Life Fitness CLUB CABLE CROSS OVER User manual

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		CLUB SERIES
		CABLE CROSS OVER
	ASSEMBLY INSTRUCTIONS
CLASS - S	1	Revision: 07/18/01
PART # 7115401		REV. B

PARTS LIST

KEY	PART #	DESCRIPTION	QTY
1	70837xx	TOWER	2
1A	7111401	CABLE	2
1B	6692601	END CAP 3 X 2	6
1C	6714901	GUIDE ROD BUSHING	4
1D	3222801	4.5 PULLEY	3
1E	6866601	CAP, RH-20 BLK	4
1F	6102903	3/8-16 X 2.5 BOLT	3
1G	6866701	3/8 WASHER FLAT	4
1H	6480301	3/8 SPACER	6
1I	6827001	CABLE CLIP	1
1J	3102807	3/8 NYLOCK NUT	3
1K	6793001	PRODUCT WARNING LABEL	1
2	7086101	FRONT UPRIGHT	2
3	71032xx	ASSY TOP CROSS SUPPORT	1
3A	3103106	RUBBER GRIPS	2
3B	7111301	LF LABEL	1
4	71031xx	ASSY REAR CROSS SUPPORT	1
4A	7110801	LF LABEL	1
5	70857xx	GUIDE ROD SUPPORT	2
6	7104802	LEFT SWIVEL PULLEY ASSY	1
6A	7103602	SWIVEL WLDMT BLK	2
7	7103802	RIGHT SWIVEL PULLEY ASSY	1
7A	6590901	INSERT	4
7B	7115201	SPRING PIN	2
8	7104002	HEAD PLATE	2
9	3102924	3/8 X 1-3/4” BOLT	4
10	3102933	3/8 X 2" BOLT	4

*For all 5 digit part numbers you need to add the color at the end. For shrouds and weldments please use the following codes:

xxxxx07	Denotes Platinum
xxxxx08	Denotes White
*For upholstery, please use the following codes:
xxxxx12	Denotes Black
xxxxx13	Denotes Hunter Green
xxxxx14	Denotes Regimental Blue
xxxxx15	Denotes Adobe

KEY	PART #	DESCRIPTION	QTY
11	3102903	3/8 X 2-1/2” BOLT	6
12	3102922	3/8 X 2-3/4” BOLT	8
13	3102904	3/8 X 3” BOLT	4
14	3102905	3/8 X 3-3/4” BOLT	2
15	3102807	3/8” LOW HEIGHT LOCK NUT	28
16	3102514	3/8” SAE WASHER	44
17	6866701	3/8” RH WASHER	52
18	6866601	BLACK RH CAP	12
19	6480301	3/8” FLANGE SPACER	8
20	3103801	SNAP LINK	2
21	6714901	GUIDE ROD BUSHING	4
22	7016901	SEWN HANDLE	2
23	6827001	CABLE CLIP	2
24	3222801	4-1/2” PULLEY	12
25	3108001	WEIGHT STACK CUSHION	4
26	3222001	1” SHAFT COLLAR	4
27	6926801	GUIDE ROD	4
28	7115501	PLACARD LABEL	2
29	7115601	LANGUAGE PLACARD LABEL	2
30	6887202	10 LB. WEIGHT PLATE	30
31	6888402	15 LB. WEIGHT PLATE (OPT)	20
32	6971601	WGT STACK LABEL	2
33	6866602	WHITE RH CAP	40
OR	6866603	PLATINUM RH CAP	40
34	6925102	ASSY REAR SHROUD BLK	2
35	6921207	FRONT SHROUD PLAT	2
36	6862102	FRONT SIDE SHROUDS BLK	4
OPTION	6914607	FULL FRONT SHROUD PLAT 78"	2

**Language placard kit comes with Dutch, French, German, Poruguese, Spanish, Japaneese, and Italian.

6 6A 6A

	SPRING PIN	SPRING PIN
	SPRING PIN
2	7B	2
		2

FIGURE 1

STEP 1

• Pull back SPRING PIN on the LEFT and RIGHT SWIVEL PULLEYS (6 &7) and CAREFULLY slide them over the FRONT UPRIGHTS (2) as shown in FIGURE 1.

1J (3X)

(3X)

1H (6X)

(3X)

1G 1

(4X)

1F (3X)

90%%d

(2X)

DIAGRAM

DETAIL A

SCALE 1 : 4

CABLE ROUTING

16	33	1

3/8 X 2-1/2” 11

2 RIGHT FRONT

UPRIGHT

17 16	33	2 LEFT FRONT
		2 LEFT FRONT
		UPRIGHT

3/8 X 2-3/4” 12

FIGURE 2

STEP 2

•SECURELY assemble the LEFT FRONT UPRIGHT (2) to the top and the bottom of the TOWER (1) using six RH CAPS (33), one 3/8 X 2-1/2” BOLT (11), two 3/8 X 2-3/4” BOLTS (12), six 3/8” SAE WASHERS (16), six 3/8” RH WASHERS (17) and three 3/8” LOW HEIGHT LOCK NUTS (15) as shown in FIGURE 2.

•REPEAT the above step to assemble the RIGHT FRONT UPRIGHT (2) to the TOWER (1)

•NOTE: Insert one 4-1/2” PULLEY (24) into the bottom slot of both TOWERS (1) as shown. These pulleys will be assembled after the cable is routed.

	1/2		1/2		1/2		1/2		1/2		1/2
0		1		2		3		4		5		6

RIGHT TOWER 1

LEFT TOWER 1

15	4A

1/2 X 2-3/4” 12

FIGURE 3

STEP 3:

•SECURELY assemble the REAR CROSS SUPPORT (4) to the bottom of the LEFT and RIGHT TOWERS (1) using eight RH CAPS (33), four 3/8 X 2-3/4” BOLTS (12), eight 3/8” SAE WASHERS (16), eight 3/8” RH WASHERS (17) and four 3/8” LOW HEIGHT LOCK NUTS (15) as shown in FIGURE 3.

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