SAMSUNG CE101KRSBTW Service Manual

5 (1)

MICROWAVE OVEN

CE101KR

MICROWAVE OVEN

 

CONTENTS

DRINKS

 

PREHEAT

 

 

OVEN/ C

QUICHE

 

 

 

 

GRILL

RICE/PASTA

 

 

 

 

MW+OVEN

GRATIN

 

 

 

 

MW+GRILL

 

AUTO REHEAT / COOK

 

BURGER/FISH FINGER

1. PLATED MEAL

 

 

2. CANNED FOOD

 

 

3. CASSEROLE / STEW

MICROWAVE

 

4. SOUP / SAUCE

 

BAKED POTATOES

5. BOILED POTATOES

 

 

6. FRESH VEGETABLES

 

 

7. FISH

POWER LEVEL

8.ROAST BEEF

9.ROAST PORK 10.ROAST CHICKEN

AUTO DEFROST

AUTO REHEAT / COOK

 

Minus/min -

Plus/min +

h

min

Dish

10min

1min

10s

1kg

0.1kg

 

CLOCK

MEMORY

CE101K

1.Precaution

2.Specifications

3.Operating Instructions

4.Disassembly and Reassembly

5.Alignment and Adjustments

6.Troubleshooting

7.Exploded Views and Parts List

8.PCB Diagrams

9.Schematic Diagrams

BWT

PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TOAVOID POSSIBLE EXPOSURE TO EXCESSIVE

MICROWAVE ENERGY

(a)Do not operate or allow the oven to be operated with the door open.

(b)Make the following safety checks on all ovens to be serviced before activating the magnetron or other microwave source, and make repairs as necessary:

(1)Interlock operation,

(2)proper door closing,

(3)seal and sealing surfaces (arcing, wear, and other damage),

(4)damage to or loosening of hinges and latches,

(5)evidence of dropping or abuse.

(c)Before turning on microwave power for any service test or inspection within the microwave generating compartments, check the magnetron, wave guide or transmission line, and cavity for proper alignment, integrity, and connections.

(d)Any defective or misadjusted components in the interlock, monitor, door seal, and microwave generation and transmission systems shall be repaired, replaced, or adjusted by procedures described in this manual before the oven is released to the owner.

(e)A Microwave leakage check to verify compliance with the Federal performance standard should be performed on each oven prior to release to the owner.

Samsung Electronics

1. Precaution

Follow these special safety precautions. Although the microwave oven is completely safe during ordinary use, repair work can be extremely hazardous due to possible exposure to microwave radiation, as well as potentially lethal high voltages and currents.

1-1 Safety precautions ( )

1.All repairs should be done in accordance with the procedures described in this manual. This product complies with Federal Performance Standard 21 CFR Subchapter J (DHHS).

2.Microwave emission check should be performed to prior to servicing if the oven is operative.

3.If the oven operates with the door open : Instruct the user not to operate the oven and contact the manufacturer and the center for devices and radiological health immediatly.

4.Notify the Central Service Center if the microwave leakage exceeds 5 mW/cm2

5.Check all grounds.

6.Do not power the MWO from a "2-prong" AC cord. Be sure that all of the built-in protective devices are replaced. Restore any missing protective shields.

7.When reinstalling the chassis and its assemblies, be sure to restore all protective devices, including: nonmetallic control knobs and compartment covers.

8.Make sure that there are no cabinet openings through which people--particularly children--might insert objects and contact dangerous voltages. Examples: Lamp hole, ventilation slots.

9.Inform the manufacturer of any oven found to have emmission in excess of 5 mW/cm2, Make repairs to bring the unit into compliance at no cost to owner and try to determine cause.

Instruct owner not to use oven until it has been brought into compliance.

CENTRAL SERVICE CENTER

10.Service technicians should remove their watches while repairing an MWO.

11.To avoid any possible radiation hazard, replace parts in accordance with the wiring diagram. Also, use only the exact replacements for the following parts: Primary and secondary interlock switches, interlock monitor switch.

12.If the fuse is blown by the Interlock Monitor Switch: Replace all of the following at the same time: Primary and secondary switches, as well as the Interlock Monitor Switch. The correct adjustment of these switches is described elsewhere in this manual. Make sure that the fuse has the correct rating for the particular model being repaired.

13.Design Alteration Warning:

Use exact replacement parts only, i.e., only those that are specified in the drawings and parts lists of this manual. This is especially important for the Interlock switches, described above. Never alter or add to the mechanical or electrical design of the MWO. Any design changes or additions will void the manufacturer's warranty.10.Always unplug the unit's AC power cord from the AC power source before attempting to remove or reinstall any component or assembly.

14.Never defeat any of the B+ voltage interlocks. Do not apply AC power to the unit (or any of its assemblies) unless all solid-state heat sinks are correctly installed.

15.Some semiconductor ("solid state") devices are easily damaged by static electricity. Such components are called Electrostatically Sensitive Devices (ESDs). Examples include integrated circuits and field-effect transistors.

Immediately before handling any semiconductor components or assemblies, drain the electrostatic charge from your body by touching a known earth ground.

16.Always connect a test instrument's ground lead to the instrument chassis ground before connecting the positive lead; always remove the instrument's ground lead last.

Samsung Electronics

1-1

Pretaution

1-2 Special Servicing Precautions (Continued)

17.When checking the continuity of the switches or transformer, always make sure that the power is OFF, and one of the lead wires is disconnected.

18.Components that are critical for safety are indicated in the circuit diagram by shading, or .

19.Use replacement components that have the same ratings, especially for flame resistance and dielectric strength specifications. A replacement part that does not have the same safety characteristics as the original might create shock, fire or other hazards.

1-3 Special High Voltage Precautions

1.High Voltage Warning

Do not attempt to measureany of the high voltages--this includes the filament voltage of the magnetron. High voltage is present during any cook cycle.

Before touching any components or wiring, always unplug the oven and discharge the high voltage capacitor (See Figure 1-1)

2.The high-voltage capacitor remains charged about 30 seconds after disconnection. Short the negative terminal of the high-voltage capacitor to the oven chassis. (Use a screwdriver.)

3.High voltage is maintained within specified limits by close-tolerance, safety-related components and adjustments. If the high voltage exceeds the specified limits, check each of the special components.

PRECAUTION

There exists HIGH VOLTAGE ELECTRICITY with high current capabilities in the circuits of the HIGH VOLTAGE TRANSFORMER secondary and filament terminals. It is extremely dangerous to work on or near these circuits with the oven energized.

DO NOT measure the voltage in the high voltage circuit including filament voltage of magnetron.

¢ : Touch chassis side first then short to the high voltage capacitor terminal by using a screwdriver or jumper wire.

PRECAUTION

Never touch any circuit wiring with your hand nor with an insulated tool during operation.

PRECAUTION

Servicemen should remove their watches whenever working close to or replacing the magnetron.

1-2

Samsung Electronics

2. Specifications

2-1 Table of Specifications

ITEM

MODEL

CE101KR

 

 

TIMER

 

99 MINUTES 90 SECONDS

POWER SOURCE

 

230V/50HZ, AC

POWER CONSUMPTION

 

MICROWAVE : 1,500W

OUTPUT POWER

 

FROM90 TO 900W (10 LEVEL POWER)

 

 

(IEC-705 TEST PROCEDURE)

OPERATING FREQUENCY

 

2,450MHz

MAGNETRON

 

OM75P(31)

COOLING METHOD

 

COOLING FAN MOTOR

OUTSIDE DIMENSIONS

 

547(W) x 339(H) x 487(D)

NET WEIGHT

 

25 Kg

SHIPPING WEIGHT

 

29 Kg

 

 

 

2-2 Comparison Chart

MODEL

CE101KR

 

 

 

MORE/LESS

¡

AUTO COOK/DISH

¡

AUTO DEFROST

¡

TIME COOK

¡

POWER LEVEL

¡

CONVECTION

¡

GRILL

¡

MICROWAVE+CONVECTION

¡

MICROWAVE+GRILL

¡

 

 

Samsung Electronics

2-1

SAMSUNG CE101KRSBTW Service Manual

3. Operating Instructions

3-1 Control Panel

DRINKS

 

PREHEAT

 

 

OVEN/ C

QUICHE

 

 

 

 

GRILL

RICE/PASTA

 

 

 

 

MW+OVEN

GRATIN

 

 

 

 

MW+GRILL

 

AUTO REHEAT / COOK

 

BURGER/FISH FINGER

1. PLATED MEAL

 

 

2. CANNED FOOD

MICROWAVE

 

3. CASSEROLE / STEW

 

4. SOUP / SAUCE

 

BAKED POTATOES

5. BOILED POTATOES

 

 

6. FRESH VEGETABLES

 

 

7. FISH

POWER LEVEL

8.ROAST BEEF

9.ROAST PORK

10.ROAST CHICKEN

AUTO DEFROST

AUTO REHEAT / COOK

Minus/min -

Plus/min +

h

min

Dish

10min

1min

10s

1kg

0.1kg

 

 

CLOCK

MEMORY

CE101K

3-2 Features & External Views

Door

Ventilation Slot

Light

 

 

 

 

Safety Interlock Holes

 

 

 

 

 

DRINKS

 

 

PREHEAT

 

 

 

 

OVEN/ C

 

QUICHE

 

 

 

 

 

 

 

GRILL

 

RICE/PASTA

 

 

 

 

 

 

 

MW+OVEN

 

GRATIN

 

 

 

 

 

 

 

MW+GRILL

 

 

AUTO REHEAT / COOK

 

 

BURGER/FISH FINGER

1. PLATED MEAL

 

 

 

 

2. CANNED FOOD

 

 

 

 

3. CASSEROLE / STEW

MICROWAVE

 

 

4. SOUP / SAUCE

 

 

 

BAKED POTATOES

5. BOILED POTATOES

 

 

 

6. FRESH VEGETABLES

 

 

 

7. FISH

 

POWER LEVEL

 

 

8. ROAST BEEF

 

Control Panel

 

 

9. ROAST PORK

 

 

 

10.ROAST CHICKEN

 

 

AUTO DEFROST

AUTO REHEAT / COOK

Door Latches

 

Minus/min -

Plus/min +

h

min

 

Dish

 

10min

1min

 

10s

 

1kg

 

0.1kg

 

 

CLOCK

MEMORY

 

 

 

 

CE101K

 

 

 

 

Open Door Push Button

Glass Plate

 

 

 

 

 

Guide Roller

 

 

 

DRINKS

PREHEAT

 

 

 

 

OVEN/ C

 

 

 

QUICHE

 

 

 

 

 

GRILL

 

 

 

RICE/PASTA

 

 

 

 

 

MW+OVEN

 

 

 

GRATIN

 

 

 

 

 

MW+GRILL

 

 

 

 

AUTO REHEAT / COOK

 

 

BURGER/FISH FINGER

1. PLATED MEAL

 

 

 

 

2. CANNED FOOD

 

 

339mm

 

3. CASSEROLE / STEW

MICROWAVE

 

 

4. SOUP / SAUCE

 

 

 

BAKED POTATOES

5. BOILED POTATOES

 

 

 

6. FRESH VEGETABLES

 

 

 

7. FISH

 

POWER LEVEL

 

 

8. ROAST BEEF

 

 

 

 

9. ROAST PORK

 

 

 

 

10.ROAST CHICKEN

 

 

AUTO DEFROST

AUTO REHEAT / COOK

 

 

Minus/min -

Plus/min +

 

h

min

 

Dish

 

10min

1min

 

10s

 

1kg

 

0.1kg

 

 

CLOCK

MEMORY

 

 

 

 

CE101K

 

 

 

 

 

225mm

547mm

 

 

 

487mm

Samsung Electronics

3-1

4. Disassembly and Reassembly

4-1 Replacement of Magnetron, Motor Assembly and Lamp

Remove the magnetron including the shield case, permanent magnet, choke coils and capacitors (all of which are contained in one assembly).

1.Disconnect all lead wires from the magnetron and lamp.

2.Remove the bracket mounting.

3.Remove the magnetron supporter

4.Remove the air cover.

5.Remove screws securing the magnetron to the wave guide.

6.Take out the magnetron very carefully.

7.Remove screws from the back panel. 8.Remove the assy noise filter.

9.Take out the fan motor.

10.Remove the oven lamp by pulling out from hole of air cover carefully.

NOTE1: When removing the magnetron, make sure that its antenna does not hit any adjacent parts, or it may be damaged.

NOTE2: When replacing the magnetron, be sure to remount the magnetron gasket in the correct position and make sure the gasket is in good condition.

Cover Air

Thermo S/W

Lamp

Fan Motor

Magnetron H. V. Trans

H. V. Capacitor Screw

4-2 Replacement of High Voltage Transformer

1.Discharge the high voltage capacitor.

2.Disconnect all the leads.

3.Remove the mounting bolts.

4.Reconnect the leads correctly and firmly.

H. V. Trans

Screws

Samsung Electronics

4-1

Disassembly and Reassembly

4-3 Replacement of Door Assembly

4-3-1 Removal of Door Assembly

Remove screws securing the upper hinge and

 

Upper Hinge

lower hinge. Then remove the door assembly.

 

 

Screw

 

Lower Hinge

Screw

4-3-2 Removal of Door "C"

Insert flat screwdriver into the gap between Door "A" and Door "C" to remove Door "C". Be careful when handling Door "C" because it is fragile.

Door "A"

Door "C"

4-3-3 Removal of Door "E"

Following the procedure as shown in the figure, insert and bend a thin metal plate between Door "E" and Door "A" until you hear the 'tick' sound.

1.Insertion depth of the thin metal plate should be 0.5mm or less.

Door "E"

4-3-4 Removal of Key Door & Spring

Remove pin hinge from Door "E"

 

 

 

 

Door "E"

 

 

Spring

Detach spring from Door "E" and key door.

 

 

 

 

 

 

 

 

 

 

Key Door

4-2

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