-PB130. Refer to page 9 for more information. Electrical outlets should be located near the lathe, so power or extension cords are clear of high­traffic areas.
Dust Collection
Initial Cleaning
The exposed and unpainted scroll saw surfaces are coated with a waxy oil to prevent rust dur­ing storage and shipment. DO NOT use chlorine based solutions or solvents to remove the this waxy oil, or you will damage the painted sur­faces. Remove the waxy oil with a solvent based degreaser before you use the scroll saw. Always follow all usage and safety instructions of the product that you are using.
DO NOT use flammables such as gas or other petroleum-based solvents to clean your machine. These products have low flash points and present the risk of explosion and severe personal injury!
DO NOT smoke while using cleaning solvents. Smoking may cause explosion or risk of fire when exposed to these products!
ASSEMBLY
Mounting Scroll Saw
The scroll saw can be mounted to a workbench two ways:
• Permanent mounting can be accomplished by bolting the base to the workbench. Because workbench table thickness can vary, fasteners have not been supplied.
• Temporary mounting can be accomplished by securing the base of the scroll saw to a
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piece of 21" x 14". The scroll saw/plywood assembly can then be temporarily clamped to a work­bench or other suitable working surface.
Vibration caused by operating the scroll saw can be reduced by placing a foam pad or piece of carpet between the saw base and the workbench.
To prepare the table surface for workpieces, do these steps:
/4" plywood that measures at least
Table Prep
Blade Guard
UNPLUG POWER CORD before you do any assem­bly or adjustment tasks! Otherwise, serious per­sonal injury to you or oth­ers may occur!
Read and understand this entire instruction manual before performing any operations with your machine. Serious personal injury may occur if safety and operational informa­tion is not understood and followed.
THIS MACHINE produces sawdust that may cause allergic reactions or res­piratory problems. Wear a respirator in addition to using a dust collection system.
For information on the correct dust collection components for the scroll saw, contact your Steele products corp. dealers for a copy of the Dust Collection Basics handbook and available accessories.
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ALWAYS work in a well ventilated area when using solvents with fumes, and keep away from any potential igni­tion sources (pilot lights). Most solvents used to clean machinery are toxic when inhaled or ingested. Always dis­pose of waste rags in a sealed container to make sure they do not cause fire or environmental hazards.
The blade guard must be installed before turn­ing the scroll saw ON and before performing a cutting operation.
To install the blade guard, do these steps:
1.
UNPLUG THE SCROLL SAW!
2. Using the supplied screw, nut, and washers, install the clear blade guard onto the drop foot rod ( Figure 2 ). Over-tightening the bolt could break the clear plastic arms of the blade guard.
3. Swing the blade guard up and down to ensure that it moves smoothly.
Figure 2. Blade guard mounting location.
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ASSEMBLY
ASSEMBLY
Installing Pin-End Blades
Scroll saw blades are classified as either “pin end” or “plain end.” The blade included with this saw is a pin end blade.
To install a pin end blade, do these steps:
1. UNPLUG THE SCROLL SAW!
2. Turn the tension adjustment knob counter­clockwise to decrease the tension.
3. Remove the throat plate and slide the saw blade down through the table insert hole so the teeth face forward and down.
4. Slide the lower blade end through the V­notch on the lower blade holder (Figure 3)
5. Press the upper blade holder downward and slide the upper blade end through the V­notch (Figure 4).
6. Turn the tension adjustment knob clockwise to increase the blade tension to the desired amount.
7. Replace the throat plate removed in step 3.
Figure 3. V-notch on lower blade holder.
Figure 4. V-notch on upper blade holder.
Installing Pain-End Blades
Using plain end blades requires the use of blade adapters. The blade adapters attach to each end of the saw blade, allowing plain end blade to be installed on the upper and lower blade holders.
To install a plain end blade, do these steps:
1. UNPLUG THE SCROLL SAW!
2. Turn the tension adjustment knob counter­clockwise to decrease the tension.
3. Loosen the setscrews (Figure 5) on the blade adapters to allow the saw blade ends to slide through the mounting holes. The setscrews can be threaded into either set of holes depending on whether side cutting or straight cutting is desired.
4. Position the blade adapters in the gauge on top of the scroll saw (Figure 6) to correctly set the blade length.
5. TIghten the blade adapter setscrews to securely position the blade in the center of the mounting holes
6. Remove the throat plate and slide the saw blade down through the table insert hole so the teeth face forward and down.
7. Slide the lower blade adapter over the mounting arm of the lower blade holder. Then, press the upper blade holder down­ward and slide the upper blade adapter over the mounting arm of the upper blade holder (Figure 7).
Figure 5. Blade adapter setscrews.
Figure 6. Blade adapters in the gauge on top of
the scroll saw.
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8. Turn the tension adjustment knob clockwise to increase the blade tension to the desired amount.
9. Replace the throat plate removed in step 6.
Figure 7. Blade adapter on the
upper blade holder.
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ASSEMBLY
ADJUSTMENTS
Drop Foot
The drop foot must be adjusted to hold the workpiece against the table during cutting oper­ations. The front of the drop foot also acts as a blade guard, preventing the operator’s fingers from coming into contact with the blade.
To adjust the drop foot, do these steps:
1. Loosen the drop foot lock knob (Figure 8).
2. Adjust the drop foot so it makes contact with the workpiece.
3. Retighten the drop foot lock knob.
The bottom face of the drop foot must always be parallel to the top face of the table.
Sawdust Blower
The sawdust blower directs a current of air onto the cut line, blowing the sawdust from the work­piece.
To adjust the sawdust blower, do these steps:
1. Loosen the phillips head screw on the side of the drop foot rod (Figure 8).
2. Adjust the sawdust blower to the desired position.
UNPLUG the power cord before you do any assem­bly or adjustment tasks! Otherwise, serious per­sonal injury to you or oth­ers may occur!
Drop Foot Lock Knob
Screw For Blower
Adjustment
Figure 8. Upper saw adjustments.
Scale Calibration
To calibrate the scale, do these steps:
1. Loosen the table lock knob (Figure 9).
2. Using a machinist’s square, adjust the table square to the saw blade. Retighten the table lock knob.
3. @FQOPPDA=JCHAO?=HALKEJPANPKPDA mark (Figure 9).
4. Adjust the table stop bolt so it makes con­tact with the underside of the table.
The angle scale is only a rough scale and should not be used to set the table for precise angle cuts.
Blade Tension
Correct blade tension is essential to maximizing the performance of the scroll saw. Blades that are tensioned correctly will also last longer and are less likely to break during a cutting opera­tion; however, finding the correct amount of tension for the saw blade is a subjective matter that often results in trial-and-error adjustments.
Having too little tension on the blade is safer than having too much. If the blade is tensioned too tight, the blade could break, causing serious personal injury. If the blade is tensioned too loose, the blade will more than likely fall off during the cutting operation.
Angle Scale
Pointer
Table Lock
Knob
Figure 9.Lower saw adjustments.
Figure 10.Blade tension knob.
15
To adjust the blade tension, do these steps:
Turn the blade tension knob (Figure 10)
clockwise to increase the blade tension.
Turn the blade tension knob counter-clock-
wise to decrease the blade tension.
Get into the habit of plucking the saw blade every time the blade is replaced or re-installed. With time and experience, a distinct sound will be recognized as the “correct” blade tension.
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Page 9
OPERATIONS
OPERATIONS
Test Run
Once assembly is complete, the machine is ready for a test run. The purpose of a test run is to identify any unusual noises and vibrations, as well as to confirm that the machine is perform­ing as intended.
To test run the Model SP-PB130,do these steps:
1. Make sure that all tools have been removed from the scroll saw.
2. Turn the variable speed/power knob clock­wise to turn the scroll saw ON.
3. Once the scroll saw is running, listen for any unusual noises. The machine should run smoothly with little or no vibrations.
• If there are any unusual noises or vibra-
tions, stop the scroll saw immediately by pushing the paddle switch down.
4. Unplug the scroll saw and investigate the source of the noise or vibration. DO NOT make any adjustments to the scroll saw while it is plugged in. The scroll saw should not be run any further until the problems are corrected.
THIS MACHINE throws wood chips and sawdust. Wear safety glasses or a face shield during all operations.
KEEP loose clothing rolled up and out of the way of machinery and keep hair pulled back.
THIS MACHINE produces sawdust that may cause allergic reactions or res­piratory problems. Wear a respirator in addition to using a dust collector.
Blade SpeedBlade Information
Important issues regarding blade perfor-
To change the blade speed:
mance:
The blade speed is variable between 550 and
• Scroll saw blades wear out and must be replaced frequently. Typically a blade will stay sharp anywhere from to 2 hours
1
󰵱2
depending on how the blade is used and
1700 strokes-per-minute (SPM). Blade speed adjustments are made using the variable speed /power knob(Figure 11)on the front of the scroll saw.
what type of material is being cut.
• Best cutting results will be achieved when cutting material less than 1" thick.
• When cutting material thicker than 1", use a very slow feed rate.
• Blades will become dull quickly whenever making cuts in plywood, hardwoods, and laminates.
• Exerting excessive side pressure on the blade greatly increases the chance of blade breakage.
Figure 11. Variable speed/power knob.
Blade Selection Table
Teeth Per Inch Width Thickness Strokes-Per-Minute Material Being Cut
10 0.110" 0.020" 1200-1700 General purpose blade for cutting hard
and soft woods between
Also good for plastics, paper, felt, and
bone.
15 0.110" 0.020" 600-1200 Good for cutting very thin wood and
plastic between
18 0.095" 0.010" 500-600 Good for tight radius cutting in thin
hard and soft woods between
1
󰵱8".Also good for veneer, bone, ivory,
and plastics
3
󰵱
3
" and
󰵱
32
16
1
󰵱
" and 2".
".
2
3
󰵱
32
" and
17
18
Page 10
OPERATIONS
MAINTENANCE
To perform a standard scroll cutting opera­tion:
For standard scroll cutting, follow the pattern lines on the workpiece by pushing and turning the workpiece at the same time. DO NOT turn the workpiece without pushing it at the same time; otherwise, the blade could twist and break.
Interior Scroll CuttingStandard Scroll Cutting
The scroll saw can also make internal scroll cuts without having to cut through the perimeter of the workpiece.
To perform an interior scroll cutting operation:
1. UNPLUG THE SCROLL SAW!
2. Remove the saw blade.
3. Drill a
4. Place the hole in the workpiece over the
5. Re-install the blade by sliding the bottom
6. Adjust the drop foot onto the surface of the
7. Plug the scroll saw in and perform the cut-
8. When the cutting operation is complete,
1
/4" hole in the workpiece.
blade hole in the table insert.
end of the blade through the workpiece hole. Note—If a plain end blade is being used, the lower blade adapter may need to be installed after the blade is slid through the workpiece.
workpiece.
ting operation.
unplug the scroll saw and remove the saw blade.
General
Regular periodic maintenance on your Model SP-PB130 will ensure its optimum performance. Make a habit of inspecting your machine each time you use it. Check for the following condi­tions and repair or replace when necessary:
Loose mounting bolts.
Worn switch.
Worn or damaged cords and plugs.
Any other condition that could hamper the
safe operation of this machine.
Arm Bearings
The arm bearings(Figure 12)on each side of the scroll saw need to be lubricated after every 6-10 hours of use. Unplug the saw, lay it on its side, and apply a generous amount of SAE 20 oil. Let stand overnight. Perform the same procedure to the opposite side bearings.
Motor Brushes
Make sure that your machine is unplugged during any maintenance procedures except where instructed other­wise! If this warning is ignored, serious person­al injury may occur.
Figure 12. Arm bearings.
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To replace the motor brushes, do these steps:
1. Using a flat-head screwdriver, remove the motor brush caps. The top cap is accessible from the top of the scroll saw and the bot­tom cap is accessible through a hole on the bottom of the base (Figure 13).
2. Replace the motor brushes if they are dam­aged or severely blackened by carbon build­up.
3. Re-install the motor brush caps.
Figure 13. Motor brush cap (1 of 2).
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Page 11
Parts
Parts Listing
APA Parts NO. Parts No. Description
PB130-01-AW 01 TABLE
PB130-02-AW 02 TABLE INSERT
PB130-03-AW 03 TABLE PIVOT BRACKET
PB130-04-AW 04 CAP SCREW M6-1 X 35
PB130-05-AW 05 FLAT WASHER 6MM
PB130-06-AW 06 PHLP HD SCR M5-8 X 10
PB130-07-AW 07 LOCK WASHER 5MM
PB130-08-AW 08 TABLE PEDESTAL
PB130-09-AW 09 HEX BOLT M8-1.25 X 25
PB130-10-AW 10 LOCK WASHER 8MM
PB130-11-AW 11 PHLP HD SCR M6-1 X 10
PB130-12-AW 12 SCALE INDICATOR
PB130-13-AW 13 MALE KNOB M6 X 14
PB130-14-AW 14 $/!21"!0 )"
PB130-15-AW 15 AIR HOSE POST
PB130-16-AW 16 BLADE GUARD
PB130-17-AW 17 AIR HOSE
PB130-18-AW 18 PHLP HD SCR M6-1 X 10
PB130-19-AW 19 LOCK WASHER 6MM
PB130-20-AW 20 FLAT WASHER 6MM
PB130-21-AW 21 HOLD DOWN SHOE
PB130-22-AW 22 PHLP HD SCR M5-8 X 10
PB130-23-AW 23 KNOB BOLT M6-1 X 13
PB130-24-AW 24 BLADE CLAMP
PB130-25-AW 25 UPPER BLADE GUIDE
PB130-26-AW 26 LOWER BLADE GUIDE
PB130-27-AW 27 SWITCH BOX HOUSING
PB130-28-AW 28 CIRCUIT BOARD
PB130-29-AW 29 MPHLP HD SCR M4-7 X 12
PB130-30-AW 30 FLAT WASHER 4MM
PB130-31-AW 31 HEX NUT M12-1.75
PB130-32-AW 32 LOCK WASHER 12MM
PB130-33-AW 33 SWITCH BOX COVER
PB130-34-AW 34 LIGHT SWITCH
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Page 12
Parts Listing
Parts Listing
APA Parts NO. Parts No. Description
PB130-35-AW 35 SPEED CONTROL DIAL
PB130-36-AW 36 TAP SCREW #8 X 3/8"
PB130-37-AW 37 POWER CORD
PB130-38-AW 38 BLADE TENSION ASSEMBLY
PB130-39-AW 39 UPPER ARM
PB130-40-AW 40 LOWER ARM
PB130-41-AW 41 PHLP HD SCR M5-8 X 35
PB130-42-AW 42 LOCK WASHER 5MM
PB130-43-AW 43 RIGHT ARM COVER
PB130-44-AW 44 LEFT ARM COVER
PB130-45-AW 45 BUSHING 3/8"
PB130-46-AW 46 MOTOR
PB130-47-AW 47 CARBON BRUSH
PB130-48-AW 48 CARBON BRUSH CAP
PB130-49-AW 49 FLYWHEEL
PB130-50-AW 50 LINK
PB130-51-AW 51 BALL BEARING 625ZZ
PB130-52-AW 52 RETAINER
PB130-53-AW 53 CAP SCREW M5-8 X 16
PB130-54-AW 54 LOCK WASHER 5MM
PB130-55-AW 55 CAP SCREW M5-8 X 25
PB130-56-AW 56 FLAT WASHER 5MM
PB130-57-AW 57 LOCK WASHER 4MM
PB130-58-AW 58 SPACER 5MM ID X 6MM
PB130-59-AW 59 HEX NUT M5-8
PB130-60-AW 60 6 AMP FUSE
PB130-61-AW 61 FLEXIBLE NECK GUARD
PB130-62-AW 62 FLEXIBLE NECK
PB130-63-AW 63 LAMP HOUSING
PB130-64-AW 64 LAMP
PB130-65-AW 66 BULB
PB130-67-AW 67 CORD CLAMP
PB130-69-AW 68 PHLP HD SCR M4-7 X 8
PB130-69-AW 69 BELLOWS
APA Parts NO. Parts No. Description
PB130-70-AW 70 BELLOWS LOCK
PB130-71-AW 71 PVC TUBE
PB130-72-AW 72 FORKED RETAINER
PB130-73-AW 73 CAP SCREW M4-7 X 10
PB130-74-AW 74 PHLP HD SCR M5-8 X 8
PB130-75-AW 75 VARIABLE SPEED SWITCH
PB130-76-AW 76 THIN PROFILE HEX NUT 10MM
PB130-77-AW 77 BASE
PB130-78-AW 78 CARRIAGE BOLT M6-1 X 20
PB130-79-AW 79 LOCK WASHER 6MM
PB130-80-AW 80 HEX NUT M6-1
PB130-81-AW 81 LOCK WASHER 6MM
PB130-82-AW 82 HEX BOLT M6-1 X 20
PB130-83-AW 83 STUD BOLT M6-1 X 95
PB130-84-AW 84 HEX NUT M6-1
PB130-85-AW 85 SPACER
PB130-86-AW 86 STUD BOLT HINGE PIN M6-1 X 18
PB130-87-AW 87 PHLP HD SCR M6-1 X 30
PB130-88-AW 88 BLADE GUIDE SPACER
23
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Page 13
Limited Warranty
Steele® warrants to the original purchaser who uses the product in a consumer application (personal, residential or household usage) that all products covered under this warranty are free from defects in material and workmanship for one year from the date of purchase. All products covered by this limited warranty which are used in commercial applications (i.e. income producing) are warranted to be free of defects in material and workmanship for 90 days from the date of original purchase. Products covered under this warranty include air compressors, tools, service parts, pressure washers and generators.
Steele® will repair or replace, at Steele®’s sole option, products or components which have failed within the warranty period. Service will be scheduled according to the normal work flow and business hours at the service center location, and the availability of replacement parts. All decisions of Steele® with regard to this limited warranty shall be final.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
RESPONSIBILITY OF ORIGINAL PURCHASER (initial User): To process a warranty claim on this product, DO NOT return item to the retailer. The product must be evaluated by an Authorized Warranty Service Center. For the location of the nearest Authorized Warranty Service Center contact the retailer or place of purchase.
Retain original cash register sales receipt as proof of purchase for warranty to work.
Merchandise sold by Steele® which has been manufactured by and identified as the product of another company, such as gasoline engines. The product manufacturer’s warranty, if any, will apply.
ANY INCIDENTAL, INDIRECT OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY DEFECTS, FAILURE OR MALFUNCTION OF THE PRODUCT IS NOT COVERED BY THIS WARRANTY. Some states do not allow the exclusion, so it may not apply to you.
IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINAL PURCHASE. Some states do not allow limitations on how long an implied warranty lasts, so the above limitations may not apply to you.
Use reasonabl
Deliver or ship the product to the Authorized Warranty Service Center. Freight costs, if any must be paid by the purchaser. If the purchaser does not receive satisfactory results form the Authorized Warranty Service Center, the purchaser should contact Steele® toll free 888-896-6881.
THIS WARRANTY DOES NOT COVER:
Merchandise sold as reconditioned, used as rental equipment, or floor or dis
Merchandise that has become damaged or inoperative because of ordinary wear, misuse, cold, heat, rain, excessive humidity, freeze damage, use of improper chemicals, negligence, accident, failure to operate the product in accordance with the instructions provided in the Owner’s Manual(s) supplied with the product, improper maintenance, the use of accessories or attachments not recommended by Steele®, or unauthorized repair or alterations.
Repair and transportation costs of
Costs associated with assembly, required oil, adjustments or other installation and start-up costs.
Expendable parts or accessories supplied with the product which are expected to become inoperative or unusable after a reasonable period of use.
e care in the operation and maintenance of the product as described in the Owner’s Manual(s).
play models.
merchandise determine not to be defective.
25
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730 S.Epperson Dr.
City Of Industry,CA91748
www.steele-products.com
all rights reserved
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