Rockwell Automation 20-750-PNET User Manual

User Manual

PowerFlex 20-750-PNET Profinet Single-port Option Module

Firmware Revision Number 1.xxx

Important User Information

IMPORTANT

Solid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1 your local Rockwell Automation sales office or online at http://www.rockwellautomation.com/literature/ important differences between solid-state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.

available from

) describes some

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.

Identifies information that is critical for successful application and understanding of the product.

Allen-Bradley, Rockwell Software, Rockwell Automation, TechConnect, PowerFlex, Connected Components Workbench, DriveExplorer, DriveTools, and DriveExecutive are trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

Summary of Changes

This is the first release of the 20-750-PNET Profinet Single-port Option Module User Manual.

Rockwell Automation Publication 750COM-UM006A-EN-P - January 2013 3

Summary of Changes

Notes:

4 Rockwell Automation Publication 750COM-UM006A-EN-P - January 2013

Preface

Getting Started

Installing the Option Module

Conventions Used in This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Rockwell Automation Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Related Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Chapter 1

Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Understanding Parameter Types. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Compatible Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Required Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Quick Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Chapter 2

Preparing for an Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Setting the IP Address Selection Jumper. . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Connecting the Option Module to the Drive . . . . . . . . . . . . . . . . . . . . . . . 21

Connecting the Option Module to the Network . . . . . . . . . . . . . . . . . . . . 21

Applying Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Configuring the Option Module

Configuring the Profinet Master

Chapter 3

Configuration Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Using the PowerFlex 20-HIM-A6 or 20-HIM-C6S HIM to

Access Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Setting the IP Address, Subnet Mask, and Gateway Address. . . . . . . . . . 28

Setting a Master-Slave Hierarchy (Optional). . . . . . . . . . . . . . . . . . . . . . . . 30

Setting a Fault Action. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Setting Web Page Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Resetting the Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Restoring Option Module Parameters to Factory Defaults . . . . . . . . . . . 37

Viewing the Option Module Status Using Parameters . . . . . . . . . . . . . . . 38

Updating the Option Module Firmware. . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Chapter 4

Example Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Configure the Profinet Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

GSDML Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Slave Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Rockwell Automation Publication 750COM-UM006A-EN-P - January 2013 5

Table of Contents

Chapter 5

Using the I/O

Acyclic Messaging

Troubleshooting

Viewing the Option Module Web Pages

About I/O Messaging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Understanding the Profinet Scanner I/O Image. . . . . . . . . . . . . . . . . . . . . 46

Using Logic Command/Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Using Reference/Feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Using Datalinks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Chapter 6

About Acyclic Messaging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Profinet Acyclic Messaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Example Messaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Chapter 7

Understanding the Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

PORT Status Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

MOD Status Indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

NET A Status Indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Viewing Option Module Diagnostic Items . . . . . . . . . . . . . . . . . . . . . . . . . 55

Viewing and Clearing Events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Chapter 8

Enabling the Option Module Web Pages . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Viewing the Web Pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Process Display Pop-up Dialog Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Profinet Configuration Web Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Configure E-mail Notification Web Page. . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Device Information Pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Appendix A

Specifications

Option Module Parameters

Communications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Environmental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Regulatory Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Appendix B

Parameter Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

About Parameter Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

How Parameters Are Organized . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Device Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Host Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

6 Rockwell Automation Publication 750COM-UM006A-EN-P - January 2013

Appendix C

Table of Contents

Logic Command/Status Words: PowerFlex 750-Series Drives

Logic Command Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Logic Status Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Glossary

Index

Rockwell Automation Publication 750COM-UM006A-EN-P - January 2013 7

Table of Contents

Notes:

8 Rockwell Automation Publication 750COM-UM006A-EN-P - January 2013

Preface

This manual provides information about the 20-750-PNET Profinet Single-port option module for network communication and how to use the module with PowerFlex 750-Series drives.

Conventions Used in This Manual

Rockwell Automation Support

The following conventions are used throughout this manual:

• Parameter names are shown in the format Device Parameter xx - [*] or Host Parameter xx - [*]. The xx represents the parameter number. The * represents the parameter name—for example Device Parameter 01 - [Port Number].

• The firmware revision number (FRN) is displayed as FRN X.xxx, where ‘X’ is the major revision number and ‘xxx’ is the minor revision number.

• The dialog box images in this manual resulted from using the following software:

– ProfinetCommander software, version 3.1 – Simatic NCM Manager, version 5.4-SP5-HF1 – DriveExplorer Full software, version 6.02.99

Different versions of the software may have dialog boxes that vary in appearance, and differences in procedures.

Rockwell Automation offers support services worldwide, with over 75 sales and support offices, over 500 authorized distributors, and over 250 authorized systems integrators located through the United States alone. In addition, Rockwell Automation representatives are in every major country in the world.

Local Product Support

Contact your local Rockwell Automation, Inc. representative for:

• Sales and order support

• Product technical training

• Wa rr an ty su pp o r t

• Support service agreements

Technical Product Assistance

For technical assistance, please review the information in Chapter 7,

Troubleshooting, first. If you still have problems, then access the Allen-Bradley

Technical Support website at http://www.ab.com/support/abdrives Rockwell Automation.

or contact

Rockwell Automation Publication 750COM-UM006A-EN-P - January 2013 9

Preface

Getting Started

The 20-750-PNET option module is intended for installation into a PowerFlex 750-Series drive and is used for network communication.

Topic Page

Components Features 12 Understanding Parameter Types 13 Compatible Products 13 Required Equipment 13 Safety Precautions 16 Quick Start 17

Components

➊

➋

➌

Rockwell Automation Publication 750COM-UM006A-EN-P - January 2013 11

Chapter 1 Getting Started

Features

The features of the option module include the following:

• Captive screws to secure and ground the option module to the drive.

• An IP Address Selection Jumper to set the source of the network address

for the option module before applying power to the drive. By setting the jumper on pins 2 and 3, the network address can be configured using option module parameters or the default IP address. By selecting pins 1 and 2, the network address can be configured by using a Profinet controller with DCP capability or a DHCP server.

• Compatibility with the following configuration tools to configure the option module and host drive:

– PowerFlex 20-HIM-A6 or 20-HIM-C6S HIM (Human Interface

Module) on the drive, if available

– Connected Components Workbench software, version 1.02 or later – DriveExplorer software, version 6.01 or later – DriveExecutive software, version 5.01or later – Third party Profinet controlling and monitoring software

• Status indicators that report the status of the option module and network communication. They are visible when the drive cover is removed.

• Parameter-configurable 32-bit Datalinks in the I/O to meet application requirements (16 Datalinks to write data from the network to the drive, and 16 Datalinks to read data from the drive to the network).

• Acyclic Messaging support.

• Master-Slave hierarchy that can be set up so that the option module and

PowerFlex 750-Series drive transmit data to and from a Profinet controller on the network.

• User-defined fault actions to determine how the option module and connected drive respond to the following:

– I/O messaging communication disruptions (Comm Flt Action) – Controllers in Idle mode (Idle Flt Action)

• Web pages, viewed by using a web browser, that show information about the option module, its host drive, and DPI devices connected to the drive.

• Configurable e-mail messaging to desired addresses when selected drive faults occur and/or are cleared, or when the option module takes a communication or idle fault action.

• Access to any PowerFlex drive and its connected peripherals on the network to which the option module is connected.

12 Rockwell Automation Publication 750COM-UM006A-EN-P - January 2013

Getting Started Chapter 1

Understanding Parameter Types

The option module has two types of parameters:

• Device parameters are used to configure the option module to operate on the network.

• Host parameters are used to configure the option module Datalink transfer and various fault actions with the drive.

You ca n v ie w o pti on mo du le Device parameters and Host parameters with any of the following drive configuration tools:

• PowerFlex 20-HIM-A6 or 20-HIM-C6S HIM—use the or key to scroll to the drive port in which the module resides, press the (Folders) key, and use the or key to scroll to the DEV PARAM or HOST PARAM folder.

• Connected Components Workbench software—click the tab for the option module at the bottom of the window, click the Parameters icon in the tool bar, and click the Device or Host Parameters tab.

• DriveExplorer software—find the option module in the treeview and open its Parameters folder.

Compatible Products

Required Equipment

• DriveExecutive software—find the option module in the treeview, expand the module in the tree, and open its Parameters folder.

At the time of publication, the option module is compatible with the following products:

• PowerFlex 753 drives (all firmware revisions)

• PowerFlex 755 drives (all firmware revisions)

Some of the equipment that is required for use with the option module is shipped with the module, but some you must supply yourself.

Equipment Shipped with the Option Module

When you unpack the option module, verify that the package includes the following:

❑ One 20-750-PNET Profinet Single-port Option Module

❑ One Network Communication Option Module Installation Instructions,

publication 750COM-IN002

Rockwell Automation Publication 750COM-UM006A-EN-P - January 2013 13

Chapter 1 Getting Started

User-Supplied Equipment

To install and configure the option module, you must supply:

❑ A small screwdriver

❑ A Profinet cable. See Profinet Installation Guideline for Cabling and

Assembly for details.

❑ One field-terminable RJ45 Profinet connector with CAT.5e performance

Important: Profinet connectors are available from a variety of sources and in various sizes. As such, there may be mechanical limitations that prohibit the use of some connectors. We recommend the LAPP GROUP connector part number 21700540 for use with PowerFlex 750-Series drives.

❑ Drive and option module configuration tool, such as the following:

– PowerFlex 20-HIM-A6 or 20-HIM-C6S HIM

– Connected Components Workbench software, version 1.02 or later

Connected Components Workbench is the recommended stand-alone software tool for use with PowerFlex drives. You can obtain a free copy by:

• Internet download at http://www.ab.com/support/abdrives/

webupdate/software.html

• Requesting a DVD at http://www.ab.com/onecontact/

controllers/micro800/

Your local distributor may also have copies of the DVD available.

Connected Components Workbench software cannot be used to configure SCANport-based drives or Bulletin 160 drives.

– DriveExplorer software, version 6.01 or later

This software tool has been discontinued and is now available as freeware at http://www.ab.com/support/abdrives/webupdate/

software.html. There are no plans to provide future updates to this tool

and the download is being provided ‘as-is’ for users that lost their DriveExplorer CD, or need to configure legacy products not supported by Connected Components Workbench software.

14 Rockwell Automation Publication 750COM-UM006A-EN-P - January 2013

Getting Started Chapter 1

– DriveExecutive software, version 5.01 or later

A Lite version of DriveExecutive software ships with RSLogix 5000, RSNetworx MD, FactoryTalk AssetCentre, and IntelliCENTER software. All other versions are purchasable items:

• 9303-4DTE01ENE Drive Executive software

• 9303-4DTS01ENE DriveTools SP Suite (includes

DriveExecutive and DriveObserver software)

• 9303-4DTE2S01ENE DriveExecutive software upgrade to DriveTools SP Suite (adds DriveObserver software)

DriveExecutive software updates (patches, and so forth) can be obtained at http://www.ab.com/support/abdrives/webupdate/software.html is highly recommended that you periodically check for and install the latest update.

– Third party Profinet configuration software

❑ A computer connection to the Profinet network

. It

Rockwell Automation Publication 750COM-UM006A-EN-P - January 2013 15

Chapter 1 Getting Started

Safety Precautions

Please read the following safety precautions carefully.

ATTENTION: Risk of injury or death exists. The PowerFlex drive may contain high voltages that can cause injury or death. Remove all power from the PowerFlex drive, and then verify power has been discharged before installing or removing the option module.

ATTENTION: Risk of injury or equipment damage exists. Only personnel familiar with drive and power products and the associated machinery should plan or implement the installation, start up, configuration, and subsequent maintenance of the drive using the option module. Failure to comply may result in injury and/or equipment damage.

ATTENTION: Risk of equipment damage exists. The option module contains electrostatic discharge (ESD) sensitive parts that can be damaged if you do not follow ESD control procedures. Static control precautions are required when handling the option module. If you are unfamiliar with static control procedures, see Guarding Against Electrostatic Damage, publication 8000-4.5.2

ATTENTION: Risk of injury or equipment damage exists. If the option module is transmitting control I/O to the drive, the drive may fault when you reset the option module. Determine how your drive will respond before resetting the module.

ATTENTION: Risk of injury or equipment damage exists. Host Parameters 33 - [Comm Flt Action] and 34 - [Idle Flt Action] let you

determine the action of the option module and connected drive if I/O communication is disrupted, the controller is idle, or Acyclic messaging for drive control is disrupted. By default, these parameters fault the drive. You can set these parameters so that the drive continues to run, however, precautions should be taken to verify that the settings of these parameters do not create a risk of injury or equipment damage. When commissioning the drive, verify that your system responds correctly to various situations (for example, a disconnected cable or a controller in idle state).

ATTENTION: Risk of injury or equipment damage exists. When a system is configured for the first time, there may be unintended or incorrect machine motion. Disconnect the motor from the machine or process during initial system testing.

ATTENTION: Risk of injury or equipment damage exists. The examples in this publication are intended solely for purposes of example. There are many variables and requirements with any application. Rockwell Automation does not assume responsibility or liability (to include intellectual property liability) for actual use of the examples shown in this publication.

16 Rockwell Automation Publication 750COM-UM006A-EN-P - January 2013

Getting Started Chapter 1

Quick Start

This section is provided to help experienced users quickly start using the option module. If you are unsure how to complete a step, refer to the referenced chapter.

Step Action See

1 Review the safety precautions for the option module. Throughout This Manual 2 Verify that the PowerFlex drive is properly installed. PowerFlex 750-Series AC Drive

Installation Instructions,

3 Install the option module.

a. Verify that the PowerFlex drive is not powered. b. Set the source for the option module network

address with the IP Address Selection Jumper

(Figure 1 on page 20 c. Insert the option module in drive Port 4, 5, or 6. d. Use the captive screws to secure and ground the

option module to the drive. e. Connect the option module to the network with a

Profinet Cable.

4 Apply power to the option module.

a. Verify that the option module is installed correctly.

The option module receives power from the drive. b. Apply power to the drive.

The status indicators should be green. If they flash

red, there is a problem. See Chapter 7

Troubleshooting.

c. Configure and verify key drive parameters.

5 Configure the option module for your application.

Set option module parameters for the following functions as required by your application:

• Network Address

• I/O configuration

• Master-Slave hierarchy

• Fault actions

6 Configure the Profinet controller to communicate with the

option module. Use a controller configuration tool to configure the

Profinet controller on the Profinet network to recognize the option module and drive.

7 Configure the I/O.

Use a controller configuration tool such as Profinet Commander that enables you to control the option module and connected drive using the I/O.

publication 750-IN001 Network Communication Option

Module Installation Instructions, publication 750COM-IN002

Chapter 2 Installing the Option Module

Chapter 3 Configuring the Option Module

Chapter Configuring the Profinet Master

Chapter 5, Using the I/O

, and

Rockwell Automation Publication 750COM-UM006A-EN-P - January 2013 17

Chapter 1 Getting Started

Notes:

18 Rockwell Automation Publication 750COM-UM006A-EN-P - January 2013

Chapter

Installing the Option Module

This chapter provides instructions for installing the option module in a PowerFlex 750-Series drive.

Topic Page

Preparing for an Installation Setting the IP Address Selection Jumper 20 Connecting the Option Module to the Drive 21 Connecting the Option Module to the Network 21 Applying Power 22

Preparing for an Installation

Before installing the Option Module, do the following:

• Read the Profinet Installation Guideline for Cabling and Assembly.

• Verify that you have all required equipment. See Required Equipment

page 13.

Rockwell Automation Publication 750COM-UM006A-EN-P - January 2013 19

Chapter 2 Installing the Option Module

Pins 1 and 2 (DCP-DHCP setting) to use DCP capability or a DHCP server

Pins 2 and 3 (CONFIG setting) to use option module parameters

Setting the IP Address Selection Jumper

The IP Address Selection Jumper (Figure 1) determines the source of the IP address for the option module. When the jumper is placed on Pins 2 and 3, either the default network address is used or the network address may be configured with option module parameters.

When the jumper is in this position, the setting for Device Parameter 18 - [DHCP] does not have any effect.

The default network address is:

• IP Address 192.168.0.1

• Subnet Mask 255.255.255.0

• Gateway Address 192.168.0.1

If the jumper is on Pins 1 and 2—or there is no jumper—the network address is configured by DCP/DHCP. If Device Parameter 18 [DHCP] is set to ‘0’ (Disabled), the network address is configured using a Profinet controller with DCP capability. If Device Parameter 18 [DHCP] is set to ‘1’ (Enabled), the network address is configured from a DHCP server.

Figure 1 - Setting the IP Address Selection Jumper

1 2 3

20 Rockwell Automation Publication 750COM-UM006A-EN-P - January 2013

Installing the Option Module Chapter 2

IMPORTANT

PowerFlex 750-Series Drive

(with 20-750-PNET Option Module)

Profinet

Controller

Connecting the Option Module to the Drive

Connecting the Option Module to the Network

Remove power from the drive before installing the option module in the drive control pod.

Install the option module in the PowerFlex 750-Series drive control pod in Port 4, 5, or 6. For more installation details, see the Network Communication Option Module Installation Instructions, publication 750COM-IN002 the option module. See Figure 1 the drive.

After inserting the option module into Port 4, 5, or 6, make sure to tighten the module screws to the drive control pod to properly ground the module to the drive. Torque both screws to 0.45…0.67 N•m (4.0…6.0 lb•in).

ATTENTION: Risk of injury or death exists. The PowerFlex drive may contain high voltages that can cause injury or death. Remove power from the drive, and then verify power has been discharged before connecting the option module to the network.

1. Remove power from the drive.

2. Remove the drive cover and lift up the drive HIM bezel to its open

position to access the drive control pod.

for an example of the option module installed in

, provided with

3. Use static control precautions.

4. Connect one end of the Profinet cable to the network. See Figure 2

example of wiring to a Profinet network.

Figure 2 - Profinet Wiring Example

5. Route the other end of the Profinet cable from the network through the bottom of the drive and insert its cable plug into the mating option module connector.

Profinet connectors are available from a variety of sources and in various sizes. As such, there may be mechanical limitations that prohibit the use of some connectors. We recommend the LAPP GROUP connector part number 21700540 for use with PowerFlex 750-Series drives.

for an

Rockwell Automation Publication 750COM-UM006A-EN-P - January 2013 21

Chapter 2 Installing the Option Module

➋

➌

➍

➊

See Ta bl e 1 for

possible start-up

status indications.

Drive Control Pod

(drive shown with

cover removed.)

Applying Power

ATTENTION: Risk of equipment damage, injury, or death exists.

Unpredictable operation may occur if you fail to verify that parameter settings are compatible with your application. Verify that settings are compatible with your application before applying power to the drive.

Apply power to the drive. The option module receives its power from the drive. When you apply power to the option module for the first time, its topmost ‘PORT’ status indicator should be steady green or flashing green after an initialization. If it is red, there is a problem. See Chapter 7

Start-Up Status Indications

After power has been applied, the drive STS (status) indicator can be viewed on front of the drive and the option module status indicators can be viewed with the drive cover open or removed (Figure 3 shown in Ta b l e 1

Figure 3 - Drive and Option Module Status Indicators

). Possible start-up status indications are

, Troubleshooting.

22 Rockwell Automation Publication 750COM-UM006A-EN-P - January 2013

Installing the Option Module Chapter 2

Table 1 - Drive and Option Module Start-Up Status Indications

Item Name Color State Description

Drive STS Indicator

STS

➊

(Status)

PORT — Off The option module is not powered or connected properly to the drive.

➋

MOD — Off The option module is not powered or connected properly to the drive.

➌

NET A — Off The option module cannot establish network communication or has experienced a

➍

Green Flashing Drive ready but not running, and no faults are present.

Steady Drive running, no faults are present.

Yellow Flashing When running, a type 2 (non-configurable alarm condition exists – drive continues to run.

When stopped, a start inhibit condition exists and the drive cannot be started (see drive parameter 933 - [Start Inhibits]).

Steady A type 1 (user configurable) alarm condition exists, but the drive continues to run.

Red Flashing A major fault has occurred. Drive will stop. Drive cannot be started until fault condition is

Steady A non-resettable fault has occurred.

Red/Yellow Flashing Alternately A minor fault has occurred. Use drive parameter 950 - [Minor Flt Config] to enable. If not

Yellow/Green Flashing Alternately When running, a type 1 alarm exists. Green/Red Flashing Alternately Drive firmware is updating.

Red Flashing The option module is not receiving any communication from drive.

Green Flashing Normal operation. The option module is establishing communication with drive. It will

Orange Steady The brand of the option module and drive do not match.

Red Flashing The option module has failed the firmware test or a firmware update is in progress.

Green Flashing Normal operation. The option module is operating but is not transferring I/O data to a

Steady The option module detected a duplicate or invalid port ID.

Steady Normal operation. The option module is properly connected and communicating with the

Steady The option module has failed the hardware test.

Steady The option module is operating and is transferring I/O data.

cleared.

enabled, acts like a major fault. When running, the drive continues to run. System is brought to a stop under system control. The fault must be cleared to continue.

Option Module Status Indicators

turn steady green or red.

drive.

controller.

communication Timeout.

Red Flashing The option module has detected a network configuration error.

Steady The option module has experienced an internal network controller error (ERTEC 200 Self-

Test failure).

Green Steady Normal operation. The option module is properly connected and communicating on the

network.

After verifying correct operation, swing down the drive HIM bezel to its closed position and install the drive cover. For more details on status indicator operation, see page 54

and page 55.

Rockwell Automation Publication 750COM-UM006A-EN-P - January 2013 23

Chapter 2 Installing the Option Module

Configuring and Verifying Key Drive Parameters

The PowerFlex 750-Series drive can be separately configured for the control and Reference functions in various combinations. For example, you could set the drive to receive control commands from a peripheral or terminal block, with the Reference coming from the network. You could also set the drive to receive its control from the network with the Reference coming from another peripheral or terminal block. Or you could set the drive to receive both its control and Reference from the network.

The following steps in this section assume that the drive will receive the Logic Command and Reference from the network.

1. Verify that drive Parameter 301 - [Access Level] is set to ‘1’ (Advanced) or ‘2’ (Expert) to access the required parameters in this procedure.

2. Use drive Parameter 545 - [Speed Ref A Sel] to set the drive speed Reference:

a. Set the Port field to ‘0’ as shown below.

b. Set the Parameter field to point to the port (slot) in which the option

module is installed (for example, Port 4 Reference). The number ‘874’ in the Parameter field of the example dialog box

above is the parameter in the drive that identifies the port.

3. Verify that drive Parameter 930 - [Speed Ref Source] is reporting that the source of the Reference to the drive (Port 0) is the port in which the option module is installed (for example, Port 4 Reference).

24 Rockwell Automation Publication 750COM-UM006A-EN-P - January 2013

Installing the Option Module Chapter 2

This ensures that any Reference commanded from the network can be monitored by using drive Parameter 002 - [Commanded SpdRef ]. If a problem occurs, this verification step provides the diagnostic capability to determine whether the drive/option module or the network is the cause.

4. If hard-wired discrete digital inputs are not used to control the drive, verify that all unused digital input drive parameters are set to ‘0’ (Not Used).

Rockwell Automation Publication 750COM-UM006A-EN-P - January 2013 25

Chapter 2 Installing the Option Module

Notes:

26 Rockwell Automation Publication 750COM-UM006A-EN-P - January 2013

IMPORTANT

Chapter

Configuring the Option Module

This chapter provides instructions and information for setting the parameters to configure the option module.

Topic Page

Configuration Tools Using the PowerFlex 20-HIM-A6 or 20-HIM-C6S HIM to Access Parameters 28 Setting the IP Address, Subnet Mask, and Gateway Address 28 Setting a Master-Slave Hierarchy (Optional) 30 Setting a Fault Action 33 Setting Web Page Access 35 Resetting the Option Module 36 Restoring Option Module Parameters to Factory Defaults 37 Viewing the Option Module Status Using Parameters 37 Updating the Option Module Firmware 38

Configuration Tools

For a list of parameters, see Appendix definitions of terms in this chapter, see the Glossary

The option module stores parameters and other information in its own nonvolatile storage (NVS) memory. You must, therefore, access the option module to view and edit its parameters. The following tools can be used to access the option module parameters.

Tool See

PowerFlex 20-HIM-A6 or 20-HIM-C6S HIM

Connected Components Workbench software, version 1.02 or later

DriveExplorer Software, version 6.01 or later

DriveExecutive Software, version 5.01 or later

For the HIM screens shown throughout this chapter, the option module was installed in drive Port 4. If your option module is installed in a different drive port, that port would appear instead of Port 4.

B, Option Module Parameters. For

page 28

http://www.ab.com/support/abdrives/webupdate/ software.html, or online help (installed with the software)

http://www.ab.com/drives/driveexplorer

(installed with the software)

http://www.ab.com/drives/drivetools

(installed with the software)

, or online help

Rockwell Automation Publication 750COM-UM006A-EN-P - January 2013 27

Chapter 3 Configuring the Option Module

ESC



ENTER

Stopped

0.00 Hz

AUTO

▲▼

Edit DHCP

Disabled 0

0<<1

Value Setting

0 Disabled 1 Enabled (Default)

Using the PowerFlex 20HIM-A6 or 20-HIM-C6S HIM

If your drive has an enhanced PowerFlex 20-HIM-A6 or 20-HIM-C6S HIM, it can be used to access parameters in the option module.

to Access Parameters

For details on viewing and editing parameters, see the PowerFlex 20-HIM-A6/C6S HIM (Human Interface Module) User Manual, publication 20HIM-

UM001.

Setting the IP Address, Subnet Mask, and Gateway Address

If the IP Address Selection Jumper is on Pins 1 and 2—or there is no jumper— the option module is configured to set its IP address, subnet mask, and gateway address using a DCP-DHCP server. If you want to establish the network settings using a Profinet controller or tool such as ProfinetCommander, you must first disable DHCP and then set these network address parameters in the option module.

1. Display the Status screen, which is shown on HIM power up.

2. Use the or key to scroll to the Port in which the option

module is installed.

3. Press the PAR# soft key to display the Jump to Param # entry pop-up box.

4. Use the numeric keys to enter the desired parameter number, or use the ▲

or ▼ soft key to scroll to the desired parameter number.

Using DCP

By default, the option module is configured to use a Profinet controller with DCP capability to establish the IP address settings for the module.

1. Verify that IP Address Selection Jumper is on Pins 1 and 2 and the value of

Device Parameter 04 - [Net Addr Src] is ‘0’ (DCP-DHCP).

2. Set the value of Device Parameter 18 - [DHCP] to ‘0’ (Disabled).

3. Reset the option module; see Resetting the Option Module

28 Rockwell Automation Publication 750COM-UM006A-EN-P - January 2013

on page 36.

Configuring the Option Module Chapter 3

ESC



ENTER

Stopped

0.00 Hz

AUTO

Edit IP Addr Cfg 1

0 << 255

Default = 0.0.0.0 255.255.255.255

[IP Addr Cfg 1]

[IP Addr Cfg 2]

[IP Addr Cfg 3]

[IP Addr Cfg 4]

Using DHCP

The option module can be configured to use a DHCP server to establish the IP address settings for the module.

1. Verify that IP Address Selection Jumper is on Pins 1 and 2 and the value of

Device Parameter 04 - [Net Addr Src] is ‘0’ (DCP-DHCP).

2. Set the value of Device Parameter 18 - [DHCP] to ‘1’ (Enabled) to select

the DHCP server as the source for the IP address.

3. Reset the option module; see Resetting the Option Module

on page 36.

Using Option Module Parameters

If the IP Address Selection Jumper is on Pins 2 and 3, the network address can be configured using option module parameters or the default network address which is:

• IP Address 192.168.0.1

• Subnet Mask 255.255.255.0

• Gateway Address 192.168.0.1

Set the IP Address

1. Verify that IP Address Selection Jumper is on Pins 2 and 3 and the value of Device Parameter 04 - [Net Addr Src] is ‘1’ (Config).

2. Set the value of Device Parameters 06 - [IP Addr Cfg 1] through 09 - [IP Addr Cfg 4] to a unique IP address.

3. Reset the option module; see Resetting the Option Module

Set the Subnet Mask

1. Verify that IP Address Selection Jumper is on Pins 2 and 3 and the value of Device Parameter 04 - [Net Addr Src] is ‘1’ (Config).

Rockwell Automation Publication 750COM-UM006A-EN-P - January 2013 29

on page 36.

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