Steele Products SP-PB140 User Manual

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Contents
Introduction 3 Description of symbols 3 Specifications 3 Safety rules for laser lights 4 General safety instructions 4 Electrical safety 5 Additional safety rules for band saws 6 Extension cords 6 Accessories 7 Unpacking 7 Assembly time 7 R
equired tools 7 Know your product Components 9 Assembly 10 Mounting to a workbench 11 Upper blade guide adjustment 11 Lower blade guide adjustment 12 Housing Doors 12 Adjusting the rip fence 13 Adjusting the miter gauge 13 Adjusting the bevel angle 13 Adjusting the saw blade tension 14 Adjusting the blade tracking 14 Setting the table square with the blade 15 Dust collector connection 15 Turning on and off 15 Turning the worklight on and off 15 Fitting the light bulb 16 Turning the laser on and off 16 Installing and removing band saw blades 16 Operation 17 Using the REDEYE laser line generator 17 Maintenance 18 Troubleshooting 18 Parts and parts listing 19 Warranty 22
8
WARNING! To Reduce The Risk Of Injury, User Must Read And Understand Instruction Manual.
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Dear Customer
If you require any help with your product, whether it is a Warranty claim, spare part or user information, please phone our Help Line 888-896-6881 for an immediate response.
Introduction
Your new Steele® power tool will more than satisfy your expectations. It has been manufactured under stringent Steele® Quality Standards to meet superior performance criteria. You will find your new tool easy and safe to operate, and, with proper care, it will give you many years of dependable service.
Caution.
Instruction Steele® Power Tool. Take special care to heed the Cautions and Warnings.Your Steele® power tool has many features that will make you job faster and easier. Safety performance and depend ability have been given top priority to the development of this tool, making it easy to maintain and operate.
Carefully read through this entire
Manual before using your new
Environmental protection
Recycle unwanted materials instead of disposing of them as waste. All tools, hoses and packaging should be sorted, taken to the local recycling center and disposed of in an environmentally safe way.
WARNING.It may be more difficult to see the
laser line in conditions of bright sunshine and on cer tain surfaces.
Description of symbols
The rating plate on your tool may show symbols. These represent important information about the product or instructions on its use.
Wear hearing protection. Wear eye protection. Wear breathing protection.
The ‘C’ and ‘US’ indicators adjacent to the CSA Mark signify that the product has been evaluated to the applicable CSA and ANSI/UL Standards, for use in Canada and the U.S., respectively.
Specifications
Amp: 2.0
RPM: 2650 ft/min
Throat Depth: 9”
Cutting Capacity: 3-1/2”
Table Size: 11-13/16” x 11-13/16”
Blade Size: 59-1/2”
Bevel Angle: 0° to 45°
Laser class: I
Laser wavelength: 650nm
Laser output power: ᱽ 1mW
Replacement lamp: 120V Max 15W E12
Insulation class: I “Earthed Appliance”
ight: 40.3 lbs
We
V : volts ~ : alternating current
Hz : hertz nm : nanometers
A : ampere mW : milliwatt
Safety rules for laserlights
The laser guide used in the tool is Class I with a maximum output of 1mw and a wavelength of 650nm. The laser guide does not normally present an optical hazard, although staring at the beam may cause flash blindness.
USER INFORMATION CAUTION.
this laser product will increase the chance of eye damage.
Do not stare into the laser beam.The laser shall be used and maintained in
accordance with the manufacturer’s instructions.
Never aim the beam at any person or an object
oth
Always ensure the laser beam is aimed at a
sturdy work piece without a reflective surface, i.e. wood or rough coated surfaces are acceptable. Bright shiny reflective sheet or the like is not suitable for laser use as the reflective surface could direct the beam back at the operator.
General safety instructions
WARNING.
Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury.
Save these instructions.
1. Keep guards in place and in working order.
2. Remove adjusting keys and wrenches.
The use of optical instruments with
er than the work piece.
Read and understand all instructions.
3. Keep work area clean.Cluttered areas and benches invite accidents.
4. Don’t use in dangerous environment. Don’t use
ols in damp or wet locations, or expose
power to them to rain. Keep work area well lighted.
5. Keep children away. All visitors should be kept
safe distance from work area.
6. Make the workshop kid proof with padlocks,
master switches, or by removing starter keys.
7. Don’t force the tool. It will do the job better and
safer at the rate for which it was designed.
8. Use the right tool. Don’t force tool or attachment
to do a job for which it was not designed.
9. Use the proper extension cord. Make sure your
extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The table on page 7 of this manual shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord.
10. Wear proper apparel. Do not wear loose
clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair.
11. Always use safety glasses. Also use face or
dust mask if cutting operating is dusty. Everyday eyeglasses only have impact resistant lenses: they are not safety glasses.
12. Secure work. Use clamps or a vise to hold
work when practical. It’s safer than using your hand and it frees both hands to operate the tool.
13. Don’t overreach. Keep proper footing and
balance at all times.
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14. Maintain tools with care. Keep tools sharp and
clean for best and safest performance. Follow instructions for lubricating and changing accessories.
15. Disconnect tools before servicing; when changing accessories, such as blades, bits, cutters, and the like.
16. Reduce the risk of unintentional starting. Make sure switch is in “off” position before plugging in.
17. Use recommended accessories. Consult the owner’s manual for recommended accessories. The use of improper accessories may cause risk of injury to persons.
18. Never stand on tool. Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted.
19. Check damaged parts. Before further use of the tool, a guard or other part that is damaged should be carefully chec
kedtodetermineifit will operate properly and perform its intended function – check for alignment of moving par ts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
20. Direction of feed. Feed work into a blade or cutter against the direction of rotation of the blade or cutter only.
21. Never leave the tool running unattended. Turn power off. Don’t leave tool until it comes to a complete stop.
Electrical safety
• In the event of a malfunction or breakdown,
grounding provides a path of least resistance for electrical current to reduce the risk of electric shock. This tool is equipped with an electric cord that has an equipment grounding conductor and a grounding plug. The plug MUST be plugged into a matching outlet that is properly installed and grounded in accordance with ALL local codes and ordinances.
• Do not modify the plug provided. If it will not fit
the outlet, have the proper outlet installed by a qualified electrician.
• Improper connection of the equipment grounding
conductor can result in a risk of electric shock. The conductor with the green insulation (or without yellow stripes) is the equipment grounding conductor. If repair or replacement of the electric cord or plug is necessary, DO NOT connect the equipment grounding conductor
to
aliveterminal.
• Check with a qualified electrician or service
personnel if you do not completely understand the grounding instructions, or if you are not sure the tool is properly grounded.
• Use only a three wire extension cord with a
3-prong grounding type plug and 3-hole receptacles that accept the tool’s plug as shown in the diagram.
• Repair or replace damaged or worn cords
immediately.
Metal Screw
Cover of Grounded Grounding Pin
Adapter
Grounding Means
Outlet Box
Grounding Pin
Additional safety rules for band saws
Ensure that the lighting is adequate.For your own safety read Instruction Manual
Before Operating Saw
Wear eye protection.Do not remove jammed cutoff pieces until the
blade has stopped.
Maintain proper adjustment of blade tension,blade
guides,and thrust bearings.
Adjust upper guide to just clear workpiece.Hold workpiece firmly against table.Ensure that the lighting is adequate.Keep the area free of tripping hazards.Do not let anyone under 18 years operate this saw.Always stand to one side when operating the saw.Never use a cracked or distor ted saw blade. Only
use sharp blades. Never use your hands to remove sawdust, chips
or waste close by the saw blade.
Use only blades as recommended.Rags, cloths, cord, string and the like should
never be left around the work area.
Avoid cutting nails. Inspect the workpiece and
remove all nails and other foreign objects before beginning sawing.
Do not attempt to free a jammed blade before
first switching off the machine.
Do not slow or stop a blade with a piece of wood.
Let the blade co
If you are interrupted when operating the saw,
complete the process and switch off before looking up.
Periodically check that all nuts, bolts and other
fixings are
Do not store materials or equipment above a
machine in such a way that they could fall into it.
me to rest naturally.
properly tightened.
Ensure that your work is always on the table.
Never make a cut with the work off the table.
Wear goggles
Wear ear protection
Wear a breathing mask
Extension cords
Replace damaged cords immediately. Use of
damaged cords can shock, burn or electrocute.
If an extension cord is necessary, a cord with
adequate size conductors should be used to prevent excessive voltage drop, loss of power or overheating. The table shows the correct size to use, depending on cord length and nameplate amperage rating of tool. If in doubt, use the next heavier gauge. Always use U.L. and CSA listed extension cords.
RECO MMENDED SIZES OF EXTEN SIO N COR DS
Tool’s Ampere rating
3–6 120V~ 18 16 16 14
6–8 120V~ 18 16 14 12
8–10 120V~ 18 16 14 12
10–12 120V~ 16 16 14 12
12–16 120V~ 14 12 - -
Volts Total length of cord in feet
Cord size in A.W.G.(minimum)
25ft 50ft 100ft 150ft
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Accessories
The STEELE®Band Saw is supplied with the following accessories as standard
• 59 -1/ 2” band saw blade (fiited)
• Rip Fence
• Miter Gauge
• Light Bulb
• Wrench
• Hex Keys (x2)
• Instruction Manual
• Receipt Holder
Unpacking
Due to modern mass production techniques, it is unlikely that your STEELE® Power Tool is faulty or that a part is missing. If you find anything wrong, do not operate the tool until the parts have been replaced or the fault has been rectified. Failure to do so could result in serious personal injury.
Assembly Time
Assembly consists of attaching the table, table
insert, rip fence and miter gauge. Assembly will take approximately 10-15 minutes.
RequiredTools
The following tools are required:
• 0.16”(4mm)Hex Key(supplied)
• 0.12”(3mm)Hex Key(supplied)
• Wrench (supplied)
Know your product
1. On/Off switch
2. Laser light on/off switch
3. Light on/off switch
4. Laser adjustment knob
5. Laser aperture
6. Work table trunnion
7. Work table
8. Table insert
9. Table tilt adjustable screw stop
10.Upper housing locking screw
11.Upper housing door
12.Lower housing locking screw
13.Lower housing door
14.Saw blade
15.Blade tension knob
16.Rip fence
17.Rip fence locking handle
18.Miter gauge
19.Miter gauge locking knob
20.Upper blade guide
21.Blade guide adjustment knob
22.Blade guide locking knob
23.Blade tracking adjustment knob
24.Blade tracking locking nut
25.Table locking knob
26.Table setting lever
27.Bevel adjustment scale
28.Dust extraction
29.Adjustable worklight
port
16
17
15
11
29
10
4
3
2 1
21
24
23
22
20
14
8
18
13
12
5
7
19
25
26
6
9
7
27
28
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Components
The band saw is supplied with the following components:
1. Band Saw
2. Table
3. Table Insert
4. Recessed hex bolt, washer and nuts (x3)
5. Wrench
6. Hex keys (x2)
7. Miter Gauge
8. Rip Fence
9. Light Bulb
2
3 5
Assembly
The band saw is shipped partly disassembled and the work table and rip fence have to be installed prior to use.
1. Remove the bracket from below the work table by loosening the 2 knobs. Remove the 2 knobs, bracket and screws.
2. Place the work table on the table trunnion by threading the saw blade through the slot in the table.
3. I nsert the table insert in the centre of the table.
1
4
4. Align the work table so that the blade runs through the centre of the table insert’s slot.
5. Fasten the work table to the table trunnion using the three recessed hex bolts, plain washers and nuts.
Caution: Make sure the screws are
tightened securely to ensure they do not loosen in use.
6. Replace the bracket under the work table using the two screws and two thumb nuts.
7. Attache the rip fence to the table and secure it by pushing down the rip fence locking handle.
Note.It may be necessary to
rotate the handle anticlockwise to be able to slide the rip fence over the table and then clockwise before locking the handle in position.
8. Attach the miter gauge onto the table by sliding it into the miter gauge slot.
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8
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Mounting to a workbench
1. selohruofserutaefdnabehT in the base for mounting to a workbench.
2. dnabehthcattaottsebsitI saw to a firm, stable surface at a convenient working height. A workbench is ideal.
3. ehtniselohruofllirD workbench to match the four holes in the base of the saw.
4. detresni(stlobgnisuhcnebkrow from the top), lock washers and nuts.
ehtotwasdnabehthcattA
Upper blade guide adjustment
WARNING.Always ensure that the saw is switched off
and unplugged from the power supply before making any adjustments.
uehT.1 against unintentional contact with the saw blade.
guide to provide adequate protection against contact with the band saw blade, it must always be set as close as possible against the workpiece (maximum distance 1/8 inch).
upper blade guide loosen the blade guide locking knob and then adjust the height using the blade guide adjustment knob.
gedalbehtnethgiT.4 knob to secure the upper blade guide in position.
consists of a thrust bearing that supports the band saw blade from the rear a guide pins that provide lateral support, these need to be readjusted after every band saw blade change or tracking adjustment.
stcetorpediugedalbrepp
edalbreppuehtrofredronI.2
ehtfothgiehehttsujdaoT.3
gnikcolediu
ediugedalbreppuehT.5
nd two
Thrust bearing adjustment
To adjust the thrust bearing loosen the
.1
thrust bearing locking screw using the Allen key supplied.
position until it isgniraebtsurhtehttsujdA.2 1/32 inch away from the band saw blade. When the band sawblade is turned by hand it should not make contact with the thrust bearing.
3. Tighten the thrust bearing locking screw.
Upper guide pin adjustment
sen the 2oolsnipediugehttsujdaoT.1 screws that hold the guide pins in place using the Allen key supplied.
against therehtegotsnipediugehtsserP.2
band saw blade.
and in ableehwwasdnabehtnruT.3
yh clockwise direction several times to bring the guide pins into the correct position.Both guide pins should just touch the saw blade.
4. Tighten the guide pin locking screws.
Caution: Ensure the blade is not pinched
by rotating the band saw wheel one or
two times by hand.
Lower blade guide adjustment
tsurhtafostsisnocstnemtsujdaediugedalbrewolehT.1 bearing that supports the band saw blade from the rear and two guide pins that provide lateral support, these need to be readjusted after every band saw blade change or tracking adjustment.
tsurhtehterofeb°54detlitebotsdeenelbatkrowehT.2 bearing locking screw and guide pins can be adjusted. This helps give better access to the adjustment screws.
Thrust bearing adjustment
gniraebtsurhtehttsujdaoT.1 loosen the thrust bearing locking screw using the Allen key supplied. It access the thrust bearing screw if the work table trunnion is placed on a 45° angle.
position until it is 1/32 inch away from the band saw blade. When the band saw blade is turned by hand it should not make contact with the thrust bearing.
3. Tighten the thrust bearing locking screw.
Lower guide pin adjustment
adjust the guide pins by loosening the 2 screws that hold the guide pins in place using the Allen key supplied. The lower housing door needs to be opened to access the screws.
against the ban
Note: The right guide pin is accessed through the slot in the
lower housing.
several times to bring the guide pins into the correct position. Both guide pins should just touch the saw blade.
Caution: Ensure the blade is not pinched by rotating the band
saw wheel one or two times by hand.
is easier to
gniraebtsurhtehttsujdA.2
levelnoinnurtelbatehthtiW.1
rehtegotsnipediugehtsserP.2
d saw blade.
noitceridesiwkcolcanidnahybleehwwasdnabehtnruT.3
.swercsgnikcolnipediugehtnethgiT.4
Housing doors
WARNING.Always ensure that
the saw is switched off and unplugged from the power supply before making any adjustments.
roodgnisuohreppuehT.1 and lower housing door protect against contact with the rotating par machine.
closed and locked, while the machine is in use.
door rotate the upper housing locking screw to the left and then open the door.
oT.4 door rotate the lower housing locking screw to the left and then open the door.
ts inside the
ebtsumsroodgnisuohhtoB.2
gnisuohreppuehtnepooT.3
gnisuohrewolehtnepo
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Adjusting the rip fence
WARNING.Always ensure that the saw is switched off and unplugged from the power supply before
making any adjustments.
The rip fence allows you to make parallel cuts in a piece of wood, all at the same width.
erequired width and secure it in positionhtotecnefpirehttsujdA.1
using the rip fence locking handle.
positioned on both sides of the bladeebnacecnefpirehT.2
snE.3
length to give a consistent parallel cut.
s against the wood along its entiretserecnefehttahteru
Adjusting the miter gauge
1. o helptdesusieguagretimehT support the workpiece and can be adjusted when cutting an angle.
2. loosen theeguagretimehttsujdaoT knob at the top of the miter gauge.
3. ehtlitnueguagretimehtetatoR desired angle is reached.
4. Tighten the miter gauge knob to secure the angle.
Adjusting the bevel angle
WARNING.Always ensure that the saw is switched off and unplugged from the power supply before
making any adjustments. The bevel adjustment allows material to be cut at an angle from 0° to 45°.
knob.gnikcolelbatehtnesooL.1
The lever works on a cam allowing you to pull it towards you and back.revelgnitteselbatehtnesooL.2
into the original starting position if you run out of room.
tnemtsujdalevebA.3
s located under the table to assist in setting the table to the desired angleielacs
between 0° and 45°
tehtnethgiT.4
adjust the table as necessary for your requirements.
and the table locking knob to secure the table in position.revelgnitteselba
required, make a practice cut first on a scrap piece of similar wood and thensinoisicerpretaergnehW.5
Adjusting the saw blade tension
WARNING.Always ensure that the saw is switched off and unplugged from the power supply before making
any adjustments. The saw blade tension can be adjusted using the blade tension knob.
n turn the blade tension knob inoisnetedalbehtesaercnioT.1
a clockwise direction.
n turn the blade tension knob inoisnetedalbehtecuderoT.2
an anti-clockwise direction.
guide.edalbreppuehtesiarylluF.3
disehtgnihsupybnoisnetehtkcehC.4 finger halfway between the table and upper blade guide. The blade should flex no more than 5/64 to 1/
5. Correct the tension if necessary.
8 inch.
ruoyhtiwedalbehtfoe
Adjusting the blade tracking
WARNING.Always ensure that the saw is switched off
and unplugged from the power supply before making any adjustments.
The blade tracking adjustment knob is used to adjust the upper band saw wheel to have the blade run dead centre on the rubber tyres of the band saw wheels.
g locking nut.nikcartedalbehtnesooL.1
wheel by hand, turn the bladewasdnabehtgnitatorelihW.2 tracking adjustment knob in a clockwise direction if the band saw blade runs towards the front of the saw.
adjustment knob in an anticlockwisegnikcartedalbehtnruT.3
direction if the ba
ethgiT.4
Note: Rotate the bandsaw wheel by hand to check the blade is
correctly aligned before closing and locking the housing doors and running the band saw.
nd saw blade runs towards the rear of the saw.
locking nut.gnikcartedalbehtn
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Setting the table square with the blade
WARNING.Always ensure that the saw is switched off and unplugged
from the power aqbefore making any adjustments.
guide.edalbreppuehtesiarylluF.1
w tension is correct.asdnabehttahtkcehC.2
b and table setting lever.onkgnikcolelbatehtnesooL.3
work table at a right angle to the blade.ehttsujda,erauqsagnisU.4
b (25) and table setting lever (26).onkgnikcolelbatehtnethgiT.5
d beneath the work table andetacoltungnikcolehtnesooL.6
adjust the screw stop until it touches the work table.
o secure the screw stop
Note: Check the blade is 90° to the table by cutting a scrap piece of wood and checking it is square.
in position.ttungnikcolehtnethgiT.7
Dust collector connection
n equipment to the dustoitcartxetsudtcennoC.1
extraction port on the back of the band saw.
CAUTION.Wood dust and chips in a confined area can give rise to fire or an explosion. Guard against possible ignition sources. Keep the saw dust to a minimum by cleaning up after every use.
Turning on and off
the switch disabling inser ttresniwasdnabehttratsoT.1
and move the switch up to the ‘ON’ position.
e ‘OFF’ position to turn the band sa
g insert to prevent unauthorized use andnilbasidhctiwsehtevomeR.3
store it in a secure location out of reach of children.
woff.htotnwodhctiwsehtevoM.2
Turning the worklight on and off
s the light on/off switch to the “I” position.serpnothgilkrowehtnrutoT.1 s the light on/off switch to the “O” position.serpffothgilkrowehtnrutoT.2
e light move the worklight tube to the most suitable position.htfonoitceridehttsujdaoT.3
Fitting the light bulb
into the light housing.tiwercsdnablubthgilehtekaT.1
flexible tube allowing it to be positioned where itanodetacolsithgilehT.2
will project the most light onto the work area.
Turning the laser on and off
“I” position. ehtothctiwsffo/nothgilresalehtsserpnoresalehtnrutoT.1
e laser light on/off switch to the “O” position. htsserpfforesalehtnrutoT.2
jdaoT.3 direction to loosen it and then move it to the left or right until the laser line is in line with the blade. Turn the laser adjustment knob in a clockwise direction to tighten it.
the laser adjustment knob in an anti-clockwisenrutenilresalehttsu
Installing and removing band saw blades
WARNING.Always ensure that the saw is switched off and unplugged from
the power supply before making any adjustments. This bandsaw is supplied with a general purpose woodcutting blade.
m the table.orfecnefpirehtevomeR.1
m under the work table by loosening the two knobs. orftekcarbehtevomeR.2
3. Open both housing doors. n knob to slacken the blade.oisnetedalbehtnesooL.4
g it through the slot in the work table, the uppernidiugybedalbehtevomeR.5
blade guide and the blade cover on the saw housing.
g that the teeth are pointing towards the frontni
rusne
edalbwaswenehttiF.6
of the saw where the doors are.
knob. noisnetedalbehtgnitatorybedalbwenehtnoisnetylthgiL.7
tnoedalbwasdnabehtertneC.8
of the rubber-lined wheels.
I.01
Adjust the thrust bearing and guide pins as described earlier.
12. Close both housing doors.
ttA.41
screws and two thumb nuts.
down the rip fence locking handle.
blade tracking.wasehttsujda,deriuqerf
tighten the blade tension knob. ,tcerrocsignikcartehtecnO.11
e back into position.diugedalbrewolehtgniwS.31
esdnaelbatehtotecnefpirehthcattA.51
saw wheels. dnabehtfoserytrebbureh
in the centregninnursiedalbehterusneotdnahybleehwreppuehtnruT.9
owtehtgnisuelbatkrowehtrednuepahsUehthca
gnihsupybtieruc
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Page 9
Operation
p fence, miter gauge and upper blade guide asir,elgnalevebehttsujdA.1
required.
t is in place and flush with the table.resnielbatehttahterusnE.2
/n/off switch to the ‘ON’ position.oehthsupwasehttratsoT.3
e wood into the moving saw blade.htediugtucehtnigeboT.4
o keep the saw cutting. Do not force the
terusserphguoneylnoesU.5
cutting, allow the blade and the saw to do the work.
e ensure that the rip fence is located on thelgnalevebanognittucnehW.6 right hand side of the blade. When cutting rod,use a jig or fixture to prevent the workpiece from turning.7
,use a suitable push bl
workpiece into the saw.
ehtgnihsupyblootehtffonrutdehsinifecnO.9 position and unplug the tool from the power point to prevent unauthorized use.
ock to feed theyllacitrevsdraobgnittucnehW.8
to the ‘OFF’hctiwsffo/no
Using the REDEYE laser line generator
WARNING. Do not stare directly at the laser beam. Never aim the beam at
any person or an object other than the workpiece.Do not deliberately aim the beam at personnel and ensure that it is not directed towards the eye of a person.Always ensure the laser beam is aimed at a sturdy workpiece without reflective surfaces. i.e. wood or rough coated surfaces are acceptable. Bright shiny laser use as the reflective surface could direct the beam back at the operator. Only turn the laser beam on when the work piece is on the tool.
1. Mark the line of cut on the work piece.
3. Switch on the laser beam using the laser light on/off switch.
4. Align the laser beam with the line on the work piece. bresalehT.5
adjustment knob and move the laser beam until it is in line with the blade. Tighten the laser adjustment knob.
6. To start the saw push the
7. To begin the cut guide the wood into the moving saw blade.
to do the work.
nittucnehW.11
tool from the power point to prevent unauthorised use.
reflective sheet steel or the like is not suitable for
on/off switch to the ‘ON’ position.
nognittucnehW.9
e workpiece from turning.httneverpoterutxifrogijaesu,dorgnittucnehW.01
blade guide as required.reppudnaeguagretim,ecnefpir,elgnalevebehttsujdA.2
by adjusting the laser line. Loosen the laseredalbehthtiwlellarapebotdengilaebnacmae
force the cutting, allow the blade and the sawtonoD.gnittucwasehtpeekoterusserphguoneylnoesU.8
located on the right hand side of the blade.siecnefpirehttahterusneelgnaleveba
to feed the workpiece into the saw.kcolbhsupelbatiusaesu,yllacitrevsdraobg
p
ressing the red ‘OFF’ button and unplug theyblootehtffonrut,thgilresalehtffonrutdehsinifecnO.21
Maintenance
All the bearings are sealed ball bearings, lubricated for life, and require no maintenance.
Cleaning
1. Keep the tool’s air vents unclogged and clean at all times.
stebsigninaelC.ylralugertriddnatsudevomeR.2
done with a soft brush or a rag.
3. Re-lubricate all moving parts at regular intervals.
4. Never use caustic agents to clean plastic parts.
CAUTION.Do not use cleaning agents to clean the
plastic parts of the tool. A mild detergent on a damp cloth is recommended.
General inspection
Regularly check that all the fixing screws are tight. They may vibrate loose over time.
Repairs
Only an authorized service center should replace the cordset or carry out other repairs. If the cordset is damaged or worn, have it repaired or replaced by an authorized service center.
Troubleshooting
Warning!Turn the on/off switch to the off position and unplug the tool from the power supply before performing
trouble shooting procedures.
Trouble Problem Suggested remedy
Band saw will not start
Blade does not reach full speed
Blade not running straight
Vibration or abnormal noise
Power cord not plugged in
Power fault, fuse or circuit breaker tripped
Cord damaged Use authorized service center to repair or replace
Burned out switch Use authorized service center to repair or replace
Faulty motor Use authorized service center to repair or replace the
Extension cord too long or undersized Use extension cord heavy enough to carry the current
Tool is overheating Turn off the tool and let it cool down to room
Loose blade
Blade tracking not adjusted Ensure that the blade is centered on the wheels by
Thrust bearings and guide pins not adjusted
Loose parts Check to see that all screws
Moving parts excessively worn Use authorized service center to repair or replace
Ensure that the cord is connected to the power supply
Check the power supply
motor
temperature. Inspect and clean the ventilation slots
Check to see that the blade is tightened on the wheels,
adjust the blade tension if necessary
adjusting the blade tracking
Adjust all thrust bearings and guide pins as recommended
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Page 10
PARTS
46
37
46
52
53
69
109
106
4
9
14
13
75
76
77
78
70
34
70
34
70
12
105
10
11
12
19
20
79
80
82
81
91
92
98
34
99
59
103
104
32
15
16
17
18
86
95
102
87
88
96
93
94
116
83
84
89
90
97
103
100
101
59
36
36
Parts Listing
APA Parts NO. Factory No. Description
PB140-01-DD DJ23004201 Upper Case Door
PB140-02-DD DJ23004103 Lock Core
PB140-03-DD 31503022 Gasket
PB140-04-DD DJ23004101 Nether Case Door
PB140-05-DD S16E05010 Adjust Knob
PB140-06-DD GB97.1 Washer(ĭ6)
PB140-07-DD RLM08011 Laser Localizer
PB140-08-DD GB845 Tap Screw(St4.2×9.5)
PB140-09-DD DJ23004104 Laser Fixer
PB140-10-DD 31503030 Metal Patch
PB140-11-DD GB862.2 Dentate Gasket(ĭ6)
PB140-12-DD GB5783 Hex Head Screw(M6×10)
PB140-13-DD DJ200020506 Cable Clamp Board
PB140-14-DD GB/T845 Tap Screw(St3.5×9.5)
PB140-15-DD DJ23004102 Table-flap
PB140-16-DD GB12618 Rivet(ĭ4×8)
PB140-17-DD GB818 Bolt(M4×6)
PB140-18-DD GB96 Washer(ĭ4)
PB140-19-DD DJ250A03007 Horizontal Axis
PB140-20-DD GB896 E-Clamp(ĭ6)
PB140-21-DD DJ23003101 Upper Wheel
PB140-22-DD GB893.1 Clamp Ring(ĭ26)
PB140-23-DD GB/T276 Ball Bearing(6000-2z)
PB140-24-DD GB894.1 Spring Washer(ĭ10)
PB140-25-DD DJ23003102 Rubber Ring
PB140-26-DD DJ23003001 Saw Blade
PB140-27-DD DJ23003201 Nether Wheel
PB140-28-DD DJ23003202 Belt Pulley
PB140-29-DD DJ23003002 Motor Wheel
PB140-30-DD DJ23003003 Multiwedge Belt
PB140-31-DD GB6173 Nut(M16x1.5)
PB140-32-DD GB5783 Hex Bolt(M6×10)
PB140-33-DD GB93 Spring Washer(ĭ6)
PB140-34-DD GB96 Washer(ĭ6) PB140-35-DD GB12 Knob-square Bolt(M6×20)
PB140-36-DD GB845 Phillips Tap Screw(St4.2×9.5)
PB140-37-DD GB845 Phillips Tap Screw(St3.5×9.5)
PB140-38-DD DJ200030411 Dust Guard
PB140-39-DD DJ205A03003 Upper Guide Slide Bar
PB140-40-DD DJ200030410 Slide Board
PB140-41-DD GB12 Knob-square Bolt(M6×20)
APA Parts NO. Factory No. Description
PB140-42-DD DJ200030402 Gear
PB140-43-DD DJ250A03018 Rack
PB140-44-DD DJ200030501 Lock Pole
PB140-45-DD DJ200030409 Upper Guide Stator
PB140-46-DD GB80 Socket Head Screw(M6×8)
PB140-47-DD GB80 Socket Head Screw(M6×6)
PB140-48-DD DJ200030502 Upper Guide Axis
PB140-49-DD DJ250A03022A Upper Guide
PB140-50-DD DJ250A03021 Mini-guide Roller Axis
PB140-51-DD GB/T276 Ball Bearing(625-zz)
PB140-52-DD S16E04006 Lock Spanner
PB140-53-DD GB879 Pin(ĭ3×16)
PB140-54-DD DJ23002102 Connecting
PB140-55-DD GB97.1 Washer(ĭ10)
PB140-56-DD DJ23002101 Baffle Rack
PB140-57-DD DJ250A02008A-2 Clamp Block
PB140-58-DD DJ200020202A Baffle
PB140-59-DD GB97.1 Washer(ĭ6)
PB140-60-DD DJ250A02008A-4 Clamp Baffle
PB140-61-DD DJ200020203A Clamp Screw
PB140-62-DD DJ200030601 Nether Guide Rack
PB140-63-DD DJ200030602 Nether Guide Staff
PB140-64-DD DJ200020401 Guide Staff
PB140-65-DD DJ250B02007-3 Finger
PB140-66-DD B/D4603011-3 Knob
PB140-67-DD DJ250B02007-1 Angle Block Gauge
PB140-68-DD DJ23001000 Base
PB140-69-DD GB5783 Hex Bolt(M6×16)
PB140-70-DD GB6170 Hex Nut(M6)
PB140-71-DD GB5783 Hex Bolt(M6×35)
PB140-72-DD DJ200030701 Bushing
PB140-73-DD 31504015 Brush
PB140-74-DD GB14 Knob-square Bolt(M8×65)
PB140-75-DD KCD1-B3B10111BB Switch PB140-76-DD HY7 Key Switch
PB140-77-DD GB819 Phillips Sunk Head Screw(M4×12)
PB140-78-DD DJ23005001A Switch Case
PB140-79-DD DJ200040106 Cable Jacket
PB140-80-DD DJ200030301 Upper Wheel Axis
PB140-81-DD DJ250A03003B Upper Wheel Axis Rack
PB140-82-DD GB/T1792 Spring(A16)
4
1
2
3
24
23
48
51
47
40
50
49
45
44
54
55
56
57
58
65
64
5
6
28
22
27
29
39
43
41
47
59
57
17
66
67
28
38
37
36
42
63
51
47
62
12
50
60
112
61
113
115
2
3
21
25
26
32
30
31
18
35
68
111
114
7
8
24
23
22
74
73
33
72
34
70
71
59
110
70
108
107
105
105
19
20
Page 11
Parts Listing
Limited Warranty
APA Parts NO. Factory No. Description
PB140-83-DD DJ200030303 Core Axis
PB140-84-DD DJ250A03009 Nut
PB140-85-DD DJ250A03010 U-Rack
PB140-86-DD DQ018002100 DC-Plugboard
PB140-87-DD DJ200010401 Cap
PB140-88-DD DJ23003300 Knob Handle
PB140-89-DD DJ200030304 Fixed Ring
PB140-90-DD DJ200030900 Guide Board Subassembly
PB140-91-DD GB6177 Hex Flange Nut(M6)
PB140-92-DD DJ205A03002 Guide Piece
PB140-93-DD DJ200020107 Blade Cross Block
PB140-94-DD DJ200020101A Worktable
PB140-95-DD GB/T70.3 Socket Sunk Head Screw(M6×16)
PB140-96-DD GB/T70.3 Socket Sunk Head Screw(M6×20)
PB140-97-DD DJ250C02004 Adjust Level Board
PB140-98-DD 31502013 Compound Nut
PB140-99-DD DJ200020100-1 Revoliving Rack Subassembly
PB140-100-DD GB/T818 Phillips Screw(M4×20)
PB140-101-DD DJ200020301A Side Slide Board
PB140-102-DD DJ23002001 Support Rod
PB140-103-DD GB/T6170 Hex Nut(M4)
PB140-104-DD 31503007 Wing Nut
PB140-105-DD DJ200030406 Lock Knob
PB140-106-DD GB894.1 Wing Cap
PB140-107-DD DJ200030407 Spring
PB140-108-DD DJ200030405 Adjust Handle
PB140-109-DD DJ200030402 Gear
PB140-110-DD DJ200020108 Lock Gasket
PB140-111-DD GB5783 Hex Bolt(M6×20)
PB140-112-DD DJ200010107A Imbibition Exit
PB140-113-DD DJ200020102 Lock Handle
PB140-114-DD DJ23003004 Nether Wheel Axis
PB140-115-DD YYG7124E-T Motor
PB140-116-DD 5000034521 Work Light Subassembly PB140-117-DD
Steele® warrants to the original purchaser who uses the product in a consumer application (personal, residential or household usage) that all products covered under this warranty are free from defects in material and workmanship for one year from the date of purchase. All products covered by this limited warranty which are used in commercial applications (i.e. income producing) are warranted to be free of defects in material and workmanship for 90 days from the date of original purchase. Products covered under this warranty include air compressors, tools, service parts, pressure washers and generators.
Steele® will repair or replace, at Steele®’s sole option, products or components which have failed within the warranty period. Service will be scheduled accor
ding to the normal work flow and business hours at the service center location, and the availability of replacement parts. All decisions of Steele® with regard to this limited warranty shall be final.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
RESPONSIBILITY OF ORIGINAL PURCHASER (initial User): To process a warranty claim on this product, DO NOT return item to the retailer. The product must be evaluated by an Authorized Warranty Service Center. For the location of the nearest Authorized Warranty Service Center contact the retailer or place of purchase.
Retain original cash register sales receipt as proof of purchase for warranty to work.
Use reasonable care in the operation and maintenance of the
product as described in the Owner’s
Manual(s).
Deliver or ship the product to the Authorized Warranty Service Center. Freight costs, if any must be paid by the purchaser. If the purchaser does not receive satisfactory results form the Authorized Warranty Service Center, the purchaser should contact Steele® toll free 888-896-6881.
THIS WARRANTY DOES NOT COVER:
Merchandise sold as reconditioned, used as rental equipment, or floor or display models.
Merchandise that has become damaged or inoperative because of ordinary wear, misuse, cold, heat, rain, excessive humidity, freeze damage, use of improper chemicals, negligence, accident, failure to operate the product in accordance with the instructions provided in the Owner’s Manual(s) supplied with
the product, improper maintenance, the use of accessories or attachments not recommended by Steele®, or unauthorized repair or alterations.
Repair and transportation costs of merchandise determine not to be defective.
Costs associated with assembly, required oil, adjustments or other installation and start-up costs.
Expendable parts or accessories supplied with the product which are expected to become inoperative or unusable after a reasonable period of use.
21
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Page 12
Merchandise sold by Steele® which has been manufactured by and identified as the product of another company, such as gasoline engines. The product manufacturer’s warranty, if any, will apply.
ANY INCIDENTAL, INDIRECT OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY DEFECTS, FAILURE OR MALFUNCTION OF THE PRODUCT IS NOT COVERED BY THIS WARRANTY. Some states do not allow the exclusion, so it may not apply to you.
IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINAL PURCHASE. Some states do not allow limitations on how long an implied warranty lasts, so the above limitations may not apply to you.
Distributed by:
730 S.Epperson Dr.
City Of Industry,CA91748
www.steele-products.com
all rights reserved
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