t
Double Windrow Attachmen
for M Series
Self-Propelled Windrowers
SET-UP INSTRUCTION / OPERATOR’S MANUAL / PARTS CATALOG
Part # 169216 Revision E
MACDON DOUBLE WINDROW ATTACHMENT
MacDon M Series Self-Propelled Windrower
DOUBLE WINDROW ATTACHMENT
TABLE OF CONTENTS
INTRODUCTION ........................................................................................................................................... 3
SET-UP INSTRUCTIONS ............................................................................................................................. 4
Rework required for pre-2008 windrowers ................................................................................................ 4
Draper drive block installation ................................................................................................................... 5
Platform rail installation ............................................................................................................................. 7
Platform rail installation ............................................................................................................................. 7
Linkage installation .................................................................................................................................... 8
Deck Installation ...................................................................................................................................... 11
Hydraulics installation .............................................................................................................................. 13
Electrical installation ................................................................................................................................ 16
Tank overflow hose extension installation ............................................................................................... 18
OPERATION ............................................................................................................................................... 20
Safety signs ............................................................................................................................................. 20
To raise and lower deck .......................................................................................................................... 21
Side delivery draper speed ...................................................................................................................... 22
To adjust deck angle ............................................................................................................................... 22
To adjust deck height .............................................................................................................................. 23
Draper tracking ........................................................................................................................................ 23
Conditioner forming shield position ......................................................................................................... 24
Conditioner rolls position ......................................................................................................................... 24
Operating recommendations ................................................................................................................... 25
MAINTENANCE/SERVICE ......................................................................................................................... 26
Draper Tension Adjustment ..................................................................................................................... 26
Draper Tracking Adjustment .................................................................................................................... 26
Replacing draper ..................................................................................................................................... 27
Front skid adjustment .............................................................................................................................. 27
Rear deflector adjustment ....................................................................................................................... 27
Draper roller maintenance ....................................................................................................................... 28
Draper roller bearing/seal replacement: .................................................................................................. 29
Lubrication ............................................................................................................................................... 30
Hydraulic schematic ................................................................................................................................ 31
REPAIR PARTS .......................................................................................................................................... 33
Serial Number .......................................................................................................................................... 33
Deck, draper, and rollers (illustration 1) .................................................................................................. 34
Deck, draper, and rollers (illustration 2) .................................................................................................. 36
Deck supports and linkage (illustration 1) ............................................................................................... 38
Deck supports and linkage (illustration 2) ............................................................................................... 40
Hydraulics and in-cab electrical ............................................................................................................... 42
Hydraulic Service Components ............................................................................................................... 44
Decals ...................................................................................................................................................... 46
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Published: July 2013
Original Instruction
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INTRODUCTION
The Double Windrow Attachment (DWA) allows the combining of two windrows of conditioned material
close together to be picked up by a forage chopper. This unit may be mounted on the following MacDonbuilt self-propelled windrowers: M150, M155, M200, and M205. The system is for use with A-Series Auger
Headers, R-Series Rotary Disc Headers, and D-Series Draper Headers with HC10 hay conditioners. The
conditioned crop is deposited onto the side delivery system draper and delivered to the side of the
windrower when required. Raising the side delivery system shuts off the draper and allows the crop to be
deposited between the windrower wheels as it would be witho ut the side delivery system.
NOTE: Depending on windrower model year, a software update may be requi red for proper function of
the auxiliary lift valve block provided with your DWA. Refer to Service Bulletin SB1210 for details.
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SET-UP INSTRUCTIONS
NOTE: This unit fits only the windrower models listed in the Introduction. It cannot be installed on the
M100/M105 Self-Propelled Windrower models.
Rework required for pre-2008 windrowers
Before installing the DWA on a windrower built prior to production year 2008, follow these instructions:
1. If not present, drill four holes 0.781 in. (20 mm) diameter at the locations shown above. There are
hydraulic hoses above the two rear holes. Make sure hoses are out of the way when drilling.
Ream/grind rear holes to make them square for square neck bolts. Slots are only required if holes do
not line up with Double Windrow Attachment frame.
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SET UP INSTRUCTIONS
2
Draper drive block installation
3. Pre-install hose (D), supplied in kit, to fitting
(A) at DWA drive block to simplify assembly.
A
D
To install the draper drive block, follow these
steps:
1. Move the left cab-forward platform to the
open position for access to the hydraulic
valve blocks. Ensure the platform latch is
engaged in open position.
2. Prepare DWA draper drive block:
• Install #12 ORB X #12 JIC fitting (A) to
port “R2” on DWA drive block.
• For M150/M200: Install regular #10
ORB X #10 JIC fitting (B
1
) to port “P” on
DWA drive block.
• For M155/M205: Install long #10 ORB
X #10 JIC fitting (B
2
) to port “P” on DWA
drive block
A
M150/M200
SHORT FITTING
B1
B
4. Install DWA drive block to windrower left
hand side frame with 3/8 in. serrated flange
head bolts (C). Route hose and fittings
(installed in step 3) through side frame,
pointing towards the windrower engine and
relief valve on block points to rear of
windrower.
Leave plastic plugs in
these two ports.
C
M155/M205
LONG FITTING
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SET UP INSTRUCTIONS
5. Remove hose (E) from cooler by-pass relief
valve and connect to fitting (B) at port “P” on
DWA drive block. The other end of hose is
connected to the super charge pump.
NOTE: Access to hose (E) can be from
underneath windrower or by raising
windrower hood and working from the left
hand platform.
E
D
E
B
DWA DRIVE BLOCK
6. Install the other end of hose (D) to cooler bypass relief valve. This is where hose (E) was
disconnected.
COOLER BY-PASS
RELIEF VALVE
D
A
B
M150/M200 BEFORE
M150/M200 AFTER
D
D
E
D
EB
M205
E
D
SUPERCHARGE PUMP
DWA DRIVE BLOCK
E
M150/M200 OVERVIEW SHOWN
B
M155
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Platform rail installation
A
S
SET UP INSTRUCTIONS
M150 / M200: Remove adapter plate (D) by
removing four 1/2 NC x 1 in. flange bolts (E)
and nuts. Hang rail (C) without spacer plate
by engaging keyhole slots on top bolts (A).
Install two bottom bolts (B) and tighten all
four bolts.
B
To install the platform rail, follow these steps:
1. Remove right hand steps (S) from platform
by loosening two top bolts (A) and removing
two bottom bolts (B). Lift steps to detach at
top keyhole slots (A). Retain bolts for
next step.
2. Install rail (C) to right hand platform as
follows:
M155/M205: Hang rail (C) complete with
adapter plate (D) by engaging keyhole slots
on top bolts (A). Install two bottom bolts (B)
and tighten all four bolts.
C
D - REMOVE
E
C
A
B
M150 / M200 RAIL WITHOUT ADAPTER
D
M155 / M205 RAIL WITH ADAPTER
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Linkage installation
To install linkage, follow these steps:
A
SET UP INSTRUCTIONS
D
B
1. Remove support (A) by removing nut (B).
C
2. Locate in hardware kit two carriage head
bolts, 3/4 x 4-1/2 in. long. Install bolts (C) in
windrower frame member between the
engine and caster wheels.
NOTE: Hoses will have to be moved to get
the bolts in place.
If mounting on an M150/M155 Windrower, go to
Step 3.
If mounting on an M200 Windrower, go to
Step 5.
If mounting on an M205 Windrower, go to
Step 7.
3. M150/M155: Remove the outer bolt and nut
from the front engine mount at (D) on both
left and right sides. Retain nuts for reuse.
CAB END
F E
A
VIEW FROM UNDERNEATH WINDROWER
4. M150/M155: Mount support (A) to
windrower frame with two 1/2 x 2-3/4 in. long
hex head bolts (F), flat washers (under bolt
heads) and nuts (E). These bolts replace the
engine mount bolts (D) removed in step 3.
• From underneath, install a 3/4 x 3-1/2 in.
long hex head bolt (G) with flat washer
(H) under bolt head. Secure with flat
washer, lock washer and nut on
top side.
J
G H
F E
• From top side, install a 3/4 x 5-1/2 in.
long hex head bolt (J) with flat washer
(H) under bolt head. Do not install nut
on bolt (J).
• Go to Step 8.
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SET UP INSTRUCTIONS
• From top side, install a 3/4 x 5-1/2 in.
long hex head bolt (J) with flat washer
(H) under bolt head. Do not install nut
on bolt (J).
• Go to Step 8.
CAB END
M200
5. M200: Remove four bolts (D) from the front
engine mounts, two on left side and two on
right side. Retain nuts for reuse.
A
F
E
F
M200
VIEW FROM UNDERNEATH WINDROWER
6. M200: Mount support (A) to windrower
frame with four 1/2 x 2-3/4 in. long hex head
bolts (F), flat washers (under bolt heads)
and nuts (E). These bolts replace the engine
mount bolts (D) removed in step 5.
NOTE: Outer two bolts (F) are installed with
heads on topside and inner two bolts (F) are
installed with heads underneath.
D
CAB END
J
G
H
F
E
F
F E
J
M205
VIEW FROM UNDERNEATH WINDROWER
7. M205: Mount support (A) to windrower
frame with two 1/2 x 2-3/4 in. long hex head
bolts (F), flat washers (under bolt heads)
and nuts (E).
• From underneath, install a 3/4 x 3-1/2 in.
long hex head bolt (G) with flat washer
(H) under bolt head. Secure with flat
washer, lock washer and nut on
top side.
• From top side, install a 3/4 x 5-1/2 in.
long hex head bolt (J) with flat washer
(H) under bolt head. Do not install nut
on bolt (J).
G H
F E
A
• From underneath, install a 3/4 x 3-1/2 in.
long hex head bolt (G) with flat washer
(H) under bolt head. Secure with flat
washer, lock washer and nut on
top side.
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R-Series
Disc Header
Mounting
SET UP INSTRUCTIONS
A-Series Auger
& D-Series Draper
Headers Mounting
11. Lower linkage by hand by first pulling on
safety pin (M) on the LH side of linkage.
Remove plugs at end of lift cylinder hoses
(L) if needed to remove air from hoses.
S
K
8. Support linkage assembly with a forklift.
NOTE: Make sure fork is not lifting against
cylinder fitting.
9. M150/M155/M200: Align linkage with four
bolts in windrower frame. Locate in
hardware kit two spacers (S), 1-1/2 in. OD x
1 in. ID x 2-3/4 in. long. Mount linkage in the
most forward position (as shown) if used
with an R-Series Disc Header and mount in
the most rearward position if used with
A-Series Auger Header or D-Series Draper
Header. Position spacers (S) on rear bolts
and install four flat washers, lock washers
and nuts at (K) and tighten.
10. M205: Align linkage with four bolts in
windrower frame. Mount linkage in the most
forward position (as shown) if used with an
R-Series Disc Header and mount in the
most rearward position if used with A-Series
Auger Header or D-Series Draper Header.
Install four flat washers, lock washers and
nuts at (K) and tighten.
R-Series
Disc Header
A-Series Auger
& D-Series Draper
Headers
12. Cylinder pivot must be in the lower hole
(shown) for A-Series Auger or D-Series
Draper Headers and upper hole for R-Serie s
Rotary Disc Headers. Move pin to upper
hole if used with R-Series Rotary Disc
Header.
M
L
L
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Deck Installation
SET UP INSTRUCTIONS
A
L
B
A
B
To install the DWA deck, follow these steps:
1. Remove 2X4’s (A) by removing banding (B)
and discard.
E
D
C
Fork lift
2. Support deck with fork lift. Forks should be
inboard of shipping stand (C). Remove two
shipping stands (C) at front deck by
removing nut (D). Discard shipping stands.
Re-install nut (D) with washer (E). Washers
are supplied in hydraulic kit.
K
4. Remove shipping stand (K) by removing
5. Position deck on right hand side of
wire (L). Discard shipping stand.
windrower. Deck is now ready to be
assembled to the linkage underneath the
windrower.
J
H
G
3. Remove shipping stand (F) at rear of deck
by removing two nuts (G) and (H) and
washers (J). Discard shipping stand and
washers. Retain nuts for re-use.
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F
11
SET UP INSTRUCTIONS
M
P
N
R
H
G
6. Support deck with a floor jack or fork lift at
each end and position the deck pivot (M) in
to the linkage clevis (N). Make sure there is
a loose bushing inside the deck pivot.
7. Align the deck pivot with holes in clevis by
rising or lowering the floor jack and insert
shaft (P). At bottom install one regular hex
nut (H) and torque the nut to 250 ft-lbf. Then
install lock nut (G) and tighten against nut
(H).
IMPORTANT: Nuts need to have the proper
torque applied. Add grease to grease
zerk (R).
100 mm or 4”
9. Adjust turnbuckle (Q) length so the deck is
approximately 4 in. (100 mm) from the right
hand drive tire. The turnbuckle length should
be about 21 in. (530 mm) long for the RSeries Disc Header and 25 in. (630 mm)
long for the A-Series Auger or D-Series
Draper Headers.
NOTE: The lift cylinder is single acting and it
is pressurized with the draper drive circuit.
Therefore when the deck is setup for the RSeries Disc Header the windrower needs to
be running for the deck to be in its most
forward position. This adjustment can be
fine-tuned when the hydraulics setup is
complete.
R-Series
Disc Header
A-Series Auger
Q
& D-Series Draper
Headers
8. Attach turnbuckle (Q) from linkage to deck.
Use outer pivot (shown) if used with ASeries Auger or D-Series Draper Header
and use inner pivot if used with an R-Series
Disc Header.
R
T
U
S
10. Raise backsheet (R) on deck and remove
two top nuts (T) and (U). Install gas shock
(S) in center hole and secure with nuts (U)
and (T). Make sure taper of nut (U) is facing
the gas shock rod end as shown.
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Hydraulics installation
SET UP INSTRUCTIONS
HYDRAULICS OVERVIEW
See following pages 14 to 16 for detailed installation instructions.
Balloons above match callouts on photos on pages 14 to 16.
See Maintenance/Service Section for Hydraulic Schematic
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SET UP INSTRUCTIONS
3. The installation of case drain hose (G)
depends on the windrower model and the
header model and configuration.
See steps 4–9.
M150/M200 with
A-Series auger &
R-Series disc headers
A
B
1. Install #10 ORB X #10 JIC elbow (A) in port
“DWA” on draper drive block. Install #12
ORB X #10 JIC elbow (B) in port “R1”.
A
B
F
C
E
D
H
J
G
4. On M150/M200 Windrower and A-Series
auger header without reverser kit or RSeries rotary disc header, connect case
drain hose (G) to “T” port on the header
drive block. First connect #12 ORB X #10
JIC elbow (H) to port “T”, then install #10 JIC
X #6 JIC reducer (J) to elbow (H). Finally
install hose (G) to reducer (J).
M150/M200 with
A-Series auger with reverser
U
J
C
G
Reverser
H
G
D
5. On M150/M200 Windrower and A-Series
2. Install #10 tee (F) to elbow (B) as shown.
Install pressure hose (C), (with blue cable
tie) from top port of draper drive motor to
elbow (A). Install return hose (D) to tee (F).
Install 1/2 in. lift cylinder hose (E) to tee (F).
auger headers with reverser kit, connect
case drain hose (G) to “T” port on the
header drive block. First connect #12 ORB X
#10 JIC elbow (H) to port “T”, then install
#10 JIC X #10 JIC elbow (U) to elbow (H)
followed by #10 JIC X #6 JIC reducer (J).
Finally install hose (G) to reducer (J). Make
sure hose (G) is not rubbing against any
fittings.
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14
K
SET UP INSTRUCTIONS
M150/M200 with
D-Series header
H
#10 JIC elbow (H) to port “T”, then
install #10 JIC tee (K) to elbow (H)
followed by #10 JIC X #6 JIC reducer
(J). Finally install hose (G) to reducer
(J). Make sure hose (G) is not rubbing
against any fittings. Re-connect reel
return hose by first installing elbow
(which was removed earlier) to tee (K)
followed by reel return hose.
U
J
G
6. On M150/M200 Windrower and D-
Series draper headers without
reverser kit, connect case drain hose
(G) to “T” port on the header drive block.
Disconnect the reel return hose which is
connected to port “T” and all the fittings
in between. First connect #12 ORB X
#10 JIC elbow (H) to port “T”, then
install #10 JIC tee (K) to elbow (H)
followed by #10 JIC X #10 JIC elbow (U)
then #10 JIC X #6 JIC reducer (J).
Finally install hose (G) to reducer (J).
Reconnect reel return hose by first
installing elbow (which was removed
earlier) to tee (K) followed by reel
return hose.
8. On M155/M205 Windrower with all
header types, connect case drain hose
(G) to fitting at top left corner of
hydraulic reservoir. First remove plug
and connect #10 ORB X #6 JIC elbow
(V) to reservoir port, then connect hose
(G) to elbow (V).
V
G
M155/M205 with
all header types
9. Remove fitting (L) and plug (M) from the
lift manifold block and retain.
M150/M200 with
D-Series header with
reverser
K
J
G
M
L
Reverser
H
7. On M150/M200 Windrower and D-
Series draper headers with reverser
kit, connect case drain hose (G) to “T”
port on the header drive block.
Disconnect the reel return hose which is
connected to port “T” and all the fittings
in between. First connect #12 ORB X
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SET UP INSTRUCTIONS
Electrical Installation
P
N
L
M
NOTE: Pre-install four bolts (N) and
fitting (L) on auxiliary valve block to
simplify assembly.
10. Install auxiliary valve block (P) to the lift
manifold block. If installing with a D60
header with reel fore/aft, it will already
have an auxiliary valve block. The new
block (P) gets mounted next to the
existing one. Apply grease to o-rings
supplied with valve block and install
them in the countersunk port holes
where the plugs were removed.
Assemble smooth side of valve (P) to lift
valve with four 3/8 in. bolts (N) provided.
Use the longer bolts if there are two
auxiliary valve blocks. Torque bolts to
25 ft-lbf. Replace plug (M) (removed in
Step 9) into auxiliary valve block. If plug
(M) is damaged on removal, an extra
plug is provided in kit.
To install the DWA’s electrical system, follow
these steps:
C
B
A
1. Connect DWA harness from linkage to plug
(A) on the draper drive block. Connect the
other plug on DWA harness to P74 on the
windrower harness, located near the valve
block.
NOTE: On some 2012 and earlier M205
windrower, the P74 branch of the windrower
harness will not be long enough to connect
to the DWA harness. If so, use harness
extension provided in DWA hydraulic kit.
2. Find plug P73 on the windrower harness
and connect to plug (B) on the lift block. This
is valve “4C”. Find plug P72 and connect it
to plug (C), this is valve “2C”.
3. Remove cover (A) from console inside
P
S
T
R
11. Install #6 ORB X #6 JIC elbow (R) in to
port “K” on valve block (P). Route 1/4 in.
lift cylinder hose (S) through side of
windrower frame and connect to elbow
(R). Install plug (T) into port “J”.
12. Route the hoses neatly using the cable
ties that are included in the kit. Make
sure hoses are not rubbing against any
moving parts.
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16
windrower cab, by removing five screws (B).
A
B
SET UP INSTRUCTIONS
C
4. Cut hole in decal and install ROTARY switch
(C) as shown. The hole is already present in
the mounting plate.
F
7. Install ROCKER switch (F) in cover. The
side with the prongs should be next to the
Operator’s seat.
H
G
5. Remove knockout in cover (A) for ROCKER
switch. File down the burrs.
D
E
8. Install ROCKER switch into plug (G) and
install ROTARY switch into plug (H). These
plugs come with the windrower and are
inside the console.
9. Re-install cover (A) with five screws (B).
B
A
6. Install knob (D) on ROTARY switch (C).
Tighten set screw in knob with Allen wrench
(E). (Knob not exactly as shown.)
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SET UP INSTRUCTIONS
PROGRAM
10. The program in the windrower monitor
needs to be changed to recognize the DWA.
ARROWS
SELECT
• If you want to use the ROCKER
switch (F) to raise and lower the
DWA, select NO. The ROCKER
switch will be used to raise and
lower the DWA and the REEL
FORE/AFT switch will continue to
be used to control the reel fore/aft.
d. The display will then read “EXIT DWA
MENU?” Select YES. Press PROGRAM
to revert monitor back to operating
mode.
Tank overflow hose extension
installation
The extension hose prevents overflow fluid
dropping onto DWA draper deck.
a. Turn the key on. Press PROGRAM and
SELECT at the same time. Select YES
for windrower Setup. Toggle between
YES and NO by pressing the ARROWS.
b. Scroll through the menu until display
reads “DWA INSTALLED?” and
select YES.
c. Display will then read “SWAP DWA
CONTROLS?”
Choose 1 of the following 2 options:
• If you want to use the REEL
FORE/AFT switch to raise and lower
the DWA, select YES. The display
will then read “DWA AUTO RAISE?”
Select YES. The REEL FORE/AFT
switch will now be used to raise and
lower the DWA and the ROCKER
switch (F) installed earlier will be
used to control reel fore/aft (D60
headers only).
REEL FORWARD
DWA DOWN
REEL UP
To install the tank overflow hose extension,
follow these steps:
M150/155/205
A
C
F
D
F
G
E
B
1. M150/M155/M205 (Models with Cummins
Engine):
a. Locate the hydraulic and fuel tank
overflow hoses (A and B respectively).
b. Pull fuel tank hose (B) out from
clamp (C).
c. Use plastic tee fitting (D) from kit to join
hydraulic and fuel overflow lines. Hose
(B) connects to 3/8 in. tee branch with
smaller gear clamp (E). Hose (A)
connects to 5/8 in. tee branch with
larger gear clamp (F)
d. Attach extension hose (G) from kit to tee
REEL DOWN
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REEL AFT
DWA UP
18
fitting (D) using another larger gear
clamp (F).
G
H
SET UP INSTRUCTIONS
G
M150/155
Auger/Draper Headers: Leave
approximately 14 in. (360 mm) free hose
below windrower frame.
2. M200 Only (Cat Engine) :
J
L
G
e. M150/M155: Route hose (G) through
slot in frame member and secure with
cable tie (H) provided as shown above.
G
H
M205
f. M205: Route extension hose (G) along
side of windrower frame and secure to
existing hoses with cable tie (H)
provided as shown above.
G
M200
a. Locate the hydraulic and fuel tank
breather hose (J).
b. Connect extension hose (G) from kit to
existing hose (H) using straight plastic
joiner and two hose clamps at (L) as
shown.
c. Trim hose (G) to proper length as shown
in step 1 g. above.
g. M150/M155/M205: Trim hose (G) to
length as follows:
Disc Headers: Leave approximately
7 in. (180 mm) free hose below
windrower frame.
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19
Safety signs
PART NO. 174683
PINCH POINT- MOVING PARTS
STAND CLEAR
LOCATED ON LINKAGE ARM (BOTH
SIDES)
OPERATION
PART NO. 174474
HIGH PRESSURE HYDRAULICS
LOCATED ON DECK
DO NOT GO NEAR LEAKS
• High pressure oil easily punctures skin causing
serious injury, gangrene or death.
• If injured, seek emergency medical help. Immediate
surgery is required to remove oil.
• Do not use finger or skin to check for leaks.
• Lower load or relieve hydraulic pressure before
loosening fittings.
PART NO. 176295
DECK LIFT LOCK
LOCATED ON DECK LINKAGE
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CAUTION
To avoid bodily injury:
• Review the safety sections of your
windrower and header Operator’s
manuals.
OPERATION
DWA DOWN
• Keep all shields in place.
• Engage safety pin (A) when deck is
raised fully for transport, service and
storage or before going under deck for
any reason. To engage safety pin, raise
deck, rotate pin and push in until both
roll pins (B) are inside channel.
A
• Keep away from moving draper and
rollers.
• Keep clear of the deck while it is being
raised or lowered.
B
DWA UP
DRAPER SPEED
DWA UP
DWA DOWN
DECK LIFT CONTROLS
In the setup instructions, if you chose “NO” to
swap the DWA controls, use the ROCKER
switch installed in the console. Press the
ROCKER switch forward portion to lower the
DWA and press the ROCKER switch rearward
portion to raise the DWA.
To raise and lower deck
NOTE: Extra caution should be taken when
raising the deck for the first time. The deck
rotates as it raises and lowers and the
backsheet folds on to the deck. Make sure the
deck and backsheet are not interfering with any
windrower parts or the forming shield.
In the setup instructions, if you chose to swap
the DWA controls, use the REEL FORE/AFT
switch to raise and lower the deck. The deck
moves forward when lowering, so switch
operation will be the same as when moving the
reel forward. The deck moves rearward when
raising so switch operation will be the same as
when moving the reel rearward.
169216 Revision E
NOTE: Draper shuts off automatically when
deck is raised about two thirds of the way up. If
deck does not shut off soon enough, resulting in
backsheet touching draper before it shuts off,
the switch at the linkage needs to be lowered.
Lower switch by loosening two screws (C). Do
not over tighten the screws or the switch will
not work.
21
OPERATION
Side delivery draper speed
C
DRAPER SHUT-OFF SWITCH
To set the draper speed, turn the draper speed
control. (Knob not exactly as shown.)
To adjust deck angle
The deck angle relative to the right hand drive
tire is adjustable with turnbuckle (Q). A distance
of 4 in. (100 mm) from the deck to the tire is
recommended. To adjust the turnbuckle, loosen
the locking tab and rotate center tube to desired
length then relock tab against tube.
NOTE: If setup with an R80 header, the deck
will only be in its most forward position when the
windrower is running. The lift cylinder is single
acting so it is not pressurized in the down stroke
when the windrower is shut off. When the
windrower is running there is a supply of low
pressure oil to move the deck forward.
The deck angle relative to the ground should be
horizontal or at a slight incline. Distance (C)
should be equal to or greater than (D). If used
with an R80 header in lighter crop, distance (C)
should be equal to (D). If the crop needs to be
thrown farther, increase distances (C).
C
DECK ANGLE TO GROUND
D
R-Series
Disc Header
Q
To adjust the deck angle, loosen four 3/4 in.
bolts (E), and then loosen nut (F). Adjust draw
bolt by tightening the second nut (F) if you want
to increase distance (C), and loosen nut if you
want to decrease distance (C). Once done
adjusting, tighten nut (F), and then tighten four
bolts (E). The four 3/4 in. bolts must be torqued
to 245 ft-lbf.
100 mm or 4”
E
A-Series Auger
& D-Series Draper
Headers
DECK ANGLE TO TIRE
169216 Revision E
22
OPERATION
E
F
To adjust deck height
The deck should never touch the ground or
excessive wear could occur to some deck
components. If the deck is too low to the ground,
raise it as follows:
• Lower linkage by fully extending cylinder.
• Move bottom pivot pin to lower position (R).
• This will raise the front of the deck
approximately 4 in. (100 mm).
Draper tracking
Draper tracking needs to be checked when the
draper is first run-up otherwise damage to the
draper can occur. See Draper Adjustment in the
Maintenance/Service section on how to adjust
the tracking.
R
169216 Revision E
23
OPERATION
Conditioner forming shield position
Make sure forming shield is high enough to clear
the deck when it is lowered (G). Adjust the
forming shield height by removing hair pin (J)
and moving strap (K) to desired position. The
forming shield should be as low as possible
without interfering with deck.
L
G
L
Adjust rear deflector baffle (H) so the crop flow
does not interfere with the deck when it is fully
raised.
Crop Flow
M
H
L
DECK LOWERED
K
J
The left hand side deflector (L) should be in the
widest position to not affect crop flow. If center
delivering, the left hand deflector can be moved
in to make a narrower windrow. The right hand
side deflector should be in the widest position to
not affect the crop flow because this is where
the deck is the furthest from the conditioner rolls.
DECK RAISED
Fins (M) underneath the forming shield can
affect the crop flow. It is recommended to
remove fins, especially with an R80 in light crop.
Conditioner rolls position
The gap between the conditioner rolls needs to
be small enough to properly throw the crop on to
the double windrow attachment. The gap is
dependent on crop type and yield. If the gap is
too little for heavy crops, this consumes
excessive engine power and is hard on all the
components affected. If the gap is too large, the
crop will not have enough velocity to reach the
side delivery deck. See conditioner Operator’s
manual for adjustment procedure.
169216 Revision E
24
OPERATION
Operating recommendations
15, 16, 18, and 20 ft. Headers: On the first
pass, the side delivery system is raised and crop
is deposited between windrower wheels. On the
return pass, the side delivery system is lowered
and crop is deposited outside of the windrower
wheels to the right, beside the previously laid
windrow. Position of the crop can be adjusted by
using the side deflectors on the forming shields
when depositing the crop in the center and by
varying the draper speed when depositing the
crop to the side. The faster the draper speed is
set, the farther the crop will be delivered to
the side.
25 and 30 ft. Headers: The side delivery
system is lowered at all times. Crop is deposited
outside the windrower wheels and laid beside
the previously deposited windrow on return
pass. Position of the crop can be adjusted by
varying the draper speed when depositing the
crop to the side. One can also raise the side
delivery system and center deliver all the time.
Operating recommendations with R80 Rotary
Disc Header:
The conditioner rolls on an R80 Rotary Disc
Header are further ahead than all other headers;
therefore delivering light crop from the
conditioner rolls to the side delivery deck may
require special attention:
a. Rear baffle on the R80 header should
be in the upmost position. However it
may need to be lower for center
windrowing.
b. If there are fins on the rear baffle,
remove them to prevent interference
with the crop flow.
c. Header angle: The steeper the header
angle, the higher the arc of the crop
trajectory will be. Header angle should
be set such that the crop is projected at
a maximum arc height without excessive
contact with the top forming shield. It
may be possible to shoot crop above the
forming shield with extreme header
angle and rear baffle positions. In rocky
conditions where DWA is necessary, a
high skid shoe kit or adjustment to
gauge rollers may be required to
achieve correct stubble height and also
maintain crop trajectory.
d. Header height: affects the header angle.
Target should be to have the lift linkage
fully down at all times.
e. The roll gap should be small enough to
properly grab the crop and throw it.
f. The roll speed which is mechanically
tied to the disc speed can affect how
fast the crop gets projected. This again
should be in the recommended range.
There are three areas that can affect the crop
flow to the deck:
1. Crop flow from the cutterbar to the rolls.
a. Header cut width must be kept as full as
possible on the right hand side. Any less
than 75% may have adverse effects on
feeding.
b. Feed plates must be installed for
appropriate crop. They are required for
forage but not for alfalfa. (See R80
Operator’s Manual.)
c. Higher ground speeds will usually result
in better crop flow from the conditioner
rolls to the deck. Ground speed should
be a minimum of 6 mph (10 km/h) for
light crops.
d. Disc speed must be in recommended
range for specific crop/yield. (See R80
Operator’s Manual.)
2. Crop flow from rolls to forming shield.
169216 Revision E
3. Forming shield settings:
a. Make sure forming shield (B) is installed
correctly with bracket (A).
b. Buildup of sticky crop residue on
deflector sliding surfaces should be
periodically removed.
c. See “Conditioner Forming Shield
Position” on previous page.
25
A
B
MAINTENANCE/SERVICE
Draper Tension Adjustment
Draper tension should be just enough to prevent
slipping and keep draper from sagging.
Set draper tension as follows:
1. Check that draper guide (rubber track on
under- side of draper) is properly engaged in
groove of drive roller and that idler roller is
between the guides.
2. Turn bolt (A) clockwise (tighten) and white
indicator bar (B) will move to the right in
direction of arrow to indicate that draper is
tightening. Tighten until bar is about halfway
in window.
IMPORTANT: To avoid premature failure of
draper, draper rollers and/or tightened
components, do not operate with tension set
so that white bar is not visible.
B
C
A
Draper Tracking Adjustment
The draper deck has one fixed roller and one
spring-loaded roller. The spring loaded roller is
located at the same end of the deck as the
draper tensioner. Both rollers can be aligned by
adjuster rods.
If the draper is tracking incorrectly, make the
following adjustments to the rollers:
TRACKING
Rearward
Forward DECREASE ‘W’
Rearward
Forward DECREASE ‘Y’
AT
LOCATION
Drive Roller
Idler Roller
ADJUSTMENT METHOD
INCREASE ‘W’
INCREASE ‘Y’
1. To adjust the idler roller: Loosen nut (C) and
then loosen nut (D). Adjust nut (E) according
to chart and then tighten nuts (D) and (C).
Tighten Nut
‘H’
Loosen Nut
‘H’
Tighten Nut
‘E’
Loosen Nut
‘E’
2. To adjust the drive roller: Loosen two nuts
(F) and then loosen nut (G). Adjust nut (H)
according to chart and then tighten nuts (G)
and (F).
3. After adjusting the alignment adjust the
tension of the draper.
E D
G
H
F
169216 Revision E
26
MAINTENANCE/SERVICE
DANGER
To avoid bodily injury or death from
unexpected start-up or fall of raised
machine, stop engine, remove key and
engage safety pin before going under
machine for any reason.
5. Re-install turnbuckle (Q) and front skid (J).
Adjust front skid to achieve a 1/16 to 1/8 in.
(1.5 to 3.0 mm) gap to draper.
6. Run the new draper and check alignment,
adjust alignment if necessary. Recheck
draper tension after it has run for a few
hours.
Replacing draper
To replace the draper, follow these steps:
1. Raise deck partly up to increase space
between deck and right hand drive tire. First
remove front skid (J) by removing four
nuts (K).
J
2. Loosen draper tension and push idler roller
inwards as far as possible.
3. Disconnect turnbuckle (Q) and allow deck to
rotate rearwards to increase space between
deck and tire.
K
Front skid adjustment
Adjust front skid (J) so it is just above the
draper. To adjust, loosen four nuts (K) on front
of skid, position skid height and retighten nuts.
The skid height should be 1/16 to 1/8 in.
(1.5 to 3.0 mm) above the draper. The weight of
the skid should not be on the draper; otherwise it
will cause excessive heat and melt the draper. If
gap is excessive, crop can enter inside draper.
M
L
K
R-Series
Disc Header
J
Rear deflector adjustment
The rear deflector (L) prevents crop from
entering inside draper. To adjust, loosen all nuts
(M) along the length of the deck and raise or
lower accordingly. The height should be 1/16 to
5/16 in. (1.5 to 8 mm) above the draper.
A-Series Auger
Q
4. Pull off old draper and slide on new one.
The draper is bi-directional so the orientation
of the draper does not matter. Tension the
draper.
169216 Revision E
& D-Series Draper
Headers
27
MAINTENANCE/SERVICE
Draper roller maintenance
The draper rollers have non-greaseable
bearings. The external seal should be checked
every 200 hours or more frequently in sandy
conditions to obtain the maximum bearing life.
Remove front skid to inspect seals.
DANGER
To avoid bodily injury or death from
unexpected start-up or fall of raised
machine, stop engine, remove key, and
engage safety pin before going under
machine for any reason.
Drive roller:
1. Raise deck and engage safety pin.
2. Remove front skid, loosen and remove
draper. See page 27 for instructions.
3. Loosen two jam nuts (N) and set screws (P).
N
S
5. Slide the drive roller off the motor shaft.
6. If you need to repair the bearing or seal, see
Draper roller bearing/seal replacement on
page 29.
7. Re-install drive roller in reverse order.
NOTE: Apply grease to motor shaft before
reassembling.
8. Slide drive roller on to motor shaft. Make
sure it is fully engaged. The drive roller
should be 1-1/3 in. (33 mm) from the face of
the motor.
R
P
4. At the front of the drive roller (S) remove bolt
and washer (R). The arm can be pulled out
of the deck.
169216 Revision E
9. Install two set screws (P) with jam nuts.
Torque set screws to 20 ft-lbf (27 N-m).
10. Torque bolt (R) to 70 ft-lbf (95 N-m).
28
MAINTENANCE/SERVICE
Idler roller:
1. Raise deck and engage safety pin.
2. Remove front skid. Loosen draper. Draper
does not need to be removed but removal
will ease roller disassembly.
3. Remove idler roller (T) by removing bolt and
washer (R) at each end of roller.
T
R
3. Clean inside of roller tube (C). Check
tube for wear or damage. Replace if
necessary.
4. Re-install idler roller in reverse order.
5. Torque bolts (R) to 70 ft-lbf (95 N-m).
Draper roller bearing/seal
replacement:
1. Remove roller assembly. See previous
section for instructions.
C
B
2. Remove bearing assembly (B) and seal
(A) from roller tube (C) as follows:
B
4. Install bearing assembly (B) into roller
by pushing on outer race of bearing.
The bearing is fully positioned when the
0.55 in. (14 mm) dimension is achieved.
5. Apply grease in front of bearing.
6. Install seal into roller by pushing on the
outer and inner race of the seal. A flat
washer (1.0 in. ID X 2.0 in. OD) works
A
well to push against the seal. The seal is
fully positioned when the 0.12 in. (3 mm)
dimension is achieved.
7. Make sure bearing and seal turn freely.
Re-install roller assembly in to deck.
A
a. Attach a slide hammer to threaded
shaft.
b. Tap out the bearing assembly.
169216 Revision E
29
MAINTENANCE/SERVICE
Lubrication
There are five pivots which require greasing
every 250 hours and/or after end of season.
169216 Revision E
30
Hydraulic schematics
MAINTENANCE/SERVICE
HYDRAULIC SCHEMATIC WITH OLDER DWA DRIVE BLOCK WITH 2,500 PSI RELIEF VALVE
AND OLD DWA LIFT BLOCK 110575 WITH 1 DOUBLE CHECK VALVE
(SEE DETAILED HYDRAULIC SCHEMATICS IN WINDROWER TECHNICAL MANUAL)
169216 Revision E
31
MAINTENANCE/SERVICE
HYDRAULIC SCHEMATIC WITH NEWER DWA DRIVE BLOCK WITH 2,900 PSI RELIEF VALVE
AND NEW DWA LIFT BLOCK 139974 WITH TWO DOUBLE CHECK VALVES
(SEE DETAILED HYDRAULIC SCHEMATICS IN WINDROWER TECHNICAL MANUAL)
169216 Revision E
32
REPAIR PARTS
Serial Number
Record the serial number in the space provided.
Plate is located on deck at (A).
REPAIR PARTS
A
NOTE: When ordering parts and service, be sure to give your Dealer the complete and proper serial number.
BOLDED part numbers indicate changes or additions since last revision.
169216 Revision E
33
REPAIR PARTS
Deck, draper, and rollers (illustration 1)
169216 Revision E
34
REPAIR PARTS
REF
1 172730 DECK – complete with decals ..................................................... 1
2 176071 DECAL – header position, horizontal format ............................... 1
4 115146 REFLECTOR – amber ................................................................ 1
5 220084 DECAL – draper tension ............................................................. 1
6 174474 DECAL – warning, hydraulic, 2 panel ......................................... 1
25 120449 MEMBER – left hand stabilizer weldment ................................... 1
26 120451 BELL CRANK WELDMENT – left hand ...................................... 1
27 120462 MEMBER – compression weldment ............................................ 1
33 145428 INDICATOR ................................................................................. 1
34 145361 NUT – special .............................................................................. 1
35 145548 SPRING – leaf (tensioner)........................................................... 1
36 132531 SPACER ...................................................................................... 1
37 132532 SPACER ...................................................................................... 1
43 109791 MOULDING ................................................................................. 2
45 19965 BOLT – round head, square neck, 3/8 NC x 1.0 GR 5 ZP .......... 1
49 172259
50 21575 BOLT – hex head, 1/2 NC x 1.0 GR 5 ZP .................................. 1
52 30441 WASHER – hardened ................................................................ 8
53 135906 BOLT – hex head, 5/8 NC x 7.5 LG TFL GR 5 ZP ..................... 1
54 20077 BOLT – hex head, 3/8 NC x 1.0 LG GR 5 ZP ............................ 1
55 21491 BOLT – hex head, 1/2 NC x 1.25 LG GR 5 ZP .......................... 1
59 137727 NUT – hex jam, distorted thread, 1/2-13 UNC GR 5 ZP ............ 2
61 18599 WASHER – SAE flat, 17/32 ID x 1 1/16 inch OD ZP ................. 1
62 42592 WASHER – flat ........................................................................... 1
63 30228 NUT – flange, distorted thread, smooth face, 3/8-16 UNC ........ 4
75 14338 RIVET – blind 1/8 x 1/8 .............................................................. 2
PART
NUMBER
BOLT – shoulder, 3/8-16 UNC ..............................................................
DESCRIPTION QTY
1
SERIAL
NUMBER
169216 Revision E
35
REPAIR PARTS
Deck, draper, and rollers (illustration 2)
169216 Revision E
36
REPAIR PARTS
REF
7 144833 ROLLER – idler weldment ........................................................... 1
8 144494 ROLLER – drive weldment .......................................................... 1
9 144501 ARM – support ............................................................................ 1
10 144499 ARM – roller support ................................................................... 1
11 176000 ARM – support weldment ............................................................ 1
12 144837 ARM – support rear ..................................................................... 1
13 165735 PIN ASSEMBLY – draper roller .................................................. 3
14 30441 WASHER – hardened ................................................................. 3
15 145249 BOLT – hex head, 5/8 NF x 1.0 LG GR 5 ZP .............................. 3
16 172259 BOLT – shoulder, 3/8-16 UNC .................................................... 4
17 144832 MOTOR – hydraulic M & S 1.52 CI ............................................. 1
18 18709 SETSCREW – hex head, socket cup pt 3/8 NC x 5/8 LG ........... 2
19 18664 NUT – hex jam, 3/8-16 UNC GR 5 ZP ........................................ 2
20 120845 SEAL – Nilos LSTO steel disk ..................................................... 3
21 145249 BOLT – hex head, 5/8 NF x 1.0 LG GR 5 ZP .............................. 3
22 30441 WASHER – hardened ................................................................. 3
23 145593 ROD – adjuster weldment ........................................................... 1
24 145345 ROD – adjuster weldment ........................................................... 1
28 144602 PANEL – rear weldment .............................................................. 1
29 172747 SKID – complete with reflectors .................................................. 1
30 115145 REFLECTOR – fluorescent red-orange ...................................... 1
31 115147 REFLECTOR – red ..................................................................... 1
32 145357 BRACKET – idler arm ................................................................. 1
38 144652 BAR – stiffener ............................................................................ 1
39 144851 DEFLECTOR – seal .................................................................... 1
40 144558 BUSHING – steel ........................................................................ 1
41 144597 SEAL – backsheet ....................................................................... 1
42 165304 DRAPER – endless, DWA ........................................................... 1
44 37687 MOULDING ................................................................................. 2
46 18598 WASHER – SAE flat, 13/32 ID x 13/16 inch OD ZP .................. 2
47 19966 BOLT – round head, square neck, 3/8 NC x 1.25 LG GR 5 ZP . 1
48 18604 PIN – cotter 3/32 dia. x 3/4 ZP ................................................... 1
56 50186 NUT – flange, lock, smooth face, dist thd, 1/2-13 UNC ... GR 5 7
57 21471 BOLT – round head, square neck, 1/2 NC x 1.25 GR 5 ZP ....... 1
58 18590 NUT – hex, 3/8-16 UNC GR 5 ZP .............................................. 4
60 11695 WASHER – flat ........................................................................... 3
63 30228 NUT – flange, distorted thread, smooth face, 3/8-16 UNC ........ 15
64 21066 BOLT – round head, square neck, 1/2 NC x 1 GR 5 ZP ............ 1
65 18671 FITTING – lube 1/4-28 UNF ....................................................... 1
66 135157 SCREW – machine .................................................................... 14
67 176063 SHAFT - threaded ......................................................................
69 18593 NUT – hex, 3/4-10 UNC GR 5 ZP .............................................. 2
70 18689 NUT – hex, lock, distorted thread, 3/4-10 UNC .......................... 2
71 30695 FITTING – hydraulic connector .................................................. 2
72 132867 HOSE – hydraulic ....................................................................... 2
73 176077 HOSE – hydraulic ....................................................................... 1
74 50104 FITTING – elbow 90° hydraulic .................................................. 1
75 135266 FASTENER – cable tie, light blue .............................................. 1
NOTE 1. RE ITEM 67: Prior production units used a hex head bolt in this
PART
NUMBER
132759 SEAL KIT – M & S MOTOR
location. When replacing bolt with newer design threaded
shaft, also order one each of nuts, items 69 and 70 for
head end.
DESCRIPTION QTY
1
SERIAL
NUMBER
See NOTE
1
169216 Revision E
37
REPAIR PARTS
Deck supports and linkage (illustration 1)
169216 Revision E
38
REPAIR PARTS
REF
4 172746 ARM – decal assembly ............................................................... 1
5 174683 DECAL – warning DWA linkage pinch point, 2 panel ................. 2
8 144592 ARM – front weldment ................................................................ 1
9 144593 ARM – bottom weldment ............................................................ 1
10 144594 CLEVIS – weldment ................................................................... 1
11 172910 SHAFT ........................................................................................ 1
12 176018 SHAFT ........................................................................................ 1
14 176023 SHAFT ........................................................................................ 1
16 109699 SWITCH – snap action ............................................................... 1
17 110845 HARNESS – DWA ...................................................................... 1
18 144826 CYLINDER – hydraulic ............................................................... 1
176031 SEAL KIT – for cylinder
19 172664 CLEVIS ....................................................................................... 1
20 144996 JOINT ASSEMBLY ..................................................................... 1
28 30816 BOLT – round head, square neck, 5/8 NC x 5 TFL GR 5 ZP ..... 1
30 18592 NUT – hex, 5/8-11 UNC GR 5 ZP .............................................. 2
31 176009 WASHER – Nordlock, 3/4" SP ................................................... 4
32 30512 BOLT – hex head, 3/4 NC x 2.0 LG GR 5 ZP ............................ 4
36 18626 PIN – clevis ................................................................................. 1
37 18648 PIN – cotter, 3/16 dia. x 1.25 ZP ................................................ 4
38 20312 PIN – clevis ................................................................................. 1
39 18627 PIN – clevis ................................................................................. 2
41 21354 BOLT – hex head, 3/8 NC x 2.0 LG GR 5 ZP ............................ 4
42 22072 WASHER – flat ........................................................................... 1
43 30228 NUT – flange, distorted thread, smooth face, 3/8-16 UNC ........ 5
44 19966 BOLT – round head, sq. neck, 3/8 NC x 1.25 LG GR 5 ZP ....... 1
45 135158 SCREW – pan head, #6-32 x 3/4 LG ......................................... 2
46 135159 NUT – Nyloc .............................................................................. 2
51 18671 FITTING – lube, 1/4-28 UNF ...................................................... 4
53 30282 FITTING – elbow 90° hydraulic .................................................. 1
54 144805 HOSE – hydraulic ....................................................................... 1
56 176072 DECAL – header position, vertical format .................................. 1
62 172903 TUBE .......................................................................................... 1
63 144870 RAIL WELDMENT ...................................................................... 1
64 139491 PLATE – handrail adapter (M155/M205 only) ............................ 1
65 21449 BOLT – hex head flange (serr. face) ½ NC X 1.0 GR 5 ZP .......
66 50186 NUT – flange lock, smooth face, 0.500-13UNC GR5 .................
67 138744 HARNESS – M205, DWA extension (use if required) ................ 1
176213 KIT – DWA rail adapter
PART
NUMBER
DESCRIPTION QTY
SERIAL
NUMBER
169216 Revision E
39
REPAIR PARTS
Deck supports and linkage (illustration 2)
169216 Revision E
40
REPAIR PARTS
REF
1 144590
176062 SUPPORT WELDMENT ............................................................. 1 185860
2 144587 SPACER – 1-1/2” OD x 1” ID x 2-3/4” long ............................... 2
6 176071 DECAL – header position, horizontal format ............................. 2
11 172910 SHAFT ........................................................................................ 1
13 176016 PIN – L ........................................................................................ 1
15 144853 SUPPORT .................................................................................. 1
16 176067 BOLT – hex head, 5/16 NC x 1-3/4 inch TFL GR 5 ZP .............. 2
17 35689 NUT – special (taper facing rod end) ......................................... 4
18 18589 NUT – hex, 5/16 NC ................................................................... 2
21 176066 CYLINDER – gas spring ............................................................. 1
24 103738 CLAMP – PVC insulated 13/16" tube size ................................. 2
25 21491 BOLT – hex head, 1/2 NC x 1.25 LG GR 5 ZP .......................... 2
26 50186 NUT – flange lock, smooth face, dist. thd, 1/2-13 UNC GR 5 .... 6
27 102266 BOLT – RHSSN, 3/4 NC X 4.5 LG GR 5 ZP .............................. 2
29 18601 WASHER – SAE flat, 13/16 ID x 1.5 inch OD ZP ..................... 5
33 18593 NUT – hex, 3/4-10 UNC GR 5 ZP .............................................. 5
34 30896 BOLT – hex head, 3/4-10 UNC x 3.50 LG .................................. 1
35 30549 BOLT – hex head, 3/4 NC x 5.5 LG GR 5 ZP ............................ 1
41 21354 BOLT – hex head, 3/8 NC x 2.0 LG GR 5 ZP ............................ 1
43 30228 NUT – flange, distorted thread, smooth face, 3/8-16 UNC ........ 3
47 20535 WASHER – flat ........................................................................... 2
48 21264 BOLT – hex head, 3/8 NC x 1.25 LG GR 5 ZP .......................... 2
49 16266 PIN – spring, 1/4 dia. x 1.25 LG ................................................. 1
50 2147 PIN – spring, 1/4 dia. x 1.5 LG ................................................... 1
52 21805 FITTING – elbow hydraulic ......................................................... 1
55 144806 HOSE – hydraulic ....................................................................... 1
58 176060 CHANNEL WELDMENT ............................................................. 1
59 18640 WASHER – lock, 3/4 .................................................................. 5
60 18599 WASHER – flat, 17/32 inch I.D. .................................................. 4
61 21880 BOLT – hex head, 1/2 NC x 2.75 long, Gr 5, ZP ........................ 4
PART
NUMBER
SUPPORT WELDMENT KIT, consists of 176062, Items 2, 15, 58 & hardware.
DESCRIPTION QTY
1 -185859
SERIAL
NUMBER
169216 Revision E
41
REPAIR PARTS
HYDRAULICS AND IN-CAB
ELECTRICAL
169216 Revision E
42
REPAIR PARTS
.
REF
1 139508 MANIFOLD – DWA drive, see next page for service parts ............ 1
2 139974 VALVE BLOCK AUX LIFT, see next page for service parts .......... 1
3 144807 HOSE – hydraulic ........................................................................... 1
4 21843 FITTING – elbow 90° hydraulic ..................................................... 1
5 50221 FITTING – elbow 90° hydraulic ..................................................... 2
6 50102 FITTING – hydraulic tee ................................................................ 2
7 21830 FITTING – hydraulic connector ...................................................... 1
8 30695 FITTING – hydraulic connector ...................................................... 2
9 30282 FITTING – elbow 90° hydraulic ..................................................... 2
10 30556 FITTING – elbow 90° hydraulic ..................................................... 1
11 118084 FTG – hydraulic reducer ................................................................ 1
12 30994 PLUG – hex CW O-ring ................................................................. 2
13 132867 HOSE – hydraulic .......................................................................... 2
14 176077 HOSE – hydraulic ........................................................................... 1
15 50104 FITTING – elbow 90° hydraulic ...................................................... 1
16 144805 HOSE – hydraulic ........................................................................... 1
17 144806 HOSE – hydraulic ........................................................................... 1
18 21805 FITTING – elbow hydraulic ............................................................. 1
19 REF MOTOR – see "DRAPER & DECK"
20 REF CYLINDER – see "DECK SUPPORTS & LINKAGE"
21 109575 SWITCH – rocker, MOM-OFF-MOM .............................................. 1
22 109718 GAUGE – potentiometer ................................................................ 1
23 138691 KNOB – speed control .................................................................... 1
24 21821 BOLT – HH FLG (SERR FACE) 3/8 NC X 0.75 GR 5 ZP .............. 2
25 21568 BOLT – HH 3/8 NC X 3.0 LG – units with 1 aux. drive block ......... 4
10948 BOLT – HH 3/8 NC X 5.5 LG – units with 2 aux. drive blocks ........ 4
26 30695 FITTING – connector hydraulic – M150 / M200 windrowers .............1
135848 FITTING – adapter, long – M155 / M205 windrowers .......................1
27 135352 FITTING – elbow 90° hydraulic – M155 / M205 windrowers .............1
28 110764
29 176069 FITTING – jointer, plastic – 5/8 heater hose – M200 only .................1
30 21349 CLAMP – hose gear type, 14/32 range .............................................2
31 REF HOSE – hydraulic oil tank breather/overflow
32 134055 FITTING – plastic tee – M105/M155/M205 1
33 30500 CLAMP – hose gear type, 6/16 range 1
NOTE 1
PART
NUMBER
DESCRIPTION QTY
HOSE – 5/8 I.D. – extension for tank breather/overflow hose ..........
Prevents overflow fluid dropping onto DWA draper deck
See Service Bulletin SB 1210 regarding software update
required.
1
SERIAL
NUMBER
See NOTE
1
169216 Revision E
43
REPAIR PARTS
Hydraulic Service Components
169216 Revision E
44
REPAIR PARTS
REF
1 Not Avail. MANIFOLD – DWA drive, to replace complete unit order 139508 . 1 -207009
49846 SEAL KIT
2 162285 VALVE – relief ................................................................................ 1
3 163166 CONTROL – proportional flow ........................................................ 1
163178 SEAL KIT 1
4 162283 VALVE – diff. press sensing .......................................................... 1
162284 SEAL KIT #10 3 WAY – short ......................................................... 1
5 163159 FITTING – zero leak gold, 3/4-16 ................................................... 2
6 163156 FITTING – zero leak gold, 9/16-18 ................................................. 2
7 163168 PLUG – orifice ................................................................................ 1
8 158174 PLUG – hex socket c/w o-ring ........................................................ 1
9 163149 FITTING – zero leak gold, 1/2-20 ................................................... 1
10 163173 COIL – assembly ............................................................................ 1
11 162287 PLUG – orifice ................................................................................ 1
15 139508 MANIFOLD – DWA drive ...................................................................1 207010-
49846 SEAL KIT
100577 PLUG – hex socket c/w o-ring, 9/16-18
16 139542 VALVE – relief ..................................................................................1
17 163166 CONTROL – proportional flow ..........................................................1
163178 SEAL KIT
18 162283 VALVE – diff. press. sensing ............................................................1
162284 SEAL KIT #10 3 WAY - short
19 163159 FITTING – zero leak gold, 3/4-16 .....................................................2
20 163167 SENSE CHECK KIT .........................................................................1
21 163168 PLUG – orifice ..................................................................................1
22 158174 PLUG – hex socket c/w o-ring ..........................................................1
23 163149 FITTING – zero leak gold, 1/2-20 .....................................................1
24 163173 COIL – assembly ..............................................................................1
25 162287 PLUG – orifice ..................................................................................1
30 139974 VALVE BLOCK AUX LIFT .............................................................. 1
32 163156 FITTING – zero leak gold ............................................................... 1
33 163143 VALVE – solenoid (includes nut 163191) ....................................... 2
163191 NUT – special
163160 SEAL KIT ........................................................................................ 2
35 163154 COIL – tough .................................................................................. 2
36 163184 O-RING 2
NOTE 1
PART
NUMBER
DESCRIPTION QTY
See Service Bulletin SB 1210 regarding software update
required.
SERIAL
NUMBER
See NOTE
1
169216 Revision E
45
Decals
REPAIR PARTS
1
2
3
6
4
5
7
REF
PART
NUMBER
DESCRIPTION QTY
SERIAL
NUMBER
1 176071 DECAL – header position, horizontal format .............................. 3
2 176072 DECAL – header position, vertical format .................................. 1
3 115146 REFLECTOR – amber ................................................................ 1
115145 REFLECTOR – fluorescent red-orange ...................................... 1
115147 REFLECTOR – red ..................................................................... 1
4 220084 DECAL – draper tension ............................................................. 1
5 174474 DECAL – warning, high pressure hydraulics, 2 panel ................ 1
6 174683 DECAL – warning DWA linkage pinch point, 2 panel .............. 2
7 176295 DECAL – deck lift lock
169216 Revision E
46
NUMERICAL LIST
PART NO. PAGE PART NO. PAGE PART NO. PAGE PART NO. PAGE
2147 37
10948 43
11695 37
14338 35
16266 41
176216 46
18589 41
18590 37
18592 39
18593 37
18593 41
18598 37
18599 35
18599 41
18601 41
18604 37
18626 39
18627 39
18640 41
18648 39
18664 37
18671 37
18671 39
18689 37
18709 37
19965 35
19966 37
19966 39
20077 35
20312 39
20535 41
21066 37
21264 41
21349 43
21354 39
21354 41
21449 38
21471 37
21491 35
21491 41
21568 43
21575 35
21805 41
21805 43
21821 43
21830 43
21843 43
21880 41
22072 39
30228 35
30228 35
30228 37
30228 41
30282 39
30282 43
30441 35
30441 37
30441 37
30500 43
30512 39
30549 41
30556 43
30695 37
30695 43
30695 43
30816 39
30896 41
30994 43
35689 41
37687 37
42592 35
49846 45
49846 45
49846 45
50102 43
50104 37
50104 43
50186 37
50186 41
50221 43
100577 45
102266 41
103738 41
109575 43
109699 39
109718 43
110764 43
109791 35
110845 39
115145 37
115145 46
115146 35
115146 46
115147 37
115147 46
118084 43
120449 35
120451 35
120462 35
120845 37
132531 35
132532 35
132759 37
132867 37
132867 43
134055 43
135157 37
135158 39
135159 39
135266 37
135352 43
135848 43
135906 35
137727 35
138691 43
138744 39
139491 39
139508 43
139508 45
139542 45
139974 44
139974 45
144494 37
144499 37
144501 37
144558 37
144587 41
144590 41
144592 39
144593 39
144594 39
144597 37
144602 37
144652 37
144805 39
144805 43
144806 41
144806 43
144807 43
144826 39
144832 37
144833 37
144837 37
144851 37
144853 41
144870 39
144996 39
145249 37
145249 37
145345 37
145357 37
145361 35
145428 35
145548 35
145593 37
158174 45
158174 45
160194 43
162283 45
162283 45
162284 45
162284 45
162285 45
162287 45
162287 45
163142 45
163143 45
163149 45
169216 Revision E
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NUMERICAL LIST
PART NO. PAGE PART NO. PAGE PART NO. PAGE PART NO. PAGE
163154 45
163155 45
163156 45
163159 45
163160 45
163166 45
163167 45
163168 45
163173 45
163178 45
163184 45
163191 45
165304 37
165735 37
172259 36
172259 37
172664 38
172730 35
172746 39
172747 37
172903 39
172910 39
172910 41
174474 35
174474 46
174683 39
174683 46
176000 37
176009 39
176016 41
176018 39
176023 39
176031 39
176060 41
176062 41
176063 37
176066 41
176067 41
176069 43
176071 35
176071 41
176071 46
176072 39
176072 46
176077 37
176077 43
176213 39
176295 46
220084 35
220084 46
169216 Revision E
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