HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
SERVICE MANUAL (COMMON)
ITC3 CHASSIS
Segment: ME
Version |
Date |
Subject |
1 |
01/2014 |
1st Issue. |
205/2014 i) Add Software Update Procedure ( pg 76 )
ii)Correction on board name ( pg 8 , 9 , T/shooting section pg 10 ~ 51 )
LCD TV
9-888-148-02
For SM - Unique , please refer :
9-888-148-Ax ( America ) 9-888-148-Cx ( China)
9-888-148-Ex ( Europe )
9-888-148-Px ( Pan Asia )
SERVICE MANUAL (COMMON)
ITC3 CHASSIS
Segment: ME
LCD TV
THIS SERVICE MANUAL CONTAINS COMMON INFORMATION FOR BELOW REGIONS AND MODELS:
REGION |
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ASIA |
CHINA |
AMERICA |
EUROPE |
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MODEL |
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KLV-28R412B KLV-32R412B |
KDL-32R430B KLV-40R472B |
KDL-40RM10B KLV-48R472B |
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KLV-32R422B |
KDL-32R433B KLV-40R482B |
KDL-48R470B |
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KLV-32R426B |
KDL-32R435B KDL-40R450B |
KDL-48R473B |
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KLV-32R482B |
KDL-32RM5B KDL-40R453B |
KDL-48R475B |
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KDL-32R410B |
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KDL-40R455B |
KDL-48R480B |
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KDL-32R413B |
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KDL-40R470B |
KDL-48R485B |
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KDL-32R415B |
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KDL-40R473B |
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KDL-32R420B |
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KDL-40R475B |
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KDL-32R423B |
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KDL-40R477B |
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KDL-32R424B |
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KDL-40R478B |
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KDL-32R425B |
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KDL-40R480B |
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KDL-32R427B |
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KDL-40R483B |
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KDL-32R428B |
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KDL-40R485B |
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3
TABLE OF CONTENTS
Section Title |
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Page |
1. SAFETY NOTES |
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1-1. |
Warnings and Caution………………………………………………………. |
5 |
1-2. |
Caution Handling of LCD Panel ......…………….................................... |
5 |
1-3. |
Caution About the Lithium Battery……………......................................... |
6 |
1-4. |
Safety Check Out ........................……………......................................... |
6 |
1-5. |
Leakage Test .......................................................................................... |
6 |
1-6. |
How to Find a Good Earth Ground………………………………………… |
6 |
1-7. |
Lead Free Information….…………………………………………………… |
7 |
1-8. |
Handling the Flexible Flat Cable (FFC)……………………………………. |
7 |
2. SELF DIAGNOSTIC FUNCTION |
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2-1. |
Overview of Control Buttons ................................................................... |
8 |
2-2. |
LED Display Control ………..................................................................... |
8 |
2-3. |
LED Pattern………………........................................................................ |
8 |
2-4. |
Standby LED Error Display…………………………………………………. |
8 |
2-5. |
Triage Chart ............................................................................................ |
9 |
3. TROUBLE SHOOTING |
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3-1. |
General..................................................................................................... |
10 |
3-2. |
No Power…….……………………………………………………………….. |
10 |
3-3. |
Standby LED Blinking....…………............................................................ |
13 |
3-4. |
No Picture................................................................................................. |
21 |
3-5. |
Audio.............................…………………………………………................. |
23 |
3-6. |
Video Problem.......................................................................................... |
31 |
3-7. |
HDMI……………..……...……………………………………………………. |
38 |
3-8. |
MHL…………………………………………………………………………. |
39 |
3-9. |
Tuner…………………………………..……………………………………… |
42 |
3-10. |
Ethernet………………………………………………………………………. |
59 |
3-11. |
IR………………………………………………………………………………. 50 |
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3-12. |
Switch Unit Buttons…………….……………………………………………. |
51 |
3-13. |
Wifi…………………………………………………………………………….. |
52 |
Section Title |
Page |
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4. SERVICE ADJUSTMENTS |
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4-1. |
Accessing Service Mode ..................................................................... |
55 |
4-2. |
Accessing Software Version....................……….……………………… |
55 |
4-3. |
Accessing Self Diagnostic History………………………………..…….. |
56 |
4-4. |
Accessing Self Diagnostic Menu………………………………………... |
56 |
4-5. |
Accessing Serial Number Edit……………….………………………….. |
57 |
4-6. |
Accessing Model Name Edit................................................................ |
58 |
5. DIAGRAMS |
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5-1. |
Circuit Board Location ......................................................................... |
60 |
5-2. |
Block Diagram...................................................................................... |
62 |
5-3. |
Connector Diagram ………………………………………...................... |
70 |
Please refer Service Manual – Unique for below information : -Safety Warnings
-Wire Dressing -Circuit Board Location
-Disassembly and Exploded View.
4
SECTION 1
SAFETY NOTES
ITC3 CHASSIS
R410/412/413/420/422/423/424/425/426/427/428/430/433/435/
450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B
1-1. Warnings and Caution
1)These servicing instructions are for use by qualified service personnel only.
2)To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so.
3)An isolation transformer should be used during any service to avoid Possible shock hazard, because of live chassis. The chassis of this receiver is directly connected to the ac power line.
4)Be sure to follow these guidelines to protect your property and
avoid causing serious injury :
•Carry the TV with an adequate number of people; larger size TVs require two or more people.
•Correct hand placement while carrying the TV is very important for safety and to avoid damages.
5) Components identified by shading and ! mark on the exploded views, and in the parts list are critical for safe operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identified in this manual. Follow these procedures whenever critical components are replaced or improper operation is suspected.
1-2. Caution Handling of LCD Panel
When repairing the LCD Panel, make sure you are grounded with a wrist band. When repairing the LCD Panel on the wall, the panel must be secured using the 4 mounting holes on the rear cover.
1)Do not press the panel or frame edge to avoid the risk of electric shock.
2)Do not scratch or press on the panel with any sharp objects.
3)Do not leave the module in high temperature or in areas of high humidity for an extended period of time.
4)Do not expose the LCD panel to direct sunlight.
5)Avoid contact with water. It may cause short circuit within the module.
6)Disconnect the AC power when replacing the backlight (CCFL) or
inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms)
7)Always clean the LCD panel with a soft cloth material.
8)Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short circuit.
9)Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).
10)During the repair, DO NOT leave the Power On or Burn-in period for more than 1 hour while the TV is face down on a cloth.
Figure 1. TV is faced down on a cloth during repair.
5
Safety Notes |
ITC3 CHASSIS |
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R410/412/413/420/422/423/424/425/426/427/428/430/433/435/ |
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450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B |
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1-3. Caution About the Lithium Battery |
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3) Measuring the voltage drop across a resistor by means of a VOM or battery |
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1) Danger of explosion if battery is incorrectly replaced. Replace only with |
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the same or equivalent type. |
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operated AC voltmeter. The 'limit' indication is 0.75V so analog meters must |
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2) Outer case broken battery should not contact to water. |
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have an accurate low voltage scale. The SIMPSON'S 250 and SANWA SH- |
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1-4. Safety Check-Out |
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63TRD are examples of passive VOMs that are suitable. Nearly all battery |
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operated digital multimeter that have a 2 VAC range are suitable. |
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After correcting the original service problem, perform the following |
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(see Figure 2.) |
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safety checks before releasing the set to the customer:- |
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1) Check the area of your repair for unsoldered or poorly soldered |
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connections. Check the entire board surface for solder splashes and bridges. |
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2) Check the inter board wiring to ensure that no wires are pinched or |
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contact high-wattage resistors. |
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3)Check all control knobs, shields, covers, ground straps and mounting |
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hardware have been replaced. Be absolutely certain you have replaced all |
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the insulators. |
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Figure 2. AC voltmeter to check AC leakage |
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4) Look for unauthorized replacement parts, particularly transistors that |
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were installed during a previous repair. Point them out to the customer and |
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1-6. How to Find a Good Earth Ground |
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recommend their replacement. |
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1) A cold-water pipe is a guaranteed earth ground; the cover-plate retaining |
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5) Look for parts which, though functioning show obvious signs of |
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screw on most AC outlet boxes is also at earth ground. |
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deterioration. Point them out to the customer and recommend their |
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2) If the retaining screw is to be used as your earth ground, verify that it is at |
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replacement. |
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ground by measuring the resistance between it and a cold-water pipe with an |
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6) Check the line cords for cracks and abrasion. Recommend the |
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ohmmeter. The reading should be zero ohms. |
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replacement of any such line cord to the customer. |
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3) If a cold-water pipe is not accessible, connect a 60to 100-watt trouble- |
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7) Check the antenna terminals, metal trim, metalized knobs, screws and all |
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light (not a neon lamp) between the hot side of the receptacle and the |
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other exposed metal parts for AC leakage. Check leakage test as described |
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retaining screw. Try both slots, if necessary, to locate the hot side on the line; |
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next. |
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the lamp should light at normal brilliance if the screw is at ground potential |
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8. For safety reasons, repairing the Power board and/or Inverter board is |
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(see Figure 3). |
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prohibited. |
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1-5.Leakage Test |
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Figure 3. Checking for earth |
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The AC leakage from any exposed metal part to earth ground and from all |
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ground. |
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exposed metal parts to any exposed metal part having a return to chassis must |
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not exceed 0.5mA (500 microamperes). |
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Leakage current can be measured by any one of the three methods:- |
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1) A commercial leakage tester such as the SIMPSON 229 or RCA WT540A. |
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Follow the manufacturers instructions to use those instructions. |
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2) A battery-operated AC milliampmeter The DATA PRECISION 245 digital |
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multimeter is suitable for this job. |
6 |
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Safety Notes |
ITC3 CHASSIS |
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R410/412/413/420/422/423/424/425/426/427/428/430/433/435/ |
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450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B |
1-7. Lead Free Information
The circuit boards used in these models have been processed using Lead Free Solder. The boards are identified by the LF logo located close to the board designation.
Figure 4: LF Logo |
Figure 5: LF logo on circuit board |
The servicing of these boards requires special precautions. It is strongly recommended to use Lead Free Solder material in order to guarantee optimal quality of new solder joints.
1-8. Handling the FLEXIBLE FLAT CABLE (FFC)
When you insert / pull out FFC, please grasp a reinforcement board and main body of FFC.
Please hold reinforcement board and plunge it to depths.
Main Board
< Insertion>
Please pull out FFC while pushing the button of both ends at the same time.
Main Board
<Pull out>
7
Self Diagnostic Function
SECTION 2
SELF DIAGNOSTIC FUNCTION
ITC3 CHASSIS
R410/412/413/420/422/423/424/425/426/427/428/430/433/435/
450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B
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2-1. Overview of Control Buttons |
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2-3. LED Pattern |
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When safety shutdown occurs, Standby LED display reports the cause by using the lightning |
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patterns as indicated below. |
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3.0sec |
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3.0sec |
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0.5sec |
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0.5sec |
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Example: The figure above shows LED display when SHUTDOWN is caused by Audio |
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Error. It repeats flashing for a specified number of times in 0.5sec/cycle and has a 3 seconds interval of lighting |
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off. Please note that a 3 seconds interval of lighting off is fixed regardless of abnormal state types. |
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LED Indicator |
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• Lights up in green when you select “Picture Off”. |
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2-4. Standby LED Error Display |
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• Lights up in amber when you set the timer or |
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“Photo Frame Mode”. |
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• Lights up in green when the TV is turned on. |
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The Number of Standby LED |
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Detection Items |
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Board Error Item |
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• Flashes while the remote is being operated. |
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(RED blinking) |
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2-2. LED Display Control |
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2 |
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Main Power Error |
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AC adapter Error |
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Amber = Red + Green |
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3 |
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Audio Error |
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B* board Error |
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Status |
LED Colour |
Remarks |
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4 |
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Panel Power Error |
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B* board Error |
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Power Off ( AC Off and *1) |
OFF |
*1 power switch off (by touch button) |
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5 |
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Panel I2C COMM Error |
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B* or Source board Error |
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Power On |
Green |
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6 |
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Backlight Error |
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B* board Error |
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Standby( by remote control |
OFF |
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off only ) |
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Picture Off |
Green |
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Set "Sleep Timer" |
Amber |
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Set "On Timer” ( Power On ) |
Amber |
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Set "On Timer”( Standby ) |
Amber |
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Picture Frame |
Amber |
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B*Board Type: |
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Failure |
Red Blinking |
The number of LED blinking indicates |
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cause of failure. |
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Size |
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B* Board Type |
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Amber/Green |
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PAN ASIA, CHINA |
EUROPE, AMERICA |
|
|||||||||||
Error of panel ID 6 |
Blinking:0.5sec Amber/ 0.5sec Green |
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28” |
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BIS |
- |
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Blinking |
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32” |
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BIS |
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BIL |
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Software Updating |
Amber |
Blinking: 1sec On / 1sec Off |
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40” |
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BIS |
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BIL |
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48” |
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BIS |
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BIL |
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Blinking |
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8 |
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Self Diagnostic Function |
ITC3 CHASSIS |
|
R410/412/413/420/422/423/424/425/426/427/428/430/433/435/ |
|
450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B |
2-5. Triage Chart
|
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Blinking |
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No Picture |
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No Sound |
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UI NG |
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UI OK |
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2 |
3 |
4 |
5 |
6 |
Tuner |
USB |
Video |
Component |
HDMI |
MHL |
SCART |
Main Speaker |
HP |
Video |
Component |
Tuner |
HDMI |
SCART |
USB |
||
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B-Board |
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HIL Board |
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Light Source Board |
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Open Cell |
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AC Adaptor |
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Speaker Unit |
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LS Harness |
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Main Harness |
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Speaker Harness |
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FFC Cable |
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Most likely defective part
Secondary possible defective part
B*Board Type:
Size |
B* Board Type |
||
PAN ASIA, CHINA |
EUROPE, AMERICA |
||
|
|||
28” |
BIS |
- |
|
32” |
BIS |
BIL |
|
40” |
BIS |
BIL |
|
48” |
BIS |
BIL |
9
Troubleshooting
SECTION 3
TROUBLESHOOTING
ITC3 CHASSIS
R410/412/413/420/422/423/424/425/426/427/428/430/433/435/
450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B
3-1. General
START
Does the Power Led stay on when the TV is switched on ?
Is the Standby Led
blink ?
Green & Amber
blink?
Is the Picture and
Sound OK ?
END
Open Detail
- No Power
Open Detail
-Standby LED Blink
-Panel ID Error
-Panel Not Supported
Open Detail
-Picture/Audio/Video
3-2. No Power
No Power
No
B-Board Check DC voltage at
JL6001 19V - 19.5V?
No
Adaptor Take out adaptor
and check the output voltage. 19V – 19.5V?
(Refer Figure 1)
No
Adaptor Change adaptor
and recheck the output voltage. 19V – 19.5V?
(Refer Figure 1)
No
AC source
Yes |
•See DDCON |
|
Sheet |
Yes
B-board
Yes
Adaptor
B*Board Type:
Size |
B* Board Type |
||
PAN ASIA, CHINA |
EUROPE, AMERICA |
||
|
|||
28” |
BIS |
- |
|
32” |
BIS |
BIL |
|
40” |
BIS |
BIL |
|
48” |
BIS |
BIL |
10
ITC3 CHASSIS
R410/412/413/420/422/423/424/425/426/427/428/430/433/435/
450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B
3-2. No Power
3-2-1. DD Con B*Board Type:
Start
B-Board
Check voltage at JL6003 3.3V?
Yes
B-Board
Check voltage at JL6000 1.2V?
Yes
B-Board
Check voltage at JL6002 1.5V?
Yes
B-Board
Check voltage at JL6005 5V?
Yes
No
No
No
No
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Size |
B* Board Type |
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DDCON |
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PAN ASIA, CHINA |
EUROPE, AMERICA |
||
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28” |
BIS |
- |
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32” |
BIS |
BIL |
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OK |
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40” |
BIS |
BIL |
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48” |
BIS |
BIL |
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B-Board |
No |
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Check fuse. |
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Fuse |
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F6001 & F6002 |
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Change B-board |
DDCON |
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OK
B-Board
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Check voltage at : |
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Change B-board |
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BIS JL6012. |
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BIL JL6007. |
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12V? |
Change B-board
No |
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B-Board |
||
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Check Fuse. |
||
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F6003 |
||
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No |
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Fuse |
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After checking, take note of
NG condition & change B board
11
ITC3 CHASSIS
R410/412/413/420/422/423/424/425/426/427/428/430/433/435/
450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B
B*Board Type:
BIL BOARD
JL 60 01
Size |
B* Board Type |
||
PAN ASIA, CHINA |
EUROPE, AMERICA |
||
|
|||
28” |
BIS |
- |
|
32” |
BIS |
BIL |
|
40” |
BIS |
BIL |
|
48” |
BIS |
BIL |
JL 60 06
JL 60 05
F6
00
1
JL |
|
60 |
|
02 |
F6 |
JL |
00 |
60 |
2 |
03 |
|
F6
00
3
JL 60 00
JL 60 07
BIS BOARD
|
F |
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60 |
F |
JL |
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02 |
||
|
60 |
60 |
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JL |
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01 |
01 |
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60 |
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03 |
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JL 60 02
JL600
0
F 60 JL 03
60
06
JL 60 05
JL 60 12
12
ITC3 CHASSIS
R410/412/413/420/422/423/424/425/426/427/428/430/433/435/
450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B
3-3. Standby LED Blinking
3-3-1. 2 times blinking
2 times Blinking
-ve
+ve
Ensure that +ve probe is touching the needle.
Figure 1: How to check adaptor’s output voltage.
B-Board
Check DC voltage at JL6001
19V - 19.5V?
No
Adaptor
Take out adaptor
and check the output voltage. 19V – 19.5V?
(Refer Figure 2)
No
Change adaptor
Yes
Change B-board
Yes
Change B-board
B*Board Type:
Size |
B* Board Type |
||
PAN ASIA, CHINA |
EUROPE, AMERICA |
||
|
|||
28” |
BIS |
- |
|
32” |
BIS |
BIL |
|
40” |
BIS |
BIL |
|
48” |
BIS |
BIL |
13
ITC3 CHASSIS
R410/412/413/420/422/423/424/425/426/427/428/430/433/435/
450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B
3-3. Standby LED Blinking
3-3-2. 3 times blinking
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START |
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3x blinking |
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Speaker impedance |
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Remove |
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No 3x blinking |
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≠ 6~8 Ω |
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Speaker Connector |
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Check Speaker harness |
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Change |
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at CN4500 & perform |
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and Speaker impedance |
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Speaker |
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AC OFF - ON |
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No connectivity |
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3x blinking |
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for speaker harness |
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Change |
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Speaker |
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Harness |
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3x blinking |
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Connect back |
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Speaker Connector to CN4500 |
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No connectivity |
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& perform AC OFF - ON |
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|
of F4000 |
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No 3x blinking |
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||||||||
F4500 broken |
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Check connectivity |
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of F4500. |
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|
3x blinking |
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|
& F4000 OK |
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Audio IC problem, |
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IC4500 damage |
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B*Board Type: |
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|||||
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Change B board |
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Size |
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B* Board Type |
|||
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PAN ASIA, CHINA |
EUROPE, AMERICA |
||||||
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||||||
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28” |
|
BIS |
- |
|
||
|
|
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DONE |
|
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32” |
|
BIS |
BIL |
||||
|
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40” |
|
BIS |
BIL |
|||||
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48” |
|
BIS |
BIL |
|||
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14
ITC3 CHASSIS
R410/412/413/420/422/423/424/425/426/427/428/430/433/435/
450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B
|
|
|
|
B*Board Type: |
|
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|
||
BIL_Board |
|
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|
||||
|
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|||
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|
Size |
B* Board Type |
||
|
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|
|
|
PAN ASIA, CHINA |
EUROPE, AMERICA |
|||
|
|
|
|
|
|||
|
|
|
|
28” |
BIS |
- |
|
|
|
|
|
32” |
BIS |
BIL |
|
|
|
|
|
40” |
BIS |
BIL |
|
|
|
|
|
48” |
BIS |
BIL |
|
|
|
IC4500 |
|
|
|
||
|
|
F4500 |
|
|
|
CN4500
BIS_Board
IC4500
F4500
CN4500
15
ITC3 CHASSIS
R410/412/413/420/422/423/424/425/426/427/428/430/433/435/
450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B
|
|
|
|
|
|
Board Name |
Board PWB (A side) |
Detail |
|
|
|
|
|
|
BIL
CN4500
CN450 |
0 |
CN4500 |
BIS
CN4500
|
CN450 |
CN4500 |
0 |
BIS |
BIL |
BIL |
F4500
F450 |
0 |
F4500 |
F450 |
0 |
16
ITC3 CHASSIS
R410/412/413/420/422/423/424/425/426/427/428/430/433/435/
450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B
3-3. Standby LED Blinking
3-3-3. 4 times blinking
No 12V
AEP? |
No |
|
|||||
|
|
|
|
||||
|
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||||
|
Yes |
|
|
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|
||
|
|
|
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|||
|
|
|
No |
|
|||
Check Fuse. |
Fuse |
||||||
|
|
|
|
|
|
|
|
(F6003) ok? |
|
|
|
||||
|
|
|
|
||||
|
Ok |
|
|
|
|
||
|
|
|
|
|
|||
|
|
|
No |
|
|||
Check JL6009. |
B-Board |
||||||
|
|
|
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|
|
|
|
3.3V? |
|
|
|
||||
|
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||||
|
Yes |
|
|
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|
||
|
|
|
|
|
|||
|
|
|
|
No |
|
||
Check JL6022. |
B-board |
||||||
3.3V? |
|
|
|
||||
|
|
|
|||||
|
|
|
|
||||
|
Yes |
|
|
|
|
||
|
|
|
|
|
|||
|
|
|
No |
|
|
||
Check JL6007. |
|
DDCON |
|||||
12V? |
|
|
|
(IC6010) |
|||
|
Yes |
|
|
|
|
||
|
|
|
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|
|||
|
|
|
|
|
|
|
|
LVDS |
|
|
|
|
Check Fuse.
(F6003) ok?
Yes
Check JL6009.
3.3V?
Yes
Check JL6007.
12V?
Yes
LVDS
No
Fuse
No
B-board
No
DDCON
B*Board Type:
Size |
B* Board Type |
||
PAN ASIA, CHINA |
EUROPE, AMERICA |
||
|
|||
28” |
BIS |
- |
|
32” |
BIS |
BIL |
|
40” |
BIS |
BIL |
|
48” |
BIS |
BIL |
17
ITC3 CHASSIS
R410/412/413/420/422/423/424/425/426/427/428/430/433/435/
450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B
|
|
B*Board Type: |
|
|
|
|
|
|
|||
BIL |
|
|
|
||
|
|
Size |
B* Board Type |
||
|
|
PAN ASIA, CHINA |
EUROPE, AMERICA |
||
|
|
|
|||
|
|
28” |
BIS |
- |
|
|
|
32” |
BIS |
BIL |
|
|
|
40” |
BIS |
BIL |
|
|
|
48” |
BIS |
BIL |
F600
3
JL600
9
LVDS FFC
CONNECTOR
JL600
7
BIS
LVDS FFC
CONNECTO
R
F600
3
JL60 JL60 09 12
18
ITC3 CHASSIS
R410/412/413/420/422/423/424/425/426/427/428/430/433/435/
450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B
3-3. Standby LED Blinking
3-3-4. 5 times blinking
START
|
TV Boots Up |
|
|
|
|
|
TV Boots Up |
|
|
|
|
|
|
||
Remove and reinsert LVDS Flat |
|
|
|
|
|
Normally |
|
|
|
|
|
|
|||
Normally |
Incorrect FFC |
Replace B-Board |
|
|
|
|
|
B-Board Issue |
|||||||
Flexible Cable (FFC) at B-Board and |
|
|
|
|
|
|
|
|
|||||||
|
Insertion |
|
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Panel Side |
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|
|
5x Blinking is Still |
|
|
|
5x Blinking is Still |
|
|
|
|
|
|
|||||
|
|
|
|
Observed |
|
|
|
|
|
|
|||||
Observed |
|
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|
|||||
|
|
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|
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|
|
|
|
|
|
TV Boots Up |
|
Replace |
|
|
|
TV Boots Up |
|
|
|
|||||
Replace LVDS Flat Flexible |
Normally |
LVDS |
|
|
|
Normally |
|
|
|
O-Cell Issue |
|||||
Cable (FFC) |
|
Cable Issue |
*O-Cell or *Panel Module |
|
|
|
|||||||||
|
|
|
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|
|||||||||
|
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||
|
|
|
|
|
* O-Cell or Panel |
|
|
|
|
|
|
||||
|
|
|
|
|
Module replacement |
|
|
|
|||||||
|
|
|
|
|
depends on service |
|
|
|
|||||||
|
|
|
|
|
capabilities |
|
|
|
|
|
|
||||
5x Blinking is Still |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Observed |
|
|
END |
|
|
|
|
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|
|
|
|
|
|
|
|
|
|
|
|
|
|
B*Board Type: |
|
|
||||||
|
|
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|
||||||
|
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|
|
|
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|
|
|
|
|
|
Size |
|
|
|
|
B* Board Type |
||
|
|
|
|
|
|
|
|
|
PAN ASIA, CHINA |
EUROPE, AMERICA |
|||||
|
|
|
|
|
|
|
|
|
|
||||||
|
|
|
|
|
|
|
|
28” |
|
|
|
|
BIS |
- |
|
|
|
|
|
|
|
|
|
32” |
|
|
|
|
BIS |
BIL |
|
|
|
|
|
|
|
|
|
40” |
|
|
|
|
BIS |
BIL |
|
|
|
|
|
|
|
|
|
48” |
|
|
|
|
BIS |
BIL |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
19
ITC3 CHASSIS
R410/412/413/420/422/423/424/425/426/427/428/430/433/435/
450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B
|
|
|
|
|
|
|
|
3-3. Standby LED Blinking |
|
|
|
|
|
3-3-5. 6 times blinking |
Location of CN9000 |
|
||||
|
|
|
|
|
|
|
|
|
|
|
CN900 |
|
|
|
6x blinking |
|
|
|
|
CN9000
Check if LED harness/FFC (CN9000) |
|
|
|
NG |
|||||||||
|
is connected properly |
|
|
|
Connect LED harness |
||||||||
|
|
|
|
|
|
|
|
|
|
|
|||
|
|
Symptom gone |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||
|
|
|
|
|
|
|
|
|
|
|
|
||
Change B Board |
|
|
|
|
|
B board |
|
|
|||||
|
|
|
|
|
|||||||||
|
6x blinking |
|
|
|
|
|
|
|
|
|
|
|
|
Able to repair |
|
No |
|
|
|
Change Panel Module |
|||||||
|
|
|
|
|
|||||||||
Panel Module |
|
|
|
|
|
||||||||
|
|
|
|
|
|
|
|
|
|
|
|
||
|
Yes |
|
|
|
|
|
|
|
|
|
|
BIL Board |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Change Harness |
Symptom gone |
|
|
|
Harness |
|
|
|
|
|
|
||
|
|
|
|
|
|
|
|||||||
|
|
|
|
|
|||||||||
|
|
|
|
|
|
||||||||
|
6x blinking |
|
|
|
|
|
|
CN9000 |
|
|
|
||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
*To avoid changing all LS bar, please follow steps below |
|
|
|
|||||||
Replace LS Bar* |
|
|
|
|
|
||||||||
|
|
(1) Turn off AC |
|
|
|
||||||||
|
|
|
|
|
|
|
|
|
(2) |
Unplug DC adaptor from DC jack |
|
|
|
|
|
|
|
|
(3) |
Plug in DC adaptor to DC jack |
|
|
|
|
|
|
|
|
(4) |
Turn on AC |
|
|
|
|
|
B*Board Type: |
|
(5) |
LS bar will turn on for ~4s before 6x blinking |
|
|
|
||
|
|
(6) |
Observe which LS bar cannot turn on during power on |
|
|
|
|||
|
|
|
|
|
|
|
|||
|
Size |
B* Board Type |
(7) |
Replace LS bar that failed to turn on |
CN9000 |
|
|
||
|
PAN ASIA, CHINA |
EUROPE, AMERICA |
|
|
|||||
|
|
|
|
|
|
|
|
||
|
28” |
BIS |
- |
|
|
|
|
BIS Board |
|
|
32” |
BIS |
BIL |
|
|
|
|
||
|
40” |
BIS |
BIL |
|
|
|
|
|
|
|
48” |
BIS |
BIL |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
20
ITC3 CHASSIS
R410/412/413/420/422/423/424/425/426/427/428/430/433/435/
450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B
3-4. No Picture
3-4-1. General
No Picture
Check Input Source: |
Input |
|
Still No |
Check |
+12V |
CHECK BL_ON on |
BL_ON |
|
OK |
|
Picture |
PANEL_VCC_SW at |
OK |
OK |
|||
-Tuner |
Replace LVDS FFC |
B-Board at JL9012. |
||||||
|
|
JL6007 on |
|
|
||||
- MHL/HDMI |
|
Harness |
|
|
HIGH (+3.3V): OK |
|
||
|
|
B-Board |
|
|
||||
-Video/Component |
|
|
|
|
LOW (0V): NG |
|
||
|
|
|
(12V±0.8V) |
|
|
|||
|
|
|
|
|
|
|
||
Input NG |
|
Picture OK |
|
+12V NG |
|
BL_ON NG |
|
|
Replace Input |
|
LVDS FFC |
|
Adaptor |
|
Backlight or LED Driver |
|
|
|
Harness |
|
or +12V DDCON |
|
|
|||
Source |
|
|
|
Problem |
|
|||
|
|
Problem |
|
Problem |
|
|
|
|
|
|
|
|
|
|
|
||
|
|
Still No |
|
|
|
|
|
|
|
|
Picture |
|
*Panel Module |
|
|
|
|
|
|
|
|
|
END |
|
||
Replace B-Board |
|
|
or *O-Cell |
|
|
|||
|
|
|
|
Problem |
|
|
|
Picture OK
B-Board Issue
Picture OK
Panel or O-Cell
Issue
* O-Cell or Panel Module replacement depends on service capabilities
B*Board Type:
Size |
B* Board Type |
||
PAN ASIA, CHINA |
EUROPE, AMERICA |
||
|
|||
28” |
BIS |
- |
|
32” |
BIS |
BIL |
|
40” |
BIS |
BIL |
|
48” |
BIS |
BIL |
21
ITC3 CHASSIS
R410/412/413/420/422/423/424/425/426/427/428/430/433/435/
450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B
“NO PICTURE” Probing Points
BL_ON
JL9012
Note :
BL_ON = +3.3V (OK) BL_ON = 0V (NG)
BL_ON
JL9012
Note :
BL_ON = +3.3V (OK) BL_ON = 0V (NG)
BIL Board
PANEL_VCC
JL6007
Note :
PANEL_VCC_SW = 12V±0.8V
BIS Board
PANEL_VCC
JL6007
Note :
PANEL_VCC_SW = 12V±0.8V
B*Board Type:
Size |
B* Board Type |
||
PAN ASIA, CHINA |
EUROPE, AMERICA |
||
|
|||
28” |
BIS |
- |
|
32” |
BIS |
BIL |
|
40” |
BIS |
BIL |
|
48” |
BIS |
BIL |
22
ITC3 CHASSIS
R410/412/413/420/422/423/424/425/426/427/428/430/433/435/
450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B
3-5. Audio
3-5-1. General
Audio Problem |
Main Speaker No Sound |
HP Out No Sound
Video/Component or HDMI 2 no sound?
Analog RF no sound?
HDMI Audio no sound?
USB Audio no sound?
Refer “Main Speaker No
Sound”
Refer “HP Out
No Sound”
Refer “Analog Audio Input
No Sound”
Refer “Analog RF
No Sound”
Refer “HDMI Audio
No Sound”
Refer “USB Audio
No Sound”
23
ITC3 CHASSIS
R410/412/413/420/422/423/424/425/426/427/428/430/433/435/
450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B
3-5. Audio
3-5-2. Main Speaker No Sound
START |
Main Speaker No Sound |
|
Sound |
|
|
|
|
|
|
|
Do a Factory Setting |
|
|
|
|
|
No connectivity for speaker |
No Sound |
|
|
|
|
Sound |
harness |
Check Speaker Harness |
|
|
|
|
Change Speaker Harness |
|
|
|
|
||
|
connectivity |
|
|
|
||
|
|
|
|
|
||
No Sound |
|
|
|
|
|
|
|
Speaker Impedance |
No Sound |
|
|
|
|
Sound |
|
|
|
|
||
≠ 6~8 Ω |
|
|
|
|
|
|
Change Speaker |
Check Speaker Impedance |
|
|
|
||
|
|
|
|
|||
No Sound |
|
|
No Sound |
|
|
|
|
|
|
|
|
|
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|
No connectivity |
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F4500 broken |
of F4000 |
Check fuse connectivity |
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at F4000 |
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F4000 OK |
No Sound |
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Audio IC problem |
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IC4000 damage |
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B*Board Type: |
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Change B-Board |
Size |
B* Board Type |
||
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PAN ASIA, CHINA |
EUROPE, AMERICA |
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28” |
BIS |
- |
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32” |
BIS |
BIL |
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40” |
BIS |
BIL |
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DONE |
48” |
BIS |
BIL |
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24 |
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