CLUB SERIES LEG PRESS
ASSEMBLY INSTRUCTIONS
Part # 7137701 |
1 |
Revision:08/7/01 |
RevA. |
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PARTS LIST
KEY |
PART # |
DESCRIPTION |
QTY |
1 |
69361xx |
TOWER |
1 |
1A |
6937301 |
CABLE |
1 |
1B |
6793001 |
PRODUCT WARNING LABEL |
1 |
1C |
3102933 |
3/8-16 X 2 BOLT |
1 |
1D |
6692601 |
3 X 2 END CAP |
3 |
1E |
6925801 |
KEEP CLEAR LABEL |
1 |
1F |
6714901 |
GUIDE ROD BUSHING |
2 |
1G |
3222801 |
4.5" PULLEY |
2 |
1H |
3102807 |
3/8 NYLOCK NUT LOW HT |
2 |
1I |
6866701 |
3/8 RH WASHER |
2 |
1J |
6866601 |
CAP, RH-20 BLK |
2 |
1K |
3102903 |
3/8-16 X 2.5 BOLT |
1 |
1M |
3102514 |
3/8 FLAT WASHER |
2 |
1N |
6480301 |
3/8 SPACER |
2 |
2 |
69328xx |
ASSY PIVOT ARM SUPPORT |
1 |
3 |
69325xx |
ASSY HANDLE |
1 |
3A |
3103110 |
GRIP |
2 |
4 |
69334xx |
ASSY TOP CROSS SUPPORT |
1 |
5 |
69339xx |
FRONT CROSS SUPPORT |
1 |
6 |
69322xx |
ASSY CROSS SUPPORT REAR |
1 |
7 |
69343xx |
PIVOT ARM |
1 |
7A |
6939801 |
COATED FOOT BOARD |
1 |
8 |
68839xx |
GUIDE ROD SUPPORT |
1 |
9 |
69352xx |
SEAT FRAME |
1 |
9A |
6931802 |
BACK PAD SPPT BLK |
1 |
9B |
6941501 |
1-11 ADJ PLATE |
1 |
9C |
6929701 |
13.5 ADJ PLATE |
1 |
9D |
3234301 |
SCREW |
4 |
9E |
6405201 |
2 SQ END CAP |
2 |
9F |
3222801 |
PULLEY |
1 |
9G |
6412001 |
SPRING PULL PIN |
1 |
10 |
69337xx |
ASSY 48” TUBE |
1 |
11 |
6926801 |
GUIDE ROD |
2 |
12 |
6923602 |
HEAD PLATE |
1 |
13 |
3102924 |
3/8 X 1-3/4” BOLT |
1 |
*For all 5 digit part numbers you need to add the color at the end. For shrouds and weldments please use the following codes:
xxxxx07 |
Denotes Platinum |
xxxxx08 |
Denotes White |
KEY |
PART # |
DESCRIPTION |
QTY |
14 |
3102903 |
3/8 X 2-1/2” BOLT |
3 |
15 |
3102922 |
3/8 X 2-3/4” BOLT |
16 |
16 |
3102904 |
3/8 X 3” BOLT |
1 |
17 |
3102905 |
3/8 X 3-3/4” BOLT |
10 |
18 |
3202404 |
3/8 X 3” BUTTON HEAD BOLT |
4 |
19 |
3102807 |
3/8” LOW HEIGHT LOCK NUT |
31 |
20 |
6866601 |
BLACK RH CAP |
2 |
21 |
3102504 |
3/8” SAE WASHER |
52 |
22 |
6866701 |
3/8” RH WASHER |
61 |
23 |
6912801 |
2” ACCORDIAN SLEEVE |
1 |
24 |
6912802 |
5-1/2” ACCORDIAN SLEEVE |
1 |
25 |
3203501 |
PILLOW BLOCK |
2 |
26 |
6913801 |
WEIGHT STACK SELECTOR PIN |
1 |
27 |
3108001 |
WEIGHT STACK CUSHION |
2 |
28 |
6866602 |
WHITE RH CAP |
59 |
OR |
6866603 |
PLATINUM RH CAP |
59 |
29 |
3222001 |
1” SHAFT COLLAR |
2 |
30 |
6714901 |
GUIDE ROD BUSHING |
2 |
31 |
3222801 |
4-1/2” PULLEY |
1 |
32 |
6122702 |
1/2” SPACER |
2 |
33 |
6757701 |
CABLE CLIP |
1 |
34 |
6941901 |
PLACARD LABEL |
1 |
35 |
6942101 |
LANGUAGE PLACARD LABEL |
1 |
36 |
6887202 |
10 LB. WEIGHT PLATE |
10 |
37 |
6888402 |
15 LB. WEIGHT PLATE (20 OPT) |
10 |
38 |
69307xx |
BACK PAD |
1 |
39 |
69306xx |
SEAT PAD |
1 |
40 |
3230701 |
STARLOCK WASHER |
4 |
41 |
6957101 |
WEIGHT STACK LABEL |
1 |
42 |
6922102 |
FULL REAR SHROUD |
1 |
43 |
6862102 |
FRONT SIDE SHROUD BLK |
2 |
44 |
6862007 |
FRONT SHROUD PLATINUM |
1 |
*OPTION |
6921702 |
ASSY FULL FRONT SHROUD |
1 |
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**Language placard kit comes with Dutch, French, German, Poruguese, Spanish, Japaneese, and
Italian.
*For upholstery, please use the following codes:
1D |
1K |
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1J |
1M |
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1C |
1E |
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1L |
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1I |
7" |
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1A |
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1H |
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1G |
1B 1/2"
1
1F
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1A |
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1 |
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2 |
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5 |
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17 3/8 X 3-3/4” |
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21 |
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22 |
28 |
19 |
FIGURE 1 |
STEP 1:
•LOOSELY assemble the FRONT CROSS SUPPORT (5) to the TOWER (1) and the PIVOT ARM SUPPORT (2) using eight RH CAPS (28), four 3/8 X 3-3/4” BOLTS (17), eight 3/8” SAE WASHERS (21), eight 3/8” RH WASHERS (22) and four 3/8” LOW HEIGHT LOCK NUTS (19) as shown in FIGURE 1.
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1/2 |
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1/2 |
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1/2 |
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1/2 |
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1/2 |
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1/2 |
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5 |
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4
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1A |
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10 |
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1 |
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15 3/8 X 2-3/4” |
2 |
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3/8 X 2-3/4” 15 |
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22 |
21 |
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4 |
19 |
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28 |
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FIGURE 2 |
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STEP 2:
•LOOSELY assemble the TOP CROSS SUPPORT (4) to the TOWER (1) and the PIVOT ARM SUPPORT (2) using eight RH CAPS (28), four 3/8 X 2-3/4” BOLTS (15), eight 3/8” SAE WASHERS (21), eight 3/8” RH WASHERS (22) and four 3/8” LOW HEIGHT LOCK NUTS (19) as shown in FIGURE 2. (NOTE HOLE LOCATION BEFORE ASSEMBLY)
•LOOSELY assemble the 48” TUBE (10) to the TOWER (1) and the PIVOT ARM SUPPORT (2) using eight RH CAPS (28), four 3/ 8 X 2-3/4” BOLTS (15), eight 3/8” SAE WASHERS (21), eight 3/8” RH WASHERS (22) and four 3/8” LOW HEIGHT LOCK NUTS (19) as shown in FIGURE 2.
5
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1A |
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9E |
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9A |
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19 |
4 |
9D |
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19 |
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9B |
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9G |
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22 21 |
28 |
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5 |
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15 3/8 X 2-3/4” |
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22 21 |
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9C |
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17 3/8 X 3-3/4” |
28 |
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9 |
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9F |
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FIGURE 3 |
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STEP 3:
•LOOSELY assemble the SEAT FRAME (9) to the FRONT CROSS SUPPORT (5) using four RH CAPS (28), two 3/8 X 3-3/4” BOLTS (17), four 3/8” SAE WASHERS (21), four 3/8” RH WASHERS (22) and two 3/8” LOW HEIGHT LOCK NUTS (19) as shown in FIGURE 3.
•LOOSELY assemble the SEAT FRAME (9) to the TOP CROSS SUPPORT (4) using four RH CAPS (28), two 3/8 X 2-3/4” BOLTS (15), four 3/8” SAE WASHERS (21), four 3/8” RH WASHERS (22) and two 3/8” LOW HEIGHT LOCK NUTS (19) as shown in FIGURE 3.
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1/2 |
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1/2 |
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1/2 |
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1/2 |
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1/2 |
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1/2 |
0 |
1 |
2 |
3 |
4 |
5 |
6 |
6