Rockwell Automation 1756-HIST2G Installation Instructions

Installation Instructions

FactoryTalk Historian Machine Edition
Module

Catalog Number 1756-HIST1G and 1756-HIST2G

Use this document as a guide to install the FactoryTalk Historian Machine
Edition Module. Note that this document describes hardware installation
only. For configuration information, refer to the FactoryTalk Historian ME
User’s Guide, publication number 1756-UM611A-EN-E, available on the
FactoryTalk Historian ME Installation CD.

The following table lists the contents of this document and where to find
specific information.

To pi c See Page

Important User Information 3

Environment and Enclosure Information 4

Prevent Electrostatic Discharge Information 4

Removal and Insertion Under Power (RIUP) Capability 5

North American Hazardous Location Approval 6

North American Hazardous Location Approval 7

Identify FactoryTalk Historian ME Module Components 9

Prepare the Chassis for Module Installation 11

Determine Module Slot Location 12

Install the Module in the Chassis 13

Remove or Replace the Module (when applicable) 14

Install or Remove the Module Under Power 15

Wire the Ethernet Connector 16

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2 FactoryTalk Historian Machine Edition Module

Topic See Page

Connect the Module to the Ethernet Network 16

Apply Chassis Power 17

Check Power Supply and Module Status 17

LED Indicator Information 18

Four-character LED Display 19

Application Status 21

Port (Ethernet) LED Information 23

Where to Find Information on Configuring the Module 23

How to Upgrade and Reinstall the Firmware 22

Specifications 24

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FactoryTalk Historian Machine Edition Module 3

WARNING

IMPORTANT

Attention

Shock Hazard

I

Important User Information

Solid state equipment has operational characteristics differing from those of electromechanical
equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State
Controls (Publication SGI-1.1 available from your local Rockwell Automation sales office or
online at http://www.ab.com/manuals/gi) describes some important differences between solid
state equipment and hard-wired electromechanical devices. Because of this difference, and also
because of the wide variety of uses for solid state equipment, all persons responsible for
applying this equipment must satisfy themselves that each intended application of this
equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or
consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes.
Because of the many variables and requirements associated with any particular installation,
Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the
examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information,
circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of
Rockwell Automation, Inc. is prohibited.

Throughout this manual we use notes to make you aware of safety considerations when
necessary.

Identifies information about practices or circumstances that can cause an
explosion in a hazardous environment, which may lead to personal injury or
death, property damage, or economic loss.

Identifies information that is critical for successful application and
understanding of the product.

Identifies information about practices or circumstances that can lead to personal
injury or death, property damage, or economic loss. Attentions help you:

• identify a hazard.

• avoid a hazard.

• recognize the consequence.

Labels may be located on or inside the equipment (e.g., drive or motor) to alert
people that dangerous voltage may be present.

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4 FactoryTalk Historian Machine Edition Module

Burn Hazard

Attention

Important User Information

Labels may be located on or inside the equipment (e.g., drive or motor) to alert
people that surfaces may have dangerous temperatures.

Environment and Enclosure Information

This equipment is intended for use in a Pollution Degree 2 industrial
environment in overvoltage Category II applications (as defined in IEC
publication 60664-1) at altitudes up to 2000 meters without derating.

This equipment is considered Group 1, Class A industrial equipment according
to IEC/CISPR 11. Without appropriate precautions, there may be difficulties
with electromagnetic compatibility in residential and other environments due
to conducted and radiated disturbances.

This equipment is supplied as open-type equipment. It must be mounted within
an enclosure that is suitably designed for those specific environmental
conditions that will be present and appropriately designed to prevent personal
injury resulting from accessibility to live parts.The enclosure must have
suitable flame-retardant properties to prevent or minimize the spread of flame,
complying with a flame spread rating of 5VA, V2, V1, V0 (or equivalent) if
non-metallic. The interior of the enclosure must be accessible only by the use
of a tool. Subsequent sections of this publication may contain additional
information regarding specific enclosure type ratings that are required to
comply with certain product safety certifications.

NOTE: See NEMA Standards publication 250 and IEC publication 60529, as
applicable, for explanations of the degrees of protection provided by different
types of enclosure. Also, see the appropriate sections in this publication, as
well as the Allen-Bradley publication 1770-4.1 (“Industrial Automation Wiring
and Grounding Guidelines”), for additional installation requirements pertaining
to this equipment.

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FactoryTalk Historian Machine Edition Module 5

Attention

Prevent Electrostatic Discharge Information

This equipment is sensitive to electrostatic discharge, which can cause internal
damage and affect normal operation. Follow these guidelines when you handle
this equipment:

• Touch a grounded object to discharge potential static.

• Wear an approved grounding wriststrap.

• Do not touch connectors or pins on component boards.

• Do not touch circuit components inside the equipment.

• Use a static-safe workstation, if available.

• Store the equipment in appropriate static-safe packaging when not in

use.

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WARNING

WARNING

Removal and Insertion Under Power (RIUP) Capability

When you insert or remove the module while backplane power is on, an electrical
arc can occur. This could cause an explosion in hazardous location installations. Be
sure that power is removed or the area is nonhazardous before proceeding. Repeated
electrical arcing causes excessive wear to contacts on both the module and its
mating connector. Worn contacts may create electrical resistance that can affect
module operation.

Ethernet Network Communications Connections

If you connect or disconnect the communications cable with power applied to this
module or any device on the network, an electrical arc can occur. This could cause
an explosion in hazardous location installations. Be sure that power is removed or
the area is nonhazardous before proceeding.

North American Hazardous Location Approval

The following information applies
when operating this equipment in
hazardous locations:

Products marked “CL I, DIV 2, GP A,
B, C, D” are suitable for use in Class
I, Division 2 Groups A, B, C, D,
hazardous locations and
nonhazardous locations only. Each
product is supplied with markings on
the rating nameplate indicating the
hazardous location temperature code.
When combining products within a
system, the most adverse temperature
code (lowest “T” number) may be
used to help determine the overall
temperature code of the system.
Combinations of equipment in your
system are subject to investigation by
the local authority having jurisdiction
at the time of installation.

Informations sur l’utilisation de cet
équipement en environnements
dangereux:

Les produits marqués “CL I, DIV 2, GP A,
B, C, D” ne conviennent qu’à une
utilisation en environnements de Classe I
Division 2 Groupes A, B, C, D dangereux
et non dangereux. Chaque produit est livré
avec des marquages sur sa plaque
d’identification qui indiquent le code de
température pour les environnements
dangereux. Lorsque plusieurs produits sont
combinés dans un système, le code de
température le plus défavorable (code de
température le plus faible) peut être utilisé
pour déterminer le code de température
global du système. Les combinaisons
d’équipements dans le système sont
sujettes à inspection par les autorités
locales qualifiées au moment de
l’installation.

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FactoryTalk Historian Machine Edition Module 7

WARNING

AVERTISSEMENT

The following information applies
when operating this equipment in
hazardous locations:

EXPLOSION
HAZARD

• Do not disconnect

equipment unless
power has been
removed or the
area is known to
be nonhazardous.

• Do not disconnect

connections to
this equipment
unless power has
been removed or
the area is known
to be
nonhazardous.
Secure any
external
connections that
mate to this
equipment by
using screws,
sliding latches,
threaded
connectors, or
other means
provided with this
product.

• Substitution of

components may
impair suitability
for Class I,
Division 2.

• If this product

contains batteries,
they must only be
changed in an
area known to be
nonhazardous.

Informations sur l’utilisation de cet
équipement en environnements
dangereux:

RISQUE D’EXPLOSION

• Couper le courant

ou s’assurer que
l’environnement est
classé non
dangereux avant de
débrancher
l'équipement.

• Couper le courant

ou s'assurer que
l’environnement est
classé non
dangereux avant de
débrancher les
connecteurs. Fixer
tous les connecteurs
externes reliés à cet
équipement à l'aide
de vis, loquets
coulissants,
connecteurs filetés
ou autres moyens
fournis avec ce
produit.

• La substitution de

composants peut
rendre cet
équipement
inadapté à une
utilisation en
environnement de
Classe I, Division 2.

• S’assurer que

l’environnement est
classé non
dangereux avant de
changer les piles.

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Identify FactoryTalk Historian ME Module Components

Use the following figures to identify the external features of the FactoryTalk
Historian ME Module.

FactoryTalk Historian ME Module Front View

In the following figure, the FactoryTalk Historian ME Module is shown from
the front view with the four-character LED display, LED indicators (BAT,
STS, OK), and Ethernet port locations identified.

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FactoryTalk Historian Machine Edition Module 9

IMPORTANT

FactoryTalk Historian ME Module Side View

In the following figure, the FactoryTalk Historian ME Module is shown from
the side view with the backplane and compact flash card slot location
identified.

All data on the compact flash card is locked to Historian
ME modules. It cannot be read by any other device.

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10 FactoryTalk Historian Machine Edition Module

Power
Supply

Prepare the Chassis for Module Installation

Before you install the module, you must install and connect a ControlLogix
chassis and power supply.

For information on installing these products, refer to the publications listed
below.

Chassis

Typ e

Series B: 1756-A4, -A7, -A10,

-A13, -A17

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Chassis

Installation

Pub. No.

1756-IN080

Power

Supply

1756-PA72/B Pub. No.

1756-PB72/B

1756-PA75/A Pub. No.

1756-PB75/A

Power

Supply

Installation

1756-5.67

1756-5.78

FactoryTalk Historian Machine Edition Module 11

Slot 0

Slot 1

Slot 2

Slot 3

Chassis

Determine Module Slot Location

You can install the module in any slot in the ControlLogix chassis. You can
have a maximum of two 1756-HIST modules in the same chassis. The figure
below shows chassis slot numbering in a 4-slot chassis. Slot 0 is the first slot
and is always the leftmost slot in the rack (the first slot to the right of the
power supply).

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12 FactoryTalk Historian Machine Edition Module

1

Slide the module into the chassis. Make sure
the module backplane connector properly
connects to the chassis backplane.

2

The module is properly installed
when it is flush with the power
supply or other installed
modules.

Circuit Board

3

Align the circuit board with the
top and bottom guides in the
chassis.

Install the Module in the Chassis

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FactoryTalk Historian Machine Edition Module 13

IMPORTANT

Push on the upper and lower
module tabs to disengage them.

1

Slide the module
out of the chassis.

2

Remove or Replace the Module (when applicable)

If you are replacing an existing module with an identical
one, and you want to resume identical system operation,
you must install the new module in the same slot.

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14 FactoryTalk Historian Machine Edition Module

WARNING

RJ 45

8

1

8 ------ NC
7 ------ NC

6 ------ RD-

5 ------ NC
4 ------ NC
3 ------ RD+
2 ------ TD­1 ------ TD+

Install or Remove the Module Under Power

This module is designed to be installed or removed while chassis power is
applied. Rockwell Automation recommends that you stop all data collection
services before you remove the module.

When you insert or remove a module while backplane power is on, an
electrical arc may occur. An electrical arc can cause personal injury or
property damage by:

• sending an erroneous signal to your system’s field device

causing unintended machine motion or loss of process control.

• causing an explosion in a hazardous environment.

Repeated electrical arcing causes excessive wear to contacts on both the
module and its mating connector. Worn contacts may create electrical
resistance that can affect module operation.

Wire the Ethernet Connector

Use an RJ45 connector to connect to the Ethernet. Wire the connector
according to the following illustration:

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FactoryTalk Historian Machine Edition Module 15

WARNING

IMPORTANT

Connect the Module to the Ethernet Network

If you connect or disconnect the Ethernet cable with power applied to this
module or any device on the network, an electrical arc can occur. This
could cause an explosion in hazardous location installations. Be sure that
power is removed or the area is nonhazardous before proceeding.

Attach the RJ45 connector the Ethernet port on the front of the module as
shown.

We recommend connecting the module to the network
via a 100 MB Ethernet switch, which will reduce
collisions and lost packets and increase network
bandwidth. For detailed EtherNet connection
information, see the ControlLogic Ethernet/IP Bridge
Module Installation Instructions, publication number
1756-EN2T IN603B-EN-P.

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Apply Chassis Power

Check Power Supply and Module Status

Check the LED indicators and four-character LED display to determine if the
power supply and module are operating properly. Note that it can take up to
four to five minutes for the module to become fully operational once power is
applied.

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FactoryTalk Historian Machine Edition Module 17

LED Indicator Information

There are two LED indicators on the front panel of the FactoryTalk Historian
ME Module: the three status LED lights and the four-character LED display.
These LED indicators determine if the power supply and module are
operating properly. They are described in the following sections.

Status LED Lights

The Status LED lights provide the following information:

LED light On power-up Statu s Description

BAT Actual

indication of
battery
condition.

STS Off Application

Battery status. Single red LED. Red

indicates the battery
charge is low. Off
indicates the battery is
operating normally.

status. Refer to
the

Application
Status section of
this guide for
status
descriptions.

Single bi-color red/green
LED. Flashing red
indicates that data
collection is active but
data transfer is inactive.
Solid red indicates that
data collection is
inactive. Check the
interface or scrolling text
display for more
information. Flashing
green indicates that data
collection is active but
data transfer is not
configured. Solid green
indicates that both data
collection and data
transfer are active.

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LED light On power-up Status Description

OK Green Module status. Single bi-color red/green

LED. Red indicates a
major fault has occurred
in the module. Green
indicates the module is
operating normally.

Four-character LED Display

The four-character LED display provides system status in a static and/or
scrolling string on the front panel of the FactoryTalk Historian ME Module.
Once an application is started, it has the responsibility of controlling this
display.

The four-character LED display provides the following information:

Process or component Four-character display Description

Start-up or re-set INIT Displays “INIT” for 3-5

seconds when initializing
start-up or re-set.

Start-up or re-set OK Displays “OK” for 3-5

Shutting down SHUTTING DOWN Displays “SHUTTING

Shut down SHUT DOWN Displays “SHUT

seconds if the
initialization of all major
software components
was successful.

DOWN” during the
shutdown process.

DOWN” when shut
down is finished.

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FactoryTalk Historian Machine Edition Module 19

Process or component Four-character display Description

Ethernet port LAN OK Displays “LAN OK” if

the Ethernet port is
configured and the IP
address is acquired
properly, followed by the
IP address.

Ethernet port LAN LOST Displays “LAN LOST”

Application subsystems Configuration status: not

configured, no points.

Data Collection status:
collect ok, idle, collect
stopped.

Data Transfer status:
upload ok, upload
stopped, no upload.

for several seconds if the
Ethernet port fails to
acquire the IP address.
After “LAN LOST”
appears, the MAC
address will be
displayed.

Refer to the Application
Status section of this
guide for detailed
information about the
application subsystems.

Data Storage status:
storage critical, storage
full.

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20 FactoryTalk Historian Machine Edition Module

Application Status

The Application Status is composed of four application subsystems, as
described in the following table.

Note: If more than one of the four statuses exist, then they are displayed one
after another with a two second duration between each message.

Application Subsystem Sta tus Description

Configuration status A. Not configured

B. No points

If neither Data Transfer
or Data Collection is
configured, then the “Not
configured” status is
displayed. Otherwise, the
status is empty. Note:
Data Collection is not
configured if the number
of subscribed points from
the data server is zero
(0). If Data Collection is
not configured, but Data
Transfer is configured,
then the configuration
status is “No points.”
Otherwise, the status is
empty. Note: Data
Transfer is not
configured if the SE Host
Server Name or IP
address is not entered or
is not resolved. The
status is “No upload.”

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FactoryTalk Historian Machine Edition Module 21

Application Subsystem Status Description

Data collection status A. collect ok

B. collect stopped

Data transfer status A. upload ok

B. upload stopped

Data storage status A. storage critical

B. storage full

If Data Collection is
active and properly
configured, then the
“collect ok.” If Data
Collection is configured
but not active, then the
“collect stopped” status
is displayed.

If Data Transfer is active
and configured, then the
Data Transfer status is
“upload ok.” If Data
Transfer is configured
but not active, and the
Data Collection status is
not “idle,” then the Data
Transfer status is “upload
stopped.” Otherwise, the
Data Transfer status is
empty.

If Data Storage reaches
50% capacity (default
value for the first
threshold), then the Data
Storage status is “storage
critical.” If Data Storage
reaches 75% capacity
(default value for the
second threshold), then
the Data Storage status is
“storage full.” Otherwise,
the status is empty.

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22 FactoryTalk Historian Machine Edition Module

Port (Ethernet) LED Information

The Port (Ethernet) LED on the 10/100 BASET connector supports IEEE

802.3, has a green LED for link activity, and an amber LED for 10/100 link
speed indication.

Where to Find Information on Configuring the Module

To configure your module, refer to the FactoryTalk Historian ME User’s
Guide, publication number 1756-UM611A, available on the FactoryTalk
Historian ME Installation CD and online at
www.rockwellautomation.com/literature.

How to Upgrade and Reinstall the Firmware

To upgrade the FactoryTalk Historian ME firmware (or reinstall it in case it
becomes corrupted), you must use the ControlFLASH Firmware upgrade kit.
Before you upgrade, please back up your log files by going to the Web
Diagnostics interface > Firmware > Upload Logs. Please see the FactoryTalk
Historian ME User's Guide for more information. For instructions on how to
perform the upgrade, please refer to the ControlFLASH Firmware Upgrade
Kit Quick Start Guide, publication number 1756-QS105C-EN-E. Before you
perform the upgrade, collect the following information, as you will need it
during the upgrade:

– The catalog number of the FactoryTalk Historian ME Module. This is

either 1756-HIST1G or 1756-HIST2G, depending on the size of the
compact flash drive.

– The network configuration information.
– The network path to the FactoryTalk Historian ME Module.

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FactoryTalk Historian Machine Edition Module 23

IMPORTANT

– The firmware version number, which is listed on the FactoryTalk

Historian ME Module’s home page.

Any kind of firmware upgrade or reinstall will clear out
all logs. A firmware upgrade will preseve archived data
and application configuration information, but a reinstall
will clear out all application configuration information
and archived data. If you want to save your settings,
therefore, download and back up your configuration and
logs. For more information, refer to the FactoryTalk
Historian ME user’s guide chapter on module
administration.

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24 FactoryTalk Historian Machine Edition Module

Specifications

Cat. No. 1756-HIST1G | 1756-HIST2G

Environmental Conditions

Operating
Temperature

Non-operating
Temperature

Relative Humidity IEC 60068-2-30 (Test Db, Unpackaged Damp Heat):

Vibration IEC 60068-2-6 (Test Fc, Operating):

Operating Shock IEC 60068-2-27 (Test Ea, Unpackaged Shock):

Non-operating
Shock

Emissions CISPR 11:

ESD Immunity IEC 61000-4-2:

Radiated RF
Immunity

EFT/B Immunity IEC 61000-4-4:

Surge Transient
Immunity

Conducted RF
Immunity

IEC 60068-2-1 (Test Ad, Operating Cold),
IEC 60068-2-2 (Test Bd, Operating Dry Heat),
IEC 60068-2-14 (Test Nb, Operating Thermal Shock):
0…60 °C (32…140 °F)

IEC 60068-2-1 (Test Ab, Unpackaged Non-operating Cold),
IEC 60068-2-2 (Test Bb, Unpackaged Non-operating Dry
Heat),
IEC 60068-2-14 (Test Na, Unpackaged Non-operating
Thermal Shock):

-40…85 °C (-40…185 °F)

5…95% noncondensing

2g @ 10…500 Hz

30g

IEC 60068-2-27 (Test Ea, Unpackaged Shock):
50g

Group 1, Class A

4kV contact discharges
8kV air discharges

IEC 61000-4-3:
10V/m with 1 kHz sine-wave 80% AM from 80…2000MHz
1V/m with 1 kHz sine-wave 80% AM from
2000…2700MHz

±1 kV at 5 kHz on communications ports

IEC 61000-4-5:
±1 kV line-earth(CM) on communications ports

IEC 61000-4-6:
10V/rms with 1 kHz sine-wave 80% AM from 150
kHz…80MHz

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FactoryTalk Historian Machine Edition Module 25

Cat. No. 1756-HIST1G | 1756-HIST2G

All supply voltages
and/or current
ratings.

Isolation Voltage 30V (continuous), Basic Insulation Type. Type tested at

Wire Size Ethernet connections:

Wiring Category

North American
Temp Code

Certifications
(when product is marked)

1

Use this Conductor Category information for planning conductor routing. Refer to

publication 1770-4.1, “Industrial Automation Wiring and Grounding Guidelines”.

2

See the Product Certification link at www.ab.com for Declarations of Conformity,

Certificates, and other certification details.

2

5.1 V DC @ 800 mA
24 V DC @ 3 mA

500V AC for 60 s, Ethernet to System

RJ45 connector according to IEC 60603-7, 2 or 4 pair
Category 5e minimum cable according to TIA 568-B.1 or
Category 5 cable according to ISO/IEC 24702

1

2 - on communications ports

T4

c-UL-us: UL Listed Industrial Control Equipment, certified
for US and Canada
c-UL-us: UL Listed for Class I, Division 2 Group A,B,C,D
Hazardous Locations, certified for U.S. and Canada
CE: European Union 2004/108/EC EMC Directive,
compliant with:

EN 61326-1; Meas./Control/Lab, Industrial
Requirements
EN 61000-6-2; Industrial Immunity
EN 61000-6-4; Industrial Emissions
EN 61131-2; Programmable Controllers (Clause 8,

Zone A & B)
C-Tick: Australian Radiocommunications Act, compliant
with:
AS/NZS CISPR 11; Industrial Emissions

Allen-Bradley and ControlLogix are trademarks of Rockwell Automation.

Ethernet is a trademark of Digital Equipment Corporation, Intel, and Xerox Corporation.

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Rockwell Automation Support

Rockwell Automation provides technical information on the web to assist you in using
its products. At http://support.rockwellautomation.com, you can find technical
manuals, a knowledge base of FAQs, technical and application notes, sample code and
links to software service packs, and a MySupport feature that you can customize to
make the best use of these tools.

For an additional level of technical phone support for installation, configuration and
troubleshooting, we offer TechConnect Support programs. For more information,
contact your local distributor or Rockwell Automation representative, or visit
http://support.rockwellautomation.com.

Installation Assistance

If you experience a problem with a hardware module, please review the information
that's contained in this manual. You can also contact a special Customer Support
number for initial help in getting your module up and running:

United States 1.440.646.3223 Monday – Friday, 8am – 5pm EST

Outside United States Please contact your local Rockwell Automation representative for any

New Product Satisfaction Return

Rockwell tests all of its products to ensure that they are fully operational when shipped
from the manufacturing facility. However, if your product is not functioning and needs
to be returned:

United States Contact your distributor. You must provide a Customer Support case

Outside United States Please contact your local Rockwell Automation representative for

technical support issues.

number (see phone number above to obtain one) to your distributor in
order to complete the return process.

return procedure.

www.rockwellautomation.com

Corporate Headquarters

Rockwell Automation, 777 East Wisconsin Avenue, Suite 1400, Milwaukee, WI, 53202-5302 USA, Tel: [phone], Fax: [phone]

Headquarters for Allen-Bradley Products, Rockwell Software Products and Global Manufacturing Solutions

Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA , Tel: [phone], Fax: [phone]
Europe/Middle East/Africa: Rockwell Automation SA/NV, Vorstlaan/Boulevard du Souverain 36, 1170 Brussels, Belgium, Tel: [phone], Fax [phone]
Asia Pacific: Rockwell Automation, Level 14, Core F, Cyberport 3, 100 Cyberport Road, Hong Kong, Tel: [phone], Fax: [phone]

Publication 1756-IN611A-EN-P - February 2010 PN-58128

Copyright © 2010 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.