E-STOP relay, safety gate monitor
Up to Category 4, EN 954-1
PNOZ X2.5P
Safety relay for monitoring E-STOP
pushbuttons and safety gates.
Approvals
PNOZ X2.5P
Unit features
` Positive-guided relay outputs:
– 2 safety contacts (N/O), instanta-
neous
` 1 semiconductor output
` Connection options for:
– E-STOP pushbutton
– Safety gate limit switch
– Reset button
` LED indicator for:
– Switch status channel 1/2
– Supply voltage
– Semiconductor output
` Semiconductor output signals:
– Switch status channel 1/2
` Plug-in connection terminals (either
cage clamp terminal or screw terminal)
` See order reference for unit types
Unit description
The safety relay meets the requirements of EN 60204-1 and IEC 602041 and may be used in applications with
` E-STOP pushbuttons
` Safety gates
Safety features
The relay conforms to the following
safety criteria:
` The circuit is redundant with built-in
self-monitoring.
` The safety function remains effecti-
ve in the case of a component failure.
` The correct opening and closing of
the safety function relays is tested
automatically in each on-off cycle.
` The unit has an electronic fuse.
Block diagram
A1 A2
=
Power
=
S11 S12
Y11 Y12
S21 S22
InputInput
S31 S32
Input
S33 S34
Reset/
Start
23 33
K1
K2
24 34
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
NSG-D-2-290-08/04
E-STOP relay, safety gate monitor
Up to Category 4, EN 954-1
PNOZ X2.5P
Function description
` Single-channel operation: no red-
undancy in the input circuit, earth
faults in the reset circuit are detected.
` Dual-channel operation with detec-
tion of shorts across contacts: redundant input circuit, detects
Timing diagram
POWER
Reset/Start
Input
Output safe
Semi
Key
` Power: Supply voltage
` Reset/start: Reset circuitS33-S34
` Input: Input circuits S11-S12, S21-
S22, S31-S32
` Output safe: Safety contacts 23-24,
33-34
– earth faults in the reset and input
circuit,
– short circuits and shorts bet-
ween contacts in the input circuit.
` Automatic start: Unit is active once
the input circuit has been closed.
1 2
t1 t2
t1 t2
` Semi: Semiconductor output
` c: Automatic reset
` d: Manual reset
` a: Input circuit closes before reset
circuit
` Manual reset: Unit is active once
the input circuit is closed and then
the reset circuit is closed.
` Increase in the number of available
contacts by connecting contact expander modules or external contactors/relays.
ab
t1
t1
t2
t2
` b: Reset circuit closes before input
circuit
: Switch-on delay
` t
1
: Delay-on de-energisation
` t
2
Wiring
Please note:
` Information given in the “Technical
details” must be followed.
` Outputs 23-24, 33-34 are safety
contacts.
` To prevent contact welding, a fuse
should be connected before the
output contacts (see technical details).
` Calculation of the max. cable runs
in the input circuit:
l
max
R
lmax
=
I
max
Rl / km
= max. overall cable resi-
R
lmax
stance (see technical details)
/km = cable resistance/km
R
l
` Use copper wire that can withstand
60/75 °C.
` Sufficient fuse protection must be
provided on all output contacts with
capacitive and inductive loads.
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
NSG-D-2-290-08/04Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
-2
E-STOP relay, safety gate monitor
Up to Category 4, EN 954-1
PNOZ X2.5P
Preparing for operation
` Supply voltage
Supply voltage AC DC
` Input circuit
Input circuit Single-channel Dual-channel
E-STOP
without detection of shorts across
contacts
S21
S22
S12
S11
S32
S31
S1
E-STOP
with detection of shorts across contacts
S11
S12
Safety gate
without detection of shorts across
contacts
S21
S22
S12
S11
S32
S31
S1
A1
A2
S22
S32
S31
S21
L+
L-
S1
Safety gate
with detection of shorts across contacts
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
S11
S12
S22
S21
S32
S31
S1
NSG-D-2-290-08/04
S2