Lenovo ThinkPad T440p Maintenance Manual

4.7 (3)

Hardware Maintenance Manual

ThinkPad T440p

Note: Before using this information and the product it supports, be sure to read the general information under Appendix A “Notices” on page 93.

First Edition (September 2013)

© Copyright Lenovo 2013.

LIMITED AND RESTRICTED RIGHTS NOTICE: If data or software is delivered pursuant a General Services Administration “GSA” contract, use, reproduction, or disclosure is subject to restrictions set forth in Contract No. GS-35F-05925.

Contents

About this manual. . . . . . . . . . . iii

Chapter 1. Safety information . . . . . . 1

General safety . . . . . . . . . . . . . . . . 1 Electrical safety . . . . . . . . . . . . . . . 1 Safety inspection guide . . . . . . . . . . . . 2

Handling devices that are sensitive to electrostatic discharge. . . . . . . . . . . . . . . . . . 3

Grounding requirements . . . . . . . . . . . . 4 Safety notices (multilingual translations) . . . . . . 4

Chapter 2. Important service

 

information . . . . . . . . . . . . . .

19

Strategy for replacing FRUs . . . . . . . . .

19

Strategy for replacing a hard disk drive or a

 

solid-state drive . . . . . . . . . . . .

19

Important notice for replacing a system

 

board . . . . . . . . . . . . . . . .

20

How to use error message . . . . . . . .

20

Strategy for replacing FRUs for CTO, special-bid,

 

and standard models . . . . . . . . . . . .

20

Product definition. . . . . . . . . . . .

20

FRU identification. . . . . . . . . . . .

20

Chapter 3. General checkout . . . . .

23

What to do first . . . . . . . . . . . . . .

23

Checkout guide . . . . . . . . . . . . . .

24

Lenovo Solution Center . . . . . . . . .

24

Quick test programs. . . . . . . . . . .

24

UEFI diagnostic program . . . . . . . . .

25

Bootable diagnostic programs. . . . . . .

26

Power system checkout . . . . . . . . . . .

26

Checking the ac power adapter . . . . . .

27

Checking the battery and operational

 

charging . . . . . . . . . . . . . . .

27

Checking the coin-cell battery . . . . . . .

28

Chapter 4. Related service

 

information . . . . . . . . . . . . . .

29

Restoring the factory contents by using the

 

Recovery Disc Set . . . . . . . . . . . . .

29

Using the Windows recovery programs on the

 

Windows 8 operating system . . . . . . . . .

30

Passwords . . . . . . . . . . . . . . . .

31

Power-on password . . . . . . . . . . .

31

Hard disk password . . . . . . . . . . .

31

Supervisor password . . . . . . . . . .

32

How to remove the power-on password . . .

32

How to remove the hard disk password . . .

32

© Copyright Lenovo 2013

Power management . . . . . . . . . . . .

33

Screen blank mode (for the Windows 7

 

operating system only) . . . . . . . . . .

33

Sleep mode . . . . . . . . . . . . . .

33

Hibernation mode . . . . . . . . . . .

33

Symptom-to-FRU index . . . . . . . . . . .

34

Numeric error codes . . . . . . . . . .

34

Error messages . . . . . . . . . . . .

36

Beep symptoms . . . . . . . . . . . .

36

No-beep symptoms . . . . . . . . . . .

36

LCD-related symptoms . . . . . . . . .

36

Intermittent problems . . . . . . . . . .

37

Undetermined problems . . . . . . . . .

37

Chapter 5. Status indicators . . . . .

39

Chapter 6. Function keys . . . . . . .

41

Chapter 7. Locations . . . . . . . . .

43

Locating computer controls, connectors, and

 

indicators. . . . . . . . . . . . . . . . .

43

Front view. . . . . . . . . . . . . . .

43

Left view . . . . . . . . . . . . . . .

44

Bottom view . . . . . . . . . . . . . .

44

Locating FRUs and CRUs . . . . . . . . . .

45

Major FRUs and CRUs. . . . . . . . . .

46

LCD FRUs . . . . . . . . . . . . . .

48

Miscellaneous parts and other FRUs . . . .

49

Looking up FRU information . . . . . . . . .

49

Chapter 8. FRU replacement

 

notices . . . . . . . . . . . . . . . .

51

Screw notices . . . . . . . . . . . . . . .

51

Retaining serial numbers. . . . . . . . . . .

52

Restoring the serial number of the system

 

unit . . . . . . . . . . . . . . . . .

52

Retaining the UUID . . . . . . . . . . .

53

Chapter 9. Removing or replacing a

 

FRU . . . . . . . . . . . . . . . . . .

55

General guidelines . . . . . . . . . . . . .

55

Before servicing the computer . . . . . . . .

56

1010 External battery pack . . . . . . . . . .

56

1020 Big door . . . . . . . . . . . . . . .

57

1030 Hard disk drive or solid-state drive . . . .

59

1040 Optical drive . . . . . . . . . . . . .

60

1050 M.2 wireless LAN card . . . . . . . . .

61

i

1060 M.2 wireless WAN card or M.2 solid-state

 

drive. . . . . . . . . . . . . . . . . . .

62

1070

Memory module . . . . . . . . . . . .

63

1080

Coin-cell battery. . . . . . . . . . . .

63

1090

Fan assembly . . . . . . . . . . . . .

64

1100

Keyboard . . . . . . . . . . . . . .

65

1120

Keyboard bezel assembly . . . . . . . .

70

1130

Touch pad . . . . . . . . . . . . . .

72

1140

Power-button card . . . . . . . . . . .

73

1150

Smart-card reader . . . . . . . . . . .

74

1160

Base cover assembly . . . . . . . . . .

75

1170

Ethernet card . . . . . . . . . . . . .

77

1180

Speaker assembly . . . . . . . . . . .

78

1190

Microprocessor . . . . . . . . . . . .

79

1200

System board . . . . . . . . . . . . .

79

1210

Fingerprint reader . . . . . . . . . . .

82

1220

LCD unit . . . . . . . . . . . . . . .

83

1230

DC-in cable assembly . . . . . . . . .

85

2010

LCD bezel assembly . . . . . . . . . .

86

2020

LCD panel and LCD cable assembly . . . .

86

2030

LCD hinge . . . . . . . . . . . . . .

88

2040

Camera/microphone combo card . . . . .

89

2050

Antenna kit and LCD rear cover assembly. .

90

Appendix A. Notices. . . . . . . . . .

93

Electronic emissions notices . . . . . . . . .

94

Trademarks . . . . . . . . . . . . . . . .

94

Appendix B. Abbreviation table . . . .

95

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About this manual

This manual contains service and reference information for the following ThinkPad® products.

ThinkPad T440p

Machine Type (MT) 20AN and 20AW

Use this manual along with the advanced diagnostic tests to troubleshoot problems.

Important: This manual is intended only for trained service technicians who are familiar with ThinkPad products. Use this manual along with the advanced diagnostic tests to troubleshoot problems effectively. Before servicing a ThinkPad product, be sure to read all the information under Chapter 1 “Safety information” on page 1 and Chapter 2 “Important service information” on page 19.

© Copyright Lenovo 2013

iii

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Chapter 1. Safety information

This chapter presents following safety information that you need to be familiar with before you service a ThinkPad notebook computer.

“General safety” on page 1

“Electrical safety” on page 1

“Safety inspection guide” on page 2

“Handling devices that are sensitive to electrostatic discharge” on page 3

“Grounding requirements” on page 4

“Safety notices (multilingual translations)” on page 4

General safety

Follow these rules to ensure general safety:

Observe good housekeeping in the area of the machines during and after maintenance.

When lifting any heavy object:

1.Make sure that you can stand safely without slipping.

2.Distribute the weight of the object equally between your feet.

3.Use a slow lifting force. Never move suddenly or twist when you attempt to lift.

4.Lift by standing or by pushing up with your leg muscles; this action removes the strain from the muscles in your back. Do not attempt to lift any object that weighs more than 16 kg (35 lb) or that you think is too heavy for you.

Do not perform any action that causes hazards to the customer, or that makes the equipment unsafe.

Before you start the machine, make sure that other service technicians and the customer's personnel are not in a hazardous position.

Place removed covers and other parts in a safe place, away from all personnel, while you are servicing the machine.

Keep your toolcase away from walk areas so that other people will not trip over it.

Do not wear loose clothing that can be trapped in the moving parts of a machine. Make sure that your sleeves are fastened or rolled up above your elbows. If your hair is long, fasten it.

Insert the ends of your necktie or scarf inside clothing or fasten it with a nonconductive clip, about 8 centimeters (3 inches) from the end.

Do not wear jewelry, chains, metal-frame eyeglasses, or metal fasteners for your clothing.

Attention: Metal objects are good electrical conductors.

Wear safety glasses when you are hammering, drilling, soldering, cutting wire, attaching springs, using solvents, or working in any other conditions that might be hazardous to your eyes.

After service, reinstall all safety shields, guards, labels, and ground wires. Replace any safety device that is worn or defective.

Reinstall all covers correctly before returning the machine to the customer.

Fan louvers on the machine help to prevent overheating of internal components. Do not obstruct fan louvers or cover them with labels or stickers.

Electrical safety

Observe the following rules when working on electrical equipment.

Important: Use only approved tools and test equipment. Some hand tools have handles covered with a soft material that does not insulate you when working with live electrical currents.Many customers have, near their equipment, rubber floor mats that contain small conductive fibers to decrease electrostatic discharges. Do not use this type of mat to protect yourself from electrical shock.

© Copyright Lenovo 2013

1

Find the room emergency power-off (EPO) switch, disconnecting switch, or electrical outlet. If an electrical accident occurs, you can then operate the switch or unplug the power cord quickly.

Do not work alone under hazardous conditions or near equipment that has hazardous voltages.

Disconnect all power before:

Performing a mechanical inspection

Working near power supplies

Removing or installing main units

Before you start to work on the machine, unplug the power cord. If you cannot unplug it, ask the customer to power-off the wall box that supplies power to the machine, and to lock the wall box in the off position.

If you need to work on a machine that has exposed electrical circuits, observe the following precautions:

Ensure that another person, familiar with the power-off controls, is near you.

Attention: Another person must be there to switch off the power, if necessary.

Use only one hand when working with powered-on electrical equipment; keep the other hand in your pocket or behind your back.

Attention: An electrical shock can occur only when there is a complete circuit. By observing the above rule, you may prevent a current from passing through your body.

When using testers, set the controls correctly and use the approved probe leads and accessories for that tester.

Stand on suitable rubber mats (obtained locally, if necessary) to insulate you from grounds such as metal floor strips and machine frames.

Observe the special safety precautions when you work with very high voltages; Instructions for these precautions are in the safety sections of maintenance information. Use extreme care when measuring high voltages.

Regularly inspect and maintain your electrical hand tools for safe operational condition.

Do not use worn or broken tools and testers.

Never assume that power has been disconnected from a circuit. First, check that it has been powered off.

Always look carefully for possible hazards in your work area. Examples of these hazards are moist floors, nongrounded power extension cables, power surges, and missing safety grounds.

Do not touch live electrical circuits with the reflective surface of a plastic dental mirror. The surface is conductive; such touching can cause personal injury and machine damage.

Do not service the following parts with the power on when they are removed from their normal operating places in a machine:

Power supply units

Pumps

Blowers and fans

Motor generators

Similar units to listed above

This practice ensures correct grounding of the units.

If an electrical accident occurs:

Use caution; do not become a victim yourself.

Switch off power.

Send another person to get medical aid.

Safety inspection guide

The purpose of this inspection guide is to assist you in identifying potentially unsafe conditions. As each machine was designed and built, required safety items were installed to protect users and service technicians from injury. This guide addresses only those items. You should use good judgment to identify potential safety hazards due to attachment of non-ThinkPad features or options not covered by this inspection guide.

If any unsafe conditions are present, you must determine how serious the apparent hazard could be and whether you can continue without first correcting the problem.

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Consider these conditions and the safety hazards they present:

Electrical hazards, especially primary power (primary voltage on the frame can cause serious or fatal electrical shock)

Explosive hazards, such as a damaged CRT face or a bulging capacitor

Mechanical hazards, such as loose or missing hardware

To determine whether there are any potentially unsafe conditions, use the following checklist at the beginning of every service task. Begin the checks with the power off, and the power cord disconnected.

Checklist:

1.Check exterior covers for damage (loose, broken, or sharp edges).

2.Power off the computer. Disconnect the power cord.

3.Check the power cord for:

a.A third-wire ground connector in good condition. Use a meter to measure third-wire ground continuity for 0.1 ohm or less between the external ground pin and the frame ground.

b.The power cord should be the authorized type specified for your computer. Go to: http://www.lenovo.com/serviceparts-lookup

c.Insulation must not be frayed or worn.

4.Check for cracked or bulging batteries.

5.Remove the cover.

6.Check for any obvious non-ThinkPad alterations. Use good judgment as to the safety of any non-ThinkPad alterations.

7.Check inside the unit for any obvious unsafe conditions, such as metal filings, contamination, water or other liquids, or signs of fire or smoke damage.

8.Check for worn, frayed, or pinched cables.

9.Check that the power-supply cover fasteners (screws or rivets) have not been removed or tampered with.

Handling devices that are sensitive to electrostatic discharge

Any computer part containing transistors or integrated circuits (ICs) should be considered sensitive to electrostatic discharge (ESD.) ESD damage can occur when there is a difference in charge between objects. Protect against ESD damage by equalizing the charge so that the machine, the part, the work mat, and the person handling the part are all at the same charge.

Notes:

1.Use product-specific ESD procedures when they exceed the requirements noted here.

2.Make sure that the ESD protective devices you use have been certified (ISO 9000) as fully effective.

When handling ESD-sensitive parts:

Keep the parts in protective packages until they are inserted into the product.

Avoid contact with other people.

Wear a grounded wrist strap against your skin to eliminate static on your body.

Prevent the part from touching your clothing. Most clothing is insulative and retains a charge even when you are wearing a wrist strap.

Use a grounded work mat to provide a static-free work surface. The mat is especially useful when handling ESD-sensitive devices.

Select a grounding system, such as those listed below, to provide protection that meets the specific service requirement.

Note: The use of a grounding system to guard against ESD damage is desirable but not necessary.

– Attach the ESD ground clip to any frame ground, ground braid, or green-wire ground.

Chapter 1. Safety information 3

When working on a double-insulated or battery-operated system, use an ESD common ground or reference point. You can use coax or connector-outside shells on these systems.

Use the round ground prong of the ac plug on ac-operated computers.

Grounding requirements

Electrical grounding of the computer is required for operator safety and correct system function. Proper grounding of the electrical outlet can be verified by a certified electrician.

Safety notices (multilingual translations)

The safety notices in this section are provided in the following languages:

English

Arabic

Brazilian Portuguese

French

German

Hebrew

Japanese

Korean

Spanish

Traditional Chinese

DANGER

DANGER

DANGER

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DANGER

DANGER

DANGER

DANGER

DANGER

Chapter 1. Safety information 5

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PERIGO

PERIGO

PERIGO

PERIGO

PERIGO

Chapter 1. Safety information 7

PERIGO

PERIGO

PERIGO

DANGER

DANGER

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DANGER

DANGER

DANGER

DANGER

DANGER

DANGER

Chapter 1. Safety information 9

Lenovo ThinkPad T440p Maintenance Manual

VORSICHT

VORSICHT

VORSICHT

VORSICHT

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VORSICHT

VORSICHT

VORSICHT

VORSICHT

Chapter 1. Safety information 11

12 Hardware Maintenance Manual

Chapter 1. Safety information 13

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Chapter 1. Safety information 15

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Chapter 1. Safety information 17

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Chapter 2. Important service information

This chapter introduces following important service information that applies to all machine types supported by this manual:

“Strategy for replacing FRUs” on page 19

“Strategy for replacing a hard disk drive or a solid-state drive” on page 19

“Important notice for replacing a system board” on page 20

“How to use error message” on page 20

“Strategy for replacing FRUs for CTO, special-bid, and standard models” on page 20

“Product definition” on page 20

“FRU identification” on page 20

Important:

Advise customers to contact the Lenovo® Customer Support Center if they need any assistance in obtaining or installing any software fixes, drivers, and UEFI BIOS downloads. Telephone numbers for Lenovo Support are available at: http://www.lenovo.com/support/phone

System Disassembly/Reassembly videos that show the FRU removals or replacements for the Lenovo authorized service technicians are available in the following support site: http://www.lenovoservicetraining.com/ion/

Strategy for replacing FRUs

Before replacing parts:

Ensure that all software fixes, drivers, and UEFI BIOS downloads are installed before replacing any FRUs listed in this manual.

After a system board is replaced, ensure that the latest UEFI BIOS is loaded to the system board before completing the service action.

To download software fixes, drivers, and UEFI BIOS, go to http://www.lenovo.com/ThinkPadDrivers and follow the instructions on the screen.

Use the following strategy to prevent unnecessary expense for replacing and servicing FRUs:

If you are instructed to replace a FRU but the replacement does not correct the problem, reinstall the original FRU before you continue.

Some computers have both a processor board and a system board. If you are instructed to replace either the processor board or the system board, and replacing one of them does not correct the problem, reinstall that board, and then replace the other one.

If an adapter or a device consists of more than one FRU, any of the FRUs may be the cause of the error. Before replacing the adapter or device, remove the FRUs, one by one, to see if the symptoms change. Replace only the FRU that changed the symptoms.

Strategy for replacing a hard disk drive or a solid-state drive

Always try to run a low-level format before replacing a hard disk drive or a solid-state drive. This will cause all customer data on the drive to be lost. Be sure that the customer has a current backup of the data before doing this task.

Attention: The drive startup sequence in the computer you are servicing may have been changed. Be extremely careful during write operations such as copying, saving, or formatting. If you select an incorrect drive, data or programs can be overwritten.

© Copyright Lenovo 2013

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Important notice for replacing a system board

Some components mounted on a system board are very sensitive. Improper handling of a system board can cause damage to those components, and may cause a system malfunction.

Attention: When handling a system board:

Do not drop a system board or apply any excessive force to it.

Avoid rough handling of any kind.

Avoid bending a system board and hard pushing to prevent cracking at each BGA (Ball Grid Array) chipset.

How to use error message

Use the error codes displayed on the screen to diagnose failures. If more than one error code is displayed, begin the diagnosis with the first error code. Whatever causes the first error code may also cause false error codes. If no error code is displayed, see whether the error symptom is listed in the Symptom-to-FRU Index for the computer you are servicing.

Strategy for replacing FRUs for CTO, special-bid, and standard models

This topic provides information about the model types and FRU identification.

Product definition

This topic introduces different model types and how to identify each type.

Dynamic Configure To Order (CTO) model

This model provides the ability for a customer to configure a Lenovo solution from a Web Site, and have this configuration sent to fulfillment, where it is built and shipped directly to the customer. The machine label and eSupport will load these products as the 4-character MT, 4-character model, and 2-character country code. The model is “CTO1” and the default country code is “WW” (example: 20AACTO1WW).

Special-bid model

This is a unique configuration that has been negotiated between Lenovo and the customer. A unique MTM consists of a 4-character MT, a 4-character model, and a numeric 2-character country code is provided to the customer to place orders (example: 20AA000955). The country code assigned is numeric and does not designate a specific country or region. The custom model factsheet for the MTM indicates which country the special bid MTM is set up for. Special-bid offering is not generally announced.

Standard model

Standard models (fixed configuration) are announced and offered to all customers. The MTM portion of the machine label consists of a 4-character MT, a 4-character model, and an alphabetic 2-character country code. The country code assigned is alphabetic and represents a designated country or region (example: 20AA0009UK).

FRU identification

Use Lenovo eSupport to identify major FRUs, FRU part numbers, and FRU descriptions for a product at an MT - serial number level. Examples of major FRUs are hard disk drive, system board, liquid crystal display (LCD), and memory module.

To identify the major FRUs for a product, do the following:

1.Go to: http://www.lenovo.com/support

2.Click Warranty & Services.

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3.Click Check Warranty Status.

4.On the Warranty Status Lookup page, click Parts Lookup.

5.Type your machine type and serial number, and then click Submit.

eSupport also can be used to view the general FRU list for a product.

To get the general FRU list for a product, do the following:

1.Go to: http://www.lenovo.com/support

2.Click Parts & Accessories.

3.Follow the instructions on the screen to select product.

4.Click Products and Parts Detail.

5.On the PRODUCT AND PARTS DETAIL page, click the Parts Detail tab to view the FRU list.

Note: The FRU list is a general list of components and does not contain specific model information.

Chapter 2. Important service information 21

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Chapter 3. General checkout

This chapter introduces following information:

“What to do first” on page 23

“Checkout guide” on page 24

“Lenovo Solution Center” on page 24

“Quick test programs” on page 24

“UEFI diagnostic program” on page 25

“Bootable diagnostic programs” on page 26

“Power system checkout” on page 26

Before you go to the checkout guide, be sure to read the following important notes.

Important notes:

Only certified trained personnel should service the computer.

Before replacing any FRU, read the entire page on removing and replacing FRUs.

When you replace FRUs, it is recommended to use new nylon-coated screws.

Be extremely careful during such write operations as copying, saving, or formatting. The sequence of the drives in the computer that you are servicing might have been altered. If you select an incorrect drive, data or programs might be overwritten.

Replace a FRU only with another FRU of the correct model. When you replace a FRU, ensure that the model of the machine and the FRU part number are correct by referring to the web site: http://www.lenovo.com/serviceparts-lookup

A FRU should not be replaced because of a single, unreproducible failure. Single failures can occur for a variety of reasons that have nothing to do with a hardware defect, such as cosmic radiation, electrostatic discharge, or software errors. Consider replacing a FRU only when a problem recurs. If you suspect that a FRU is defective, clear the error log and run the test again. If the error does not recur, do not replace the FRU.

Be careful not to replace a nondefective FRU.

What to do first

When you return a FRU, you must include the following information in the parts exchange form or parts return form that you attach to it:

1.Name and phone number of service technician

2.Date of service

3.Date on which the machine failed

4.Date of purchase

5.Failure symptoms, error codes appearing on the display, and beep symptoms

6.Procedure index and page number in which the failing FRU was detected

7.Failing FRU name and part number

8.Machine type, model number, and serial number

9.Customer's name and address

Note: During the warranty period, the customer may be responsible for repair costs if the computer damage was caused by misuse, accident, modification, unsuitable physical or operating environment, or improper maintenance by the customer. Following is a list of some common items that are not covered under warranty and some symptoms that might indicate that the system was subjected to stress beyond normal use.

© Copyright Lenovo 2013

23

Before checking problems with the computer, determine whether the damage is covered under the warranty by referring to the following list:

The following are not covered under warranty:

LCD panel cracked from the application of excessive force or from being dropped

Scratched (cosmetic) parts

Distortion, deformation, or discoloration of the cosmetic parts

Plastic parts, latches, pins, or connectors that have been cracked or broken by excessive force

Damage caused by liquid spilled into the system

Damage caused by the improper insertion of a PC card or the installation of an incompatible card

Improper disc insertion or use of an optical drive

Fuses blown by attachment of a nonsupported device

Forgotten computer password (making the computer unusable)

Sticky keys caused by spilling a liquid onto the keyboard

Use of an incorrect ac power adapter on laptop products

The following symptoms might indicate damage caused by nonwarranted activities:

Missing parts might be a symptom of unauthorized service or modification.

Check for obvious damage to a hard disk drive. If the spindle of a hard disk drive becomes noisy, the hard disk drive might have been dropped or subject to excessive force.

Checkout guide

Use the following procedures as a guide in identifying and correcting problems with the ThinkPad notebook computers.

Note: The diagnostic tests are intended to test only ThinkPad products. The use of non-ThinkPad products, prototype cards, or modified options can lead to false indications of errors and invalid system responses.

1.Identify the failing symptoms in as much detail as possible.

2.Verify the symptoms. Try to re-create the failure by running the diagnostic test or by repeating the operation.

Lenovo Solution Center

The Lenovo Solution Center program enables you to troubleshoot and resolve computer problems. It combines diagnostic tests, system information collection, security status, and support information, along with hints and tips for maximum system performance.

The Lenovo Solution Center program is available for download at http://www.lenovo.com/diags.

To run the Lenovo Solution Center program, go to Control Panel and click System and Security Lenovo - System Health and Diagnostics, and then follow the instructions on the screen.

For more information about the Lenovo Solution Center program, refer to the help information system of the program.

Quick test programs

Run quick test programs to troubleshoot and resolve computer problems, especially when the computer does not have the Lenovo Solution Center program installed.

Lenovo provides the following quick test programs:

Lenovo Hard Drive Quick Test: Use this program to troubleshoot and resolve internal storage problems.

Lenovo Memory Quick Test: Use this program to troubleshoot and resolve memory module problems.

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