okuma OSP-U100M User Manual

CNC
OSP-U100M
OSP-U10M
SYSTEMS
SPECIAL
(2nd
Pub.
Edition)
4202-E-R1
No.
FUNCTION
(ME51-197-R2)
MANUAL
October
(No.
1999
L
OKUMA
ME00-001-R1
SAFETY
P-(i)
PRECAUTIONS
SAFETY
The
machine
hazards
from
safety
devices:
accident-free
This
instruction
Okuma
1.
Precautions
(1)
Install
the
-
-
-
(2)
Prepare
-
PRECAUTIONS
equipped
is
arising
they
operation.
can
predict.
the
guaranteed
Ambient Ambient
Site
not
corrosive
a
Voltage:
manual
Relating
machine
temperature:
humidity: subject
gases,
primary
with
from
unforeseen
also
must
and
Be
aware
a
at
accuracy)
direct
to
and
power
safety
become
the
warning
that
to
site
apply.
salt
supply
devices accidents.
fully
familiar
signs
do
they
Machine
where
the
C
25
to
7
1
40%to75%
as
that
V
or
possible.
complies
sunlight
spray
200
serve
which
However,
with
attachedtothe
all
cover
not
Installation
to
20*0
with
conditions
77
following
(62.6
at
excessive
to
operators
safety
the
possible
T)
(68°F)
vibration;
the
protect
guidelines
machine
hazards.
(the
(no
condensation)
environment
following
personnel
must
cover
conditions
and
not
rely
presented
only
for
requirements.
the
machine
exclusively
below
those
hazards
achievement
free
as
of
on
to
dust,
itself
these
ensure
which
of
acid,
(3)
Voltage
-
Power
-
Do
-
source
malfunction
If
-
but
(such
supply
draw
not
possible
useacommon
to
as
Installation
Observe
-
Make
-
Make
-
Make
or
-
The
-
The
-
The
the
sure sure
sure
shock.
permissible
permissible
maximum
fluctuation:
frequency:
the
primary
(for
example
the
of
connect
an
electric
Environment
following
that
the
that
the
that
the
ambient
ambient
altitudeatwhich
10%
±
Hz
50/60
power
supply
electric
an
unit.
CNC
the
machine
ground,
welderorelectric
points
CNC
control
control
to
the
when
will
unit
enclosure
enclosure
temperature
humidity
the
max.
a
from
welderorelectric
a
ground
other
discharge
installing
be
not
will
and
range
range
control
distribution
used
not
equipment
control
the
subject
for
to
splashed
be
not
operation
for
the
the
control
enclosure
machine).
panel
discharge
any
by
must
not
enclosure.
sunlight.
direct
panel
are
control
enclosure
can
that
machine)
other
equipment.
generate
chips,
with
subject
not
enclosure
is
be
used
30
is
also
water,
is
to
1
000
supplies
since
large
a
or
excessive
to
40°C
to
0
95%
m
a
major
this
could
there
If
isnochoice
amount
oil.
(32
(no
condensation).
ft.).
(3281
noise
cause
of
noise
vibrations
104°F).
to
ME00-001-R1
SAFETY
P-(ii)
PRECAUTIONS
2.
3.
Points
Close
(1)
chips,
Make
(2)
are
(3)
When
ON
Check
to
all
the
and
absolutely
obstacles
no
turning
switchonthe
Precautions
(1)
(2)
(3)
(4)
turning
After
inspection
Use
tools
specifications.
not
for
could
that
Do
spindle
Check
doorsofthe
dust.
sure
around the
on
Relating
the
on
procedure
whose
any
rotate:
the
dimensions
Do
reason
workpiece
before
control
that
the
power,
operation
power,
described
use
not
touch
this
is
Turning
enclosure
there
is
nobody
machine,
on
turn
panel.
Operation
to
carry
out
this
in
type
and
worn
badly
the
spindle
dangerous.
and
tool
before
the
main
inspection
instruction
are
tools
or
are
properly
on
the
and
operation
near
the
moving
starting
power
appropriate
since
tool
disconnect
adjustment
and
manual.
they
while
secured.
Power
panel
parts
machine
the
for
can
cause
spindle
to
prevent
of
operation.
switch
in
accordance
work
undertaken
accidents.
indexing
the
first,
is
the
entry
machine,
then
with
progress
in
and
the
and
the
the
of
water,
there
that
CONTROL
daily
machine
since
the
(5)
(6)
(7)
(8) (9)
(10)
(11)
Never
Do
stop
Do
touch
not
the
not
machine
Always
Do
not
Do
not
Before
a
workpiece
remove
machine
operate
any
with
the
stop
approach
touch
any
any
using
or
tool
whileitis
by
chips
the
machine
or
switchorbuttononthe
hand
while
remove
then
first,
machine
the
of
with
covers
removed
before
any
touch
switchorbutton
moving
any
mountingorremoving
with
rotating:
machining
the
chips
safety
of
the
unless
of
part
hands.
wet
operation
this
in
progress
is
a
brushorbroom.
with
devices
necessary
is
it
the
machine
This
panel,
is
extremely
since
removed.
tool.
a
while
is
extremely
check
dangerous.
this
do
to
operating.
is
it
thatitis
dangerous.
is
Do
not
operate
so.
dangerous.
one
the
Always
the
intended.
ME00-001-R1
SAFETY
P-(iii)
PRECAUTIONS
4.
5.
Precautions
The
(1)
(2) (3)
(4)
On
(1)
(2) (3) (4)
tool
clamps
tool
couldbereleased
a
the
not
do
inspect
chips
use
ATC
off,
danger:
Always
Remove
misoperation.
Do
If
power
Finishing
finishing
On
Return
Always
To main
turn
the
turn
off
power
Relating
the
of
touch
not
change
and
adhering
compressed
during
stops
do
touch
not
Work
work,
clean
ATC,
APC
the
off
power
the
power,
disconnect
to
magazine,
and
approach
or
toolsinthe
the
to
air
to
operation
ATC
the
vicinity
the
and
other
the
to
off
turn
switch.
the
spindle,
in
the
fall
the
magazine
remove
for
since
equipment
machine
CONTROL
the
ATC
event
ATC
magazine
these
some
it
the
of
are
etc.,
designed
ofanunforeseen
mechanism
in
appropriate
at
chips
since
reason
may
andithastobe
start
moving
machine.
predetermined
the
to
before
leaving
switchonthe
ON
during
the
intervals
for
ATC
manual
it
will
only
suddenly.
it.
reliability,
accident,
operation.
magazine
since
push
inspected
retraction
operation
butitis
exposing
interrupt
they
can
chips
the
position.
panel
possible
you
cause
further
without
first,
to
mode.
turning
then
that
in.
the
the
ME00-001-R1
SAFETY
P-(iv)
PRECAUTIONS
6.
Precautions
Occurs
order
In
following
occurred.
(1)
(2)
(3)
(4) (5)
(6)
(7)
to
prevent
points
When
trouble
machine.
Consult
be
taken.
or
two
If
confirm
Use
only
Always
parts
When
secure
and
carrying
When
checks
the
more
safety
the
turn
-
during
when
occurs,
person
specified
the
are
them
make
unforeseen
performing
press
responsible
persons
before
power
must
proceeding
replacement
off
removed
properly
out
inspections
the
sure
Maintenance
accidents,
the
work
before
during
with
instrument
damage
maintenance
emergency
for
maintenance
together,
to
each
parts
starting
inspectionorrepair
screws,
their
which
in
measuring
is
properly
Inspection
the
to
inspections
button
stop
to
establish
new
step.
fuses.
and
inspection
etc.
calibrated.
machine,
or
during
the
on
determine
signals
or
changing
work,
always
instruments
and
etc.,
operation
what
so
that
parts.
replace
are
When
is
it
checking
corrective
they
used
Trouble
essentialtoobserve
when
panel
to
measures
communicate
can
them
as
-
for
example
stop
they
trouble
the
need
were
voltage
the
has
to
to
(8)
Do
(9)
Check
leakage
(10)
Maintenance
a)
b)
c)
keep
not
that
cables
and
Switch
Even
the
permitted
precautions.
-
the
when
servo
Servo
Discharge
Spindle
-
Discharge
The
control
whose
the
memory
are
memory
contents
handled,
personnel
combustible
and
wires
electric
inside
amplifier
is
shocks.
the
power
main
the
main
amplifier
perform
to
the
residual
drive
unit
the
residual
enclosure
stores
this
of
supplied
the
should
contents
handle
materialsormetals
are
free
of
Control
Enclosure
disconnect
power
and
any
memory
with
disconnect
spindle
work
voltage
voltage
contains
the
machining
will
power
the
of
these
drive
these
on
one
one
the
be
byabattery.
memory
boards.
inside
damage:
switch
switch
unit,
units.
minute
minute
unit,
NC
programs,
retained
may
the
damaged
OFF
before
is
and
for
Even
after
after
and
even
Depending
be
control
enclosure
cables
opening
there
OFF,
this
reason
then,
they
NC
off
unit
the
off
the
turning
turning
the
parameters,
when
on
destroyed
and
the
may
only
must
the
main
has
etc.
power
how and
or
wires
control
some
service
observe
breaker
power
printed
a
order
In
switched
is
printed
the
for
this
terminal
cause
will
enclosure
residual
personnel
the
inside
disconnect
circuit
ensure
to
circuit
reason
box.
charge
following
the
board
off,
the
boards
only
current
door.
in
are
unit.
switch.
that
service
ME00-001-R1
SAFETY
P-(v)
PRECAUTIONS
7.
(11)
Periodic
a)
General
(1)
Keep
(2)
Wear
training.
Make
(3)
operators
Inspection
cooling
inside
every
the
fan
motor
the
external
is
it
blocked,
the
the
Cleaning
The rise
points
Is
-
The Is
-
If
Precautions
the
vicinity
appropriate
that
sure
must
your
wear
of
cooling
unit
control
three
motor
is
normal
the
of
clothing
clothes
the
the
in
months.
inside
air
inlet
clean
machine
safety
Control
unit
doorofthe
enclosure
the
cooling
there
if
blocked?
it
with
clean
while
working,
and
hair
equipment
Enclosure
control
and
increase
unit
a
is
strong
compressed
tidy.
and
and
such
become
as
cannot
enclosure
the
working?
draft
from
air.
follow
the
safety
serves
reliability
the
unit.
instructions
entangled
shoes
to
prevent
theNCunit.
of
the
in
and
safety
of
someone
machine.
goggles.
excessive
Inspect
with
Machine
temperature
the
following
sufficient
Machine
(4)
procedure
Memorize
(5)
time
Do
(6)
high-voltage
If
(7)
confirm
not
two
and
access
or
safety
operators
before
the
position
from
any
the
terminals
more
persons
before
read
must
operating
the
of
position.
insideofthe
and
other
must
proceeding
the
instruction
the
machine.
emergency
control
components
work
together,
to
panel,
each
manual
button
stop
transformer,
which
establish
new
step.
carefully
that
so
extremely
are
signals
and
you
motor,
so
make
can
press
etc.,
since
dangerous.
that
they
sure
of
it
immediately
they
can
communicate
the
correct
contain
at
any
to
ME00-001-R1
SAFETY
P-(vi)
PRECAUTIONS
8.
ADANGER
|AMiG|
ACAUTION
-
'
Symbols
The
following
importance.
'
NOTICE
Read
Indicatesanimminent
:
:
Indicates
|
:
lnclicates
or
equipment.
:
Indicates
Used
warning
the
hazards
hazards
precautions
This
in
indications
instructions
which,
which,
Manual
are
usedinthis
marked
hazard
if
not
if
not
relating
with
which,
avoided,
avoided,
to
operation
manualtodraw
symbols
these
not
if
avoided,
could
result
could
result
or
use.
attention
carefully
resultindeathorserious
will
in
death
in
minor
to
and
follow
or
serious
injuries
information
or
them.
injury.
damage
of
particular
injury.
devices
to
INTRODUCTION
4202-E
INTRODUCTION
P-(i)
This
great
most
OSP”,
special
complete
function
assistance
as
the
manual
obtaining
in
understanding,
manuals
two
contains
the
this
are
very
full
manual
benefit
closely
instructions
of
all
should
related.
for
the
be
the
OSR
superior
read
A
careful
functions
in
conjunction
reading
the
machine
with
of
“Operation
the
the
has
manual
offer.
to
will
be
For
Manual
of
the
for
A.
ANIMATION
FUNCTION
B.
C.
D.
E.
F.
G.
H.
TOOL
NC
Hi2-NC
PATH
OPERATION
FUNCTION
DISPLAY
SYNCHRONIZED
TOOL
TOOL
PPC
FOR
MANAGEMENT
LIFE
(PALLETE
MANAGEMENT
POOL
HORIZONTAL
FUNCTION
MONITOR
(HIGH-SPEED
TAPPING
FUNCTION
LINE
MC
MULTI-PLANE
NC)
FUNCTION
FUNCTION
CONTROL)
APC
(FOR
MX
SERIES)
I
J.
K.
L.
PPC
FOR
(PALLETE
HORIZONTAL
SPINDLE
(FOR
STANDARD
READ/WRITE
(WITH
Hi-CUT
Since
this
operation
some
portions
Specifications
Final
may
THERMAL
FILE
INPUT/OUTPUT
manual
not
apply
check
to
POOL
AND
describes
to
your
the
LINE
MULTI-STATION
MC
DEVIATION
AND
ATTACHMENT
GET/PUT
the
special
machine.
specifications
CONTROL)
COMPENSATION
FUNCTIONS
FUNCTION)
specifications
Refer
before
to
reading
your
machine’s
this
APC
(FOR
MOUNTABLE
(optional
manual.
specifications)
SERIES)
MC
SYSTEM
SPINDLES)
of
OSP,
v2
A.
ANIMATION
FUNCTION
TABLE
OF
CONTENTS
TABLE
4202-E
CONTENTS
OF
P-(i)
PAGE
SECTION
1.
Special
Main
2.
Screen
3.
4.
Animation
SECTION
1
.
Graphic
2.
Explanation
2-1. 2-2.
2-3.
2-4.
2-5.
2-6.
1
GENERAL
Features
Functions
Layout
2
Screen,
TYPES
Display
OF
Coordinate
Animation
of
Explanation
Trace/Animation
Tool
Kind
Material
Graphic
Data
High
Erase
ON/OFF
Draw
Terminology
of
ANIMATION
System
Related
Functions
..
A-1
A-1
A-1
A-5
A-6
A-1
A-1 A-1
A-1
A-20
A-22
A-22
A-23 A-23
2
2
6
8
2-7.
2-8.
2-9. 2-10.
2-11.
2-12.
3.
Explanation
4.
Rotary
SECTION
Graphic
Auto
Scale
Area
Change
Change
Angle
Blank
Definition
Shape
Tool
of
Axis,
Parallel
3
ANIMATION
Data
Setting
Animation
Function
Related
Axis,
5-Face
DISPLAY
(Blank
NC
Cutting
Define)
Program
.
METHOD
A-23
A-40
A-41
A-44
A-46
A-78 A-82 A-91
A-94
TABLE
4202-E
CONTENTS
OF
P-(ii)
PAGE
TOOL
B.
SECTION
1
.
Features
2.
Major
SECTION
Data
.
1
2.
Graphic
3.
Data
PATH
1
2
DISPLAY
OVERVIEW
Functions
SETTING
Data
in
Setting
in
Setting
Setting
SECTION3TOOL
1.
Operations
the
Graphic
the
Plane
PATH
FUNCTION
DISPLAY
OF
Data
Parameters
Chance
DRAWING
Mode
Mode
DATA
B-1
B-1
B-1
B-3
B-3
B-4
B-1
B-1
B-1
2
4
4
Contents
2.
3.
Restart
SECTION
C.
OPERATION
NC
SECTION
SECTION
Contents
.
1
Count
2.
3.
Alarm
of
Display
Sequence
and
PARAMETERS
4
MONITOR
1
OVERVIEW
HOUR
NC
2
of
Display
and
Data
Set
Restart
METER
Data
Operations
B-1
B-1
B-1
C-1
C-2
C-2
C-3 C-3
4
5
7
TABLE
4202-E
CONTENTS
OF
P-(iii)
PAGE
SECTION
1
.
Content
Count
2.
3.
Alarm
Hi2-NC
D.
SECTION
SECTION
SECTION
.
1
Designating
3
NC
of
Data
WORK
Display
and
FUNCTION
1
OVERVIEW
2
HIGH-SPEED
3
TOLERANCE
Tolerance
COUNTER
Set
Data
(HIGH-SPEED
NC
CONTROL
Control
NC)
INTERPOLATION
FUNCTION
Mode
FUNCTION
C-4
C-4
C-4
C-5
D-1
D-2
D-3
D-3
Tolerance
2.
Tolerance
3.
Tolerance
4.
Alarm
5.
E.
SYNCHRONIZED
SECTION
SECTION
SECTION
1
2
3
Control
Control
Control
Parameters
Mode
Guide
TAPPING
OVERVIEW
COMMANDS
TAPPING
CYCLE
Designation
FUNCTION
OPERATIONS
D-4 D-7
D-1
D-1
E-1
E-2
E-5
3
5
SECTION4PRECAUTIONS
E-7
TABLE
4202-E
CONTENTS
OF
P-(iv)
PAGE
SECTION
SECTION
F.
TOOL
SECTION
Overview
.
1
SECTION
1
.
Tool
2.
Group
3.
Tool
TORQUE
5
DURING
PARAMETERS
6
MONITORING
SYNCHRONIZED
MANAGEMENT
OVERVIEW
1
DESCRIPTION
2
Number
Offset
Number
Management
(optional)
Mode
FUNCTION
OF
MANAGEMENT
(optional)
FUNCTION
TAPPING
FOR
EACH
TOOL
NUMBER
...
E-8
E-13
F-1
F-1
F-2
F-2
F-4
F-4
4.
5.
6.
OK/NG
Tool
Distinction
Evaluation
Life
Management
between
(optional)
Data
Commanded
SECTION3CHANGEOVER
Selection
1
.
2.
Changeover
SECTION
1.
Tool
ATC
2.
3.
Tool
4.
Tool
4
Length
Tool
Management
Group
Spare
of
Tool
of
ENTRY
Offset
Set
Tool
Offset
AND
DISPLAY
Cutter
and
Function
Number
(optional)
Tool
OF
SPARE
Radius
Spare
and
TOOL
OF
TOOL
Compensation
(optional)
Tool
(OPTIONAL)
MANAGEMENT
DATA
F-5
F-6
F-6
F-7
F-7 F-7
F-8
F-8
F-10
F-1 F-1
1
2
TABLE
4202-E
CONTENTS
OF
P-(v)
PAGE
SECTION
SECTION
Command
.
1
2.
Tool
Supplements
3.
SECTION
TOOL
G.
SECTION
RESETTING DEFECTIVE
5
MANAGEMENT
6
Format
Setting
Data
7
ALARM
LIFE
MANAGEMENT
OVERVIEW
1
LIST
OF
TOOL
TOOLS
FOR
FUNCTION
DATA
WHICH
ATC
IS
NOT
USED
F-13
F-14
F-14
F-15
F-15
F-16
G-1
SECTION
1
.
Setting
1
-1
.
2.
Setting
2-1.
2-2.
2-3.
SECTION
SECTION
For
.
1
Changing
2.
Setting
3.
2
ENTRY
Tool
No.
Setting
Setting
Setting
3
4
Usable
Tool
Tool
Life
Setting
Management
SET
COMMAND
RESETTING
Tools
Life-expired
a
LEFT
TIME
OF
TOOL
for
Pot
No
No.
Management
Tool
TIME
Pot
for
Group
and
Mode
FOR
TOOL
Tool
the
to
Data
MANAGEMENT
LIFE
No
Data
TIME
LEFT
Data
ACTIVATING
LIFE
DATA
One
New
with
Same
Value
TOOL
as
SET
LIFE
TIME
DATA
MANAGEMENT
Data
for
All
Tools
G-2
G-4 G-4
G-6 G-6 G-8
G-10
G-1
G-1
G-1
G-1
G-1
2
4
4
5
5
TABLE
4202-E
CONTENTS
OF
P-(vi)
PAGE
SECTION
1
.
Tool
Tool
2.
SECTION
PPC
H.
(PALLETE
SECTION
SECTION
SECTION
PROGRAM
5
Management
Life Life
Management
ALARM
6
PREFACE
1
2
PPC
3
CREATING
FOR
LIST
POOL
CYCLE
PPC
CYCLE
EXAMPLES
by
Tool
Used
Count
by
LINE
Data
CONTROL)
OPERATION
MACHINING
THE
OPERATION
Time
Data
of
Machining
FOR
HORIZONTAL
PROCEDURES
PROGRAM
Cycles
MC
MULTI-PLANE
G-16
G-16
G-17
G-18
APC
H-1
H-3
H-4
1
.
Creating
2.
Creating
SECTION
Touch
.
1
1-1. 1-2.
1-3.
1-4.
1-5.
2.
PPC
Schedule
3.
3-1.
3-2.
3-3.
the
the
4
PPC
Panel
Status
Carry-in
Pallet
Carry-out
Pallet
Machining
Manual
Mode
Switch
Automatic
Waiting
Interrupt
Pallet
PPC
Cycle
PANEL
transition
Schedule
Operation
Switch
Schedule
Schedule
Schedule
Exchange
Operation
OPERATION
the
using
Screen
Screen
Display
Screen
Machining
Machining
MENU
Screen
Program
PAGE
and
Program
Keys
on
the
Touch
Panel
H-4 H-4
H-5
H-6
H-6
H-8
H-10
H-1 H-1
H-1
H-1 H-1
H-1
H-1
2
4
7 7
7
7
7
3-4.
WAITING
SCHEDULE
STOP
Switch
H-1
8
TABLE
4202-E
CONTENTS
OF
P-(vii)
PAGE
EMPTY
4.
IN
5.
OUT
6.
PPC
7.
.
7-1
7-2.
EMG.
8.
RESTART
9.
SECTION
1
.
Carry-in
2.
Carry-in
2-1
.
PALLET
Switch
Switch
CYCLE
PPC
CYCLE
on
the
PPC
CYCLE
the
on
STOP
CARRYINGINPALLETS
5
by
by
Machining
Carry-in
START
Machine
Machine
Switch
Switch
the
Automatic
the
Interrupt
Schedule
START
START
Switch
Switch/CYCLE
Switch
Operation
Switch
Operation
and
Schedule
in
on
Panel
on
Panelinthe
Waiting
the
Interrupt
START
PPC
the
the
in
the
PPC
Schedules
Schedule
Switch
Panel
PPC
Panel
PPC
and
ON
and
OFF
Mode
the
(CONT,
the
State
on
CYCLE
ONE
CYCLE
PPC
Panel
START
CYCLE
START
H-18
H-18
H-18
H-19
Switch
H-19
Switch
H-20 H-20
H-20
H-21
H-22
H-24
H-26
Carring
3.
Carry-in
4.
SECTION
Carry-out
1.
Automatic
2.
SECTION
1
.
Assigning
SECTION
SECTION
in
the
While
CARRYING
6
while
Carrying-out
7
ASSIGNING
PALLET
TO
Procedures
EDTING
8
MACHINING
9
Empty
the
the
Pallet
PPC
PPC
MACHINING
Off
is
PALLETS
OUT
OnorOff
is
Processed
of
PPC
CYCLE
NUMBERS
PROGRAM
Pallet
when
OPERATION
SCHEDULE
AND
SYSTEM
Only
Two
Pallets
Are
MACHINING
VARIABLES
Used
PROGRAMS
H-28
H-30
H-32
H-33
H-35
H-36
H-36
H-39
H-43
1
2.
.
VPLDT
VPLNO
[1]
to
VPLDT
[1
2J/VPPCP
H-43
H-46
TABLE
4202-E
CONTENTS
OF
P-(viii)
PAGE
SECTION
1
.
Setting
2.
Setting
3.
Communication
(RS232C
SECTION
SECTION
SECTION
Error
1
.
Errors
2.
10
SETTING
Dataonthe
Dataonthe
Communication
CHECKING
11
NP
12
ERRORS
13
at
Carry-in
at
Carry-out
SYSTEM
SETUP.WAITING
[Pallet
Interface
between
Parameters)
THE
COMMAND
DISPLAYED
Operation
Operation
MAINTENANCE
ST/MAC.CIR
Station
PPC
No.-Pallet
the
SYSTEM
ON
..
Touch
THE
PARAMETERS
PNO.
Table
and
Screen]
No.
Panel
CONDITION
PPC
PANEL
NC
SET
Screen
H-47
H-47
H-48
H-49
H-50
H-51
H-52
H-52
H-52
3.
Other
SECTION
I.
PPC
(PALLETE
SECTION
SECTION
SECTION
.
1
Creating
Creating
2.
Errors
14
GENERATED
POOL
1
PREFACE
PPC
2
3
CYCLE
CREATING
FOR
PPC
the
Pallet
PPC
the
LINE
OPERATION
THE
CYCLE
Exchange
Operation
Cycle
ALARMS
CONTROL)
MACHINING
OPERATION
Machining
Machining
FOR
HORIZONTAL
PROCEDURES
PROGRAM
Program
Program
MC
MULTI-STATION
APC
H-53
H-54
1-1
-3
I
I
-4
I
-4
-4
I
TABLE
4202-E
CONTENTS
OF
P-(ix)
PAGE
SECTION
1
.
Touch
1-1.
1-2.
1-3.
1-4.
1-5.
PPC
2.
3.
Schedule
3-1.
3-2.
3-3.
3-4.
4.
EMPTY
5.
IN
4
PPC
Panel
Status
Pallet Pallet
Machining
Manual
Mode
Automatic
Waiting
Interrupt
WAITING
PALLET
Switch
PANEL
transition
Carry-in
Carry-out
Schedule
Operation
Switch
Switch
Schedule
Schedule
Schedule
SCHEDULE
using
Screen
Screen
Carry-in
OPERATION
MENU
the
Display
Screen
Switch
STOP
Screen
Switch
and
PAGE
Keys
on
the
Touch
Panel
1-5
I
-6
I
-6
I-7
-9
I
1-11
1-13
1-15 1-15
1-15
1-15
1-16
1-16 1-16
1-16
OUT
6.
7.
PPC
.
7-1
7-2.
EMG.
8.
RESTART
9.
SECTION
1
.
Carry-in
2.
Carry-in
2-1.
Carring
3.
4.
Carry-in
Switch
CYCLE
PPC
on
PPC
on
STOP
CYCLE
the
Machine
CYCLE
the
Machine
START
START
START
Switch
Switch/CYCLE
Switch
Operation
Switch
Operation
Switch
CARRYINGINPALLETS
5
the
by
the
by
Machining
in
the
While
Automatic
Interrupt
Schedule
Empty
the
PPC
Schedule
Pallet
is
and
in
Off
the
START
on
the
in
Panel
the
on
Panelinthe
Waiting
Schedules
Interrupt
Switch
Panel
PPC
the
PPC
Panel
PPC
PPC
Schedule
and
ON
and
OFF
Mode
the
(CONT,
the
State
on
CYCLE
ONE
CYCLE
PPC
Panel
START
CYCLE
START
1-16
1-16
Switch
1-17
Switch
1-18 1-18
1-18
1-19
I-20
I-22
I-24
I-26 I-28
TABLE
4202-E
CONTENTS
OF
P-(x)
PAGE
SECTION
Carry-out
5.
SECTION
6.
Assigning
SECTION
SECTION
1
.
VPLDT
VPLNO
2.
6
CARRYING
while
7
ASSIGNING
TO
PALLET
Procedures
EDTING
8
MACHINING
9
to
[1]
VPLDT
OUT
the
PPC
is
PPC
NUMBERS
MACHINING
PROGRAM
[1
2J/VPPCP
PALLETS
OnorOff
CYCLE
OPERATION
SCHEDULE
AND
SYSTEM
MACHINING
VARIABLES
1-30
1-31
PROGRAMS
I-33
I-33
I-36
I-39
I-39
I-42
SECTION
.
1
Setting
2.
Setting
Communication
3.
(RS232C
SECTION
SECTION
SECTION
Parameter
.
1
DNC-B
2.
SETTING
10
Dataonthe
Dataonthe
Interface
Communication
CHECKING
11
12
EXCHANGING
DNC-B
13
Setting
Operation
SYSTEM
SETUP,
PALLET
THE
DNC-DT
AND
Screen
the
from
MAINTENANCE
MAC-INT.
CARRIER
between
Parameters)
PPC
the
SYSTEM
PALLETS
OPERATION
PPC
.
SET
PNO.
NO.-PALLET
Touch
Panel
CONDITION
WITH
THE
PARAMETERS
Screen
NO.
TABLE
NC
and
FUNCTION
PPC
Screen
OFF
I-43
I-43
I-44
I-45
I-46
I-47
I-48
i-48
I-49
3.
DNC-DT
Operation
from
the
PPC
I-50
TABLE
4202-E
CONTENTS
OF
P-(xi)
PAGE
SECTION
1
.
Error
Errors
2.
3.
Other
APC
4.
SECTION
SPINDLE
J.
(FOR
SECTION
SECTION
14
ERRORS
Carry-in
at
at
Carry-out
Errors
Interlock
GENERATED
15
Operation
Error
THERMAL
STANDARD
OUTLINE
1
2
COMPENSATION
DISPLAYED
..
Operation
ALARMS
DEVIATION
AND
ATTACHMENT
THE
ON
COMPENSATION
MOUNTABLE
SYSTEM
CONFIGURATION
PPC
PANEL
SYSTEM
1-51
1-51
1-51
I-52
I-53
I-54
v2
SPINDLES)
J-1
J-2
SECTION
.
1
Screen
1-1.
1-2.
1-3.
1-4.
1-5.
1-6.
1-7.
1-8.
2.
Alarm
Precaution
3. 3-1.
4.
Thermal
4-1.
3
SYSTEM
Checking
for
SAMPLING
A/D
A/DAVE
TEMPERATURE
ESTIMATE
COMP.
OVERALL
AXIS
(Thermal
ROTARY
Message
Regarding
Screen
COMPENSATION
Transition
Deviation
I
TIMES
VALUE
DEV.
Comp.
Thermal
Deviation)
Thermal
Common
(No.
SW
Deviation
1/2/3
Deviation
Parameter
1)
Compensation
Compensation
Screen
Data
Parameters
1
(Page
1)
J-3
J-3 J-3
J-3
J-3
J-3 J-3 J-3
J-4
J-4
J-5
J-8
J-8
J-9
J-10
TABLE
4202-E
CONTENTS
OF
P-(xii)
PAGE
5.
6.
4-2.
4-3.
4-4.
4-5.
4-6.
4-7.
5-1. 5-2.
5-3.
5-4.
5-5.
5-6.
6-1.
6-2.
6-3.
SENSOR
SCREEN
TEMP
AVERAGING
TRAVERSE
CODE
M
Thermal
Deviation
QUIT
ROTARY
PROCESS
COMPENSATE
JUDGING
SIDE
Thermal
Deviation
OVERALL ROTARY
ROTARY
(CH1
SWITCH
SAMPLING
TIMES
(X),
COMP.
Comp.
VALUE
(No.1)
FACTOR
SWITCH
TIMING
STEPS
(X3)
Comp.
LIMIT
DEV.
DEV.
to
CH8)
(No.
(No.11)
(No.
(Y),
(Z)
(NO.
16)
Common
(No.2,
(No.4)
(No.5)
SEC
(No.6)
(Y3,
Common
(X),
(Y),
LIMIT
(NO.
FACTOR
(No.2
10)
12)
(No.
Z1
(Z)
1
3)
,
,
Z2,
15)
2,
to
13
(NO.
3,
9)
to
15)
Parameter
Z3)
(No.
Parameter
to14)
12
4
(NO.
Screen
7
to
Screen
1
6
to
J-10
J-10
J-10
J-11
J-11 J-11
1
(Page
2)
J-12
J-13
J-13
J-13
J-13 J-13
1
1
)
(Page
3)
1
J-13
J-14 J-14
J-14
1
9)
J-14
7.
8.
9.
6-4.
7-1.
7-2.
7-3.
7-4.
7-5.
7-6.
7-7.
7-8.
8-1.
8-2.
8-3.
8-4.
ROTARY
Thermal
HOT
BASE
TMP
CONVERSION CORRECT
TMP
FIXED
TEMP
Thermal
RISE
(No.
DROP
QUIT
STOP
Thermal
DEV.
Deviation
SENSOR
TEMP
ZERO
Compensation
SENSOR
ADJUST
FACTOR
TIME
CONST
CONST
TIME
RISE
LIMIT
Deviation
Compensation
PARAMETER
11)
to
9
PARAMETER
FACTOR
RATIO
Deviation
(NO.
Compensation
FACTOR
(No.1)
(No.3)
TABLE
(No.5)
(No.6)
(No.7)
(No.8)
RISE
1,
1,
1,
QUIT
17)
(NO.
5
Parameter
(No.2)
(No.4)
Parameter
PARAMETER
DROP
FACTOR
Parameter
20)
Screen
Screen
2,
PARAMETER
2
15,
(No.
Screen
RISE
2,
16)
2
(Page
2
(Page
BASE
DROP
3
(Page
1)
2)
MIN
BASE
)
1
MIN
(No.
12
to
14)
J-14
J-15
J-16 J-16
J-16
J-16
J-16
J-16
J-16 J-16
J-17
J-18
J-18
J-18
J-18
J-19
9-1.
Thermal
Deviation
Compensation
Amount
J-19
TABLE
4202-E
CONTENTS
OF
P-(xiii)
PAGE
SECTION
1
.
Screen
1-1.
1-2.
1-3.
1-4.
1-5. 1-6.
1-7.
1-8.
1-9.
2.
Alarm
3.
Precaution
3-1.
Thermal
4.
4-1.
4
SYSTEM
Checking
for
SAMPLING
A/D
A/DAVE
TEMPERATURE
TIMES
ESTIMATE
COMP.
OVERALL
AXIS
ROTARY
AT.
SPNDL
Message
Screen
Deviation
VALUE
(Thermal
DEV.
Regarding
Transition
Comp.
COMPENSATION
II
Thermal
Deviation)
Thermal
Common
SW
Deviation
1/2/3
Deviation
(No.
1)
Compensation
Compensation
Parameter
Screen
Data
Parameters
1
(Page
1)
J-20
J-20 J-20
J-20 J-20
J-20
J-20
J-21
J-21
J-21
J-21 J-22
J-25
J-26
J-27 J-28
5.
5-1.
5-3.
5-4.
6. 6-1.
7.
7-1.
4-2.
4-3.
4-4.
4-5.
4-6.
4-7.
5-2.
5-5.
SENSOR
SCREEN
TEMP
AVERAGING
TRAVERSE
CODE
M
Thermal
QUIT
PROCESS
COMPENSATE
JUDGING
SIDE
Thermal
OVERALL
Thermal
HOT
(CH1toCH8)
SWITCH
SAMPLING
COMP.
Deviation
VALUE
SWITCH
TIMING
STEPS
Deviation
LIMIT
Deviation
SENSOR
(No.2to9)
(No.
10)
(No.11)
(Y),
(NO.
1)
SEC
(No.12)
(Z)
(No.
16)
Common
(No.2)
(No.3)
TIMES
(X),
Comp.
(No.
(No.4)
(Z1,Z2)
Comp.
Common
(X),
(Y),
(No.
Compensation
(No.1)
13
Parameter
6)
5
to
Parameter
(Z)
(NO.
Parameter
to
15)
7
to
Screen
Screen
9)
Screen
1
1
2
(Page
(Page
(Page
J-28 J-28
J-28
J-28 J-29 J-29
2)
J-30
J-31
J-31
J-31
J-31
J-31
3)
J-32 J-32
)
.
.
1
J-33
J-34
7-2.
7-3.
BASE
TMP
TEMP
ZERO
SENSOR
ADJUST
(No.2)
(No.3)
J-34 J-34
TABLE
4202-E
CONTENTS
OF
P-(xiv)
PAGE
7-4.
7-5.
7-6.
7-7.
7-8.
8. 8-1.
8-2.
8-3.
8-4.
9.
0.
1
11
11-1. 11-2.
.
CONVERSION
CORRECT
TMP
FIXED
TEMP
Thermal
RISE
(No.
DROP
QUIT
STOP
Thermal Thermal
Thermal
SIDE
ROTARY
FACTOR
TIME
CONST
TIME
CONST
RISE
LIMIT
Deviation
PARAMETER
to
9
Compensation
11)
PARAMETER
FACTOR
RATIO
Deviation Deviation
Deviation
STEPS
Compensation
Compensation Compensation
(X3,
FACTOR
TABLE
,
QUIT
1
(NO.
(No.5)
(No.
(No.
(No.8)
1,
1,
17)
Y3,
2
1,
(No.4)
6)
7)
Parameter
RISE
PARAMETER
DROP
FACTOR
AT. AT.
AT.
AT.
Z3,
(AT.
SPNDL)
Screen
PARAMETER
(No.
15,
2
Parameter Parameter
Parameter
SPNDL)
(NO.18)
(NO.
RISE
2,
2,
16)
Screen
Screen
Screen
19,
20)
2
(Page
BASE
DROP
3
3
3
2)
BASE
(Page (Page
(Page
MIN
1)
2)
3)
(No.12to14)
MIN
J-34
J-34
J-34 J-34 J-34
J-35
J-36
J-36
J-36
J-36 J-37
J-38
J-39
J-39
J-39
Thermal
12.
12-1.
12-2.
Thermal
1
3.
.
13-1
SECTION
SECTION
Screen
1.
SECTION
COMPENSATION
1.
Deviation
AT-No.
AT.PARAM.NO
B
Thermal
5
6
ANG.,
AXIS
Deviation
C
Compensation
Deviation
ALARM
MESSAGE
PRECAUTION COMPENSATION
Transition
7
THERMAL PARAMETER
SW
and
AT-PARAM.
AXIS
ANG
Parameter
Compensation
REGARDING
PARAMETERS
DEVIATION
SCREEN
1)
(No.
....
No.
Screen
Screen
Amount
THERMAL
4
(Page
(Page1)
5
DEVIATION
COMPENSATION
1
(PAGE
1)
1)
...
.
J-40
J-40
J-40
J-41
J-41
J-42
J-44
J-44
J-45
J-46
2.
3.
SENSOR
SCREEN
(CH1toCH8)
SWITCH
(No.
(No.2to9)
10)
J-46
J-47
TABLE
4202-E
CONTENTS
OF
P-(xv)
PAGE
TEMP
4.
AVERAGING
5.
TRAVERSE
6.
SECTION
QUIT
1.
2.
ROTARY
3.
PROCESS
4.
COMPENSATE
JUDGING
5.
SIDE
6.
SECTION
SAMPLING
TIMES
(X),
8
THERMAL PARAMETER
VALUE
STEPS
9
(No.1)
FACTOR
SWITCH
TIMING
(X)
THERMAL PARAMETER
(No.11)
(No.
(Y),
(Z)
DEVIATION
(No.2,
(No.
(No.
SEC
(No.
,
Z1
(Y,
DEVIATION
12)
13
(No.
SCREEN
3)
4)
5)
6)
Z2,
Z3)
SCREEN
15)
to
COMPENSATION
(PAGE
1
7
to
11
)
(No.
COMPENSATION
1
(PAGE
2)
2)
J-47
J-47
J-47
J-48
J-49 J-49
J-49
J-49
J-49
J-49
J-50
HOT
1.
BASE
2.
TMP
3.
CONVERSION
4.
CORRECT
5.
TMP
6.
7.
FIXED TEMP
8.
SECTION
1.
RISE
(No.
2.
DROP
QUIT
3.
SENSOR
TEMP
ZERO
TIME
10
SENSOR
ADJUST
FACTOR
CONST
CONST
TIME
LIMIT
RISE
THERMAL
PARAMETER
PARAMETER
to
22)
20
PARAMETER
FACTOR
(No.1
2)
(No.
TABLE
(No.
(No.1
(No.
(No.1
DEVIATION
1,
1
QUIT
1,
(No.13)
..
1
4)
15)
(No.
..
16)
...
7)
18)
....
9)
SCREEN
PARAMETER
RISE
,
DROP
FACTOR
.
COMPENSATION
(PAGE
2
2,
PARAMETER
26,
27)
2
(No.
RISE
2,
DROP
2)
BASE
MIN
BASE
MIN
(No.23to25)
J-51
J-51
J-51
J-51
J-51 J-51
J-51
J-51
J-52
J-53
J-53
J-53
SECTION
THERMAL
11
PARAMETER
DEVIATION
SCREEN
COMPENSATION
(PAGE
3
1)
TABLE
4202-E
CONTENTS
OF
P-(xvi)
PAGE
J-54
1.
Thermal
K.
READ/WRITE
Deviation
Compensation
AND
GET/PUT
FUNCTION)
SECTION
SECTION
.
1
2.
1
GENERAL
2
CONFIGURATION
Configuration Configuration
1 2
SECTION3FUNCTION
1
2.
.
READ
WRITE
Function
Function
Amount
FUNCTIONS
(WITH
FILE
INPUT/OUTPUT
I
J-54
K-1
K-2
K-2 K-2
K-3
K-3
K-3
3.
4.
GET
PUT
Function
Function
SECTION4FUNCTION
FOPENA
.
1
2.
3.
4.
5.
6.
7.
8.
FWRITC
READ
WRITE
GET
PUT
CLOSE
Supplements
(FOPENB)
Function
Function
Function
Function
Function
Function
II(FILE
Function
INPUT/OUTPUT
FUNCTION)
K-4
K-5
K-7
K-7
K-7
K-8
K-8 K-9 K-9
K-9
K-9
TABLE
4202-E
CONTENTS
OF
P-(xvii)
PAGE
SECTION
1
.
Data
Data
2.
SECTION
Data
.
1
2.
Data
SECTION
1
.
NC NC
2.
SECTION
EXAMPLE
5
Using
Input
Output
6
Input
Output
7
Optional Optional
8
Using
EXAMPLE
FOPNEA(B),
by
by
FWRITC,
PARAMETERS
Parameter
Parameter
ALARM
PROGRAM
READ
PUT
and
and
PROGRAM
(Word)
(Bit)
GET
WRITE
READ,
PUT,
Commands
and
and
.
I
Commands
II
(FILE
GET
Commands
WRITE
Commands
.
.
INPUT/OUTPUT
FUNCTION)
.
K-10
K-10
K-11
K-12
K-12
K-13
K-14
K-14
K-15
K-17
SECTION
L.
Hi-CUT
SECTION
SECTION
Designating
1.
2.
Hi
3.
Hi-Cut
4.
Hi-Cut
APPENDIX
9
OVERVIEW
1
2
Hi-CUT
-Cut
Control Control Control
CONTROL
Hi-Cut
Control
Parameters
Mode
Guide
OF
Hi-CUT
Mode
Designation
FUNCTION
K-20
L-1
L-2
L-2 L-2
L-4
L-6
A.
ANIMATION
FUNCTION
ANIMATION
A.
4202-E
A-1
FUNCTION
SECTION
9.
10.
Special
The
animation
movement,
High-speed
and
VIEW
Main
(1)
Display
SPLIT
possible
1
GENERAL
Features
function
cutting
a
drawing
SOLID
depth
is
VIEW,
Functions
Mode
mode
VIEW
at
time.
any
HUTO
it
SPLIT
ACTUAL
z
F
1000
5
H=
SCALE
CUTTING
makes
by
etc.,
possible
with
(Fig.
OPERATION
VIEW*
P05I.
300.000
300.000
560.000
0.0
0
D=
0
91.152
TINE
0:
1:15
possible
it
simulation
to
(drawing).
whileinMachine
switching
1-1),
106
e
-100
0
and
possible
SOLID
monitor
VIEW
GR°1
Lock between
.MIN
a-
blank
the
condition.
the
mode
(Fig.
0
97,'04,'0i
$
~T?
machining
Graphic
two
at
1-2),
N
I
2:
any
18:08
tilliH
time.
with
73
conditions
display
switching
consists
between
such
of
as
a
the
tool
SPLIT
two
PROGRAM!
SELECT
ACTUAL
POSIT.
I
BLOCK
DATA
PART
PROGRAM]
Fig.
-203
SEARCH
1-1
ATC/APC
SPLIT
&
VIEW
CHECK
DATA
[EXTENDI
AUTO
*SOLID
ACTUAL
X V
2
F
S
1000
H=
0
SCALE
CUTTING
OPERATION
VIEW*
POSI.
3G0.000
300.000
560.000
0.0
0
D=
69.
120
TIME
0:
1:15
A-2
GRPi
.MIN
0
97/04/01
N
2
ESSs
18:34
r
_SQ3i9
V
A.
ANIMATION
73
4202-E
FUNCTION
JL
,
o
B
z
(2)
Projection
SOLI
the
In
be
viewed
PROGRAM
SELECT
F
I
Anglo
DVIEW
the
from
Al~0
WANGLE
PAN
TILT
CURSOR
CURSOR!
CURSOR*-: CURSOR-*:
ACTUAL
POSIT,
1
IfTTK
Change
mode,
desired
OPERATION
CHANGE*
60
43
ECvJH
t
:
UP
:
RIGHT
LEFT
PART
PROGRAM
the
direction
BLOCK
DATA
3)rF7»4fF~5l(T~6lfF~7ÿrF~Bl
F
1-2
Fig.
angle
and
Tl
L
(Fig.
GRPI.
1
SEARCH
SOLID
PAN
1-3).
MEN
z
T
ATC/APC
angle
|
S'
VIEW
can
0
97/04/01
CHECK
E'ATA
be
N
[
EXTEND]
freely
1:29:41
changed
1
so
that
the
object
can
(3)
Display
The
display
Area
=
GS
>Q
GA
(
F
Change
area
)(7T1I
1
settings
F
13(ZZ3(Z!13(Z!13CEzI)CElD
1
can
Fig.
be
Projection
-3
changed
for
both
Angle
the
QUIT
Change
SPLIT
and
SOLID
VIEW
modes
(Fig.
1-4).
(4)
Painting
ANIMATION
A.
4202-E
A-3
FUNCTION
Display
of
the
pattern
cut
AUTO
OPERATION
CHANGE*
*AREA
CENTER
0.
0.000
20.
PAGEt:MAGNI
PAGEI
REDUCE
:
91.152
=EX
-GS
(
1
F
IfTTK
000
000
.
changes
100
e
-
-1-30
m"-
I
0
-103
p
3lf"F7l'
Fig.
the
according
to
GRFi.MIN
+
-200
MARKER
0
}rF~5~irÿ60rÿ70fF~Bl
Display
1
-4
Area
cutting
0
S7V04/Q1
Change
depth
QUIT
N
200
of
1:15:07
REDUCE!
the
machined
1
H
T*
area.
(5)
Blank
Settings
Definition
can
be
PROGRAM
.Am..
>EN
>-
CREATE
made
-4
1-
-4-
for
OPERATION
0
DELETE
the
blank
m
I
AMEND
T
pfgl
contour
S
il
BLANK
T
T
:
and
BEF
SYMBOL
SELECT
position
fFTirFÿrrT)rFTTirrTirETirrTirF~B~)
go
97/04/01.
i
:
(Fig.
No
ajDIREC-
IND=*
MESH
SELECT
b
x
1
2
"a
120
M
QUIT
No.=
1-5).
1:27:07
=01
Cz
V
=
10mrn
SYMBOL
0
=
0G
Fig.
1-5
Blank
Definition
Loading...
+ 368 hidden pages