Steele Products SP-PT253 User Manual

Page 1
Owner’s Manual
2 Rotary Combo Kit
SP-PT253
www.steele-products.com
WARNING! To Reduce The Risk Of Injury, User Must Read And Understand Instruction Manual.
Page 2
Table of Contents
WARNING! READ AND UNDERSTAND ALL SAFETY PRECAUTIONS IN
THIS MANUAL BEFORE OPERATING. FAILURE TO COMPLY WITH
INSTRUCTIONS IN THIS MANUAL COULD RESULT IN PERSONAL
INJURY, PROPERTY DAMAGE, AND/ OR VOIDING OF YOUR
WARRANTY. STEELE® WILL NOT BE LIABLE FOR ANY DAMAGE
BECAUSE OF FAILURE TO FOLLOW THESE INSTRUCTIONS.
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2
Page 3
Owner’s Manual

Safety Guidelines - Definitions

This manual contains important information that you need to know and understand in order to protect YOUR SAFETY and to PREVENT EQUIPM ENT PROBLEMS. The following symbols help you recognize this infor ma ti on. Please read the ma nu al and pay atten ti o n t o these sect i on s .
WARNING! WARNINGS INDIC ATE A CERTAINTY OR STRONG POSSIBILIT Y OF PERSONAL INJURY OR DEATH IF INSTRUCTI ONS ARE NOT FOLLOWED.
CAUTION: CAUTIONS INDICATE A POSSIBILITY OF EQUIPMENT DAMAGE IF INSTRUCTIONS ARE NOT FOLLOWED.
Note: Notes give helpful information.
WARNING! IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY AND PROPERTY DAMAGE. READ AN D UND ERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT. WHEN USING AIR TOOLS, BA SIC SAFETY PRECAU TIONS SHOULD ALWAYS BE FOLLOWED T O REDUCE THE RISK OF PERSONAL INJURY.

Save These Important Safety Instructions!

Read an d understand all of these safety instruct i ons. Be sure to retain them for future use.
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Page 4
Rotary Tool

General Precautions

WARNING! FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN SEVERE INJURY OR DEATH.
CAUTION: FAILURE TO FOLLOW THESE INSTRUCTIONS CAN ALSO RESULT IN DAMAGE TO THE TOOL AND/OR THE ITEM YOU ARE WORKING ON.
Verify that the power supply in your area is compatib l e with the voltage liste d on the t o ol 's label.
Check the tool, cord, and plug for damage before each use.
Make sure the tool is turned off before connecting the electrical cord.
Always start the tool before setting it against the piece you are working on.
Wa tch for and avoid potential electrocution hazards. Avoid bodily contact with grounded objects such as metal pipes, radiators, cooking ranges, refrigerators, and so forth when using the tool. Never work on any item that is connected to a live electrical circuit. Always disconnect elect ri cal items before working on them.
Large temperature variations cause condensation, which can increase the hazard of electrocuti on and/or internal corr osion. Allow the tool to adjust to the tem perature of the work are a for several minutes before each use.
Do not use this tool, it s char ger, or any accessory for an y purpose other than those for which they have been specific al ly designed.
Secure all items you are workin g on. Use clamps, vices, or other securi ng devices as needed.
Never wear jewelry or loose clothing that can become entangled in moving parts. Tie or otherwise secure long hai r aw a y f rom the tool and work area. Always wear fitted clothing and any protective items that may be nece ssary such as gloves, goggles, etc.
Always wear protective goggles when using this tool.
If wor king around du st, splinters, or shavings, wear a protective mask to avoid inhalation hazards.
Always w ea r ear protection.
4
Page 5
Owner’s Manual

General Precautions (cont’d)

Always wear sui table non-slip safety footwear where there is a risk of heavy objects injuring feet or if there is a risk of slippi ng on wet or slippery floors.
Where there is a risk of falling objects or hitting your head on protruding or low level obstructions, a hard hat should be worn.
Be sure y ou always have sur e footing, especia l l y when working on ladders and scaffolding.
Keep el ectric tools away from humidity and rain. Do not immers e.
When working outdoors, only use tools and extensi on cables designed and appr oved for outdoor use.
Do not use the equipment in any areas any dange r of fire or explosi on exists. Keep batteries away from heat and a l l ow to cool i f warm.
If the to ol requires repair, be sure to have all work performed by a qualified technician.
WARNING! CONSUMING ALCOHOL, MEDICATION, OR DRUGS, OR HEALTH PROBLEMS SUC H AS ILLNESS, FEVER, OR FATIGUE, AFFECT YOUR ABILITY TO PLAN AND REACT. NEVER USE ANY ELECTRICAL EQUIPMENT WHILE UNDER THE INFLUENCE OF ALCOHOL, DRUGS, HEALTH PROBLEMS, OR FATIGUE.
Keep al l el ectric tools away from children.
Store electric tool s in the original box in a cle an dry location out of the reach of children.
Always unplug the power cable when the tool is not in use or when you are takin g breaks or ch an gi n g accesso ri e s .
Never carry the tool by the cable. Never unplu g the tool by pulling on the cable.
When work i ng , do no t al l ow the motor to stal l under the load .
Keep your work place tidy. Untidiness can cause accidents!
Avoid abnormal body postures while working.
Make sure not to start the tool unintentionally.
Do not le ave keys, spanners, adjusting t ool s, etc. inserted in the tool .
5
Page 6
Rotary Tool

General Precautions (cont’d)

Keep cut ting tools sharp and clean.
Follow al l i nstructions for l ubrication and changing accessories.
Before using the power tool, check it carefully to ensure that it will opera te properly and perform its int ended function.
Check that all moving parts are correctly aligned and free from binding.
Check for broken or missing parts and have them replaced or repaired at an authorized service center.
If the power tool requires mounting make sure it is securely attached to a suit able work bench.
Check any other condition that may affect the operation of the powe r tool.
Any damaged guard or any other damaged part of the power tool should be prop erly repaired or replaced by an authorized service center unless otherwise indicated in this instruction manual.
Any switch that does not operate correctly must be replaced by an authori zed service center. Do not use the power tool if the ON/OFF switch does not turn the power tool ON and OFF.
Do not attempt to modify the power tool in any way. The use of any attachment or accesso ry other than those recom m ended in this instr uct ion ma nu al c ould resu lt in dama ge to th e po wer t oo l and injur y to the operator.
This el ectric power tool complies with national and international standards and safety requirements. Repairs should only be carried out by qualified persons using original spare parts. Failure to do so may result i n considerable da nger to the user.
If using the power tool inside your house, protect furnishings and fl oors with a sui table dust shee t.
Always ob serve gener al f i re s afety precautions wh en using cer tai n power tools inside your house or workshop. It is recommended that you have a n appr op riate fir e ex ting uis he r ava il able at all tim es w hile w or ki ng.
6
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Owner’s Manual

Additional Warnings

Electrical Safety

This double-insulated tool co m es equipped with a polarized plug where one blade is wider than the other . This plug only fits in a polarized outlet one way. If the plug does not fit into the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not mod ify the p lug in any way to fit a non-polarized out let.
Double insulation eliminates the need for three-wire grounded cables and plugs. Be certain th at the outl et voltage supp l i ed is within the voltage marked on the tool. Never use AC tools with a DC power supply or vice-versa.
Avoid comi ng i n cont act with pipes, radiators, range s, refrigerators, and other grounded devices as grounding your body increases your risk of electric shock. If you must operate the tool in damp locations, use a Ground Fault Circuit Interrupter (GFCI) to supply the power to your tool. Rubbe r el ectrician gloves and footwear provide further prot ection against elec t ri cal shock.
Never use this power tool in rain or wet conditions as water entering the tool gr eatly increases the risk of electric shock.
Do not abuse the power cord. Never carry or unpl ug the tool using the cord. K eep cord away from heat, oil, sharp edges, and moving parts. Damage d cord s i ncre ase t h e ri sk o f el ect ri c sh ock an d mu st b e repl ace d immediately.
When op erating this tool outside, only use an out door-rated extension cord to reduce the risk of el ectric shock.

Cutting Tool

This tool requires the use of two ha nds to ensure safe operation and should not be used when working f rom ladders and stepladders.
WARNING! SOME WOOD AND WOOD TYPE PRODUCTS CAN PRODUCE DUST THAT CAN BE HAZARDOUS TO YOUR HEALTH. ALWAYS USE OF AN APPROV ED FACE MASK WITH REPLACEABLE FILTERS WHEN USING THIS TOOL IN AD DITION TO USING THE DUST EXTRACTION FACILITY (IF AVAILABLE).
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Rotary Tool

Additional Warnings (cont’d)

Cutting Tool (cont’d)

Ensure that power tools are disc onnected from the power supply when not in use, before servicing, lubricating or making adjustments and when changi n g ac c essorie s .
Always keep the accessory securing mechanism clean and free from dust bui l d-up.
Do not start the tool with the accessory in contact with the work piece.
Check t he work pi ece for any protrudi ng nails, screw he ads or anything that co ul d dam age the acces sory.
Ensure that there are no obstructions underneath the wo rk piece; it is easy to cut into sawhorses and bench tops.
Always hold the tool by its insulated gripping surfaces when doing an operation where the accessory could contact hidden wiring or the tool’s power cord. Contact with a live electrical circuit will make the tool’s exposed metal parts live, possibly causing electrical shock. Always disconnect fuses or circuit breakers whenever working in any area where you could come in contact with electrical wiring.
Always hold the hand piece firmly in your hands during the start-up. The reaction torque of the motor, as it accelerates to full speed, can cause the shaft to twist.
Do not alter or misuse tool. Any alteration or modification is a misuse and may result in serious personal injury.
Always disconnect the power cord before attaching or changing acces so r i e s. Th e tool could st art unexpectedly, causing s e ri o us person al i nj u ry.
Be aware of th e swit ch locat ion when pick ing up o r set ting do w n the t oo l to avoi d accidental st arting and possib l e i nj ury.
Never leave running tools unattended. Always stop and unplug the tool before leaving it.
Clean t he tool’s air vents regularly to prevent overheating.
WARNING! NEVER USE THIS PRODUCT AS A DENTAL DRILL OR IN ANY HUMAN OR VETE RINARY MEDICAL APPL ICATIONS. SERIOUS PERSONAL INJURY OR DEATH COULD RESUL T.
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Owner’s Manual

Additional Warnings (cont’d)

Accessories

WARNING! ALWAYS WEAR EYE PROTECTION WHEN USING THIS TOOL. HIG H-SPEED ACCESSORIES CAN DISCH ARGE PARTICLES, BRISTLES, OR OTHER DEBRIS OR CAN COME APART DURING USE. FLYING DEBRIS CAN CAUSE SERIOUS INJURY.
Do not st op the tool by forcin g t he accessory or by using sideways pressure.
Do not use accessories that are bent, damaged, or ha ve missing teeth. This is hi ghly dangerous and could result in a serious accident causing injury to the operator and bystanders and damage to the tool.
Only us e accessories that are recommend ed by the supplier and that are in good condition.
Do not force the tool; let the accessory do t he wo rk. This w ill reduce the wear on the tool and accessory , increasing its efficiency and operating life.
Acces sories must be rate d for the speed reco m m ended on the tool warning label or higher. Wheels and other accessori es running beyo nd their r ated speeds can fly apart and cause serious injury.
Never bend the flexible shaft tighter than a 6 ” radius. Overly tight bends can gen erate excessive heat on the jacket or hand piece and caus e burns.
Always tighten the collet nut and any other adjustment devices when attaching accessories. Loose accessories can fly out of the tool with great force, possibly causing injury or property damage.
Do not place your hands or any other part of your body near spinning accessories. Touching a spinning accessory can cause serious injury.
Run brush accessories at full operating speed for at least one minute before e ac h us e, be i ng su re tha t th e a rea s ur round ing t he br us h is c lea r . This procedure will remove loose bristles or wires and help prevent injur y or damage to the item you are working on.
Never operate wir e and bristle brushes at speeds abov e15,000R P M. Always aim brushes away from you. Thes e accessories discharge parti cles a nd bri stle s at h igh spee d, w h ich can be come em be dde d i n o ur skin.
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Rotary Tool

Additional Warnings (cont’d)

Accessories (cont’d)

Never apply excessive p ressure when usin g brush accessories. let the bristl e tips do the work. Excessive pressure may damage t he piece being worked on and could cause bristles to fly loose, possibly causi ng injury.
Handle all accessories with care to avoid chipping, cracking, or bending them. Damaged accessories can come apart at speed and scatter debris at high speed, possibly causing serious injury. Sharp accessories can cause cuts or other in j ury.
Always install a new accessory if you drop the tool. Never use a damaged accessory.
Fragments from burst acc ess or ies will fly at high speed and wit h grea t force and could cause ser i ous injury . Always positio n yourself and work in a direction that minimizes the chances of debris flying at you.
\Never use dull or damaged bits. Sharp bit s must b e handled with care. Damaged bits can snap during use. Dull bi ts require more force to push the tool, possibly causing the b i t t o break.
Round m aterial such as dowels and pipes might roll while being cut, possibly causing the accessory or bit to jump towards you. Always clamp work pieces whenever you cannot guarantee their stability.
Beware of nails, screws, foreign objects, or unusual surface features that could cause the accessory to catch, bind, slip, or break.
Always start the tool and bring the accessory up to ful l operating speed before br ingi ng the acc essor y in cont act wit h the work piece. S t arting the tool with the accessory contacting the work piece can cause the tool to jump out of control.
Feed th e accessory into the work pi ece in the same direction as the cutting/working edge is exiting the material (t he same direction chips and other debris are b ei ng thrown). Fee di ng the accessory in t he wrong direction could cause the working edge to climb out of the work piece, possi bl y causing loss of control and serious injury.
Shut th e tool off immediat el y if any accessory becomes jammed or otherwise stuck in the work piece. Wait for all moving parts to stop, then unplug t he t ool be fore r esolv in g th e p ro ble m. Le av ing the t ool pl ug ged i n could lead to accidenta l starting and pos sibly serious injury.
10
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Owner’s Manual

Additional Warnings (cont’d)

Accessories (cont’d)

Never use any grinding or sanding accessory near any flammable mater i al. Sparks could cause a fire.
Both the tool collet and the accessory might become hot during normal use. Allow to cool before touching.
Never at tem pt to ho l d the work p iec e wi th on e h and w hil e us ing an y saw or cuttin g tool . Thes e acces sor ies could bi nd i f they beco me ca nte d and could c ause the tool to kic k back, possibly causing s erious injury.
Dust and debris from work pieces may contain chemicals kno wn to cause ca ncer , birth defects or othe r repro ducti ve harm . Thes e chemi cals amy inc l ud e (but are not limited to) le ad fr o m l ea d-based pai n ts , silica from mas onry products, and ars enic and chromium from chemically treated lumber. Always work in a wel l -ventilated area and use approve d safety equipment rated for the specific chemical(s) you might be exposed to.
Always use accessories at their recommended speeds. This manual includes several tables with recommended speed settings for various accessorie s on vari ous materials.
WARNING! RUNNING ACCESSORIES AT EXCESSIVE SPEED CAN CAUSE FRAGMENTATION AND SERIOUS INJURY FROM FLYING DEBRIS. IT CAN ALSO CAUSE THE WORK PIECE TO OVERHEAT, RESULTING IN CHARRI NG, MELTING, AND/O R DISCOLORATION.
CAUTION: ALWAYS REFER TO THE RECOMMENDED SPEED TABLES IN THIS MANUAL AND EXPERIMENT ON SCRAP MATERIAL BEFORE STARTING YOUR ACTUAL PROJECT TO ENSURE THAT YOU WILL NOT DAMAGE YOUR WORK PIECE.
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Operation
Your new rotary tools have been engineered and manufactured to STEELE® America’s high standards for dependability, ease of operation, and operator safety. Properly cared for, they will give you years of rugged, trouble-free performance. Every care has been taken to ensure that they reach you in perfect condition. However, in the unlikely event that you should experience a problem, or if we can offer any assistance or advice, please do not hesitate to contact our customer care department at the address or telephone number listed at the back of this manual.
12
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Owner’s Manual

Operation (cont’d)

Inserting/Removing Accessories

WARNING! ALWAYS UNPLUG THE ROTARY TOOL BEFO RE CHANGING ACC ESSO RIES/C OLLE TS OR SERVI CI NG YOUR TO OL THE TOOL COULD START UNEXPECTEDLY, CAUSING SERIOUS INJURY.
To loosen the collet nut:
1

Press the shaft lock button.

2

Rotate the shaft manually until the lock en gages and prevent s further rotation.

CAUTION: DO NOT ATTEMPT TO ENGAGE THE SHAFT LOCK WHILE THE TOOL IS RUNNING.
3
Use the wrench to l oosen the collet nut by tu rnin g in t he dire ctio n of th e
L
arrow labeled to insert or remove accessories.
4
Remove the old accessory (if any) and install the new accessory, being sure to push it as far as possible into the collet.
5

Tighten the collet nut by hand until snug.

6
Finish ti ghtening the collet by turning the wrench in the direction of the arrow labeled in the illustration. Do not overtighten.
in the illustration. The collet nut must be loose in order
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13
Page 14
Rotary Tool

Operation (cont’d)

Collet Sizes

Your rotary tool kit includes four collets to ac commodate different accessories with varying shank sizes. To change a collet:
1

Loosen th e collet nut as described above, then remove the collet nut.

2

Remove the old collet.

3

Insert the loose collet.

4

Tighten the collet nut as descri bed above.

Each co llet has a s er ies of ring s on its shank that identify its size. The collet sizes included with your kit are:
1/32” - one (1) ring
1/16” - two (2) rings
3/32” - three (3) rings
1/8” - no rings

Balancing

For best results, be sure to balance each accessory in the collet. Your tool’s high RPM makes imbalances easily de tectable as a wobb le while the tool is running. To balance an accessory:
1

Stop the tool.

2

Loosen th e collet nut.

3

Rotate the accessory 1/4 turn.

4

Tighten the collet.

5

Run the tool.

6

Continue adjusting as needed. You will hear and feel when the access ory is properly bal anced.

14
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Owner’s Manual

Operation (cont’d)

General Hints

Your rotary tool an d its accessories work using high RPM (up to 35,000P RM ) i nst ead o f brut e for c e. W hen w or ki ng, u se t he lig htes t po ss ib le touch while retaining full control of the tool and allow the high-speed accessory to do its work. Fo r heavier work, m ake multiple p asses instead of forcing the tool. Do not lean on or push the tool while working.
WARNING! FORCING THE TOOL COULD CAUSE THE ACCESSORY TO BREAK AND SCATTER FRAGM E NTS AND OTHER DEBRIS AT HIGH SPEED. NEVER FOR CE THE TOOL AND ALWAYS REMAIN CLEAR OF THE P ATH OF DEBRIS. ALWAYS WEAR EYE PROTECTION WHEN USING THI S T OOL. FLYING FRAG MEN TS CAN CAU SE BL INDNES S AN D OTHER SERIOUS INJURY.
Your rotary tool can be used for c arving, grinding, engraving, polishing, cutting, brushing, drilling, and more. Your kit includes a wide assortment of accessories for these tasks and you can order more by visiting the location where you purchased this kit. This tool uses high speed and low torque- the opposi te most powe r t oo l s, whi ch rely on low s pe eds and hig h torque. This gives your rotary tool some unique capabilities, inclu ding cutting hard en ed steel , engraving glass, polishing plastic , and other uses that most power tools sim ply c ann ot d uplic a te. Le arni ng ho w to us e your tool ’ s hig h s peed t o best advantage is the key to getting the most from this rotary tool.
15
Page 16
Rotary Tool

Operation (cont’d)

Using t he Tool

Before running your rotary tool, spe n d some ti me g ett ing the f eel o f it s wei ght an d balance. The housing is tapered, allowing you to grasp the tool much li ke a pen or pencil for fine work. be sure to practice on scrap materials until you are comforta bl e using t he tool and are ready to wor k on actual materials.
To use the tool :
1

Insert the cor rect ac cess ory and t ighte n the collet nut securely.

2

Be sure to wear eye protection and any respiratory protection that may be required.

3
Mount o r grasp the work piece securely, being sure to follow every precaution listed on pages 6-11 of this manual.
4
Grasp the tool using eith er of the gripping methods shown here. The pencil grip (top) is best for fine work requiring precise contr ol . The golf grip (bottom) is best for rougher work to maintain more contro l of the tool.
5
Start the tool. If using the variable­speed tool, select the appropriate speed for the work you are performing. If using the single-speed tool, it will rotate at approximately 16,000RPM.
6

Balan ce the accessory as descr i bed on the previous page.

16
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Owner’s Manual

Operation (cont’d)

Variable Speed Control

Your rotary tool kit includes a variab l e-speed tool. The speed­control switch is on the side of the tool , as shown here. To increa se the tool’s speed, slide the switch down away from the OFF pos i ti on. To dec r ease the tool’s speed, slide the switch up towards the OFF position. Moving the switch to the OFF posit i on stops the tool
The numbered indicators next to the switch indicate the tool’s approx i m at e R PM as f o l l ow s :
Speed Setting Speed Rang e
2 8,000 - 10,000 RPM 4 11,000 - 15,000 RPM 6 16,000 - 19,000 RPM 8 20,000 - 24,000 RPM
10 25,000 - 35,000 RPM
Certain materials such as plastics and soft metals require lower speeds to avoid ov erheating and possible damage due t o friction. Slower speeds are also bes t for po l i shing using the fel t polishing accessories and for delicate work with fragile materia ls. Higher speeds are optimal for carvi ng, cutting, routin g, shap i ng, engraving, et c. i n hard materials su ch as hardwoods, some metals, and glass. Drilling is also best done at high speed in many cases.
WARNING! ALWAYS UNPLUG THE TOOL PRIOR TO CHANGING ACCESSORIES. NEVER LEAVE A PLUG GED-IN TOOL UNATTENDED. THE TOOL COULD START UNEX PECTEDLY, CAUS ING SEVERE INJURY AND/OR PROPERTY DAMAGE.
17
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Rot ary Tool
Operation ( cont’d )
Flex At tac hment
Your rotary tool kit includes a flex attachment and hanger rod that is useful for extra-delicate work and/or when working in close spaces. When using the flex attachment, be sure not to bend it tighter than a 6-inch radius at any point as this could cause overheating and a possible burn hazard. Overly tight bends will also reduce the attachment life.
The flex shaft and the rotary tool. Note the collet and the collet nut are already installed on the rotary tool.
1
Remove the collet nut and the collet from the rotary tool
2
Remove the housing cap from the rotary tool. This is the black plastic ring that screws onto the rotary tool.
3
Replace the collet nut and collet back onto the tool. Pull the drive shaft out of the flex shaft core.
4
Insert the drive shaft into the collet until it stops (about 1 inch) Tighten the collet
18
5
Slide the overthrow nut assembly over the housing and tighten. The rotary tool with the flex attachment is now ready for use.
Flex shaft diagram
Page 19
Owner’s Manual
nt
housing
b
Operation (cont’d)
Flex Shaft (cont’d)
1
Secure the clamp base to your work surface in a location where the flex shaft will not be overextended or bent beyond a 6” radius.
2
Screw the hanger rod into the base.
3
Hang the tool using the wire hanger next to the power cord.
Milling Cutter Holder
Your rotary tool kit includes a milling cutting holder, which regulates the accessory depth when routing, milling, or shaping. This holder fits onto the end of the rotary tool and features an adjustable depth setting. To fit the milling cutter holder:
1
Remove the housing cap from the rotary tool.
2
Secure the attachment nut to the threaded end of the rotary tool.
3
Slide the housing over the attachment nut.
4
Insert the backstop into the slot in the housing so it rests between the housing and attachment nut.
5
Insert the spring and setscrew.
6
Adjust the housing to the desired depth by sliding it up and down the attachment nut. Tighten the setscrew when you reach the desired depth.
setscrew
spring
ackstop
attachme nut
19
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Rotary Tool

Operation (cont’d)

,OCKING"UTTON
#OLLET
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Small Rotary Tool

20
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Owner’s Manual
15 deg.

Accessories

Your rotary tool kit includes the following accessories:
Sanding bands:
2” and 1/2” x 1/4” sanding sh ank, which holds sanding bands. These smal l drum sanders he l p you shape and smooth surf aces in tight places. Replace bands when they become worn. Bands come in fin e grades for f i ni sh and deli cate work and coar s e gr ades for heavier work . Sanding bands work best at lower speeds. Experiment with scrap material before worki ng on an actual project. To use a sanding band, l oosen the screw in the sh ank, slip the band onto the shank, then tighten the screw to secure the band.
Brushes:
wire and bristle brushes . Wire brushes are useful for cleaning and polishing metal, while bristle brushes are suitable for cleaning softer surfaces. accessories, you should let the speed do the work without applying excessive force. Use the bristle tips only without mashing the brush against the work piece as shown in the top part of the illustration on the right.
Your kit includes several
As with all rotary tool
WARNIN G! NEVER RUN BRUSHES AT SPEEDS ABOVE 15,000 RPM. THE BRUSH COUL D EJ ECT BRISTLES AT HIGH SPEED WHICH COULD BECOME EMBEDDED IN YOUR SKIN OR WHICH COULD CAUSE OTHER SERIOUS INJURY.
Your kit includ es both a 1/2” x 1/
RIGHT
WRONG
Drill bits:
bits. These are suitable for most drilling applications in wood, plastic, and thin metal. For ceramics, drywall, or other specialized applications, you will ne ed to purcha s e an a pp ropriate drill bit.
Your kit includes high-speed steel drill
21
Page 22
Rotary Tool

Operation (cont’d)

Accessories (cont’d)

Cutting wheels:
several cutt i ng wheels and a special shank for mounting them. To prepare a cutting wheel for use, remove the screw in the center of the shank, mount the whee l , and replace the screw.
WARNING! FAILURE TO FOLLOW ALL OF THE WARNINGS ON PAGES 9-11 OF THIS MANUAL COULD CAUSE THE CUTTI NG WHEEL TO F RAGMENT, CAUSING SERIOUS INJURY.
Grinding stones:
Your kit includes several grindi n g stones in various shapes. Use these for smoothing hard materials suc h as wood, plastic, and metal. Be sure not to allow the work piece to overheat as this can cause charri ng (wood), melting (plastic), or discoloration (metal ). Aluminum oxide (red) a cc essories are best for wood, metals, and p l astics, while silicon carbide (blue) accessories are best for very hard surfaces such as glass.
Cutting bits:
cutting bits, which are useful for shaping variou s mate rial s. The small est cut ting bit s are suitable for use in engraving.
Your kit includes
Your kit includes several
22
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Owner’s Manual
Operation (cont’d)
Accessories (cont’d)
Polishing wheels:
polishing wheels in assorted shapes. These accessories are useful for removing tarnish and weathering on metal and for polishing plastics. They require a special shank with a screw tip. To prepare a polishing wheel, screw the felt onto the shank tip. Reverse to remove. Your kit also includes polishing grease, which you can use in small quantities to aid polishing metal. Lower speeds are best for these accessories.
Your kit includes several felt
Router bits:
router bits is available for purchase from your Steele® dealer. These accessories carve patterns in wood and plastic that can be used for ornamental purposes or for joining (such as when cutting a dado).
Collets:
various sizes to accommodate accessories with different-sized shanks. Replace collets as described on page 14.
Threaded-tip shanks:
used for felt polishing wheels. Shanks with a long threaded tip are used for pointed polishing wheels while shanks with short threaded tips are used for round felt polishing wheels. To install a felt polishing wheel, simply screw it onto the threaded shank.
Screw shanks:
mounting cutting wheels.
Sanding band shanks:
feature an expanding core that holds disposable bands securely. To contract the core to remove or install a band, loosen the screw. Tightening the screw expands the core.
An assortment of
Your kit includes several collets of
Threaded-tip shanks are
Screw shanks are used for
Sanding band shanks
23
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Rotary Tool

Recommended Speeds

The following tables display recommended speed ranges for various accessorie s on vari ous materials.
WARNING! NEVER RUN ACCESSORIES AT SPEEDS EXCEEDING THE LISTED MAXIMUMS. ACCESSORIES COULD BREAK APART AND SCATTER FLYING DEBRIS AT HIGH-SPEED, POSSIBLY CAUSING SERIOUS INJURY.
CAUTION: IT IS HIGHLY RECOMMENDED THAT YOU NOT EXCEED THE RECOMMENDED SPEEDS FOR THE LISTED ACCESSORY/MA T ERIAL COMBINATION AS DOING SO COULD HARM THE WORK PIECE. ALWAYS EXPERIMENT WITH A PIECE OF SCRAP MATERIAL TO ENSURE OPTIMUM SETTINGS BEFORE BEGINNING ANY WORK ON AN ACTUAL PRODUCT.
Note: Where a speed range ( such as 4 - 8) appears , experiment at the lower end of the range f i rst and gradually increase the speed to obtain best results. Never exc eed the recommend ed speed ra nge to avoid damag i ng the work piece and never exceed the accessory’s maximum speed.

High-speed cutters

Soft wood:
Hard wood:
Laminates & plastic :
Steel:
Aluminum, brass, etc.:
10
6 - 10
4 - 6
6
6-10

Engraving cutters

Soft wood:
Hard wood:
Laminates & plastic :
Steel:
Aluminum, plastics, etc.:
10
10
6 - 8
4
6
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Owner’s Manual

Recommended Speeds (cont’d)

Diamond wheel points

Soft wood:
Hard wood:
Stone:
Ceramic:
Glass:

Tungsten carbide cutters (toothed)

Soft wood:
Hard wood:
Laminates & plastic :
Aluminum, brass, etc.:

Tungsten carbide cutters

Soft wood: Hard wood: Laminates & plastic : Steel:
10
Aluminum, brass, etc.: Stone: Ceramic: Glass:
8
8 - 10
10
8
10
10
10
10
8
4
6
10
8
4
6
8 - 10
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Rotary Tool

Recommended Speeds (cont’d)

High-speed router bits

Soft wood: 10
Hard wood: 8 - 10

Silicon carbide grinding stones

Laminates & plastic :
Steel:
10
Aluminum, brass, etc.:
Stone:
Ceramic:
Glass:
6
10
10

Abrasive points

Soft wood:
Hard wood
Steel:
Aluminum, brass, etc.:
4 - 6
: 4 - 6
6 - 8
6
4
4 - 6

Aluminum oxide grinding stones

Soft wood:
hard wood:
Steel:
Aluminum, brass, etc.:
Stone:
Ceramic:
10
10
8
4
6
10
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Owner’s Manual

Recommended Speeds (cont’d)

Cutting wheels

Soft wood:
Hard wood:
Laminates & plastic :
Steel:
Aluminum, brass, etc.:
Stone:
Ceramic:

Polishing wheels

Soft wood:
Hard wood:
Laminates & plastic :
Steel:
Aluminum, brass, etc.:
Stone:
Ceramic:
Glass:
8 - 10
6 - 10
2 - 4
10
10
6 - 10
6 - 10
4
4
2 - 4
4 - 8
4 - 8
6 - 8
6 - 8
6 - 8

Sanding bands

Soft wood:
Hard wood:
Laminates & plastic :
Steel:
Aluminum, brass, etc.: 2 -
Stone:
Ceramic:
2- 10
2 - 10
10
2 - 10
2- 10
2 - 6
10
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Page 28
Rotary Tool

Recommended Speeds (cont’d)

Drill bits

Soft wood:
Hard wood:
Laminates & plastic :
10
6 - 10
2 - 4
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Owner’s Manual
Maintenance
Clean the tool with a rag dampened with clean water. Do not use chemicals or soap. Do not allow water to get inside the tool.
Make sure the vent passages remain clear of dust and debris to avoid overheating the tool. Use thebrush supplied with your kit.
Clean the collet nut by tapping it against a hard surface to remove accumulated debris.
Store the tool in a clean dry place.
All repairs must be performed by a qualified electrician.
Opening the tool voids the warranty (except for the brush replacement procedure described below).
Brush Replacement
Brushes need replacing when your tool begins running sporadically, loses power, or runs at a lower speed. Do not use the tool with worn brushes as you could cause permanent damage. To change the brushes:
1
Unplug the tool.
2
Remove the brush caps with a small screwdriver. The brush spring and brush will slide out.
3
If the brush is less than 1/8” long, rough, and/or pitted, it must be replaced. Replace the brushes with Steele® brushes, which are available from your Steele® dealer or directly from Steele®.
4
When replacing brushes, be sure that the curved end is touching the commutator and that the curvature is in line with the commutator curvature. The brush should be resting on the commutator with no gaps.
5
Once the brush is in position, reinsert the spring and reattach the cap.
6
Run the tool at full no-load speed for 5 minutes to seat the brushes.
29
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Rotary Tool
Limited Warranty
Steele® warrants to the original purchaser who uses the product in a consumer application (personal, residential or household usage) that all products covered under this warranty are free from defects in material and workmanship for two years from the date of purchase. All products covered by this limited warranty which are used in commercial applications (i.e. income producing) are warranted to be free of defects in material and workmanship for 90 days from the date of original purchase. Products covered under this warranty include air compres­sors, air tools, service parts, pressure washers, and generators. Steele® will repair or replace, at Steele®’s sole option, products or components which have failed within the warranty period. Service will be scheduled according to the normal work flow and business hours at the service center location, and the availability of replacement parts. All decisions of Steele® with regard to this limited warranty shall be final. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
RESPONSIBILITY OF ORIGINAL PURCHASER (initial User):
• To process a warranty claim on this product, DO NOT return item to the retailer. The product must be evaluated by an Authorized Warranty Service Center. For the location of the nearest Authorized Warranty Service Center contact the retailer place of purchase.
• Retain original cash register sales receipt as proof of purchase for warranty work.
• Use reasonable care in the operation and maintenance of the product as described in the Owners Manual(s).
• Deliver or ship the product to the nearest Authorized Warranty Service Center. Freight costs, if any, must be paid by the purchaser.
• Air compressors with 60 and 80 gallon tanks will be inspected at the site of installation. Contact the nearest Authorized Warranty Service Center that provides on-site service calls for service call arrangements.
• If the purchaser does not receive satisfactory results from the Authorized Warranty Service Center, the purchaser should contact Steele®.
30
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Owner’s Manual
Limite d W a rra n ty (co n t’ d)
THIS WARRANTY DOES NOT COVER: Merchandise sold as reconditioned, used as rental equipment, or floor or display models. Merchandise that has become damaged or inoperative because of ordinary wear, misuse, cold, heat, rain, excessive humidity, freeze damage, use of improper chemicals, negligence, accident, failure to operate the product in accordance with the instructions provided in the Owners Manual(s) supplied with the product, improper maintenance, the use of accessories or attachments not recommended by Steele®, or unauthorized repair or alterations. Repair and transportation costs of merchandise determined not to be defective. Costs associated with assembly, required oil, adjustments or other installation and start-up costs.
Expendable parts or accessories supplied with the product which are expected to become inoperative or unusable after a reasonable period of use. Merchan­dise sold by Steele® which has been manufactured by and identified as the product of another company, such as gasoline engines. The product manufacturer’s warranty, if any, will apply. ANY INCIDENTAL, INDIRECT OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY DEFECTS, FAILURE OR MALFUNCTION OF THE PRODUCT IS NOT COVERED BY THIS WARRANTY. Some states do not allow the exclusion, so it may not apply to you. IMPLIED WARRANTIES, INCLUDING THOSE OF MER­CHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO TWO YEARS FROM THE DATE OF ORIGINAL PURCHASE. Some states do not allow limitations on how long an implied warranty lasts, so the above limitations may not apply to you.
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