E-STOP relays, safety gate monitors
Up to Category 4, EN 954-1
PNOZ X2.8P
Safety relay for monitoring E-STOP
pushbuttons, safety gates and light
barriers.
Approvals
PNOZ X2.8P
Unit features
` Positive-guided relay outputs:
– 3 safety contacts (N/O), instanta-
neous
– 1 auxiliary contact (N/C), instan-
taneous
` Connection options for:
– E-STOP pushbutton
– Safety gate limit switch
– Reset button
– Light barriers
` LED indicator for:
– Switch status channel 1/2
– Supply voltage
` Plug-in connection terminals (either
cage clamp terminal or screw terminal)
` See order reference for unit types
Unit description
The safety relay meets the requirements of EN 60947-5-1, EN 60204-1
and VDE 0113-1 and may be used in
applications with
` E-STOP pushbuttons
` Safety gates
` Light barriers
Safety features
The relay meets the following safety
requirements:
` The circuit is redundant with built-in
self-monitoring.
` The safety function remains effec-
tive in the case of a component failure.
` The correct opening and closing of
the safety function relays is tested
automatically in each on-off cycle.
Block diagram
~
=
( )
Power
*only with UB 24 - 240 VAC/DC
S11 S12A1 A2
*
S21 S22
InputInput
S52
Input
S12 S34
Reset/
Start
K1
K2
23 33 41
13
14 24 34 42
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
NSG-D-2-332-2006-07
E-STOP relays, safety gate monitors
Up to Category 4, EN 954-1
PNOZ X2.8P
Function description
` Single-channel operation: no re-
dundancy in the input circuit, earth
faults in the reset and input circuit
are detected.
` Dual-channel operation without de-
tection of shorts across contacts:
redundant input circuit, detects
– earth faults in the reset and input
circuit,
Timing diagram
POWER
Reset/Start
Input
Output safe
Output aux.
– short circuits in the input circuit
and, with a monitored reset, in
the reset circuit too.
` Dual-channel operation with detec-
tion of shorts across contacts: redundant input circuit, detects
– earth faults in the reset and input
circuit,
– short circuits and shorts be-
tween contacts in the input circuit.
1 2
t1 t2
t1 t2
` Automatic start: Unit is active once
the input circuit has been closed.
` Manual reset: Unit is active once
the input circuit is closed and then
the reset circuit is closed.
` Increase in the number of available
contacts by connecting contact expander modules or external contactors/relays.
ab
t1
t1
t2
t2
Key
` Power: Supply voltage
` Reset/start: Reset circuit S12-S34
` Input: Input circuits S11-S12, S21-
S22, S52
` Output safe: Safety contacts 13-14,
23-24, 33-34,
Wiring
Please note:
` Information given in the “Technical
details” must be followed.
` Outputs 13-14, 23-24, 33-34, are
safety contacts, output 41-42 is an
auxiliary contact (e.g. for display).
` To prevent contact welding, a fuse
should be connected before the
output contacts (see technical details).
` Calculation of the max. cable runs
in the input circuit:
l
max
R
lmax
=
I
max
Rl / km
= max. overall cable resist-
R
lmax
ance (see technical details)
/km = cable resistance/km
R
l
` Use copper wire that can withstand
60/75 °C.
` Output aux: Auxiliary contacts 41-
42
` c: Automatic reset
` d: Manual reset
` a: Input circuit closes before reset
circuit
` Sufficient fuse protection must be
provided on all output contacts with
capacitive and inductive loads.
` b: Reset circuit closes before input
circuit
: Switch-on delay
` t
1
` t2: Delay-on de-energisation
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
NSG-D-2-332-2006-07Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
-2
E-STOP relays, safety gate monitors
Up to Category 4, EN 954-1
PNOZ X2.8P
Preparing for operation
` Supply voltage
Supply voltage 24 – 240 V AC/DC 24 V AC/DC
A1
A1
S21
S21
A2
A2
L1
L1
N
N
` Input circuit
Input circuit Single-channel Dual-channel
E-STOP
without detection of shorts across contacts
E-STOP
with detection of shorts across contacts
Safety gate
without detection of shorts across contacts
S21
S22
S21
S22
S11
S12
S52
S11
S12
S52
S1
S21
S22
S11
S52
S1
S21
S22
S11
S12
S52
A1
A2
S11
S21
S22
S12
S11
S12
S52
S1
L+
L-
S1
S1
S2
Safety gate
with detection of shorts across contacts
Light barrier
with detection of shorts across contacts
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
S22
S22
S21
S21
S11
S52
S12
S12
S52
S52
S11
S12
S21
S22
S1
NSG-D-2-332-2006-07
S2
24 V DC
24 V DC
Gnd
Gnd