Sony KDL-32R410, KDL-40R472B, KDL-40R473B Schematic

4 (1)

HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

SERVICE MANUAL (COMMON)

ITC3 CHASSIS

Segment: ME

Version

Date

Subject

1

01/2014

1st Issue.

205/2014 i) Add Software Update Procedure ( pg 76 )

ii)Correction on board name ( pg 8 , 9 , T/shooting section pg 10 ~ 51 )

LCD TV

9-888-148-02

For SM - Unique , please refer :

9-888-148-Ax ( America ) 9-888-148-Cx ( China)

9-888-148-Ex ( Europe )

9-888-148-Px ( Pan Asia )

SERVICE MANUAL (COMMON)

ITC3 CHASSIS

Segment: ME

LCD TV

MODEL LIST

THIS SERVICE MANUAL CONTAINS COMMON INFORMATION FOR BELOW REGIONS AND MODELS:

REGION

 

 

 

 

 

ASIA

CHINA

AMERICA

EUROPE

 

MODEL

 

 

 

 

 

KLV-28R412B KLV-32R412B

KDL-32R430B KLV-40R472B

KDL-40RM10B KLV-48R472B

 

KLV-32R422B

KDL-32R433B KLV-40R482B

KDL-48R470B

 

KLV-32R426B

KDL-32R435B KDL-40R450B

KDL-48R473B

 

KLV-32R482B

KDL-32RM5B KDL-40R453B

KDL-48R475B

 

KDL-32R410B

 

KDL-40R455B

KDL-48R480B

 

KDL-32R413B

 

KDL-40R470B

KDL-48R485B

 

KDL-32R415B

 

KDL-40R473B

 

 

KDL-32R420B

 

KDL-40R475B

 

 

KDL-32R423B

 

KDL-40R477B

 

 

KDL-32R424B

 

KDL-40R478B

 

 

KDL-32R425B

 

KDL-40R480B

 

 

KDL-32R427B

 

KDL-40R483B

 

 

KDL-32R428B

 

KDL-40R485B

 

3

TABLE OF CONTENTS

Section Title

 

Page

1. SAFETY NOTES

 

1-1.

Warnings and Caution……………………………………………………….

5

1-2.

Caution Handling of LCD Panel ......……………....................................

5

1-3.

Caution About the Lithium Battery…………….........................................

6

1-4.

Safety Check Out ........................…………….........................................

6

1-5.

Leakage Test ..........................................................................................

6

1-6.

How to Find a Good Earth Ground…………………………………………

6

1-7.

Lead Free Information….……………………………………………………

7

1-8.

Handling the Flexible Flat Cable (FFC)…………………………………….

7

2. SELF DIAGNOSTIC FUNCTION

 

2-1.

Overview of Control Buttons ...................................................................

8

2-2.

LED Display Control ……….....................................................................

8

2-3.

LED Pattern………………........................................................................

8

2-4.

Standby LED Error Display………………………………………………….

8

2-5.

Triage Chart ............................................................................................

9

3. TROUBLE SHOOTING

 

3-1.

General.....................................................................................................

10

3-2.

No Power…….………………………………………………………………..

10

3-3.

Standby LED Blinking....…………............................................................

13

3-4.

No Picture.................................................................................................

21

3-5.

Audio.............................………………………………………….................

23

3-6.

Video Problem..........................................................................................

31

3-7.

HDMI……………..……...…………………………………………………….

38

3-8.

MHL………………………………………………………………………….

39

3-9.

Tuner…………………………………..………………………………………

42

3-10.

Ethernet……………………………………………………………………….

59

3-11.

IR………………………………………………………………………………. 50

3-12.

Switch Unit Buttons…………….…………………………………………….

51

3-13.

Wifi……………………………………………………………………………..

52

Section Title

Page

4. SERVICE ADJUSTMENTS

 

4-1.

Accessing Service Mode .....................................................................

55

4-2.

Accessing Software Version....................……….………………………

55

4-3.

Accessing Self Diagnostic History………………………………..……..

56

4-4.

Accessing Self Diagnostic Menu………………………………………...

56

4-5.

Accessing Serial Number Edit……………….…………………………..

57

4-6.

Accessing Model Name Edit................................................................

58

5. DIAGRAMS

 

5-1.

Circuit Board Location .........................................................................

60

5-2.

Block Diagram......................................................................................

62

5-3.

Connector Diagram ………………………………………......................

70

Please refer Service Manual – Unique for below information : -Safety Warnings

-Wire Dressing -Circuit Board Location

-Disassembly and Exploded View.

4

SECTION 1

SAFETY NOTES

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

1-1. Warnings and Caution

1)These servicing instructions are for use by qualified service personnel only.

2)To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so.

3)An isolation transformer should be used during any service to avoid Possible shock hazard, because of live chassis. The chassis of this receiver is directly connected to the ac power line.

4)Be sure to follow these guidelines to protect your property and

avoid causing serious injury :

Carry the TV with an adequate number of people; larger size TVs require two or more people.

Correct hand placement while carrying the TV is very important for safety and to avoid damages.

5) Components identified by shading and ! mark on the exploded views, and in the parts list are critical for safe operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identified in this manual. Follow these procedures whenever critical components are replaced or improper operation is suspected.

1-2. Caution Handling of LCD Panel

When repairing the LCD Panel, make sure you are grounded with a wrist band. When repairing the LCD Panel on the wall, the panel must be secured using the 4 mounting holes on the rear cover.

1)Do not press the panel or frame edge to avoid the risk of electric shock.

2)Do not scratch or press on the panel with any sharp objects.

3)Do not leave the module in high temperature or in areas of high humidity for an extended period of time.

4)Do not expose the LCD panel to direct sunlight.

5)Avoid contact with water. It may cause short circuit within the module.

6)Disconnect the AC power when replacing the backlight (CCFL) or

inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms)

7)Always clean the LCD panel with a soft cloth material.

8)Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short circuit.

9)Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).

10)During the repair, DO NOT leave the Power On or Burn-in period for more than 1 hour while the TV is face down on a cloth.

Figure 1. TV is faced down on a cloth during repair.

5

Safety Notes

ITC3 CHASSIS

 

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

 

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

 

 

 

 

 

 

 

1-3. Caution About the Lithium Battery

 

3) Measuring the voltage drop across a resistor by means of a VOM or battery

 

 

1) Danger of explosion if battery is incorrectly replaced. Replace only with

 

the same or equivalent type.

 

operated AC voltmeter. The 'limit' indication is 0.75V so analog meters must

 

2) Outer case broken battery should not contact to water.

 

have an accurate low voltage scale. The SIMPSON'S 250 and SANWA SH-

 

1-4. Safety Check-Out

 

63TRD are examples of passive VOMs that are suitable. Nearly all battery

 

 

operated digital multimeter that have a 2 VAC range are suitable.

 

After correcting the original service problem, perform the following

 

(see Figure 2.)

 

safety checks before releasing the set to the customer:-

 

 

 

 

 

1) Check the area of your repair for unsoldered or poorly soldered

 

 

 

 

 

connections. Check the entire board surface for solder splashes and bridges.

 

 

 

 

 

2) Check the inter board wiring to ensure that no wires are pinched or

 

 

 

 

 

contact high-wattage resistors.

 

 

 

 

 

3)Check all control knobs, shields, covers, ground straps and mounting

 

 

 

 

 

hardware have been replaced. Be absolutely certain you have replaced all

 

 

 

 

 

the insulators.

 

 

Figure 2. AC voltmeter to check AC leakage

 

4) Look for unauthorized replacement parts, particularly transistors that

 

 

 

were installed during a previous repair. Point them out to the customer and

 

1-6. How to Find a Good Earth Ground

 

recommend their replacement.

 

1) A cold-water pipe is a guaranteed earth ground; the cover-plate retaining

 

5) Look for parts which, though functioning show obvious signs of

 

screw on most AC outlet boxes is also at earth ground.

 

deterioration. Point them out to the customer and recommend their

 

2) If the retaining screw is to be used as your earth ground, verify that it is at

 

replacement.

 

ground by measuring the resistance between it and a cold-water pipe with an

 

6) Check the line cords for cracks and abrasion. Recommend the

 

ohmmeter. The reading should be zero ohms.

 

replacement of any such line cord to the customer.

 

3) If a cold-water pipe is not accessible, connect a 60to 100-watt trouble-

 

7) Check the antenna terminals, metal trim, metalized knobs, screws and all

 

light (not a neon lamp) between the hot side of the receptacle and the

 

other exposed metal parts for AC leakage. Check leakage test as described

 

retaining screw. Try both slots, if necessary, to locate the hot side on the line;

 

next.

 

the lamp should light at normal brilliance if the screw is at ground potential

 

8. For safety reasons, repairing the Power board and/or Inverter board is

 

(see Figure 3).

 

prohibited.

 

 

 

 

 

1-5.Leakage Test

 

 

Figure 3. Checking for earth

 

The AC leakage from any exposed metal part to earth ground and from all

 

 

 

 

 

ground.

 

exposed metal parts to any exposed metal part having a return to chassis must

 

 

 

 

 

 

 

 

not exceed 0.5mA (500 microamperes).

 

 

 

 

 

Leakage current can be measured by any one of the three methods:-

 

 

 

 

 

1) A commercial leakage tester such as the SIMPSON 229 or RCA WT540A.

 

 

 

 

 

Follow the manufacturers instructions to use those instructions.

 

 

 

 

 

2) A battery-operated AC milliampmeter The DATA PRECISION 245 digital

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

multimeter is suitable for this job.

6

 

Safety Notes

ITC3 CHASSIS

 

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

 

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

1-7. Lead Free Information

The circuit boards used in these models have been processed using Lead Free Solder. The boards are identified by the LF logo located close to the board designation.

Figure 4: LF Logo

Figure 5: LF logo on circuit board

The servicing of these boards requires special precautions. It is strongly recommended to use Lead Free Solder material in order to guarantee optimal quality of new solder joints.

1-8. Handling the FLEXIBLE FLAT CABLE (FFC)

When you insert / pull out FFC, please grasp a reinforcement board and main body of FFC.

Please hold reinforcement board and plunge it to depths.

Main Board

< Insertion>

Please pull out FFC while pushing the button of both ends at the same time.

Main Board

<Pull out>

7

Self Diagnostic Function

SECTION 2

SELF DIAGNOSTIC FUNCTION

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2-1. Overview of Control Buttons

 

 

 

2-3. LED Pattern

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

When safety shutdown occurs, Standby LED display reports the cause by using the lightning

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

patterns as indicated below.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3.0sec

 

 

 

3.0sec

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0.5sec

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0.5sec

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Example: The figure above shows LED display when SHUTDOWN is caused by Audio

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Error. It repeats flashing for a specified number of times in 0.5sec/cycle and has a 3 seconds interval of lighting

 

 

 

 

 

 

 

 

off. Please note that a 3 seconds interval of lighting off is fixed regardless of abnormal state types.

 

 

LED Indicator

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

• Lights up in green when you select “Picture Off”.

 

 

 

2-4. Standby LED Error Display

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

• Lights up in amber when you set the timer or

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

“Photo Frame Mode”.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

• Lights up in green when the TV is turned on.

 

 

 

The Number of Standby LED

 

 

 

 

 

Detection Items

 

 

Board Error Item

 

 

 

 

• Flashes while the remote is being operated.

 

 

 

(RED blinking)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2-2. LED Display Control

 

 

 

 

2

 

 

 

 

 

 

 

 

Main Power Error

 

 

AC adapter Error

 

 

 

 

 

Amber = Red + Green

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

 

 

 

 

 

 

 

 

Audio Error

 

 

B* board Error

 

 

 

 

 

 

 

 

 

 

 

Status

LED Colour

Remarks

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

 

Panel Power Error

 

 

B* board Error

 

 

 

 

 

 

 

 

 

 

 

Power Off ( AC Off and *1)

OFF

*1 power switch off (by touch button)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

 

 

 

 

 

 

 

 

Panel I2C COMM Error

 

 

B* or Source board Error

 

 

 

Power On

Green

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

 

 

 

 

 

 

 

 

Backlight Error

 

 

B* board Error

 

 

 

 

 

 

 

 

 

 

 

Standby( by remote control

OFF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

off only )

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Picture Off

Green

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Set "Sleep Timer"

Amber

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Set "On Timer” ( Power On )

Amber

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Set "On Timer”( Standby )

Amber

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Picture Frame

Amber

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B*Board Type:

 

 

 

 

 

 

 

 

 

 

 

Failure

Red Blinking

The number of LED blinking indicates

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

cause of failure.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Size

 

 

 

B* Board Type

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Amber/Green

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PAN ASIA, CHINA

EUROPE, AMERICA

 

Error of panel ID 6

Blinking:0.5sec Amber/ 0.5sec Green

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

28”

 

 

 

BIS

-

 

 

 

 

Blinking

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

32”

 

 

 

BIS

 

 

 

 

 

BIL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Software Updating

Amber

Blinking: 1sec On / 1sec Off

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

40”

 

 

 

BIS

 

 

 

 

 

BIL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

48”

 

 

 

BIS

 

 

 

 

 

BIL

 

Blinking

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Self Diagnostic Function

ITC3 CHASSIS

 

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

 

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

2-5. Triage Chart

 

 

Blinking

 

 

 

 

 

No Picture

 

 

 

 

 

 

No Sound

 

 

 

 

 

 

 

 

UI NG

 

 

 

UI OK

 

 

 

 

 

 

 

 

 

 

 

2

3

4

5

6

Tuner

USB

Video

Component

HDMI

MHL

SCART

Main Speaker

HP

Video

Component

Tuner

HDMI

SCART

USB

 

B-Board

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HIL Board

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Light Source Board

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Open Cell

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AC Adaptor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Speaker Unit

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LS Harness

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Main Harness

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Speaker Harness

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FFC Cable

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Most likely defective part

Secondary possible defective part

B*Board Type:

Size

B* Board Type

PAN ASIA, CHINA

EUROPE, AMERICA

 

28”

BIS

-

32”

BIS

BIL

40”

BIS

BIL

48”

BIS

BIL

9

Troubleshooting

SECTION 3

TROUBLESHOOTING

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

3-1. General

START

Does the Power Led stay on when the TV is switched on ?

Is the Standby Led

blink ?

Green & Amber

blink?

Is the Picture and

Sound OK ?

END

Open Detail

- No Power

Open Detail

-Standby LED Blink

-Panel ID Error

-Panel Not Supported

Open Detail

-Picture/Audio/Video

3-2. No Power

No Power

No

B-Board Check DC voltage at

JL6001 19V - 19.5V?

No

Adaptor Take out adaptor

and check the output voltage. 19V – 19.5V?

(Refer Figure 1)

No

Adaptor Change adaptor

and recheck the output voltage. 19V – 19.5V?

(Refer Figure 1)

No

AC source

Yes

•See DDCON

 

Sheet

Yes

B-board

Yes

Adaptor

B*Board Type:

Size

B* Board Type

PAN ASIA, CHINA

EUROPE, AMERICA

 

28”

BIS

-

32”

BIS

BIL

40”

BIS

BIL

48”

BIS

BIL

10

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

3-2. No Power

3-2-1. DD Con B*Board Type:

Start

B-Board

Check voltage at JL6003 3.3V?

Yes

B-Board

Check voltage at JL6000 1.2V?

Yes

B-Board

Check voltage at JL6002 1.5V?

Yes

B-Board

Check voltage at JL6005 5V?

Yes

No

No

No

No

 

 

 

 

 

 

 

 

 

 

 

Size

B* Board Type

 

 

 

 

 

 

 

 

 

 

 

 

DDCON

 

 

 

 

 

 

 

 

PAN ASIA, CHINA

EUROPE, AMERICA

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

28”

BIS

-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

32”

BIS

BIL

 

OK

 

 

 

 

 

 

 

 

 

40”

BIS

BIL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

48”

BIS

BIL

 

B-Board

No

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check fuse.

 

Fuse

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F6001 & F6002

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Change B-board

DDCON

 

OK

B-Board

 

 

 

 

 

Check voltage at :

 

 

 

 

 

 

Change B-board

 

 

 

BIS JL6012.

 

 

 

 

 

BIL JL6007.

 

 

 

 

 

12V?

Change B-board

No

 

 

B-Board

 

 

 

Check Fuse.

 

 

 

 

F6003

 

 

 

 

No

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fuse

 

 

 

 

 

 

 

After checking, take note of

NG condition & change B board

11

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

B*Board Type:

BIL BOARD

JL 60 01

Size

B* Board Type

PAN ASIA, CHINA

EUROPE, AMERICA

 

28”

BIS

-

32”

BIS

BIL

40”

BIS

BIL

48”

BIS

BIL

JL 60 06

JL 60 05

F6

00

1

JL

 

60

 

02

F6

JL

00

60

2

03

 

F6

00

3

JL 60 00

JL 60 07

BIS BOARD

 

F

 

 

 

60

F

JL

 

02

 

60

60

JL

 

 

01

01

60

 

 

 

 

03

 

 

 

JL 60 02

JL600

0

F 60 JL 03

60

06

JL 60 05

JL 60 12

12

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

3-3. Standby LED Blinking

3-3-1. 2 times blinking

2 times Blinking

-ve

+ve

Ensure that +ve probe is touching the needle.

Figure 1: How to check adaptor’s output voltage.

B-Board

Check DC voltage at JL6001

19V - 19.5V?

No

Adaptor

Take out adaptor

and check the output voltage. 19V – 19.5V?

(Refer Figure 2)

No

Change adaptor

Yes

Change B-board

Yes

Change B-board

B*Board Type:

Size

B* Board Type

PAN ASIA, CHINA

EUROPE, AMERICA

 

28”

BIS

-

32”

BIS

BIL

40”

BIS

BIL

48”

BIS

BIL

13

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

3-3. Standby LED Blinking

3-3-2. 3 times blinking

 

 

 

START

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3x blinking

 

 

 

 

 

 

 

Speaker impedance

 

 

 

 

 

 

 

 

 

 

 

Remove

 

No 3x blinking

 

 

 

 

 

 

 

 

 

 

 

 

≠ 6~8 Ω

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Speaker Connector

 

 

 

Check Speaker harness

 

 

Change

 

 

 

 

 

 

 

at CN4500 & perform

 

 

 

and Speaker impedance

 

 

 

 

Speaker

 

 

 

 

 

 

 

 

AC OFF - ON

 

 

 

 

No connectivity

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3x blinking

 

 

 

 

for speaker harness

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Change

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Speaker

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Harness

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3x blinking

 

 

Connect back

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Speaker Connector to CN4500

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No connectivity

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

& perform AC OFF - ON

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

of F4000

 

 

 

 

No 3x blinking

 

 

 

 

 

 

 

 

F4500 broken

 

 

Check connectivity

 

 

 

 

 

 

 

 

 

 

 

 

 

 

of F4500.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3x blinking

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

& F4000 OK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Audio IC problem,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IC4500 damage

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B*Board Type:

 

 

 

 

 

Change B board

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Size

 

 

B* Board Type

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PAN ASIA, CHINA

EUROPE, AMERICA

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

28”

 

BIS

-

 

 

 

 

DONE

 

 

 

 

 

 

 

 

 

 

 

32”

 

BIS

BIL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

40”

 

BIS

BIL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

48”

 

BIS

BIL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

14

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

 

 

 

 

B*Board Type:

 

 

 

 

 

 

 

 

BIL_Board

 

 

 

 

 

 

 

 

 

 

 

 

Size

B* Board Type

 

 

 

 

 

 

 

 

 

 

PAN ASIA, CHINA

EUROPE, AMERICA

 

 

 

 

 

 

 

 

 

28”

BIS

-

 

 

 

 

 

32”

BIS

BIL

 

 

 

 

40”

BIS

BIL

 

 

 

 

48”

BIS

BIL

 

 

IC4500

 

 

 

 

 

F4500

 

 

 

CN4500

BIS_Board

IC4500

F4500

CN4500

15

Sony KDL-32R410, KDL-40R472B, KDL-40R473B Schematic

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

 

 

 

 

 

 

Board Name

Board PWB (A side)

Detail

 

 

 

 

 

 

BIL

CN4500

CN450

0

CN4500

BIS

CN4500

 

CN450

CN4500

0

BIS

BIL

BIL

F4500

F450

0

F4500

F450

0

16

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

3-3. Standby LED Blinking

3-3-3. 4 times blinking

No 12V

AEP?

No

 

 

 

 

 

 

 

 

 

 

Yes

 

 

 

 

 

 

 

 

 

 

 

 

No

 

Check Fuse.

Fuse

 

 

 

 

 

 

 

(F6003) ok?

 

 

 

 

 

 

 

 

Ok

 

 

 

 

 

 

 

 

 

 

 

 

No

 

Check JL6009.

B-Board

 

 

 

 

 

 

 

3.3V?

 

 

 

 

 

 

 

 

Yes

 

 

 

 

 

 

 

 

 

 

 

 

 

No

 

Check JL6022.

B-board

3.3V?

 

 

 

 

 

 

 

 

 

 

 

Yes

 

 

 

 

 

 

 

 

 

 

 

 

No

 

 

Check JL6007.

 

DDCON

12V?

 

 

 

(IC6010)

 

Yes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LVDS

 

 

 

 

Check Fuse.

(F6003) ok?

Yes

Check JL6009.

3.3V?

Yes

Check JL6007.

12V?

Yes

LVDS

No

Fuse

No

B-board

No

DDCON

B*Board Type:

Size

B* Board Type

PAN ASIA, CHINA

EUROPE, AMERICA

 

28”

BIS

-

32”

BIS

BIL

40”

BIS

BIL

48”

BIS

BIL

17

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

 

 

B*Board Type:

 

 

 

 

 

BIL

 

 

 

 

 

Size

B* Board Type

 

 

PAN ASIA, CHINA

EUROPE, AMERICA

 

 

 

 

 

28”

BIS

-

 

 

 

32”

BIS

BIL

 

 

40”

BIS

BIL

 

 

48”

BIS

BIL

F600

3

JL600

9

LVDS FFC

CONNECTOR

JL600

7

BIS

LVDS FFC

CONNECTO

R

F600

3

JL60 JL60 09 12

18

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

3-3. Standby LED Blinking

3-3-4. 5 times blinking

START

 

TV Boots Up

 

 

 

 

 

TV Boots Up

 

 

 

 

 

 

Remove and reinsert LVDS Flat

 

 

 

 

 

Normally

 

 

 

 

 

 

Normally

Incorrect FFC

Replace B-Board

 

 

 

 

 

B-Board Issue

Flexible Cable (FFC) at B-Board and

 

 

 

 

 

 

 

 

 

Insertion

 

 

 

 

 

 

 

 

 

 

 

 

 

Panel Side

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5x Blinking is Still

 

 

 

5x Blinking is Still

 

 

 

 

 

 

 

 

 

 

Observed

 

 

 

 

 

 

Observed

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TV Boots Up

 

Replace

 

 

 

TV Boots Up

 

 

 

Replace LVDS Flat Flexible

Normally

LVDS

 

 

 

Normally

 

 

 

O-Cell Issue

Cable (FFC)

 

Cable Issue

*O-Cell or *Panel Module

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

* O-Cell or Panel

 

 

 

 

 

 

 

 

 

 

 

Module replacement

 

 

 

 

 

 

 

 

depends on service

 

 

 

 

 

 

 

 

capabilities

 

 

 

 

 

 

5x Blinking is Still

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Observed

 

 

END

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B*Board Type:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Size

 

 

 

 

B* Board Type

 

 

 

 

 

 

 

 

 

PAN ASIA, CHINA

EUROPE, AMERICA

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

28”

 

 

 

 

BIS

-

 

 

 

 

 

 

 

 

 

32”

 

 

 

 

BIS

BIL

 

 

 

 

 

 

 

 

40”

 

 

 

 

BIS

BIL

 

 

 

 

 

 

 

 

48”

 

 

 

 

BIS

BIL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

19

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

 

 

 

 

 

 

 

 

3-3. Standby LED Blinking

 

 

 

 

 

3-3-5. 6 times blinking

Location of CN9000

 

 

 

 

 

 

 

 

 

 

 

CN900

 

 

 

6x blinking

 

 

 

 

CN9000

Check if LED harness/FFC (CN9000)

 

 

 

NG

 

is connected properly

 

 

 

Connect LED harness

 

 

 

 

 

 

 

 

 

 

 

 

 

Symptom gone

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Change B Board

 

 

 

 

 

B board

 

 

 

 

 

 

 

 

6x blinking

 

 

 

 

 

 

 

 

 

 

 

 

Able to repair

 

No

 

 

 

Change Panel Module

 

 

 

 

 

Panel Module

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Yes

 

 

 

 

 

 

 

 

 

 

BIL Board

 

 

 

 

 

 

 

 

 

 

 

 

 

Change Harness

Symptom gone

 

 

 

Harness

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6x blinking

 

 

 

 

 

 

CN9000

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*To avoid changing all LS bar, please follow steps below

 

 

 

Replace LS Bar*

 

 

 

 

 

 

 

(1) Turn off AC

 

 

 

 

 

 

 

 

 

 

 

 

(2)

Unplug DC adaptor from DC jack

 

 

 

 

 

 

 

(3)

Plug in DC adaptor to DC jack

 

 

 

 

 

 

 

(4)

Turn on AC

 

 

 

 

B*Board Type:

 

(5)

LS bar will turn on for ~4s before 6x blinking

 

 

 

 

 

(6)

Observe which LS bar cannot turn on during power on

 

 

 

 

 

 

 

 

 

 

 

Size

B* Board Type

(7)

Replace LS bar that failed to turn on

CN9000

 

 

 

PAN ASIA, CHINA

EUROPE, AMERICA

 

 

 

 

 

 

 

 

 

 

 

28”

BIS

-

 

 

 

 

BIS Board

 

32”

BIS

BIL

 

 

 

 

 

40”

BIS

BIL

 

 

 

 

 

 

 

48”

BIS

BIL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

20

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

3-4. No Picture

3-4-1. General

No Picture

Check Input Source:

Input

 

Still No

Check

+12V

CHECK BL_ON on

BL_ON

OK

 

Picture

PANEL_VCC_SW at

OK

OK

-Tuner

Replace LVDS FFC

B-Board at JL9012.

 

 

JL6007 on

 

 

- MHL/HDMI

 

Harness

 

 

HIGH (+3.3V): OK

 

 

 

B-Board

 

 

-Video/Component

 

 

 

 

LOW (0V): NG

 

 

 

 

(12V±0.8V)

 

 

 

 

 

 

 

 

 

Input NG

 

Picture OK

 

+12V NG

 

BL_ON NG

 

Replace Input

 

LVDS FFC

 

Adaptor

 

Backlight or LED Driver

 

 

Harness

 

or +12V DDCON

 

 

Source

 

 

 

Problem

 

 

 

Problem

 

Problem

 

 

 

 

 

 

 

 

 

 

 

 

Still No

 

 

 

 

 

 

 

Picture

 

*Panel Module

 

 

 

 

 

 

 

 

END

 

Replace B-Board

 

 

or *O-Cell

 

 

 

 

 

 

Problem

 

 

 

Picture OK

B-Board Issue

Picture OK

Panel or O-Cell

Issue

* O-Cell or Panel Module replacement depends on service capabilities

B*Board Type:

Size

B* Board Type

PAN ASIA, CHINA

EUROPE, AMERICA

 

28”

BIS

-

32”

BIS

BIL

40”

BIS

BIL

48”

BIS

BIL

21

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

“NO PICTURE” Probing Points

BL_ON

JL9012

Note :

BL_ON = +3.3V (OK) BL_ON = 0V (NG)

BL_ON

JL9012

Note :

BL_ON = +3.3V (OK) BL_ON = 0V (NG)

BIL Board

PANEL_VCC

JL6007

Note :

PANEL_VCC_SW = 12V±0.8V

BIS Board

PANEL_VCC

JL6007

Note :

PANEL_VCC_SW = 12V±0.8V

B*Board Type:

Size

B* Board Type

PAN ASIA, CHINA

EUROPE, AMERICA

 

28”

BIS

-

32”

BIS

BIL

40”

BIS

BIL

48”

BIS

BIL

22

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

3-5. Audio

3-5-1. General

Audio Problem

Main Speaker No Sound

HP Out No Sound

Video/Component or HDMI 2 no sound?

Analog RF no sound?

HDMI Audio no sound?

USB Audio no sound?

Refer “Main Speaker No

Sound”

Refer “HP Out

No Sound”

Refer “Analog Audio Input

No Sound”

Refer “Analog RF

No Sound”

Refer “HDMI Audio

No Sound”

Refer “USB Audio

No Sound”

23

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

3-5. Audio

3-5-2. Main Speaker No Sound

START

Main Speaker No Sound

 

Sound

 

 

 

 

 

 

 

Do a Factory Setting

 

 

 

 

No connectivity for speaker

No Sound

 

 

 

Sound

harness

Check Speaker Harness

 

 

 

Change Speaker Harness

 

 

 

 

 

connectivity

 

 

 

 

 

 

 

 

No Sound

 

 

 

 

 

 

 

Speaker Impedance

No Sound

 

 

 

Sound

 

 

 

 

≠ 6~8 Ω

 

 

 

 

 

Change Speaker

Check Speaker Impedance

 

 

 

 

 

 

 

No Sound

 

 

No Sound

 

 

 

 

 

 

 

 

 

 

No connectivity

 

 

 

 

 

F4500 broken

of F4000

Check fuse connectivity

 

 

 

 

 

at F4000

 

 

 

 

 

 

 

 

 

 

 

F4000 OK

No Sound

 

 

 

 

 

Audio IC problem

 

 

 

 

 

IC4000 damage

 

 

 

 

 

 

 

B*Board Type:

 

 

 

Change B-Board

Size

B* Board Type

 

 

 

 

PAN ASIA, CHINA

EUROPE, AMERICA

 

 

 

 

 

 

 

 

 

28”

BIS

-

 

 

 

 

32”

BIS

BIL

 

 

 

 

40”

BIS

BIL

 

 

 

DONE

48”

BIS

BIL

 

 

 

 

 

24

 

 

 

 

 

 

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