Mindray BeneVision TMS60 Service Manual

BeneVision TMS60
Telemetry Monitoring System
Service Manual
Intellectual Property Statement
SHENZHEN MINDRAY BIO-MEDICAL ELECTRONICS CO., LTD. (hereinafter called Mindray) owns the intellectual property rights to this product and this manual. This manual may refer to information protected by copyrights or patents and does not convey any license under the patent rights of Mindray, nor the rights of others. Mindray does not assume any liability arising out of any infringements of patents or other rights of third parties.
Mindray intends to maintain the contents of this manual as confidential information. Disclosure of the information in this manual in any manner whatsoever without the written permission of Mindray is strictly forbidden.
Release, amendment, reproduction, distribution, rent, adaptation and translation of this manual in any manner whatsoever without the written permission of Mindray is strictly forbidden.
, and are the registered trademarks or trademarks
owned by Mindray in China and other countries. All other trademarks that appear in this manual are used only for editorial purposes without the intention of improperly using them. They are the property of their respective owners.
This posting serves as notice under 35 U.S.C.§287(a) for Mindray patents: http://www.mindrayna.com/patents.
For this manual, the issued Date is January 2019 (Version: 4.0).
© 2015-2019 Shenzhen Mindray Bio-Medical Electronics Co., Ltd. All rights reserved
WARNING
Federal Law (USA) restricts this device to sale by or on the order of a
physician or other practitioner licensed by U.S. state law to use or order the use of this device..
NOTE
This manual describes all features and options. The equipment may not
have all of them. Contact Mindray service department for any questions.
Manufacturer’s Responsibility
Contents of this manual are subject to changes without prior notice.
All information contained in this manual is believed to be correct. Mindray shall not be liable for errors contained herein nor for incidental or consequential damages in connection with the furnishing, performance, or use of this manual.
Mindray is responsible for the effects on safety, reliability and performance of this product, only if:
All installation operations, expansions, changes, modifications and repairs of
this product are conducted by Mindray authorized personnel;
The electrical installation of the relevant room complies with the applicable
national and local requirements;
The product is used in accordance with the instructions for use.
WARNING
This manual is for biomedical engineers or technicians responsible for
troubleshooting, repairing, and maintaining the telemetry monitoring system.
II BeneVision TMS60 Service Manual
Return Policy
In the event that it becomes necessary to return a unit to Mindray, follow the instructions below.
1. Obtain a return authorization. Contact the Mindray Service Department and obtain a Mindray Customer Service
Authorization Number. The Mindray Customer Service Authorization Number must appear on the outside of the shipping container. Return shipments will not be accepted if the Mindray Customer Service Authorization Number is not clearly visible. Please provide the model number, serial number, and a brief description of the reason for return.
2. Freight policy The customer is responsible for freight charges when this product is shipped to Mindray
for service (including any relevant customs fees or other freight related charges).
3. Return address Please send the part(s) or equipment to the address offered by Customer Service
Department.
BeneVision TMS60 Service Manual III
Contact Information
Manufacturer: Shenzhen Mindray Bio-Medical Electronics Co., Ltd. Address: Mindray Building, Keji 12th Road South, High-tech Industrial
park, Nanshan, Shenzhen 518057,P.R.China Website: www.mindray.com E-mail Address: service@mindray.com Tel : +86 755 81888998 Fax: +86 755 26582680
Distributor: Mindray DS USA, Inc.
Address: 800 MacArthur Boulevard, Mahwah, New Jersey 07430, USA
Tel : 1.800.288.2121, 1.201.995.8000
Website: http://www.mindraynorthamerica.com/
IV BeneVision TMS60 Service Manual
Contents
1 Safety .................................................................................................................. 1-1
1.1 Safety Information ...................................................................................................................... 1-1
1.1.1 Warnings ........................................................................................................................... 1-2
1.1.2 Cautions ............................................................................................................................ 1-2
1.1.3 Notes ................................................................................................................................. 1-2
1.2 Equipment Symbols ................................................................................................................... 1-3
2 Principles .................................................................................................................... 2-1
2.1 System Operating Principle ...................................................................................................... 2-1
2.2 Hardware Operating Principles ............................................................................................... 2-2
2.2.1 Transmitter Principle ..................................................................................................... 2-2
2.2.2 Overview .......................................................................................................................... 2-2
2.2.3 Receiver ............................................................................................................................ 2-3
2.2.4 Central Monitoring System (CMS) ............................................................................. 2-5
2.2.5 Central Charger ............................................................................................................... 2-5
2.3 Software Principles ..................................................................................................................... 2-8
2.3.1 Transmitter Software System ...................................................................................... 2-8
2.3.2 Receiver System Software ............................................................................................ 2-9
3 Receiver Physical Views .............................................................................................. 3-1
3.1 Front View ..................................................................................................................................... 3-1
3.2 Rear View ....................................................................................................................................... 3-2
3.3 Restoring Latest Configuration Automatically .................................................................... 3-3
4 BP10 Physical Views ................................................................................................... 4-1
4.1 Front View ..................................................................................................................................... 4-1
4.2 Side View ....................................................................................................................................... 4-2
4.3 Top Vie w ........................................................................................................................................ 4-3
5 Central Charger Physical Views .................................................................................. 5-1
5.1 Front View ..................................................................................................................................... 5-1
5.2 Rear View ....................................................................................................................................... 5-1
6 Maintenance ............................................................................................................... 6-1
6.1 Recommended Maintenance and Test Frequency ............................................................. 6-2
6.2 Parameter Tests ............................................................................................................................ 6-3
6.2.1 ECG Test s .......................................................................................................................... 6-3
6.2.2 Resp Test ........................................................................................................................... 6-4
6.2.3 SpO2 Tes t ........................................................................................................................... 6-5
6.2.4 NIBP Tests ......................................................................................................................... 6-6
6.3 Miscellaneous Tests .................................................................................................................... 6-9
BeneVision TMS60 Service Manual 1
6.3.1 Visual Inspection ............................................................................................................ 6-9
6.3.2 Power-On Te st ................................................................................................................. 6-9
6.3.3 Nurse Call Test ................................................................................................................. 6-9
6.3.4 Electric Safety Test....................................................................................................... 6-10
6.3.5 Network Print Test ....................................................................................................... 6-10
6.3.6 Battery Check ............................................................................................................... 6-10
6.3.7 Tests in Service Menu ................................................................................................. 6-10
7 Service Menu .............................................................................................................. 7-1
7.1 Entering the Service Menu ....................................................................................................... 7-1
7.2 Performing Software Update ................................................................................................... 7-1
7.3 Service Log ................................................................................................................................... 7-1
7.4 Fa cto ry Test ................................................................................................................................... 7-1
7.4.1 Device Test ....................................................................................................................... 7-1
7.4.2 Screen Test ....................................................................................................................... 7-2
7.4.3 Tou ch Scr een Te st ........................................................................................................... 7-2
7.4.4 Keys Test ........................................................................................................................... 7-2
7.4.5 Sound & Light Test ......................................................................................................... 7-3
7.4.6 USB Interface Test .......................................................................................................... 7-3
7.4.7 System Watchdog Test .................................................................................................. 7-3
7.4.8 MO Module Watchdog Test ......................................................................................... 7-3
7.4.9 Bluetooth Module Test.................................................................................................. 7-4
7.4.10 Processing Method ...................................................................................................... 7-4
7.5 Checking System Software Version ........................................................................................ 7-5
8 Troubleshooting ......................................................................................................... 8-1
8.1 Telemetry Monitoring System Problems ............................................................................... 8-1
8.1.1 Troubleshooting Tools .................................................................................................. 8-1
8.1.2 Technical Alarm Messages ........................................................................................... 8-1
8.1.3 Error Codes ...................................................................................................................... 8-3
8.1.4 Other Failures .................................................................................................................. 8-7
8.1.5 Failure Examinations ..................................................................................................... 8-9
8.2 Central Charger Problems ...................................................................................................... 8-25
9 Parts ........................................................................................................................... 9-1
9.1 Transmitter (P/N 115-029485-00/115-047566-00).............................................................. 9-1
9.1.1 Exploded View of Main Unit ........................................................................................ 9-1
9.2 Receiver (P/N 115-029486-00) ................................................................................................. 9-5
9.2.1 Exploded View of Receiver ........................................................................................... 9-5
9.2.2 Front Cover Assembly of Receiver ............................................................................. 9-8
9.2.3 Power Assembly of Receiver ....................................................................................... 9-9
9.2.4 Amplifying and Branching Assembly of Receiver (P/N 0152-30-39691) ...... 9-10
9.2.5 Active Antenna (P/N 115-059711-00) .................................................................... 9-11
9.2.6 4-Channel Receiver Module Assembly (P/N 115-029487-00) .......................... 9-12
9.3 Power Injector (P/N 115-035637-00) ................................................................................... 9-13
9.4 Signal Switching Box (P/N 115-020216-00) ....................................................................... 9-14
2 BeneVision TMS60 Service Manual
9.5 BP 10 (P/N 115-047557-00) .................................................................................................... 9-15
9.5.1 BP10 Front Housing Assembly................................................................................. 9-15
9.5.2 BP10 Rear Housing Assembly .................................................................................. 9-16
9.5.3 BP10 Main Unit ............................................................................................................ 9-17
9.6 Exploded View of Central Charger (PN:115-030108-00) ................................................ 9-18
9.7 Miscellaneous: .......................................................................................................................... 9-19
A Electrical Safety Inspection ....................................................................................... A-1
A.1 Power Cord Plug ........................................................................................................................ A-1
A.2 Device Enclosure and Accessories ........................................................................................ A-2
A.3 Device Labeling ......................................................................................................................... A-2
A.4 Scheduled Electrical Safety Inspection ............................................................................... A-2
A.5 Electrical Safety Inspection after Repair ............................................................................. A-2
A.6 Electrical Safety Inspection Form ......................................................................................... A-3
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1 Safety

1.1 Safety Information

WARNING
Indicates a potential hazard or unsafe practice that, if not avoided, could
result in death or serious injury.
CAUTION
Indicates a potential hazard or unsafe practice that, if not avoided, could
result in minor personal injury or product/property damage.
NOTE
Provides application tips or other useful information to ensure that you
get the most from your product.
BeneVision TMS60 Service Manual 1-1

1.1.1 Warnings

WARNING
There is high voltage inside the system. Never disassemble the system
before it is disconnected from the AC power source.
The system must be connected to a properly installed power outlet with
protective earth contacts only. If the installation does not provide for a protective earth conductor, disconnect it from the power line.
To completely disconnect the power supply, unplug the power cord. To avoid the electric shock, disassemble the central charger after the
central charger is disconnected from the AC power source for five minutes la ter.
Dispose of the package material, observing the applicable waste control
regulations and keeping it out of children’s reach.

1.1.2 Cautions

CAUTION
Make sure that no electromagnetic radiation interferes with the
performance of the system when preparing to carry out performance tests. Mobile phone, X-ray equipment or MRI devices are a possible source of interference as they may emit higher levels of electromagnetic radiation.
Before connecting the system to the power line, check that the voltage and
frequency ratings of the power line are the same as those indicated on the system’s label or in this manual.
Protect the system from damage caused by drop, impact, strong vibration
or other mechanical force during servicing.

1.1.3 Notes

NOTE
Refer to Operator’s Manual for detailed operation and other information.
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1.2 Equipment Symbols

See TMS60 Telemetry Monitoring System/TM80 Telemetry Monitor Operator’s Manual for information about the symbols used on this product and its packaging.
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2 Principles

2.1 System Operating Principle

TMS60 is a digital telemetry monitoring system consisting of the transmitter (TD60), the receiver (RC60), the antenna array. The transmitter sends the patient’s physiological information to the receiver, which then transmits the information to the Central Monitoring System (CMS) for analysis, displaying, storage and printing. The transmitter is attached to the patient, whereas the receiver is used together with the CMS. TMS60 telemetry monitoring system is intended to monitor and display a fixed set of parameters including ECG, Resp, SpO module, SpO
The following is a simple illustration:
module, and NIBP module are optional.
2
, N IB P, HR and PR under hospital environments. The Resp
2
Figure 2-1 TMS60 Telemetry Monitoring System Diagram
NOTE
The distance between the TD60 and the antenna should be at least one
meter.
BeneVision TMS60 Service Manual 2-1
WMTS IC
TCXO
12.8
M
LDO
Match
LPF
PLL
MCU
ECG circuit
SpO2
connector
ECG
leadwire
Externally
connecting with
SpO2
module
Power Circuit
Display and
Control Module
Bluetooth
module
Antenna
NIBP module

2.2 Hardware Operating Principles

2.2.1 Transmitter Principle

Figure 2-2 Transmitter Principle Diagram

2.2.2 Overview

The transmitter mainly consists of the MCU, ECG circuit, SpO2 connector, WMTS circuit, Bluetooth module, Power Circuit, and Display and Control Module.
The ECG circuit provides the amplified ECG signals, which supports 3-lead and 5-lead modes.
SpO
module is externally connected to the transmitter.
2
WMTS circuit is to send ECG data, SpO2 data and status information out .The shielding layer of the ECG lead is the transmitter antenna.
Bluetooth module is used to transfer configuration between the transmitters.
The Display and Control Module consists of a LCD, a touch screen, a LED indicator, a speaker, and three keys. It is used to display ECG, SpO etc, and allow users to control transmitter.
2-2 BeneVision TMS60 Service Manual
waveforms and transmitter status,
2
The MCU circuit is the core of the transmitter, enabling the following functions:
Button signal detectionSpO
connector
2
Status detection, such as ECG overload detection, lead off detection, PACE
detection, etc.
ECG data processingMWTS circuit control and Baseband signal generation Bluetooth module control

2.2.3 Receiver

2.2.3.1 Principle Diagram
Figure 2-3 Receiver Principle Diagram
The receiver comprises the AC/DC power source, power adapter board, amplifying and branching module, 4-channel receiver, LED board, main control board and network interface board.
BeneVision TMS60 Service Manual 2-3
2.2.3.2 AC/DC Source
The AC/DC source is to convert the externally inputted AC source into a 9V DC by means of isolation. The inputted AC voltage range is from 90V to 264V, and the outputted voltage/current is 9V/6.5A.
2.2.3.3 Power Adapter Board
The power adapter board is to drop the 9V DC coming from the AC/DC source to a 5V DC and then output it with the 9V DC.
2.2.3.4 Amplifying and Branching Module
The amplifying and branching module is to amplify, filter and branch RF signals. The module allows two amplifying, filtering & branching circuits with circuit parameters in full symmetry. Each circuit amplifies, filters and branches the RF signals received by its corresponding antenna and then outputs 4 channels of RF signals. Therefore, there are a total of 8 channels of RF signals, which are then sent to the 4-channel receiver for processing. The 9V DC linearly drops down to an 8V DC, which then goes to the amplifying and branching module. The antenna array is shared by all receiving modules. Therefore, in order to compensate for the branching attenuation of the signal, a LNA (low noise amplification) is added before the branch divider. Besides, to avoid that the LNA is blocked by strong out-band signal interference, filtering circuits shall be added in front of and behind the LNA.
2.2.3.5 4-Channel Receiver
The 4-channel receiver divides the two channels of antenna signals coming from the amplifying and branching module into four channels of RF signals through the 4-channel branch divider. The MCU of the 4-channel receiving board will estimate the received signal strength (RSSI) and then select the corresponding antenna signals through the antenna switch. The selected signals will be respectively sent to the receiving modules for filtering, amplifying, mixing, filtering and demodulating. The demodulated 4-channel analog signals will then be sent to the MCU system for clock and data regenerating. The regenerated data is packed by CPU and then delivered via the asynchronous serial port to the main control board for processing. The 9V DC linearly drops down to an 8V DC, which is then stabilized into a 5V and a 3.5 V supplying power for the 4-channel receiver.
2.2.3.6 Main Control Board
After receiving the data coming from the 4-channel receiving board, the main control board will pack them and then delivers them to theCMS through the Ethernet. The speaker of the main control board will give a short beep when the initialization is over, and will beep continuously when an initialization failure or a hardware fault occurs.
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1
2.2.3.7 LED Board
The LED board has two green LEDs, respectively indicating the power status and the communication status of the receiving module.
2.2.3.8 Network Interface Board
The interface between the main control board and Ethernet consists of the network isolating transformer and interface connector.

2.2.4 Central Monitoring System (CMS)

BeneVision Central Monitoring System comprises powerful system software and high-performance computer components. It constructs a monitoring network by connecting monitors and telemetry transmitters. By collecting, processing, analysing and outputting the information coming from monitors and telemetry transmitters, the CMS can achieve centralized monitoring over multiple patients so as to greatly promote the efficiency and quality of the monitoring work.
The CMS is capable of connecting up to 32 telemetry transmitters.

2.2.5 Central Charger

The central charger inner structure consists of three boards, as shown in Figure 2-4:
BeneVision TMS60 Service Manual 2-5
2
3
Figure 2-4 Central Charger Inner Structure
1. AC-DC board (one)
Switching the AC circuit to the DC circuit.
2. Main board (one)
Including the charge circuit, MCU, and LED indicator.
3. Battery interface board (10)
Switching the circuit from the battery contact terminal to the main board.
Three kinds of wires connect with those boards:
AC-DC socket + wire (P/N 0651-20-76879)
The wire connects the AC socket and the AC-DC board.
Main board wire (P/N 009-003327-00)
The wire connects the AC-DC board and the main board.
Battery interface board wires (10) (P/N 009-003325-00)
The wires connect the main board and the battery interface boards.
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Main board AC-DC socket
MCU power supply circuit
Charge Circuit (10)
EN Circuit
Charge voltage selecting circuit
Charge current selecting circuit
NTC detection circuit
Battery switch board
socket
MCU (10)
LED control
Burning upgrade
I2C access
EN control
Charge voltage control
Charge current control
Battery-LED circuit (10)
AC-LED circuit
AC-DC board
Main board wire
Battery interface board wire (10)
Battery interface board (10)
Battery interface
socket Battery contact
terminal
DC-DC
MOS Switch circuit
voltage AD detect
MOS switch control
BeneVision TMS60 Service Manual 2-7
Figure 2-5 Central Charger Hardware Boards and Wires
Transmitter Software
System
ECG Circuit
SpO2 Module
Display Unit
Toucher
Power Hard Key
Menu Hard Key
Nurse Call Hard Key
Patient
Signal
User
Serial Port
Speaker
Alarm Light
Battery
Central Monitoring
System
RF Module

2.3 Software Principles

2.3.1 Transmitter Software System

2.3.1.1 Overview
Figure 2-6 Interfacing Diagram between the Transmitter Single-Chip Software and
Peripherals
Inside the solid frame is the transmitter software system (hereinafter called the software system), and outside the solid frame are the inputs and outputs of the software system. The patient’s ECG data are inputted into the software system by means of sampling.
The external SpO and the collected SpO CMS and external SpO serial port. The user commands and online upgrade files of the transmitter software are inputted into the software system through this serial port.
Patient calls can be inputted into the software system through the nurse call button. The pa t i e nt ’s ECG and SpO by the software system and then transmitted to the RF module. In addition, the indicator and speaker are also controlled by the software system.
module communicates with the transmitter through the serial port,
2
data are inputted into the software system via the serial port. The
2
module communicate with the transmitter through the same
2
parameter signals and the transmitter’s status data are processed
2
2-8 BeneVision TMS60 Service Manual
2.3.1.2 Transmitter System Task
The transmitter collects the patient’s ECG and SpO2 signals, and then detects the pace pulse, SpO
and other status information in them by amplifying and digitalizing them,
2
and finally sends the detected information to the receiver through wireless channels.
The transmitter supports the auto detection of 3-lead or 5-lead leadwire, lead off detection and PACE detection. It also supports the external SpO
connector, through which the CMS can perform the parameter configuration and
SpO
2
module through the
2
online software upgrade to the transmitter.
The transmitter also enables these functions including battery voltage detection,
hardware button detection including the Power On/Off and Display On/Off button ,
Nurse Call button , Main menu/Main screen button . Besides, it supports audible and visual alarms and enables the standby mode, sleep mode, and lock screen mode.

2.3.2 Receiver System Software

2.3.2.1 Overview
Figure 2-7 Receiver system software diagram
Inside the dashed frame is the system software of the main control board (hereinafter called the software system), and outside the dashed frame is the inputs and outputs of the software system. The data coming from the 4-channel receiver are sent to the software system through the serial port.
BeneVision TMS60 Service Manual 2-9
The main control board and receiver controller communicate through the serial port. The main control board directly controls the LED indicator through the I/O port and communicates with the CMS through the Ethernet.
2.3.2.2 Receiver System Task
The receiver receives data from boards, descrambles data, analyses the integrity of data, generates relevant alarm messages and sends them together with data to the CMS.
Through the receiving controller, the receiver obtains and controls the operating status of the receiving demodulator, including the operating frequency and signal strength of the demodulator. After detecting the operating status, the receiver will give prompt information through the communication status indicator.
2.3.2.3 Overview of the 4-Channel Receiver Software
Figure 2-8 Diagram for the 4-Channel Receiver Software
Inside the dashed frame is the receiving module control software (hereinafter call software system), and outside the dashed frame are the inputs and outputs of the software system. Through the serial port and signal line, the software system communicates with the receiving demodulator, resolves the data coming from the data-generating module and controls the antenna system via switch. Besides, it also communicates with the main control board via the serial port.
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2.3.2.4 4-Channel Receiver Software Task
The 4-channel receiver mainly undertakes the following tasks:
Recover and resolve the wireless transmission space protocol;Configure frequency for the 4-channel receiver on the receiving board; Collect the RSSI from the 4-channel receiver on the receiving board; Select antenna according to the received signal strength;Collect the status information of the 4-channel receiver on the receiving board; Carry out the communication with the main control board.
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3 Receiver Physical Views

3.1 Front View

Figure 3-1 Receiver Front View
1. Communications indicator
Flashes periodically: communications is occurring. On: communications is not occurring. Off: there is a startup failure or hardware failure.
2. Power indicator
On: the receiver is powered on. Off: the receiver is powered off.
BeneVision TMS60 Service Manual 3-1

3.2 Rear View

Figure 3-2 Receiver Rear View
1. Antenna connectors
The receiver has two antenna connectors. Each connector connects an antenna cable.
2. Power switch
Place the switch to “┃” to turn the receiver on. Place the switch to “〇” to turn the receiver off.
3. Fuse holder
You can open the cover to replace the fuse.
4. AC power input connector
5. Equipotential grounding terminal
When the receiver and other device are to be used together, their equipotential grounding terminals should be connected together to eliminate the potential difference.
6. Network connector
A standard RJ45 connector that connects the receiver to the central monitoring system.
3-2 BeneVision TMS60 Service Manual
WARNING
Only use the approved power cord with the grounded mains plug to firmly
connect the receiver to a grounded AC mains socket. Never refit the mains plug to fit an ungrounded AC mains socket.
Do not use the Multiple Portable Socket Outlets (MPSO) or AC mains
extension cords. Use an IEC 60601-1 approved isolation / separation transformer, otherwise, it may result in leakage current. Insure that the sum of the individual ground leakage currents does not exceed the allowable limits.

3.3 Restoring Latest Configuration Automatically

To prevent the changes from losing in case of a sudden power failure, the device, such as the receiver or the BeneVision CMS, stores the configuration in real time. The saved configuration is the latest configuration.
The device restores the latest configuration if it restarts within 60 seconds after the power failure. And the device will restore the default configuration rather than the latest configuration if it restarts 120 seconds after the power failure. The device may load either the latest configuration or the default configuration if it restarts from 60-120 seconds after the power failure.
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