Pilz PNOZ mmc2p seriell User Manual

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PNOZ mmc2p

PNOZmulti Modular Safety System

Operating Manual — No. 1002103-EN-01

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This document is a translation of the original document.

All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made
for internal purposes.

Suggestions and comments for improving this documentation will be gratefully received.

Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®, SafetyEYE®,
SafetyNET p®, the spirit of safety® are registered and protected trademarks of
Pilz GmbH & Co. KG in some countries.

SD means Secure Digital.

Contents

Contents

Contents Page

Chapter 1 Introduction

1.1 Validity of documentation 1-1

1.1.1 Retaining the documentation 1-1

1.2 Overview of documentation 1-2

1.3 Definition of symbols 1-3

Chapter 2 Overview

2.1 Unit structure 2-1

2.1.1 Scope of delivery 2-1

2.1.2 Unit features 2-1

2.2 Front view 2-2

2.2.1 Key 2-2

Chapter 3 Safety

3.1 Intended use 3-1

3.1.1 System requirements 3-1

3.2 Safety regulations 3-2

3.2.1 Use of qualified personnel 3-2

3.2.2 Warranty and liability 3-2

3.2.3 Disposal 3-2

3.2.4 For your safety 3-3

Chapter 4 Function description

4.1 Unit properties 4-1

4.1.1 Block diagram 4-1

Chapter 5 Installation

5.1 General installation guidelines 5-1

5.1.1 Dimensions 5-1

5.2 Connecting the base unit and expansion
modules

Chapter 6 Commissioning

6.1 Wiring 6-1

6.1.1 General wiring guidelines 6-1

6.1.2 Interface configuration 6-1

6.2 Preparing for operation 6-2

6.2.1 Download modified project to the PNOZ­multi safety system

5-2

6-2

Chapter 7 Operation

7.1 Messages 7-1

7.1.1 Display elements for device diagnostics 7-1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

1

Contents

Chapter 8 Technical details

8.1 Technical details 8-1

8.2 Order reference 8-2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany

2

Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

1 Introduction

1.1 Validity of documentation

11000IntroductionIntroduction1-1.1Validity of docume ntation1100Validity of documenta tion1-Einf Gltigkeit der Dokumentation

This documentation is valid for the product PNOZ mmc2p. It is valid un-

Einf Einleitung

1.1.1 Retaining the documentation

Retaining the documentation1-Einf Aufbewahren

til new documentation is published.

This operating manual explains the function and operation, describes
the installation and provides guidelines on how to connect the product .

This documentation is intended for instruction and should be retained
for future reference.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

1-1

1 Introduction

1.2 Overview of documentation

1.2Overview of documentation1200Overview of documentation1-Einf_Uebersicht_über_die_Doku_6_Inbetriebnahme

1 Introduction

The introduction is designed to familiarise you with the contents, struc­ture and specific order of this manual.

2 Overview

This chapter provides information on the product's most important fea­tures.

3 Safety

This chapter must be read as it contains important information on in­tended use.

4 Function Description

This chapter describes the product's mode of operation.

5 Installation

This chapter explains how to install the product.

6 Commissioning

This chapter describes the product's commissioning and wiring.

7 Operation

This chapter describes how to operate the product and gives tips in the
case of a fault.

8 Technical Details

This chapter contains the product's technical details and order refer­ence.

1-2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

1 Introduction

1.3 Definition of symbols

1.3Definition of symbols1300Definition of symbols1-Einfhrung Zeichen

Information that is particularly important is identified as follows:

DANGER!

This warning must be heeded! It warns of a hazardous situation
that poses an immediate threat of serious injury and death and
indicates preventive measures that can be taken.

WARNING!

This warning must be heeded! It warns of a hazardous situation
that could lead to serious injury and death and indicates preven­tive measures that can be taken.

CAUTION!

This refers to a hazard that can lead to a less serious or minor
injury plus material damage, and also provides information on
preventive measures that can be taken.

NOTICE

This describes a situation in which the product or devices could
be damaged and also provides information on preventive meas­ures that can be taken.

INFORMATION

This gives advice on applications and provides information on
special features, as well as highlighting areas within the text that
are of particular importance.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

1-3

1 Introduction

1-4

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

2 Overview

2.1 Unit structure

22000OverviewOverview2-2.1Unit structure2100Unit structure2-

2.1.1 Scope of delivery

Scope of delivery2-Lieferumfang_Brck_779260_Kommunikationsmodul_BA

2.1.2 Unit features

Unit features2-Gerätemerkmale_Verwendung

` Expansion modulePNOZ mmc2p
` Jumper 779 260

Verwendung/Bildunterschr ift_multi_Mini Kommunik ationsmodul

Geraetemerkmale_Zusatz BA Einleitung

Gertemerkmale PNOZ mmc2p

Using the product PNOZ mmc2p:

Communication module for connection to a base unit PNOZmulti Mini.

The product has the following features:

` Can be configured in the PNOZmulti Configurator
` 1 serial interface RS 232
` Status indicator for supply voltage
` Max. 1 communication module can be connected to the left of the

base unit PNOZmulti Mini

` Plug-in connection terminals (either cage clamp terminals or screw

terminals)

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

2-1

2 Overview

2.2 Front view

2.2Front view2200Front view2-Klemmenbelegung

Power

2.2.1 Key

Key2-Legende

Key:

` X2: Serial interface RS 232
` LED:

–Power

2-2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

3 Safety

3.1 Intended use

33000SafetySafety3-3.1Intended use3100Intended use3-Gertebeschreibung_PNOZ mmc2p

Bestimmung/Gertebeschreibung_multi_Zusatz_Modul_Mini

Bestimmung/Gertebeschreibung_multi_System

Bestimmung/Gertebeschreibung_multi_ nicht sicherheitsgerichtete Funkt

The expansion module PNOZ mmc2p is used for communication of the
configurable safety relay PNOZmulti Mini via a serial interface RS 232.

The expansion module may only be connected to a base unit PNOZmulti
Mini from the modular safety system PNOZmulti.

The modular safety system PNOZmulti is used for the safety-related in­terruption of safety circuits and is designed for use on:

` E-STOP equipment
` Safety circuits in accordance with VDE 0113 Part 1 and EN 60204-1

Bestimmung/Gertebeschreibung_Ausschluss

3.1.1 System requirements

System requirements3-Systemvoraussetzungen PNOZ mmc2p ser

The expansion module may not be used for safety-related functions.

Intended use includes making the electrical installation EMC-compliant.
The product is designed for use in an industrial environment. It is not
suitable for use in a domestic environment, as this can lead to interfer­ence.

The following is deemed improper use in particular:

` Any component, technical or electrical modification to the product
` Use of the product outside the areas described in this manual
` Use of the product outside the technical details (see chapter entitled

“Technical Details”)

` PNOZmulti Configurator: From Version 7.1.0
` Base unit PNOZ mm0.1p: From Version 1.0

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

3-1

3 Safety

3.2 Safety regulations

3.2Safety regulations3200Safety regulat ions3-

3.2.1 Use of qualified personnel

Use of qualified personnel3-Sich Qualif. Personal

The products may only be assembled, installed, programmed, commis­sioned, operated, maintained and decommissioned by competent per­sons.

A competent person is someone who, because of their training, experi­ence and current professional activity, has the specialist knowledge re­quired to test, assess and operate the work equipment, devices,
systems, plant and machinery in accordance with the general standards
and guidelines for safety technology.

It is the company's responsibility only to employ personnel who:

` Are familiar with the basic regulations concerning health and safety /

accident prevention

` Have read and understood the safety guidelines given in this descrip-

tion

` Have a good knowledge of the generic and specialist standards ap-

plicable to the specific application.

3.2.2 Warranty and liability

Warranty and liability3-Sich Gewhrleistung

3.2.3 Disposal

Disposal3-Si ch Entsorgung

All claims to warranty and liability will be rendered invalid if:

` The product was used contrary to the purpose for which it is intended
` Damage can be attributed to not having followed the guidelines in the

manual

` Operating personnel are not suitably qualified
` Any type of modification has been made (e.g. exchanging compo-

nents on the PCB boards, soldering work etc.).

` In safety-related applications, please comply with the mission time t

M

in the safety-related characteristic data.

` When decommissioning, please comply with local regulations regard-

ing the disposal of electronic devices (e.g. Electrical and Electronic
Equipment Act).

3-2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

3 Safety

3.2 Safety regulations

3.2.4 For your safety

For your safety3-Zu Ihrer Sicherheit_multi_Module

The unit meets all necessary conditions for safe operation. However,
you should always ensure that the following safety requirements are
met:

` This operating manual only describes the basic functions of the unit.

Information on the advanced functions can be found in the online help
for the PNOZmulti Configurator and in the PNOZmulti technical cata­logue. Only use these functions after you have read and understood
the documentation. All necessary documentation can be found on the
PNOZmulti Configurator CD.

` Do not open the housing or make any unauthorised modifications.
` Please make sure you shut down the supply voltage when performing

maintenance work (e.g. exchanging contactors).

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

3-3

3 Safety

3-4

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

4 Function description

4.1 Unit properties

44000Function descriptionFunction description4-4.1Unit properties4100Unit properties4-Funktionen_multi_mini_serielle Schnittstelle

The product PNOZ mmc2p has a serial interface RS 232 interface to

` Download the project
` Read the diagnostic data
` Set virtual inputs for standard functions
` Read virtual outputs for standard functions.

Information on diagnostics can be found in the Special Applications
Technical Catalogue.

4.1.1 Block diagram

Block diagram4-Blockschaltbild

RS 232

Base unit

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
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4-1

4 Function description

4-2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

5 Installation

5.1 General installation guidelines

55000InstallationInstallation5-5.1General installation guidelines5100General installation guidelines5-Montage_Sigma_allgemein

Montage_multi_mini_Temperatur

Montage_EMV ESD

` The unit should be installed in a control cabinet with a protection type

of at least IP54.

` Use the notch on the rear of the unit to attach it to a mounting rail.
` In environments exposed to heavy vibration or when installing on a

vertical mounting rail (35 mm), the unit should be secured using a fix­ing element (e.g. retaining bracket or end angle).

` Push the unit upwards or downwards before lifting it from the mount-

ing rail.

` The ambient temperature of the PNOZmulti units in the control cabi-

net must not exceed the figure stated in the technical details, other­wise air conditioning will be required.

CAUTION!

Damage due to electrostatic discharge!
Electrostatic discharge can damage components. Ensure
against discharge before touching the product, e.g. by touching
an earthed, conductive surface or by wearing an earthed arm­band.

5.1.1 Dimensions

Dimensions5-Abmessungen

100 (3,94")

120 (4.72")

22,5

(0.88")

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

5-1

5 Installation

5.2 Connecting the base unit and expansion modules

5.2Connecting the base unit and expansion modules5200Connecting the base unit and expansion modules5-Montage_m ulti_Mini_Anzahl_ Module_links_1

You can install a maximum of 1 PNOZ mmc2p to the left of the base

Montage_multi_Modul_verbind_links_mini_BA

unit.

Connect the base unit and the expansion module as described in the
operating instructions for the base units.

` Connect the terminator to the expansion module.
` Install the expansion module in the position in which it is configured

in the PNOZmulti Configurator.

5-2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

6 Commissioning

6.1 Wiring

66000CommissioningCommissioning6-6.1Wiring6100Wiring6-

6.1.1 General wiring guidelines

General wiring guidelines6-Verdrahtung_multi_M odul

The wiring is defined in the circuit diagram of the PNOZmulti Configura­tor.

Note:

` Information given in the "Technical details" must be followed.

6.1.2 Interface configuration

Interface configuration6-Schnittstellenbelegung_ multi_serielle_Schni ttstelle

Serial interface
RS 232

Standard

TxD (Transmit)
RxD (Receive)
GND (Ground)

TxD RxD GND

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
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6-1

6 Commissioning

6.2 Preparing for operation

6.2Preparing for operation6200Preparing for operation6-Betriebsbereitschaft herstellen - Schnittstelle wählen- seriell

The serial interface RS 232 is activated and detected depending on the
USB interface on the base unit:

` USB interface on the base unit not connected

In this case, the serial interface RS 232 will be detected and activated
by the base unit as soon as the communication module has been
connected to the base unit.

` USB interface on the base unit connected

If the USB interface on the base unit is already connected, the "Ex­ternal" interface will first need to be selected on the base unit display
to enable the serial interface RS 232 on the base unit to be detected
and activated (see operating manual for the base unit for details of
the setting).

6.2.1 Download modified project to the PNOZmulti safety system

Download modified project to the PNOZmulti safety system6-Verdrahtung_multi_Modul_Betr_geaend_Projekt_BA

As soon as an additional expansion module has been connected to the
system, the project must be amended using the PNOZmulti Configura­tor. Proceed as described in the operating instructions for the base unit.

NOTICE

For the commissioning and after every program change, you
must check whether the safety devices are functioning correctly.

6-2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
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7 Operation

7.1 Messages

77000OperationOperation7-7.1Messages71 00Messages7-Betrieb_Meldungen_allgemein_BA

When the supply voltage is switched on, the PNOZmulti safety system
copies the configuration from the chip card.

The LEDs "POWER","DIAG", "FAULT", "IFAULT" and "OFAULT" light up

Betrieb_Meldungen_Kommu nikationsmodul_BA

7.1.1 Display elements for device diagnostics

Display elements for device diagnostics 7-Anzeige Legende 3x

on the base unit.

The safety system PNOZmulti is ready for operation when the "POWER"
and "RUN" LEDs on the base unit and the "POWER" LED on the
PNOZ mmc2p are lit continuously.

Key:

LED on

LED flashes

LED off

Betrieb_Anzeige_Kommunik ationsmodul_RS232 _BA

LED LED status Meaning

Power No supply voltage

Green Supply voltage is present

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
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7-1

7 Operation

7-2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

8 Technical details

8.1 Technical details

81000Technical detailsTechnical details8-8.1Technical details1100Technical details8-][Technische Daten_multi_Kommunikationsmodule

Technical details

Environmental data

EMC EN 55011: class A, EN 61000-6-2, EN 61000-6-4
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-14, EN 60068-2-1, EN 60068-2-2,

EN 60068-2-30, EN 60068-2-78
Airgap creepage in accordance with EN 61131-2
Ambient temperature 0 - 60 °C
Storage temperature -25 - 70 °C

Mechanical data

Protection type
Mounting (e.g. cabinet) IP54
Housing IP20
Terminals IP 20
DIN rail
Top hat rail 35 x 7.5 EN 50022
Recess width 27 mm
Maximum cable runs
per input 22.0 m
Housing material
Housing PC
Front PC
Cross section of external conductors with screw terminals
1 core flexible 0.50 - 1.50 mm² , 22 - 14 AWG
2 core, same cross section, flexible:
Rigid single-core, flexible multicore or multi-core with
crimp connector
Torque setting with screw terminals 0.50 Nm
Spring-loaded terminals: Terminal points per connection 2
Stripping length 9 mm
Dimensions
Height 100.0 mm
Width 22.5 mm
Depth 120.0 mm
Weight 85 g

0.5 - 1.5 mm²

Technische Daten_Satz No rmen

The standards current on 07/2010 apply.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

8-1

8 Technical details

8.2 Order reference

8.2Order reference8200Order reference8-Bestelldaten mmc2p

Order reference

Type Features Order no.

PNOZ mmc2p serial Expansion module 772 031
Spring-loaded terminals 1 piece 783 538
Spring-loaded terminals 10 pieces 783 539
Screw terminals 1 piece 793 538
Screw terminals 10 pieces 793 539

8-2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

© Pilz GmbH & Co. KG, 2010

1002103-EN-01, 2010-10 Printed in Germany

... www

In many countries we are
represented by our subsidiaries
and sales partners.

Please refer to our homepage
for further details or contact our
headquarters.

www.pilz.com

Technical support

[phone]
[e-mail]

are registered and protected trademarks

®

, the spirit of safety

®

, SafetyNET p

®

, SafetyEYE

®

, SafetyBUS p

®

, PVIS

®

, PSS

®

, PSEN

®

, Primo

®

, PNOZ

®

, PMI

®

Pilz GmbH & Co. KG
Felix-Wankel-Straße 2
73760 Ostfildern, Germany
Telephone: [phone]
Telefax: [phone]
E-Mail: [e-mail]

, PMCprotego

®

, PIT

®

, Pilz

®

InduraNET p

of Pilz GmbH & Co. KG in some countries. We would point out that product features may vary from the details stated in this document, depending on the status at the time of publication and the scope

of the equipment. We accept no responsibility for the validity, accuracy and entirety of the text and graphics presented in this information. Please contact our Technical Support if you have any questions.