MacDon CA20 Operators Manual
r
L
CA20
Combine Adapte
OPERATOR’S MANUA
Model Year - 2009
Part #169009 $15
MacDon Model CA20 Combine Adapter
Form 169009 Model Year - 2009
1 INTRODUCTION
This manual contains information on the MacDon Model CA20 Combine Adapter that allows attachment of the
MacDon Model D50 and D60 Harvest Header and the Model FD70 FlexDraper headers to various makes and
models of combines. This manual must be used in conjunction with your Header and Combine Operator's
Manual.
CAREFULLY READ ALL THE MATERIAL PROVIDED BEFORE ATTEMPTING TO UNLOAD, ASSEMBLE, OR
USE THE MACHINE.
Use this manual as your first source of information about the machine. If you follow the instructions given in this
manual, your CA20 Combine Adapter will work well for many years. If you require more detailed service
information, a Service Manual is available from your dealer.
Use the Table of Contents and the Index to guide you to specific areas. Study the Table of Contents to
familiarize yourself with how the material is organized.
Keep this manual handy for frequent reference and to pass on to new operators or owners. Call your dealer if
you need assistance, information, or additional copies of this manual.
NOTE: Right-hand (R/H) and left-hand (L/H) designations are determined from the operator’s position, facing
forward.
RECORD THE SERIAL NUMBER IN THE SPACE BELOW.
____________________________________
Serial Number plate is located on the frame
above the main drive gearbox.
Form 169009 1 Model Year - 2009
TABLE OF CONTENTS
Section/Title Page
1 INTRODUCTION ............................................................................................................................................1
2 SAFETY.......................................................................................................................................................... 4
2.1 SAFETY ALERT SYMBOL.....................................................................................................................4
2.2 SIGNAL WORDS ................................................................................................................................... 4
2.3 SAFETY SIGNS .....................................................................................................................................4
2.3.1 SAFETY SIGN INSTALLATION .........................................................................................................................4
2.4 GENERAL SAFETY ...............................................................................................................................5
2.5 HEADER LIFT CYLINDER LOCK-OUTS - COMBINE ..........................................................................6
3 ACRONYMS AND ABBREVIATIONS ........................................................................................................... 7
3.1 DEFINITIONS.........................................................................................................................................7
3.2 ENGLISH/METRIC EQUIVALENTS ......................................................................................................7
4 SPECIFICATIONS..........................................................................................................................................8
5 ADAPTER ATTACHMENT/ DETACHMENT ON COMBINE......................................................................... 9
5.1 CASE IH 7010, 8010..............................................................................................................................9
5.1.1 ATTACHMENT...................................................................................................................................................9
5.1.2 DETACHMENT ................................................................................................................................................11
5.2 CASE IH 2300, 2500 SERIES..............................................................................................................13
5.2.1 ATTACHMENT.................................................................................................................................................13
5.2.2 DETACHMENT ................................................................................................................................................16
5.3 JOHN DEERE 60, 70 SERIES.............................................................................................................19
5.3.1 ATTACHMENT.................................................................................................................................................19
5.3.2 DETACHMENT ................................................................................................................................................21
5.4 JOHN DEERE 50 SERIES...................................................................................................................23
5.4.1 ATTACHMENT.................................................................................................................................................23
5.4.2 DETACHMENT ................................................................................................................................................25
5.5 LEXION 400, 500 SERIES................................................................................................................... 27
5.5.1 ATTACHMENT.................................................................................................................................................27
5.5.2 DETACHMENT ................................................................................................................................................30
5.6 NEW HOLLAND CR, CX......................................................................................................................33
5.6.1 ATTACHMENT.................................................................................................................................................33
5.6.2 DETACHMENT ................................................................................................................................................35
5.7 AGCO...................................................................................................................................................37
5.7.1 ATTACHMENT.................................................................................................................................................37
5.7.2 DETACHMENT ................................................................................................................................................40
6 HEADER/ADAPTER DISASSEMBLY AND ASSEMBLY ........................................................................... 42
6.1 D50 AND D60 HARVEST HEADER/ADAPTER .................................................................................. 42
6.1.1 DISASSEMBLY ................................................................................................................................................42
6.1.2 ASSEMBLY......................................................................................................................................................45
6.2 FD70 FLEXDRAPER/ADAPTER .........................................................................................................49
6.2.1 DISASSEMBLY ................................................................................................................................................49
6.2.2 ASSEMBLY......................................................................................................................................................53
7 OPERATION................................................................................................................................................. 57
7.1 OWNER/OPERATOR RESPONSIBILITIES........................................................................................ 57
7.2 BREAK-IN PERIOD .............................................................................................................................57
7.3 OPERATING PROCEDURES..............................................................................................................58
7.3.1 PRE-SEASON CHECK ....................................................................................................................................58
7.3.2 DAILY CHECK .................................................................................................................................................58
7.3.3 PROPER OPERATION ....................................................................................................................................58
7.3.4 OPERATING GUIDELINES..............................................................................................................................59
7.3.5 HEADER FLOAT..............................................................................................................................................59
7.3.6 HEADER LEVELLING......................................................................................................................................63
7.3.7 HEADER DRAPER SPEED .............................................................................................................................64
7.3.8 HEADER SICKLE SPEED................................................................................................................................64
7.3.9 ADAPTER FEED DRAPER..............................................................................................................................64
7.3.10 AUGER SPEED ...............................................................................................................................................64
7.3.11 AUGER PAN CLEARANCE .............................................................................................................................64
7.4 STORAGE............................................................................................................................................ 65
Form 169009 2 Model Year - 2009
TABLE OF CONTENTS
8
MAINTENANCE AND SERVICE ................................................................................................................. 66
8.1 PREPARATION FOR SERVICING ..................................................................................................... 66
8.2 RECOMMENDED SAFETY PROCEDURES ...................................................................................... 66
8.3 RECOMMENDED TORQUES.............................................................................................................67
8.3.1 BOLTS .............................................................................................................................................................67
8.3.2 HYDRAULIC FITTINGS...................................................................................................................................68
8.4 RECOMMENDED FLUIDS AND LUBRICANTS ................................................................................. 69
8.4.1 LUBRICANTS ..................................................................................................................................................69
8.4.2 CAPACITIES....................................................................................................................................................69
8.4.3 STORAGE .......................................................................................................................................................69
8.5 ROLLER CHAIN INSTALLATION .......................................................................................................69
8.6 SEALED BEARING INSTALLATION................................................................................................... 70
8.7 LUBRICATING THE ADAPTER .......................................................................................................... 70
8.7.1 GREASING REQUIREMENTS ........................................................................................................................70
8.7.2 AUGER DRIVE CHAIN LUBRICATION ...........................................................................................................74
8.7.3 MAIN DRIVE GEARBOX LUBRICATION ........................................................................................................74
8.8 HYDRAULICS...................................................................................................................................... 76
8.8.1 RESERVOIR.................................................................................................................................................... 76
8.8.2 HYDRAULIC OIL FILTER ................................................................................................................................ 78
8.8.3 HYDRAULIC SCHEMATIC ..............................................................................................................................79
8.8.4 HOSES AND LINES ........................................................................................................................................80
8.9 MAIN DRIVE........................................................................................................................................ 80
8.9.1 DRIVE-LINE REMOVAL ..................................................................................................................................80
8.9.2 DRIVE-LINE INSTALLATION ..........................................................................................................................81
8.9.3 GUARD REMOVAL .........................................................................................................................................81
8.9.4 GUARD INSTALLATION..................................................................................................................................82
8.9.5 DRIVE CHAIN ADJUSTMENT......................................................................................................................... 83
8.10 AUGER ................................................................................................................................................ 84
8.10.1 AUGER TINE REPLACEMENT .......................................................................................................................84
8.10.2 AUGER DRIVE CHAIN ADJUSTMENT ...........................................................................................................86
8.10.3 AUGER DRIVE CHAIN REPLACEMENT ........................................................................................................87
8.11 VIBRATION DAMPERS....................................................................................................................... 89
8.11.1 RUBBER PAD REPLACEMENT......................................................................................................................89
8.12 FEED DRAPER ................................................................................................................................... 90
8.12.1 DRAPER TENSION ADJUSTMENT ................................................................................................................ 90
8.12.2 REPLACING DRAPER ....................................................................................................................................90
8.13 MAINTENANCE SCHEDULE.............................................................................................................. 92
9 TROUBLESHOOTING................................................................................................................................. 94
9.1 HYDRAULICS...................................................................................................................................... 94
9.2 FEEDING............................................................................................................................................. 94
9.3 VIBRATION.......................................................................................................................................... 95
10 OPTIONS AND ATTACHMENTS ................................................................................................................ 96
10.1 AUGER FLIGHTING EXTENSIONS ................................................................................................... 96
10.2 AUGER STRIPPER BARS .................................................................................................................. 96
10.3 POLY SKIDS ....................................................................................................................................... 96
10.4 QUICK-DISCONNECT COUPLERS ................................................................................................... 96
INDEX .....................................................................................................................................................................................97
Form 169009 3 Model Year - 2009
SAFETY
2 SAFETY
2.1 SAFETY ALERT SYMBOL
This safety alert symbol indicates important safety
messages in this manual and on safety signs on the
machine.
This symbol means:
• ATTENTION!
• BECOME ALERT!
• YOUR SAFETY IS INVOLVED!
Carefully read and follow the safety message
accompanying this symbol.
WHY IS SAFETY IMPORTANT TO YOU?
• ACCIDENTS DISABLE AND KILL
• ACCIDENTS COST
• ACCIDENTS CAN BE AVOIDED
2.2 SIGNAL WORDS
Note the use of the signal words DANGER,
WARNING, and CAUTION with safety
messages. The appropriate signal word for
each message has been selected using the
following guidelines:
CAUTION
Indicates a potentially hazardous situation
that, if not avoided, may result in minor or
moderate injury. It is also used as a
reminder of good safety practices.
2.3 SAFETY SIGNS
• The safety signs appear on the machine at
the locations shown in the header
operator’s manual.
• Keep safety signs clean and legible at all
times.
• Replace safety signs that are missing or
become illegible.
• If original parts on which a safety sign was
installed are replaced, be sure the repair
part also bears the current safety sign.
• Safety signs are available from your Dealer.
2.3.1 SAFETY SIGN INSTALLATION
a. Be sure the installation area is clean and dry.
b. Decide on the exact location before you remove
the decal backing paper.
c. Remove the smaller portion of the split backing
paper.
d. Place the sign in position and slowly peel back
the remaining paper, smoothing the sign as it is
applied.
e. Small air pockets can be smoothed out or
pricked with a pin.
DANGER
Indicates an imminently hazardous situation
that, if not avoided, will result in death or
serious injury.
WARNING
Indicates a potentially hazardous situation
that, if not avoided, could result in death or
serious injury. It is also used to alert
against unsafe practices.
Form 169009 4 Model Year - 2009
2.4 GENERAL SAFETY
CAUTION
• The following are general farm safety
precautions that should be part of your
operating procedure for all types of
machinery.
• Protect yourself.
When assembling, operating and
servicing machinery, wear all the
protective clothing and personal safety
devices that COULD be necessary for
the job at hand. Don't take chances.
You may need:
• a hard hat.
• protective shoes with slip resistant
soles.
• protective glasses or goggles.
• heavy gloves.
• wet weather gear.
• respirator or filter mask.
• hearing protection. Be aware that
prolonged exposure to loud noise
can cause impairment or loss of
hearing. Wearing a suitable hearing
protective device such as ear muffs
(A) or ear plugs (B) protects against
objectionable or loud noises.
A
B
• Provide a first-aid kit for use in case of
emergencies.
SAFETY
• Keep a fire extinguisher on the machine.
Be sure the extinguisher is properly
maintained and be familiar with its
proper use.
Keep young children away from
•
machinery at all times.
• Be aware that accidents often happen
when the operator is tired or in a hurry
to get finished. Take the time to
consider the safest way. Never ignore
warning signs of fatigue.
• Wear close-fitting
clothing and cover
long hair. Never wear
dangling items such
as scarves or
bracelets.
• Keep hands, feet,
clothing and hair
away from moving parts. Never attempt
to clear obstructions or objects from a
machine while the engine is running.
• Keep all shields in place. Never alter or
remove safety equipment. Make sure
driveline guards can rotate
independently of the shaft and can
telescope freely.
• Use only service and repair parts made
or approved by the equipment
manufacturer. Substituted parts may not
meet strength, design, or safety
requirements.
• Do not modify the machine.
Unauthorized modifications may impair
the function and/or safety and affect
machine life.
(continued next page)
Form 169009 5 Model Year - 2009
SAFETY
• Stop engine and remove key from
ignition before leaving operator's seat
for any reason. A child or even a pet
could engage an idling machine.
• Keep the area used for servicing
machinery clean and dry. Wet or oily
floors are slippery. Wet spots can be
dangerous when working with electrical
equipment. Be sure all electrical outlets
and tools are properly grounded.
• Use adequate light for the job at hand.
• Keep machinery clean. Straw and chaff
on a hot engine are a fire hazard. Do not
allow oil or grease to accumulate on
service platforms, ladders or controls.
Clean machines before storage.
• Never use gasoline, naphtha or any
volatile material for cleaning purposes.
These materials may be toxic and/or
flammable.
• When storing machinery, cover sharp or
extending components to prevent injury
from accidental contact.
2.5 HEADER LIFT CYLINDER LOCKOUTS - COMBINE
DANGER
To avoid bodily injury or death from fall of
raised machine, always engage lift cylinder
stops before going under header for any
reason. See your Combine Operator’s
Manual for instructions for use and storage
of header lift cylinder stops.
Form 169009 6 Model Year - 2009
3 ACRONYMS AND
DEFINITIONS
ABBREVIATIONS
3.1 DEFINITIONS
TERM DEFINITION
API
ASTM
C
DK
F
ft feet
ft/min feet per minute
ft/s feet per second
gpm U.S. gallons per minute
hp horsepower
in.
3
in.
lb
lbf
lbf·ft or ft·lbf
lbf·in. or
in·lbf
mph
n/a
oz.
psi
rpm
spm
SAE
SK
American Petroleum Institute
American Society Of Testing And
Materials
Centigrade
Double Knife
Fahrenheit
inch
cubic inches
pounds mass
pounds force
pound feet or foot pounds
pound inches or inch pounds
miles per hour
not applicable
ounces
pounds per square inch
revolutions per minute
strokes per minute
Society Of Automotive Engineers
Single Knife
3.2 ENGLISH/METRIC EQUIVALENTS
ENGLISH FACTOR SI UNITS (METRIC)
acres x 0.4047 = hectares (ha)
ft x 0.3048 = meters (m)
ft/min x 0.3048 = meters/min (m/min)
ft/s x 0.3048 = meters/sec (m/s)
˚F (F-32)/1.8 = ˚C
US gal x 3.7854 = liters (L)
US
gal/min
(gpm)
hp x 0.7457 = kilowatts (kW)
in. x 25.4 = millimeters (mm)
in.3 x 16.3871
lb x 0.45359 = kilograms (kg)
lbf x 4.4482 = newtons (N)
lbf·ft or
ft·lbf
lbf·in or
in·lbf
mph x 1.6063
oz. x 29.5735 = milliliters (ml)
psi x 6.8948 = kilopascals (kPa)
psi x 0.00689 = megapascals (MPa).
x 3.7854 = liters/min (L/min)
= cubic centimeters
3
or cc)
(cm
x 1.3558
x 0.1129
= newton meters
(N·m)
= newton meters
(N·m)
= kilometers/hour
(km/h)
Form 169009 7 Model Year - 2009
4 SPECIFICATIONS
SPECIFICATIONS
OVERALL
Width 151 inches (3835 mm)
Length 70 inches (1778 mm)
Height 50 inches (1270 mm)
Weight 2000 lb (907 kg)
MAIN DRIVE
Combine Driven
Gearbox Capacity
AUGER
Drive Chain
Type
Speed 150 rpm (Combine Dependent)
FEED DRAPER
Drive
Type
Width 78.7 inches (2000 mm)
Speed 350-400 ft/min (107-122 meters/min)
HYDRAULICS
Reservoir Capacity 16 U.S. gal (60 liters)
Max Operating Pressure
Filter 10 micron #151975
HEADER DRIVES
Self-Tracking Rubber Coated Polyester Fabric With Rubber
1.8-2.7 in.3 (29.5-44.2 cc) Piston Pump
Auger – 14 inches (356 mm) with
Hydraulic Motor from Combine Driven Pump
3000 psi (20684 kPa) Piston Pump
3700 psi (25510 kPa) Gear Pump
SPECIFICATION
3
1.01 in.
(16.5 cc) Gear Pump
5 Pints (2.5 liters)
4 inch (102 mm) Flighting
Slats.
Drapers
Reel
Sickle
HEADER FLOTATION
HEADER ANGLE CONTROL
Center Link
COMBINE REQUIREMENTS
Class 5 or Higher
NOTES: 1. Specifications and design are subject to change without notice or obligation to revise
previously sold units.
2. Weights do not include options.
Form 169009 8 Model Year - 2009
Mechanical or Hydraulic From Combine Oil Supply, With
Solenoid Valve To Toggle To Reel Fore-Aft/Header Tilt.
Hydraulic from Adapter Gear Pump
Hydraulic from Combine Oil Supply
Hydraulic from Adapter Piston Pump
7-8 Inches (178-203 mm) Vertical
4 Degrees Rotation
ADAPTER AND CASE IH 7010, 8010
5 ADAPTER ATTACHMENT/
DETACHMENT ON
COMBINE
b. Raise feeder house slightly to lift adapter,
ensuring feeder saddle is properly engaged in
adapter frame.
CAUTION
The adapter is configured to each particular
model of combine at the factory.
These combines are:
COMBINE SECTION
Case IH 7010, 8010 5.1
Case IH 2300, 2500 Series 5.2
John Deere 60, 70 Series 5.3
John Deere 50 Series 5.4
Cat Lexion 400, 500(R) 5.5
New Holland CR, CX 5.6
AGCO Gleaner R, A Series
Challenger 660, 670, 680B
Massey 9690, 9790, 9895
This section includes instructions on attaching
and detaching the Model CA20 Combine
Adapter with a header to the combines listed
above.
IMPORTANT
Ensure applicable functions (AHHC,
Draper Header Option, Hydraulic Center
Link Option, Hydraulic Reel Drive, etc.)
are enabled on the combine and combine
computer. Failure to do so may result in
improper header operation.
5.7
5.1 CASE IH 7010, 8010
Stop engine and remove key from ignition
before leaving operator's seat for any
reason. A child or even a pet could engage
an idling machine.
D
C
E
F
c. Lift lever (C) on adapter at left side of feeder
house and push handle (D) on combine to
engage locks (E) on both sides of the feeder
house.
d. Push down on lever (C) so that slot in lever
engages handle to lock handle in place.
e. If lock (E) does not fully engage pin on adapter
when (C) and (D) are engaged, loosen bolts (F)
and adjust lock as required. Re-tighten bolts.
f. Connect combine hydraulic quick coupler to
receptacle (G) on adapter as follows:
5.1.1 ATTACHMENT
A
a. Slowly drive combine up to adapter until feeder
house saddle (A) is directly under the adapter
top cross member (B).
Form 169009 9 Model Year - 2009
B
1. Open cover (H).
2. Push in lock button (J) and pull handle (K)
H
J
K
G
to full open position.
(continued next page)
ADAPTER AND CASE IH 7010, 8010
L
M
3. Remove coupler (L) from combine and
clean mating surfaces. Position onto
adapter receptacle (G) and push handle (K)
to engage coupler pins into receptacle.
M
L
G
O
P
J
K
4. Push handle to closed position until lock
button (J) snaps out.
g. Connect combine electrical cable (L) to adapter
as follows:
1. Open cover on adapter electrical receptacle
(M).
2. Remove electrical connector (L) from
storage cup on combine. Align lugs on
connector with slots in receptacle, push
connector onto receptacle and turn collar
on connector to lock it in place.
LOCK
Q
UNLOCK
i. Pull back collar on end of drive line and push
onto combine output shaft (O) until collar locks.
j. Disengage both adapter float locks by moving
latch (P) away from adapter and moving lever
(Q) at each lock to lowest position.
N
h. Rotate disc (N) on adapter drive-line storage
hook and remove drive-line from hook.
Form 169009 10 Model Year - 2009
ADAPTER AND CASE IH 7010, 8010
5.1.2 DETACHMENT
a. Choose a level area. Position header slightly
above ground. Stop engine and remove key.
DANGER
To avoid bodily injury or death from fall of
raised machine, always engage lift cylinder
stops before going under header for any
reason. See your Combine Operator’s
Manual for instructions for use and storage
of header lift cylinder stops.
CAUTION
IMPORTANT
If stabilizer wheels are installed, set
wheels to storage or uppermost working
position. Otherwise header may tilt
forward so that re-attachment will be
difficult. Refer to D50 and D60 Harvest
Header / FD70 FlexDraper Operators
Manual.
D
Stop engine and remove key from ignition
before leaving operator's seat for any
reason. A child or even a pet could engage
an idling machine.
LOCK
C
UNLOCK
b. Engage both adapter float locks by lifting lever
(C) at each lock until it latches into the lock
position.
IMPORTANT
If slow speed transport wheels are
installed, header may be detached in
either transport or field mode. If
detaching with wheel in field mode, set
wheels to storage or uppermost working
position.
E
F
c. Disconnect driveshaft (D) from combine and
slide driveshaft in hook (E) so that disc (F)
drops to secure driveshaft.
(continued next page).
Form 169009 11 Model Year - 2009
ADAPTER AND CASE IH 7010, 8010
G
H
K
J
d. Remove electrical connector (G) and close
cover.
e. Push in lock button (H) and pull handle (J) to
release coupler (K).
H
M
J
g. Push handle (J) to closed position until lock
button (H) snaps out. Close cover (M).
O
K
G
f. Position coupler (K) onto storage plate (L) on
combine. Place electrical connector (G) in
storage cup on plate (L).
L
N
P
h. Lift lever (N), pull and lower handle (O) to
disengage feeder house/adapter lock (P).
i. Lower feeder house until it disengages adapter
support.
j. Slowly back combine away from adapter.
Form 169009 12 Model Year - 2009
ADAPTER AND CASE 2300, 2500 SERIES
5.2 CASE IH 2300, 2500 SERIES
5.2.1 ATTACHMENT
Sliding Pin System
a. Attach adapter to combine as follows:
A
4. Lower handle (A) to engage pins (B) into
5. Proceed to step c.
Latch System
A
B
adapter.
B
1. Move handle (A) on left side of feeder
house to up position to retract both pins (B)
at lower corners of feeder house.
C
D
WARNING
To avoid bodily injury or death from
unexpected start-up or fall of raised
attachment; stop engine, remove key and
engage lift cylinder stop before proceeding
with hook-up.
1. Slowly drive combine up to adapter until
feeder house saddle (C) is directly under
the adapter top cross member (D). See
illustration opposite.
2. Raise feeder house fully and engage
combine lift cylinder locks.
F
E
G
H
J
2. Slowly drive combine up to adapter until
feeder house saddle (C) is directly under
the adapter top cross member (D).
3. Raise feeder house slightly to lift adapter,
ensuring feeder saddle is properly engaged
in adapter frame.
Form 169009 13 Model Year - 2009
3. Remove pin (E) and lower latch handle (F)
(one on each side of feeder house
underside) to hook latch (G).
4. Lift handle to overcenter position to lock.
Requires 40-50 lbf (180-220 N) to move
handle overcenter. Adjust nuts (H) on Ubolts to vary force required on handle.
(continued next page)
ADAPTER AND CASE 2300, 2500 SERIES
5. Tighten jam-nuts (J) when force is correct.
6. Install pin (E) as shown to secure latch
handle in locked position.
b. Remove combine lift cylinder locks and lower
header to ground.
c. Connect combine hydraulics to adapter as
follows:
K
O
4. Remove plug from reel lift coupler (O)
(black disc) on combine.
P
L
1. Disconnect reel drive hoses (K) and (L)
(white discs) from combine and adapter
receptacles.
M
2. Connect hose (K) from combine to adapter
coupler (M).
3. Connect hose (L) from the adapter to the
combine coupler (N).
K
N
L
5. Remove red dust cap from reel lift hose (P)
on adapter and connect hose to combine
coupler (O).
Q
R
6. Disconnect reel fore/aft hoses (Q) and (R)
(red discs) from combine and adapter
receptacles
(continued next page).
Form 169009 14 Model Year - 2009
S
ADAPTER AND CASE 2300, 2500 SERIES
g. Pull back collar on end of drive line and push
T
onto combine output shaft (X) until collar locks.
Close guard (V).
Q
R
7. Connect hose (Q) from combine to adapter
coupler (S).
8. Connect hose (R) from the adapter to the
combine coupler (T).
U1
U
d. Connect adapter electrical harness (U) to
combine electrical connector, and if applicable
connect AHHC wire harness at U1.
Y
h. If adapter is equipped with reel fore-aft/header
tilt selector, connect harness (Y) to combine.
B
LOCK
C
UNLOCK
i. Disengage both adapter float locks by moving
X
latch (B) away from adapter and moving lever
(C) at each lock to lowest position.
V
e. Open guard (V) at combine output shaft.
W
f. Rotate disc (W) on adapter drive-line storage
hook and remove drive-line from hook.
Form 169009 15 Model Year - 2009
ADAPTER AND CASE 2300, 2500 SERIES
5.2.2 DETACHMENT
a. Choose a level area. Position header slightly
above ground. Stop engine and remove key.
DANGER
To avoid bodily injury or death from fall of
raised machine, always engage lift cylinder
stops before going under header for any
reason. See your Combine Operator’s
Manual for instructions for use and storage
of header lift cylinder stops.
IMPORTANT
If stabilizer wheels are installed, set
wheels to storage or uppermost working
position. Otherwise header may tilt
forward so that re-attachment will be
difficult. Refer to D50 and D60 Harvest
Header / FD70 FlexDraper Operators
Manual.
E
D
CAUTION
Stop engine and remove key from ignition
before leaving operator's seat for any
reason. A child or even a pet could engage
an idling machine.
LOCK
C
UNLOCK
b. Engage both adapter float locks by lifting lever
(C) at each lock until it latches into the lock
position.
IMPORTANT
If slow speed transport wheels are
installed, header may be detached in
either transport or field mode. If
detaching with wheel in field mode, set
wheels to storage or uppermost working
position. Otherwise header may tilt
forward so that re-attachment will be
difficult. Refer to D50 and D60 Harvest
Header / FD70 FlexDraper Operators
Manual.
c. Open cover (D).
d. Pull back collar (E) on drive-line and pull
driveline off combine shaft. Close guard (D).
F
G
e. Slide driveline in hook (F) so that disc (G) drops
to secure driveshaft.
H1
H
f. Disconnect wiring harness (H) and attach
covers on each plug.
g. If applicable, unplug AHHC wiring harness from
connector (H1).
(continued next page)
Form 169009 16 Model Year - 2009
ADAPTER AND CASE 2300, 2500 SERIES
J
h. If adapter is equipped with reel fore-aft/header
tilt selector, disconnect harness (J) and store on
combine.
i. Disconnect hydraulics as follows:
K
L
O
N
3. Connect hose (N) from the adapter to the
adapter coupler (O).
P
1. Disconnect reel drive hoses (K) and (L)
(white discs) from adapter and combine
receptacles.
M
L
2. Connect hose (L) from combine to combine
coupler (M).
P
4. Disconnect reel lift hose (P) (black disc) on
combine and attach red dust cap. Store
hose on adapter.
CAUTION
Do not connect reel lift hose and reel foreaft hose to couplers on adapter. Doing so
may cause reel to inadvertently shift during
transport.
(continued next page)
Form 169009 17 Model Year - 2009
Q
ADAPTER AND CASE 2300, 2500 SERIES
WARNING
T
R
To avoid bodily injury or death from
unexpected start-up or fall of raised
attachment; stop engine, remove key and
engage lift cylinder stop before proceeding
with hook-up.
j. Disengage adapter from combine with one of
the following two methods depending on
combine model.
Latch System
1. Raise feeder house fully and engage
combine lift cylinder locks.
5. Re-install plug on combine coupler (Q).
S
R
6. Disconnect reel fore/aft hoses (R) and (S)
(red discs) from adapter and combine
receptacles.
7. Connect hose (R) from combine to combine
coupler (T).
U
S
W
V
X
2. Remove pin (V) and lower latch handle (W)
(one on each side of feeder house) to
disengage latch (X).
3. Raise latch handle to storage position and
secure with pin (V).
4. Proceed to step l.
Sliding Pin System
Y
8. Connect hose (S) from the adapter to the
adapter coupler (U).
Z
1. Raise handle (Y) on left side of feeder
house to retract pins (Z).
k. Lower feeder house until it disengages adapter
support.
l. Slowly back combine away from adapter.
Form 169009 18 Model Year - 2009
ADAPTER AND JOHN DEERE 60, 70 SERIES
5.3 JOHN DEERE 60, 70 SERIES
Contour Master, Level Land
5.3.1 ATTACHMENT
C
D
B
A
G
F
e. Pull handle (F) on adapter to release coupler
(G) from storage position. Remove coupler and
push handle back into adapter to store.
a. Push handle (A) on combine coupler toward
feeder house to retract pins (B) at bottom
corners of feeder house.
b. Slowly drive combine up to adapter until feeder
house saddle (C) is directly under the adapter
top cross member (D).
c. Raise feeder house to lift adapter, ensuring
feeder saddle is properly engaged in adapter
frame.
d. Raise or lower header until slightly off the
ground.
CAUTION
Stop engine and remove key from ignition
before leaving operator's seat for any
reason. A child or even a pet could engage
an idling machine.
B
f. Pull handle (A) to horizontal position to engage
pins (B) in adapter. Check that bolts (E) on
adapter brackets are tight.
B
g. If pins (B) do not fully engage adapter brackets,
loosen bolts (E) and adjust bracket as required.
Re-tighten bolts.
E
(continued next page)
Form 169009 19 Model Year - 2009
ADAPTER AND JOHN DEERE 60, 70 SERIES
h. Attach coupler (G) to combine as follows:
H
J
G
A
1. Handle (A) should be in the up position.
2. Clean mating surface of coupler and
position coupler (G) onto receptacle.
3. Pull handle (A) so that lugs on coupler are
engaged into handle and pull to full
horizontal position as shown.
4. Slide latch (H) to lock handle in position
and secure with lynch pin (J).
M
L
k. Attach shaft to combine output shaft (L) and
close drive shield.
P
l. If adapter is equipped with reel fore-aft header
tilt selector, connect harness (P) to combine.
i. Open drive shield (M).
K
j. Rotate disc (K) on adapter drive-line storage
hook and remove drive-line from hook.
O
LOCK
P
UNLOCK
m. Disengage both adapter float locks by moving
latch (O) away from adapter and moving lever
(P) at each lock to lowest position.
Form 169009 20 Model Year - 2009
ADAPTER AND JOHN DEERE 60, 70 SERIES
5.3.2 DETACHMENT
a. Choose a level area. Position header slightly
above ground. Stop engine and remove key.
IMPORTANT
If stabilizer wheels are installed, set
wheels to storage or uppermost working
position. Otherwise header may tilt
forward so that re-attachment will be
difficult. Refer to D50 and D60 Harvest
Header / FD70 FlexDraper Operators
Manual.
DANGER
To avoid bodily injury or death from fall of
raised machine, always engage lift cylinder
stops before going under header for any
reason. See your Combine Operator’s
Manual for instructions for use and storage
of header lift cylinder stops.
CAUTION
Stop engine and remove key from ignition
before leaving operator's seat for any
reason. A child or even a pet could engage
an idling machine.
LOCK
C
D
c. If adapter is equipped with reel fore-aft/header
tilt selector, disconnect harness (D) and store
on combine.
E
F
UNLOCK
b. Engage both adapter float locks by lifting lever
(C) at each lock until it latches into the lock
position.
IMPORTANT
If slow speed transport wheels are
installed, header may be detached in
either transport or field mode. If
detaching with wheel in field mode, set
wheels to storage or uppermost working
position. Otherwise header may tilt
forward so that re-attachment will be
difficult. Refer to D50 and D60 Harvest
Header / FD70 FlexDraper Operators
Manual.
Form 169009 21 Model Year - 2009
d. Open shield (E) on combine. Pull back collar
on drive line and pull drive line (F) off combine
output shaft.
G
H
e. Slide driveshaft in hook (G) so that disc (H)
drops to secure driveshaft.
(continued next page)
ADAPTER AND JOHN DEERE 60, 70 SERIES
f. Disconnect hydraulic/electrical coupler (J) from
combine as follows:
L
J
K
M
1. Remove lynch pin (K) and slide lock (L) to
release handle (M).
2. Lift handle (M) to full vertical position to
release coupler (J) from combine.
O
3. Lift handle (N) on adapter, position coupler
in adapter at (O), and lower handle (N) to
lock coupler.
Q
N
M
R
P
g. Push handle (M) toward feeder house to
disengage feeder house pin (P) from adapter.
h. Lower feeder house until saddle (Q)
disengages and clears adapter support (R).
i. Slowly back combine away from adapter.
Form 169009 22 Model Year - 2009
ADAPTER AND JOHN DEERE 50 SERIES
5.4 JOHN DEERE 50 SERIES
Contour Master, Level Land
5.4.1 ATTACHMENT
B
A
a. Retract pins (A) at bottom corners of feeder
house.
D
C
A
d. Engage pins (A) in adapter.
e. Check that bolts (E) on adapter brackets are
tight.
f. If pins (A) do not fully engage adapter brackets,
loosen bolts (E) and adjust bracket as required.
Re-tighten bolts.
g. At left side of combine feeder house, retrieve
reel aft hose, reel lift hose and electrical
harness.
REEL AFT
h. Clean couplers and attach as shown above.
i. At right side of feeder house, disconnect reel
drive hoses and retrieve reel fore hose.
E
ELECTRICAL
REEL LIFT
b. Slowly drive combine up to adapter until feeder
house lift lugs (B) are directly under the adapter
top cross member (C).
c. Raise feeder house slightly to lift adapter,
ensuring lift lugs (B) are properly engaged in
adapter frame sockets (D).
REEL DRIVEREEL FORE
CAUTION
Stop engine and remove key from ignition
before leaving operator's seat for any
reason. A child or even a pet could engage
an idling machine.
j. Clean couplers and attach as shown above.
(continued next page)
Form 169009 23 Model Year - 2009
ADAPTER AND JOHN DEERE 50 SERIES
H
M
LOCK
N
F
k. Open shield (F) on LH side of combine.
G
l. Rotate disc (G) on adapter drive-line storage
hook and remove drive-line from hook.
m. Pull back collar on end of drive line and push
onto combine output shaft (H) until collar locks.
n. Close drive shield (F) on combine.
UNLOCK
p. Disengage both adapter float locks by moving
latch (M) away from adapter and moving lever
(N) at each lock to lowest position.
J
o. If adapter is equipped with reel fore-aft/header
tilt selector, connect harness (J) to combine.
Form 169009 24 Model Year - 2009
ADAPTER AND JOHN DEERE 50 SERIES
5.4.2 DETACHMENT
a. Choose a level area. Position header slightly
off the ground. Stop engine and remove key.
IMPORTANT
If stabilizer wheels are installed, set
wheels to storage or uppermost working
position. Otherwise header may tilt
forward so that re-attachment will be
difficult. Refer to D50 and D60 Harvest
Header / FD70 FlexDraper Operators
Manual.
DANGER
To avoid bodily injury or death from fall of
raised machine, always engage lift cylinder
stops before going under header for any
reason. See your Combine Operator’s
Manual for instructions for use and storage
of header lift cylinder stops.
CAUTION
Stop engine and remove key from ignition
before leaving operator's seat for any
reason. A child or even a pet could engage
an idling machine.
LOCK
C
D
c. If adapter is equipped with reel fore-aft/header
tilt selector, disconnect harness (D) and store
on combine.
F
E
UNLOCK
b. Engage both adapter float locks by lifting lever
(C) at each lock until it latches into the lock
position.
IMPORTANT
If slow speed transport wheels are
installed, header may be detached in
either transport or field mode. If
detaching with wheel in field mode, set
wheels to storage or uppermost working
position. Otherwise header may tilt
forward so that re-attachment will be
difficult. Refer to D50 and D60 Harvest
Header / FD70 FlexDraper Operators
Manual.
Form 169009 25 Model Year - 2009
d. Open shield (E) on combine. Pull back collar
on drive line and pull drive line (F) off combine
output shaft.
G
H
e. Slide driveshaft in hook (G) so that disc (H)
drops to secure driveshaft.
(continued next page)
ADAPTER AND JOHN DEERE 50 SERIES
REEL AFT
ELECTRICAL
REEL LIFT
f. At left side of adapter, close valve on reel aft
line. Disconnect both hydraulic lines and
electrical cable. Attach caps and plugs and
store on combine.
REEL DRIVE REEL FORE
K
J
L
i. Lower feeder house until saddle (K) disengages
and clears adapter support (L).
j. Slowly back combine away from adapter.
g. At right side of adapter disconnect the three
hydraulic lines. Attach caps and plugs and
store hoses on combine.
J
h. Retract header attachment pins (J) to
disengage adapter brackets.
Form 169009 26 Model Year - 2009
ADAPTER AND LEXION
5.5 LEXION 400, 500 SERIES
5.5.1 ATTACHMENT
A
B
a. Handle (A) on the CA20 adapter should be in
raised position and pins (B) at bottom corners
of adapter retracted.
b. Slowly drive combine up to adapter until feeder
house is directly under the adapter top cross
member.
CAUTION
Stop engine and remove key from ignition
before leaving operator's seat for any
reason. A child or even a pet could engage
an idling machine.
B
E
e. Remove locking pin (E) from adapter pin (B).
A
B
E
D
C
D
C
c. Raise feeder house to lift adapter, ensuring
feeder house posts (C) are properly engaged in
adapter frame (D).
d. Position header slightly off the ground.
f. Lower handle (A) to engage adapter pins into
feeder house. Re-insert locking pin (E) and
secure with hairpin.
g. Connect hydraulic hoses as follows:
Lexion 500 Attachment
G
H
1. Unscrew knob (F) on combine coupler (G)
to release coupler from combine receptacle
(H).
F
(continued next page)
Form 169009 27 Model Year - 2009
ADAPTER AND LEXION
Lexion 400 Attachment
K
2. Remove cover (J) from adapter receptacle
(K).
G
K
3. Clean mating surface of coupler (G) and
locate onto adapter receptacle (K). Turn
knob (F) to secure coupler to receptacle.
4. Place cover (J) on combine receptacle (H).
5. Proceed to step h.
H
J
J
F
M
L
1. Unscrew knob (L) on combine coupler (M)
to release coupler from combine
receptacle.
N
O
N
2. Remove cover (N) from adapter receptacle
and place on combine receptacle (O).
M
P
L
3. Locate combine coupler (M) onto adapter
receptacle (P) and turn knob (F) to secure
coupler to receptacle.
(continued next page)
Form 169009 28 Model Year - 2009
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