Sharp LC-60C46U Service Manual

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SUPPLEMENT ATTACHED
LC-60C46U
SERVICE MANUAL
No. S17B3LC60C46U
LCD COLOR TELEVISION
MODEL
In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its original condition and only parts identical to those specified should be used.
LC-60C46U
OUTLINE
This model is based on the LC-46D62U and is changed some parts. This Service Manual covers the modifications alone. For the other points, refer to the LC-46/52D62U Service Manual.
CONTENTS
DIFFERENCES FROM BASE MODEL
LIST OF CHANGED PARTS...............................i
SAFETY PRECAUTION
IMPORTANT SERVICE SAFETY PRE-
CAUTION ...........................................................ii PRECAUTIONS A PRENDRE LORS DE
LA REPARATION.............................................. iii PRECAUTIONS FOR USING LEAD-FREE
SOLDER ........................................................... iv
Parts Guide
CHAPTER 1. SPECIFICATIONS
[1] SPECIFICATIONS ......................................... 1-1
CHAPTER 2. OPERATION MANUAL
[1] OPERATION MANUAL .................................. 2-1
CHAPTER 3. DIMENSIONS
[1] DIMENSIONS ................................................ 3-1
CHAPTER 4. REMOVING OF MAJOR PARTS
[1] REMOVING OF MAJOR PARTS ................... 4-1
Parts marked with " " are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.
This document has been published to be used for after sales service only. The contents are subject to change without notice.
LC-60C46U
LC-60C46U
DIFFERENCES FROM BASE MODEL
Service Manual
LIST OF CHANGED PARTS
Ref. No. Description LC-46D62U LC-60C46U Note
PWB ASSEMBLIES
R/C, LED Unit DUNTKD909FM02 KEY Unit DUNTKD910FM02 MAIN Unit DUNTKD934FM01 DUNTKD934FM07 No Internal parts change TERMINAL Unit DUNTKD935FM01 DUNTKD935FM07 No Internal parts change POWER SUPPLY Unit RDENCA184WJQZ
CABINET AND MECHANICAL PARTS Please refer to a Parts list.
PACKING PARTS, ACCESSORIES AND SERVICE JIGS Please refer to a Parts list.
i
LC-60C46U
LC-60C46U
SAFETY PRECAUTION
Service Manual
IMPORTANT SERVICE SAFETY PRECAUTION
Service work should be performed only by qualified service technicians who are thoroughly familiar with all safety checks and the servicing guidelines which follow:
WARNING
1. For continued safety, no modification of any circuit should be attempted.
2. Disconnect AC power before servicing.
CAUTION: FO R C O N TI NU ED PROTECTION AGAINST A RISK OF FIRE REPLACE ONLY WITH SAME TYPE FUSE.
F701 (250V, 8A), F702 (250V, 1A) F4702 (250V, 4A) F4701/F4703 (250V, 3A, 127
O
C)
• Use an AC voltmeter having with 5000 ohm per volt, or higher, sen­sitivity or measure the AC voltage drop across the resistor.
• Connect the resistor connection to all exposed metal parts having a return to the chassis (antenna, metal cabinet, screw heads, knobs and control shafts, escutcheon, etc.) and measure the AC voltage drop across the resistor.
All checks must be repeated with the AC cord plug connection reversed. (If necessary, a nonpolarized adaptor plug must be used only for the purpose of completing these checks.)
Any reading of 0.75 Vrms (this corresponds to 0.5 mA rms AC.) or more is excessive and indicates a potential shock hazard which must be corrected before returning the monitor to the owner.
DVM
BEFORE RETURNING THE RECEIVER (Fire & Shock Hazard)
Before returning the receiver to the user, perform the following safety checks:
3. Inspect all lead dress to make certain that leads are not pinched, and check that hardware is not lodged between the chassis and other metal parts in the receiver.
4. Inspect all protective devices such as non-metallic control knobs, insulation materials, cabinet backs, adjustment and compartment covers or shields, isolation resistor-capacitor networks, mechanical insulators, etc.
5. To be sure that no shock hazard exists, check for leakage current in the following manner.
• Plug the AC cord directly into a 120 volt AC outlet.
• Using two clip leads, connect a 1.5k ohm, 10 watt resistor paral­leled by a 0.15µF capacitor in series with all exposed metal cabinet parts and a known earth ground, such as electrical conduit or elec­trical ground connected to an earth ground.
///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////
TO EXPOSED METAL PARTS
AC SCALE
1.5k ohm 10W
0.15µF
TEST PROBE
CONNECT TO KNOWN EARTH GROUND
SAFETY NOTICE
Many electrical and mechanical parts in LCD color television have special safety-related characteristics.
These characteristics are often not evident from visual inspection, nor can protection afforded by them be necessarily increased by using replacement components rated for higher voltage, wattage, etc.
Replacement parts which have these special safety characteristics are identified in this manual; electrical components having such features
are identified by " " and shaded areas in the Replacement Parts List and Schematic Diagrams.
///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////
For continued protection, replacement parts must be identical to those used in the original circuit.
The use of a substitute replacement parts which do not have the same safety characteristics as the factory recommended replacement parts shown in this service manual, may create shock, fire or other hazards.
ii
LC-60C46U
PRECAUTIONS A PRENDRE LORS DE LA REPARATION
Ne peut effectuer la réparation qu' un technicien spécialisé qui s'est parfaitement accoutumé à toute vérification de sécurité et aux conseils suivants.
AVERTISSEMENT
1.
N'entreprendre aucune modification de tout circuit. C'est danger­eux.
2.
Débrancher le récepteur avant toute réparation.
PRECAUTION:POURLAPROTECTIONCON­TINUE CONTRE LES RISQUES D'INCENDIE, REMPLACER LE FUSIBLE
F701 (250V, 8A), F702 (250V, 1A) F4702 (250V, 4A) F4701/F4703 (250V, 3A, 127
O
C)
VERIFICATIONS CONTRE L'INCEN-DIE ET LE CHOC ELECTRIQUE
Avant de rendre le récepteur à l'utilisateur, effectuer les vérifica­tions suivantes.
Inspecter tous les faisceaux de câbles pour s'assurer que les fils
3. ne soient pas pincés ou qu'un outil ne soit pas placé entre le châs­sis et les autres pièces métalliques du récepteur.
4.
Inspecter tous les dispositifs de protection comme les boutons de commande non-métalliques, les isolants, le dos du coffret, les cou­vercles ou blindages de réglage et de compartiment, les réseaux de résistancecapacité, les isolateurs mécaniques, etc.
5.
S'assurer qu'il n'y ait pas de danger d'électrocution en vérifiant la fuite de courant, de la facon suivante:
Brancher le cordon d'alimentation directem-ent à une prise de cou­rant de 120V. (Ne pas utiliser de transformateur d'isolation pour cet essai).
A l'aide de deux fils à pinces, brancher une résistance de 1.5 k 10 watts en parallèle avec un condensateur de 0.15µF en série avec toutes les pièces métalliques exposées du coffret et une terre connue comme une conduite électrique ou une prise de terre branchée à la terre.
Utiliser un voltmètre CA d'une sensibilité d'au moins 5000/V pour mesurer la chute de tension en travers de la résistance.
Toucher avec la sonde d'essai les pièces métalliques exposées qui présentent une voie de retour au châssis (antenne, coffret métalli­que, tête des vis, arbres de commande et des boutons, écusson, etc.) et mesurer la chute de tension CA en-travers de la résistance. Toutes les vérifications doivent être refaites après avoir inversé la fiche du cordon d'alimentation. (Si nécessaire, une prise d'adpatation non polarisée peut être utilisée dans le but de termin­er ces vérifications.) La tension de pointe mesurèe ne doit pas dépasser 0.75V (corre­spondante au courant CA de pointe de 0.5mA). Dans le cas contraire, il y a une possibilité de choc électrique qui doit être supprimée avant de rendre le récepteur au client.
DVM
ECHELLE CA
1.5k ohm 10W
µ
F
0.15
SONDE D'ESSAI
AUX PIECES METALLIQUES EXPOSEES
/////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////
BRANCHER A UNE TERRE CONNUE
AVIS POUR LA SECURITE
De nombreuses pièces, électriques et mécaniques, dans les télévi­seur ACL présentent des caractéristiques spéciales relatives à la sé­curité, qui ne sont souvent pas évidentes à vue. Le degré de protec­tion ne peut pas être nécessairement augmentée en utilisant des pièces de remplacement étalonnées pour haute tension, puissance, etc. Les pièces de remplacement qui présentent ces caractéristiques sont identifiées dans ce manuel; les pièces électriques qui présentent ces particularités sont identifiées par la marque " " et hachurées dans la liste des pièces de remplacement et les diagrammes schématiques.
/////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////
Pour assurer la protection, ces pièces doivent être identiques à celles utilisées dans le circuit d'origine. L'utilisation de pièces qui n'ont pas les mêmes caractéristiques que les pièces recommandées par l'usine, indiquées dans ce manuel, peut provoquer des électrocutions, incen­dies, radiations X ou autres accidents.
iii
LC-60C46U
PRECAUTIONS FOR USING LEAD-FREE SOLDER
Employing lead-free solder
• “PWBs” of this model employs lead-free solder. The LF symbol indicates lead-free solder, and is attached on the PWBs and service manuals. The alphabetical character following LF shows the type of lead-free solder.
Example:
Indicates lead-free solder of tin, silver and copper. Indicates lead-free solder of tin, silver and copper.
Using lead-free wire solder
• When fixing the PWB soldered with the lead-free solder, apply lead-free wire solder. Repairing with conventional lead wire solder may cause dam­age or accident due to cracks.
As the melting point of lead-free solder (Sn-Ag-Cu) is higher than the lead wire solder by 40 °C, we recommend you to use a dedicated soldering bit, if you are not familiar with how to obtain lead-free wire solder or soldering bit, contact our service station or service branch in your area.
Soldering
• As the melting point of lead-free solder (Sn-Ag-Cu) is about 220 °C which is higher than the conventional lead solder by 40 °C, and as it has poor solder wettability, you may be apt to keep the soldering bit in contact with the PWB for extended period of time. However, Since the land may be peeled off or the maximum heat-resistance temperature of parts may be exceeded, remove the bit from the PWB as soon as you confirm the steady soldering condition.
Lead-free solder contains more tin, and the end of the soldering bit may be easily corroded. Make sure to turn on and off the power of the bit as required.
If a different type of solder stays on the tip of the soldering bit, it is alloyed with lead-free solder. Clean the bit after every use of it.
When the tip of the soldering bit is blackened during use, file it with steel wool or fine sandpaper.
• Be careful when replacing parts with polarity indication on the PWB silk.
Lead-free wire solder for servicing
PARTS CODE
ZHNDAi123250E BL J φ0.3mm 250g (1roll) ZHNDAi126500E BK J φ0.6mm 500g (1roll) ZHNDAi12801KE BM J φ1.0mm 1kg (1roll)
PRICE
RANK
PART
DELIVERY
DESCRIPTION
iv
LC-60C46U
LC-60C46U
CHAPTER 1. SPECIFICATIONS
[1] SPECIFICATIONS
Service Manual
Item
LCD panel
Number of dots
TV-standard (CCIR)
TV Function
Receiving Channel
Audio multiplex
Audio out
Terminals
Rear
VHF/UHF
CATV
Digital Terrestrial Broadcast (8VSB)
Digital cable (64/256 QAM)
INPUT 1
INPUT 2
INPUT 3
INPUT 4
INPUT 5
Model: LC-60C46U
46" Advanced Super View & BLACK TFT LCD
6,220,800 dots (1920 1080 3 dots)
American TV Standard ATSC/NTSC System
VHF 2-13ch, UHF 14-69ch
1-135ch (non-scrambled channel only)
2-69ch
1
*
1-135ch (non-scrambled channel only)
BTSC System
15W 2
AV in, COMPONENT in
AV in, COMPONENT in
S-VIDEO in, AV in
Audio in, HDMI in with HDCP
HDMI in with HDCP
OSD language
Power Requirement
ANTENNA
DIGITAL AUDIO OUTPUT
OUTPUT
75 Unbalance, F Type
Optical Digital audio output 1 (PCM/Dolby Digital)
Audio out
English/French/Spanish
AC 120 V, 60 Hz (FOR NORTH AMERICA)
1 for Analog (VHF/UHF/CATV) and Digital (AIR/CABLE)
AC 110-240 V, 50/60 Hz (FOR OTHERS)
Power Consumption
w/o stand
Weight
with stand
Dimension (W H D)
w/o stand
with stand
Operating temperature
1
*
Emergency alert messages via Cable are unreceivable.
270 W (0.7 W Standby with AC 120V)
70.6 lbs./32.0 kg
78.3 lbs./35.5 kg
27
44
/
3013/
64
27
/
44
++ +
335/
64
32°F to 104°F (0°C to 40°C)
64
64
459/64inch
137/16inch
As part of policy of continuous improvement, SHARP reserves the right to make design and specification changes for product improvement without prior notice. The performance specification figures indicated are nominal values of production units. There may be some deviations from these values in individual units.
1 – 1
LC-60C46U
CHAPTER 2. OPERATION MANUAL
[1] OPERATION MANUAL
Part names
TV (Front)
LC-60C46U
Service Manual
TV (Rear)
Remote control sensor
OPC sensor*
HDMI terminal (INPUT 5)
HDMI terminal (INPUT 4)
DIGITAL AUDIO OUTPUT terminal
Antenna/Cable in
Channel buttons
(CH /)
Volume buttons
-
(VOL /)
+
OPC indicator*
SLEEP indicator**
POWER indicator**
INPUT button
POWER button
AUDIO terminal (INPUT 4)
INPUT 3 terminals
INPUT 1 terminals
INPUT 2 terminals
AUDIO OUTPUT terminals
AC INPUT terminal
2 – 1
LC-60C46U
Part names
Remote control unit
114
2 3
4
5
6
7
8
9
10
11 23
12
13 27
15
16
17
18
19
20
21
22
24
25
26
1 TV POWER: Switch the TV power on or enters standby
mode.
2 DISPLAY: Display the channel information. 3 SOURCE POWER: Turns the power of the external
equipment on and off.
4 External equipment operational buttons: Operate the
external equipment.
50_9: Set the channel. 6 (DOT): 7INPUT:Select a TV input source. (TV, INPUT 1, INPUT 2,
INPUT 3, INPUT 4, INPUT 5)
8VOL/:Set the volume. 9 SURROUND: Select Surround settings. 10 FREEZE: Set the still image. Press again to return to
normal screen.
11 EXIT: Turn off the menu screen. 12 SLEEP:Set the sleep timer. 13 AUDIO: Selects the MTS/SAP or the audio mode during
multi-channel audio broadcasts.
14 FUNCTION: Switches the remote control for TV, CBL/
SAT, VCR, DVD and AUDIO operation. Indicator lights up for the current mode.
* To enter the code registration mode, you need to press
FUNCTION and DISPLAY at the same time.
15 LIGHT : When pressed all buttons on the remote
control unit will light. The lighting will turn off if no operations are performed within about 5 seconds. This button is used for performing operations in low-light situations.
16 VIEW MODE: Select the screen size.
17 ENT: Jumps to a channel after selecting with the 0_9
buttons.
18 FLASHBACK:Return to the previous channel or external
input mode.
19
CH / : Select the channel. 20 MUTE: Mute the sound. 21 MENU: Display the menu screen. 22 ////ENTER: Select a desired item on the
screen.
23 RETURN: Return to the previous menu screen. 24 FAVORITE CH
A, B, C, D: Select 4 preset favorite channels in 4 different
categories.
While watching, you can toggle the selected channels by
pressing A, B, C and D.
25 FAVORITE:Register favorite channel. 26 CC: Display captions from a closed-caption source.
NOTE
When using the remote control unit, point it at the TV.
27 AV MODE: Select an audio or video setting. (When the
input source is TV, INPUT 1, 2 or 3: STANDARD, MOVIE,
GAME, USER, DYNAMIC (Fixed), DYNAMIC. When
the input source is INPUT 4 or 5: STANDARD, MOVIE,
GAME, PC, USER, DYNAMIC (Fixed), DYNAMIC)
2 – 2
LC-60C46U
CHAPTER 3. DIMENSIONS
[1] DIMENSIONS
LC-60C46U
Service Manual
840)
(
64
/
5
33
(200)
8
/
7
7
767)
(
64
/
13
30
(73)
8
/
7
2
(100)
64
/
61
3
40
7
/32(
27
44
1021.4)
/64(1128)
77/8(200)
575.4)
(
32
/
21
22
498)
(
8
/
5
19
Unit: inch/(mm)
2613/16(681)
59
/64(125)45/8(117)
4
13
7
/16(341)
3 – 1
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