Sirona Dental Systems GmbH
Operating Instructions DAC PROFESSIONAL
Dear Customer,
Thank you for purchasing the DAC PROFESSIONAL
class B sterilizer from Sirona. This autoclave
corresponds to the requirements of all valid safety
standards. The manufacturer has checked the unit using
the parameters for sterilization with the unit properly
loaded.
It is extremely important to read the following Operating
Instructions very carefully prior to startup, since
improper use may impair the sterilization effect
considerably.
Thank you for your trust in us.
Your Hygiene Team
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Sirona Dental Systems GmbHOperating Instructions DAC PROFESSIONAL
Maintenance of the unit’s operational reliability
and value depend on:
1. Correct processing of the instruments being sterilized
2. Careful care of the unit
3. The use of high-quality feed water
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Operating Instructions DAC PROFESSIONAL
1 Warning and safety information
Retention of documentationIt is very important to make sure that this manual is
stored together with the unit so that it will also be
available at any time in the future. In case the unit is sold
or the right to use it is transferred to a different owner,
make sure that the manual always remains located near
the unit. This is necessary to ensure that the new owner
can use the unit properly and has all required
information.
Read carefully before starting!These instructions serve to promote safety. Be sure to
read them carefully before installing and using the unit.
This symbol appears on the rating plate to remind the
user to observe the manual.
Medical electrical devices may be used only with
reference to the risk of electrical shock, fire or
mechanical hazards according to IEC 60601-1.
Intended useThe DAC PROFESSIONAL may be used only by
qualified dental personnel.
Disclaimer
The manufacturer assumes no liability whatsoever in
cases involving:
•work or repairs performed by any personnel not
authorized by the manufacturer or importer.
•an application which does not correspond to the
ones described in this manual.
•the use of non-OEM components or any
components not described in the section entitled
Parts list.
Electromagnetic compatibilityIn order to prevent possible risks caused by
electromagnetic interference, no medical electrical
or other equipment should be used near the
DAC PROFESSIONAL. The unit complies with the
currently valid directives concerning electromagnetic
compatibility
(IEC 60601-1-2).
Only medical devices which comply with IEC 60601-1
may be connected to the DAC PROFESSIONAL. Any
non-medical devices connected also must comply with
the IEC 60601-1-1 standard for medical devices.
•This unit does not cause any harmful interferences.
It can, however, pick up interferences from other
devices, including interferences which cause
undesirable operation.
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Sirona Dental Systems GmbHOperating Instructions DAC PROFESSIONAL
Operating environmentNever use this unit in the presence of flammable
anesthetics or anesthetic agents mixed with air, oxygen
or nitrogen.
Inspection and maintenanceThis point should be implemented according to the
relevant Sirona maintenance documents.
Power supplyThe DAC PROFESSIONAL must be operated with a
power supply of 230 V, 50 - 60 Hz.
•As the manufacturer, Sirona Dental Systems GmbH
provides on written request qualified technical
personnel, wiring diagrams, parts lists, and other
useful information for the repair and maintenance of
those parts which the manufacturer considers to be
repairable.
DisposalIt generally applies that any disposal of this product must
comply with the relevant national regulations.
Please observe the regulations applicable in your
country.
Within the European Economic Community, Council
Directive 2002/96/EU (WEEE) requires environmentally
sound recycling/disposal of electrical and electronic
devices.
Your product is marked with the adjacent symbol.
Disposal of your product with domestic refuse is not
compatible with the objectives of environmentally sound
recycling/disposal.
The black bar underneath the "garbage can" symbol
means that it was put into circulation after Aug. 13,
2005. (see EN 50419:2005)
Please note that this product is subject to Council
Directive 2002/96/EU (WEEE) and the applicable
national law of your country and must be recycled or
disposed of in an environmentally sound manner.
Please contact your dealer if final disposal of your
product is required.
ESD protective measuresESD stands for ElectroStatic Discharge.
ATTENTION!
Connector pins or sockets bearing ESD warning labels
must not be touched or interconnected without ESD protective measures.
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Operating Instructions DAC PROFESSIONAL
ESD protective measures include:
•Procedures for preventing electrostatic charge
build-up (e.g. air conditioning, air moistening,
conductive floor coverings and non-synthetic
clothing)
•Discharging the electrostatic charges of your own
body on the frame of the UNIT, the protective ground
wire or large metallic objects
•Connecting yourself to ground using a wrist band.
We therefore recommend that all persons working with
this system be instructed on the significance of this
warning label. Furthermore, they also should receive
training in the physics of electrostatic discharges which
can occur in the practice and the destruction of
electronic components which may result if such
components are touched by electrostatically charged
USERS.
ESD stands for ElectroStatic Discharge. Electrostatic
discharge must be preceded by electrostatic charging.
Static electric charges generally build up whenever two
bodies are rubbed against each other, e.g. when walking
(shoe soles against the floor) or driving a vehicle (tires
against the street pavement). The amount of charge
depends on several factors:
1 nanosecond
= 1/1,000,000,000 second
= 1 billionth of a second
Thus the charge is higher in an environment with low air
humidity than in one with high air humidity; it is also
higher with synthetic materials than with natural
materials (clothing, floor coverings).
The following rule of thumb can be applied to assess the
transient voltages resulting from an electrostatic
discharge.
An electrostatic discharge is:
•perceptible at 3,000 V or higher
•audible at 5,000 V or higher (cracking, crackling)
•visible at 10,000 V or higher (arc-over)
The transient currents resulting from these discharges
have a magnitude of 10 amperes. They are not
hazardous for humans because they last for only several
nanoseconds.
Voltage differentials exceeding 30,000 volts per
centimeter may lead to a charge transfer (electrostatic
discharge, lightning, arc-over).
Integrated circuits (logical circuits and microprocessors)
are used in order to implement a wide variety of
functions in dental/X-ray/CEREC systems. The circuits
must be miniaturized to a very high degree in order to
include as many functions as possible on these chips.
This leads to structure thicknesses as low as a few ten
thousandths of a millimeter.
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It is obvious that integrated circuits which are connected
to plugs leading outside of the unit via cables are
sensitive to electrostatic discharge. Even voltages which
are imperceptible to the user can cause breakdown of
the structures, thus leading to a discharge current which
melts the chip in the affected areas. Damage to
individual integrated circuits may cause malfunction or
failure of the system.
To prevent this from happening, the ESD warning label
next to the plug warns of this hazard.
Voltage differentials exceeding 30,000 volts per
centimeter may lead to a charge transfer (electrostatic
discharge, lightning, arc-over).
Integrated circuits (logical circuits and microprocessors)
are used in order to implement a wide variety of
functions in dental/X-ray/CEREC systems. The circuits
must be miniaturized to a very high degree in order to
include as many functions as possible on these chips.
This leads to structure thicknesses as low as a few ten
thousandths of a millimeter.
It is obvious that integrated circuits which are connected
to plugs leading outside of the unit via cables are
sensitive to electrostatic discharge. Even voltages which
are imperceptible to the user can cause breakdown of
the structures, thus leading to a discharge current which
melts the chip in the affected areas. Damage to
individual integrated circuits may cause malfunction or
failure of the system.
To prevent this from happening, the ESD warning label
next to the plug warns of this hazard.
Safety information¾Be careful when opening the door of the autoclave,
especially if you are interrupting a drying cycle.
Small amounts of residual steam can escape
through the door and burn operating personnel.
¾After opening the autoclave door, do not touch
exposed hot metal parts. – burning hazard! Be
sure to use the tray handle when removing still-hot
trays from the autoclave. Be sure to use a suitable
hand protection (e.g. potholders or gloves) when
removing other sterilizing containers.
¾It is recommended to install a leak detector in the
water inlet (see installation instructions, chapter 7).
We also recommend using the
SIRODEM water treatment system from Sirona.
¾This unit is not suitable for the sterilization of
liquids.
¾According to the currently valid VDE regulations,
this device is not suitable for operation in areas
subject to explosion hazards.
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Operating Instructions DAC PROFESSIONAL
¾Empty the water supply tank before transporting
the autoclave. If the autoclave has water inside, do
not tilt it.
¾This device may be repaired only by an authorized
dealer or service department. The persons
performing such repairs must use original spare
parts and observe the relevant servicing
instructions.
¾Disconnect the power plug before opening the
housing!
¾This autoclave will properly sterilize only if the
operating personnel observe these Operating
Instructions, and especially, follow the instructions
regarding program-specific loading of the autoclave.
¾The autoclave is designed for use outside of the
patient’s immediate vicinity (radius of 1.5 meters
around the treatment center).
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Sirona Dental Systems GmbHOperating Instructions DAC PROFESSIONAL
2 Electromagnetic compatibility
The UNIT is intended for operation in the
electromagnetic environment specified below.
The customer or user of the UNIT should make sure that
it is used in such an environment.
RF emissions according to CISPR 11Group 1The UNIT uses RF energy only for its
internal function. Therefore, its RF
emissions are very low and are not
likely to cause any interference in
nearby electronic equipment.
RF emissions according to CISPR 11Class B
The UNIT is intended for use in all
facilities, including residential areas
and in any facilities connected directly
to a public power supply providing
Harmonics
according to IEC 61000-3-2
Voltage fluctuations/flicker according
to IEC 61000-3-3
not applicable
Power output < 50 W
not applicable
no significant
flicker
electricity to buildings used for
residential purposes.
Interference immunityThe UNIT is intended for operation in the
electromagnetic environment specified below.
The customer or user of the UNIT should make sure that
it is used in such an environment.
Interference
immunity tests
Electrostatic discharge
(ESD) according to
IEC - 61000-4-2
Electrical fast transient/
burst according to
IEC 61000-4-4
IEC 60601-1-1-2
test level
± 6kV contact discharge
± 8 kV air discharge
± 1kV for input and output
lines
± 2kV for power cables
Conformance
level
± 6kV contact discharge
± 8 kV air discharge
± 1kV for input and
output lines
± 2kV for power cables
Electromagnetic
environment guidelines
Floors should be wood,
concrete, or ceramic tile. If
floors are covered with
synthetic material, the relative
humidity should be at least
30%.
The quality of the line power
supply should be that of a
typical commercial or hospital
environment.
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Operating Instructions DAC PROFESSIONAL
Surge voltages
according to
IEC 61000-4-5
Voltage dips, short
interruptions and
variations of the power
supply according to
IEC 61000-4-11
Magnetic field of power
frequencies (50/60 Hz)
according to
IEC 61000-4-8
± 1kV differential mode
± 2kV common mode
± 1kV differential mode
± 2kV common mode
The quality of the line power
supply should be that of a
typical commercial or hospital
environment.
<5% UT for ½ period
(>95% dip of UT)
40% UT for 5 periods
(60% dip of UT)
70% UT for 25 periods
(30% dip of UT)
<5% UT for 5 sec.
(>95% dip of UT)
<5% UT for ½ period
(>95% dip of UT)
40% UT for 5 periods
(60% dip of UT)
70% UT for 25 periods
(30% dip of UT)
<5% UT for 5 sec.
(>95% dip of UT)
The quality of the line power
supply should be that of a
typical commercial
or hospital environment.
If the user of the UNIT
requires it to continue
functioning following
interruptions of the power
supply, it is recommended to
have the UNIT powered by an
uninterruptible power supply
or a battery.
3 A/m3 A/mPower frequency magnetic
fields should be at levels
characteristic of a typical
location in a typical
commercial or hospital
environment.
Remarks: UT is the AC supply voltage prior to application of the test level.
Device views: DAC PROFESSIONAL
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Sirona Dental Systems GmbHOperating Instructions DAC PROFESSIONAL
3 System description
3.1Device views
rearview
1
2
3
4
6
5
79 8
10
11
12
13
14
15
16
17
18
19
lateral view
1. Control and display panel11. Elongated hole for optional upgrading with the safety
11. combination EN1717
2. Hinged door (opens to the left)12. Sterile filter
Sirona Dental Systems GmbHOperating Instructions DAC PROFESSIONAL
Consumption of energy / water *
Power consumption
"Preheating"
One-time heating up to preheating
temperature (134°C)
"Standby" operation per hourapprox. 0.2 kWh
"Program cycle" (incl. drying)0.3 kWh for "Quick program S", warm start, low load until
Feed water consumption300 ml for "Quick program S"
approx. 0.12 kWh
1.1 kWh for "Gentle program", cold start, full load
2.1 kWh "Quick program B"
500 ml for "Universal program" and "Prion program"
600 ml for "Gentle program"
*) These values apply to a constant 230V power supply
4.5Installation example
)
DAC PROFESSIONAL rear view
Standard version = version as supplied
(with internal water supply)
2 x 20-character alphanumeric LED display for indication
of program status and parameters and for user guidance
of basic and special functions
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Operating Instructions DAC PROFESSIONAL
5 Control panel
A) Function keys
for selecting, setting and displaying special
functions: printing, date/time, preheating, sum batch
numbers, conductivity, error report
acknowledgement
B) 2 x 20-character alphanumeric LED display
for indication of program status and parameters and
for user guidance of basic and special functions
C) Program selection key
for selection of the sterilization and test programs
and for selecting/setting options (submenus) for the
special functions
D) Start - Stop key
for starting and stopping programs, for drying, and
for control of special functions
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Sirona Dental Systems GmbHOperating Instructions DAC PROFESSIONAL
6 Performance features of unit
6.1Preliminary air removal by subatmospheric pulsing
Preliminary air removal by subatmospheric pulsing
repeatedly evacuates the air from the autoclave and
alternately introduces steam between evacuations, thus
providing the required penetration of the sterilized
objects with saturated steam.
This ensures fast and effective execution of difficult
sterilization tasks: e.g. instruments with narrow bores
and large amounts of textiles.
Steam penetration can be confirmed via the Bowie &
Dick test (a recognized procedure used in large-scale
sterilization). A special test program has been
implemented for this purpose.
6.2Sterilization categories
The DAC PROFESSIONAL features four sterilization
programs for temperatures of 134°C: the "Universal
program" for wrapped objects, the "Fast program B", the
"Prion program" (a special Universal program) and the
"Quick program S" for unwrapped items. The “Gentle
program” is a program for sterilizing textiles and rubber
articles at 121°C. The user can at any time perform
additional functional checks of the autoclave by running
the Bowie & Dick test for steam penetration and the
Vacuum test for leak testing.
6.3Separate steam generation
The powerful steam generator outside the actual
sterilization chamber makes it possible to sterilize large
loads of instruments or textiles in a short time. No waiting
periods are necessary between sterilization cycles, and
excess temperatures cannot occur within the
sterilization chamber.
6.4One-way system / conductivity measurement / water supply
The DAC PROFESSIONAL operates with the tried and
proven one-way system: this means that all evaporated
water and all impurities contained in this water are
removed from the autoclave upon pressure release.
Clean feed water is therefore used for the following
program cycle.
An integrated conductivity measurement system
monitors the quality of the feed water used in steam
generation. We recommend using a water supply with
feed water.
If the instruments are carefully prepared, this
arrangement prevents spots on the items sterilized and
avoids fouling of the autoclave.
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Operating Instructions DAC PROFESSIONAL
6.5Electronic parameter control
The microprocessor installed in the
DAC PROFESSIONAL implements an electronic
parameter control system which continuously monitors
pressure, temperature and time in the programs. The
total operating times can thus be optimized according to
the load and the temperature of the autoclave.
The process evaluation and monitoring system
contained in the program control system compares
momentary process parameters with standard
processing data and monitors the process with respect
to limit temperatures, limit times and limit pressures.
This function detects malfunctions in the program cycle
and guarantees the security of the sterilization result.
6.6Vacuum drying
The vacuum drying feature ensures good drying results,
even for wrapped items.
6.7Preheating
6.8Documentation of batch results
Activating the preheating function warms up the cold
autoclave chamber before sterilization or maintains the
temperature between sterilization cycles. This shortens
the duration of cycles and considerably reduces the
formation of condensation, thus optimizing drying
results.
Batch results can be documented via the following
output media:
•NITRAprint
•NITRAflash
•Computer with NITRAwin
•Modem
The memory of the electronic control system
permanently stores records of the last 40 programs.
For effective hard-copy documentation of batches and
for checking previously executed programs, a
NITRAprint printer can be connected to print out a record
immediately after completion of a program, or to print out
records from the memory. If a PC is connected, the
NITRAwin program can also transfer the records to the
PC for permanent archiving of all results and print out
any results as required.
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Sirona Dental Systems GmbHOperating Instructions DAC PROFESSIONAL
7 Installation
For the steps required to prepare for and carry out the
setup and installation of the autoclave, see the separate
instructions contained in "Setting up the
DAC PROFESSIONAL".
7.1Installation requirements
The autoclave should be set up in a dry place which is
protected against dust.
The base should be stable and flat and capable of
supporting the weight of the unit
(unloaded weight = 43 kg).
The space required by the autoclave can be seen from
the external dimensions (see Section 4.1). A minimum
additional space of 10 cm should be allowed on both
sides and above the autoclave in order to ensure that
heat can escape.
The electrical power supply should be a separate
230V AC circuit with a 16A fuse.
This autoclave operates with a blower for the cooling
system, on the rear side of the unit. If there is a
restriction of the escape of heat above the unit, this can
impair the functioning and shorten the service life of the
autoclave. We therefore urgently advise our users not to
install the autoclave in an area where there is not
sufficient circulation of air.
If the user decides to install an automatic one-way
system, it is necessary to have a connection to the waste
water plumbing near the autoclave, preferably a wall
outlet (NW 40) or a sink drain (standard length of drain
hose = 2m, with an outer hose diameter = 15 mm).
A 2 meter long drain hose (Art. No. 61 26 556) is
supplied with the unit. The required connectors must be
ordered according to the given practice situation. The
work surface on which the autoclave stands must be
higher than the outlet so that the drain hose can be run
to the drain continuously downward and without bends
and twists which could prevent the water flowing out
freely. At the same time, the work surface must provide
convenient access to the autoclave and the display must
be clearly visible.
The autoclave must be supplied with feed water from the
integrated dual-chamber water tank, with fresh water
and waste water chambers. However, please note that
this will require additional space for the water treatment
system.
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7.2Transport straps
Lift the autoclave out of the packaging using the
transport straps. The straps themselves are each
removed by unscrewing the two retaining screws, which
must then be screwed firmly back in place without
washers.
7.3Alignment
In order to operate properly, and to allow unimpeded
return flow of condensate into the steam generator, the
autoclave must be installed so that it definitely slopes
toward the rear. First install the autoclave in a horizontal
(level) position and check that this position is in fact
horizontal with a spirit level at the chamber flange. Then
extend the front feet to lift up the front side of the
autoclave by screwing them out by at least three turns.
7.4Power supply connection
The unit power cord must be connected to a
230 V, 50 Hz electric outlet. The power rating of the
autoclave is 2100 W. In order to avoid overloading the
building electricity supply, we recommend using a
separate electrical circuit fitted with a 16 A fuse and
optionally protected with a type RCCB (residual current
circuit breaker) with a tripping current of 30 mA.
7.5Outlet connection for one-way water
The DAC PROFESSIONAL operates only in the
one-way water system, i.e. used feed water
(hereinafter referred to as "waste water") is not
recycled. Waste water is collected in the drain tank. As
an option, the autoclave can be connected directly to the
waste water plumbing via the one-way outlet. A retrofit
kit is connected to the rear wall of the autoclave for this
purpose. Its drain hose must be run to the drain
continuously downward and without bends or twists
and must not exceed a max. length of 2 meters. The
outlet must be connected to an existing sink drain, or to
a separate NW40 drain pipe with use of the
wall-mounted drain.
7.6Internal water supply with feed water
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If the user decides for internal supply of the autoclave
with feed water, this water is taken from the right
chamber of the built-in water storage tank. To install the
internal feed water supply system, connect the hose to
the feed water connection of the water tank on the rear
side of the autoclave. For this variation of water supply,
the autoclave is delivered ready for installation. To fill the
feed water tank, remove the cover of the tank and fill the
right chamber with feed water up to the maximum mark.
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Sirona Dental Systems GmbHOperating Instructions DAC PROFESSIONAL
7.7Water treatment system
We recommend the SIRODEM treatment unit for the
water supply of the autoclave.
7.8Emptying the water storage tank
Empty both chambers of the water storage tank as
follows:
•Plug the drain hose onto a quick coupling (drain tank
on the left, feed water tank on the right) until it
perceptibly snaps into place.
•Drain the water into a vessel or container with a
capacity of at least 5 liters.
To remove the drain hose, press the gray release button
on the quick coupling. The hose automatically
disengages from the coupling.
ATTENTION!
Please note the following when removing the quick
coupling:
– When emptying the supply chambers, stand to one
side in front of the connection.
– When pushing the gray release button of the quick
coupling, be sure to hold the hose securely in place with
your other hand in order to stave off the spring force of
the catch.
Failure to observe this precaution may result in
injury.
•Repeat this procedure for the other chamber.
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Operating Instructions DAC PROFESSIONAL
8 Startup
8.1Printer connection and initialization (optional)
Connection of the NITRAPrint 42 (REF 61 17 324)A NITRAPrint 42 (REF 61 17 324) log printer can be
connected to the autoclave. It is not included in the
scope of supply of the autoclave.
When connecting the printer to the autoclave, please
proceed as described in Section "Connection of the
NITRAPrint®42 printer", page 42 .
Initializing the printer / adjustment for immediate
printout
8.2Vacuum test
Operator actionDisplay reading
1..
Switch the unit on at the
power switch. After the
following message
Perform the initialization of the connected printer
(registration in the computer control of the autoclave)
according to Section "Initializing the printer", page 42 .
Follow the instructions in Section 11.3.3 of this manual
to set the immediate printout option to “Yes”. This means
that the system will automatically print out a report when
the system program has come to an end.
A vacuum test (leak test) should be conducted to check
the function of the autoclave once during the initial
startup, after longer periods of disuse, when moving the
unit to a new location and periodically as part of routine
operations.
The vacuum test should preferably be performed on the
cold autoclave as follows:
the initial state is indicated
on the display
2..
Press the "Program" key
repeatedly until the
"Vacuum test" program
appears on the display
3.
Press the "Start - Stop" key
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