Pioneer AVICF-220 Service manual

PIONEER CORPORATION 1-1, Shin-ogura, Saiwai-ku, Kawasaki-shi, Kanagawa 212-0031, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2010

ADD-ON NAVIGATION SYSTEM

ORDER NO.

CRT4545

AVIC-U220/XZUC

AVIC-U220

HIDE-AWY NAVIGATION SYSTEM

AVIC-F220
AVIC-F220
AVIC-F220
AVIC-F220

/XZEU5
/XZUW5
/XZAU
/XZCS

/XZUC

For details, refer to "Important Check Points for Good Servicing".

K-ZZZ. APR. 2010 Printed in Japan

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SAFETY INFORMATION

CAUTION

WARNING

Where in a manufacturer’s service documentation, for example in circuit diagrams or lists
of components, a symbol is used to indicate that a specific component shall be replaced only
by the component specified in that documentation for safety reasons, the following symbol shall
be used:

This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.
Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair
complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.
If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so
and refer the repair to a qualified service technician.

This product may contain a chemical known to the State of California to cause cancer, or birth defects or
other reproductive harm.
Health & Safety Code Section 25249.6 - Proposition 65

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[Important Check Points for Good Servicing]

In this manual, procedures that must be performed during repairs are marked with the below symbol.
Please be sure to confirm and follow these procedures.

1. Product safety

Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by
following the safety instructions described in this manual.

1 Use specified parts for repair.

Use genuine parts. Be sure to use important parts for safety.

2 Do not perform modifications without proper instructions.

Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as
radio/TV interference and foreign noise.

3 Make sure the soldering of repaired locations is properly performed.

When you solder while repairing, please be sure that there are no cold solder and other debris.
Soldering should be finished with the proper quantity. (Refer to the example)

4 Make sure the screws are tightly fastened.

Please be sure that all screws are fastened, and that there are no loose screws.

5 Make sure each connectors are correctly inserted.

Please be sure that all connectors are inserted, and that there are no imperfect insertion.

6 Make sure the wiring cables are set to their original state.

Please replace the wiring and cables to the original state after repairs.
In addition, be sure that there are no pinched wires, etc.

7 Make sure screws and soldering scraps do not remain inside the product.

Please check that neither solder debris nor screws remain inside the product.

8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.

Damaged power cords may lead to fire accidents, so please be sure that there are no damages.
If you find a damaged power cord, please exchange it with a suitable one.

9 There should be no spark traces or similar marks on the power plug.

When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure
connections and suitable usage. Please exchange the power cord if necessary.

a Safe environment should be secured during servicing.

When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.
Please pay attention to your surroundings and repair safely.

2. Adjustments

To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.
Adjustments should be performed in accordance with the procedures/instructions described in this manual.

4. Cleaning

For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper
cleaning should be performed to restore their performances.

3. Lubricants, Glues, and Replacement parts

Use grease and adhesives that are equal to the specified substance.
Make sure the proper amount is applied.

5. Shipping mode and Shipping screws

To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be
installed before shipment. Please be sure to follow this method especially if it is specified in this manual.

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CONTENTS

SAFETY INFORMATION..................................................................................................................................... 2

1. SERVICE PRECAUTIONS............................................................................................................................... 5

1.1 SERVICE PRECAUTIONS ........................................................................................................................ 5

1.2 NOTES ON SOLDERING.......................................................................................................................... 5

2. SPECIFICATIONS............................................................................................................................................ 6

2.1 SPECIFICATIONS ..................................................................................................................................... 6

2.2 DISC/CONTENT FORMAT ........................................................................................................................ 7

2.3 PANEL FACILITIES.................................................................................................................................... 7

2.4 CONNECTION DIAGRAM ......................................................................................................................... 8

3. BASIC ITEMS FOR SERVICE........................................................................................................................ 10

3.1 CHECK POINTS AFTER SERVICING..................................................................................................... 10

4. BLOCK DIAGRAM.......................................................................................................................................... 12

4.1 BLOCK DIAGRAM................................................................................................................................... 12

5. DIAGNOSIS.................................................................................................................................................... 14

5.1 DIAGNOSIS FLOWCHART ..................................................................................................................... 14

5.2 CONNECTOR FUNCTION DESCRIPTION............................................................................................. 17

6. SERVICE MODE............................................................................................................................................ 19

6.1 TEST MODE............................................................................................................................................ 19

7. DISASSEMBLY .............................................................................................................................................. 25

8. EACH SETTING AND ADJUSTMENT ........................................................................................................... 27

9. EXPLODED VIEWS AND PARTS LIST.......................................................................................................... 28

9.1 PACKING ................................................................................................................................................. 28

9.2 EXTERIOR............................................................................................................................................... 32

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1. You should conform to the regulations governing the product (safety, radio and noise, and other regulations),
and should keep the safety during servicing by following the safety instructions described in this manual.

2. Be careful in handling ICs. Some ICs such as MOS type are so fragile that they can be damaged by electrostatic
induction.

3. Before disassembling the unit, be sure to turn off the power. Unplugging and plugging the connectors during
power-on mode may damage the ICs inside the unit.

4. This model must be required to connect AVH series 2010 year or later for operation check.

For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit.
Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for repairs
accompanied by reworking of soldering.

Compared with conventional eutectic solders, lead-free solders have higher melting points, by approximately 40 C.
Therefore, for lead-free soldering, the tip temperature of a soldering iron must be set to around 373 C in general, although
the temperature depends on the heat capacity of the PC board on which reworking is required and the weight of the tip of
the soldering iron.

Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting
temperatures (hard to melt/easy to harden).

The following lead-free solders are available as service parts:
Parts numbers of lead-free solder:
GYP1006 1.0 in dia.
GYP1007 0.6 in dia.
GYP1008 0.3 in dia.

1. SERVICE PRECAUTIONS

1.1 SERVICE PRECAUTIONS

1.2 NOTES ON SOLDERING

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2. SPECIFICATIONS

General

Rated power source............... 14 .4 V DC

(allowable voltage range:

10.8 V to 15.1 V DC)

Grounding system................... Negative type

Maximum current consumption

..................................................... 1.0 A

Dimensions (W × H × D):

............................................... 85 mm × 28 m m × 147 m m

(3-3/8 in. × 1-1/8 in. ×
5-3/4 in.)

Detachable device........ 7 0 mm ×1 7 mm ×99 mm

(2-3/4 in. × 5/8 in. ×

3-7/8 in.)

Weight .......................................... 195 g (0.43 lbs)

NAND flash memory ............. 2 GB

Navigation

GPS receiver:

System ................................ L1 , C/Acode GPS

SPS (Standard Positioning

Service)

Reception system.......... 20-channel multi-channel

reception system

Reception frequency.... 1 575.42 MHz

Sensitivity .......................... – 1 40 dBm (typ)

Position update frequency

........................................... Approx. once per second

GPS antenna:

Antenna ............................. Micro strip flat antenna/

right-handed helical polari-

zation

Antenna cable................. 3. 55 m ( 11 ft. 10 in.)

Dimensions (W × H × D)

........................................... 33 m m × 14.7 m m × 3 6 mm

(1-1/4 in. × 4/7 in. ×

1-3/8 in.)

Weight ................................ 96 g (0.21 lbs)

USB

USB standard spec................ U SB 2.0 H igh Speed

Max current supply................. 500 m A

File system.................................. FAT16, FAT32

USB class.................................... Mass storage class

SD

Compatible physical format

..................................................... Version 2.00

Max memory capacity........... 1 6 G B

File system.................................. FAT16, FAT32

Note

Specifications and design are subject to possible
modifications without notice due to im­provements.

Backup current .......................... 0. 2 mA or l ess

AVIC-U220

General

Rated power source............... 14.4 V DC

(allowable voltage range:

10.8 V to 15.1 V DC)

Earthing system ....................... Negative type

Maximum current consumption

..................................................... 1.0 A

Dimensions (W × H × D):

............................................... 85 mm × 28 m m × 147 mm

Detachable device........ 70 mm ×17 mm ×99 mm

Weight .......................................... 19 6 g(EU5 ,AU)

NAND flash memory ............. 2 GB (AU, UW5, CS)

4 GB (EU5)

Navigation

GPS receiver:

System ................................ L1, C/Acode GPS

SPS (Standard Positioning
Service)

Reception system.......... 20-channel multi-channel

reception system

Reception frequency.... 1 575.42 MHz

Sensitivity .......................... –1 40 dBm (typ)

Position update frequency

........................................... Approx. once per second

GPS aerial:

Aerial ................................... Micro strip flat aerial/right-

handed helical polarisation

Aerial cable ...................... 3.55 m

Dimensions (W × H × D)

........................................... 33 m m × 14.7 m m × 36 mm

Weight ................................ 96 g

USB

USB standard spec................ USB 2.0 Hi gh Speed

Max current supply................. 500 mA

File system.................................. FAT 16, FAT 32

USB class.................................... Mas s s tor age class

SD

Compatible physical format

..................................................... Version 2.00

Max memory capacity........... 16 GB

File system.................................. FAT16, FAT32

RDS-TMC tuner(EU5, AU)

Earthing system ....................... N egative type

Maximum current consumption

..................................................... 60 mA

Dimensions (W × H × D) ... 68 mm × 49 mm × 19 mm

Weight .......................................... 18 0 g

Note

Specifications and design are subject to possible
modifications without notice due to im­provements.

Backup current .......................... 0.2 mA or l ess

AVIC-F220

.......................................... 1 95 g(UW 5, C S)

2.1 SPECIFICATIONS

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1 Power indicator

2 RESET button

3 SD card slot

4 USB port (Mini-B)

Use to connect with your PC.

5 Detach button

Press to remove the detachable device from

the base unit.

2.2 DISC/CONTENT FORMAT

2.3 PANEL FACILITIES

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2.4 CONNECTION DIAGRAM

Connecting the system

26-pin cable
(supplied)

3.55 m

(11 ft. 8 in.)

2 m (6 ft. 7 in.)

GPS antenna

Green

Yellow

Base unit

AV receiver

Note

The terminal form of the 26-pin cable may differ
depending on the terminal type of the AV receiver.
For details of connection, refer to the installation
manual supplied with the AV receiver.

Connecting the power cord

Yellow
To terminal always supplied
with power regardless of
ignition switch position.

Black (ground)
To vehicle (metal) body.

Power cord

Base unit

Fuse holder

- UC, EW5, CS

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Connecting the system

We recommend connecting the supplied external aerial. Connect the aerial plug of your vehicle to the AV receiver di-

rectly (Fig. 1).

If you do not use the supplied external aerial in order to split radio signal between this product and the built-in tuner of

the AV receiver (Fig. 2), the radio sensitivity of the AV receiver may decrease.

26-pin cable (supplied)

3.55 m

2 m

GPS aerial

Green

Yellow

Base unit

RDS-TMC tuner

(supplied)

Not used.

Expansion port

30 cm

1 m

30 cm

AV receiver

RGB input

Aerial jack of AV receiver

External aerial (supplied)

Aerial jack

Vehicle aerial

For more details about the wiring.

(Fig. 1)

RDS-TMC tuner

AV receiver

A

erial jack of AV receiver

Vehicle aerial

Aerial jack

Aerial plug

(Fig. 2)

Note

The terminal form of the 26-pin cable may differ

depending on the terminal type of the AV receiver.

For details of connection, refer to the installation

manual supplied with the AV receiver.

Connecting the power cord

Yellow

To terminal always supplied

with power regardless of

ignition switch position.

Black (earth)

To vehicle (metal) body.

Power cord

Base unit

Fuse holder

- EU5, AU

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3. BASIC ITEMS FOR SERVICE

To keep the product quality after servicing, please confirm following check points.

No. Procedures Item to be confirmed

1

Confirm whether the customer complain has
been solved.
If the customer complain occurs with the
specific media, use it for the operation check.

The customer complain must not be reappeared.
Display, video, audio and operations must be
normal.

2 GPS positioning Connect GPS antenna to the product, and

check whether the current location is correct.

Current location must be correct.
Display and operations must be normal.

3 Map display

Touch-panel
operation
Remote-control
operation

Check functions of map scale change and map
scroll.

Display and operations must be normal.

4 Delete data added during the operating check.

Check whether no media (CD etc.) is inside the
product.

Make sure to delete data added during the
operating check.
The media used for the operating check must
be ejected.

5 Appearance check No scratches or dirt on its appearance after

receiving it for service.

See the table below for the items to be checked regarding video and audio:

Item to be checked regarding video Item to be checked regarding audio

Block-noise Distortion
Horizontal noise Noise
Dot noise Volume too low
Disturbed image (video jumpiness) Volume too high
Too dark Volume fluctuating
Too bright Sound interrupted
Mottled color

3.1 CHECK POINTS AFTER SERVICING

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