KEYENCE SJ-M300 User Manual

Page 1

Before using this Compact Static Eliminator, be sure to thoroughly read this Instruction Manual. After you are finished with this Instruction Manual, be sure to store it in a safe place for quick reference.

High-performance Micro Static Eliminatior

Instruction Manual

SJ-M

96M10103

Page 2

Preface

This document describes handling, method of operation and precautions when using the Compact Spot-type Static Eliminator SJ-M 300 Series. Before you start to use the SJ-M 300 Series, be sure to thoroughly read this document in order to make full use and safely use its functions. Store this document in a safe place so that you can retrieve it whenever necessary.

■ Symbols

This manual uses the following symbols to alert you to important information. Be sure to read this information.

Failure to follow these instructions may lead to death or serious injury.

Failure to follow these instructions may lead to injury.

Failure to follow these instructions may lead to product damage (product malfunction, etc.).

Provides additional information on precautions and restrictions that must be followed in operation.

Provides additional information on proper operation.

Indicates useful information or information that aids understanding of text descriptions.

Indicates a reference item or page to be referred to in this manual or a separate manual.

DANGER

WARNING

CAUTION

Important

Note

Tip

Safety Precautions

■ General Precautions

• At startup and during operation, be sure to monitor the functions and performance of the SJ-M Series.

• We recommend that you take substantial safety measures to avoid any damage in the event that a problem occurs.

• Do not modify the SJ-M Series or use it in any way other than described in the specifications. The functions and performance of products used or modified in this way cannot be assured.

• When the SJ-M Series is used in combination with other instruments, functions and performance may be degraded, depending on operating conditions and the surrounding environment. Use the SJ-M after fully studying the effect of combined use with other instruments.

• Do not use the SJ-M Series for the purpose of protecting the human body.

■ SJ-M Series Handling Precautions

The SJ-M Series is a high-voltage product that is not designed in an explosion-proof structure. Pay attention to the following when using the SJ-M Series.

•

To prevent electric shock and to ensure accurate static elimination, be sure to connect a Class D earth (maximum resistance of 100 Ohms).

•

The power cable supplied with the exclusive power supply (SJ-U2) is a 125 V rated power cable. When connecting a power supply that exceeds this power rating to the SJ-M Series, the user must prepare a power cable having adequate voltage rating. If a power cable that does not meet the voltage rating is used, this may cause electric shock, fire or malfunction.

•

Do not use this product in locations where there is the risk of ignition or explosion from flammable solvents or dirt and dust.

•

High voltage is applied to this product. Prevent it from being splashed with water, oil, or flammable solvents. Failure to do so may cause insulation breakdown, which will result in electric shock or malfunction.

•

Do not bring your fingers, tools, wire or other metallic objects near this product. Doing so may cause electric shock or malfunction.

•

Protect the area around the tip of the Static Elimination Head with silicon, fluoro-resin or other highly ozone-resistant resin. Ozone that is generated may cause the metal or resin on the SJ-M Series to rust, corrode or deteriorate. The ozone generated from this product may adversely affect the human body. For this reason, do not use the SJ-M Series in closed spaces. Be sure to use the SJ-M Series in a well-ventilated location. Also, do not bring your face close to the Static Elimination Head. The ozone generated from this product might be painful to your nose or throat.

•

Do not use this product in locations where sudden changes in temperature or condensation are likely to occur.

•

Do not operate this product with wet hands. Doing so may cause electric shock.

•

Before starting inspection or maintenance, be sure to turn the power OFF. Failure to do so might result in electric shock or malfunction.

•

During maintenance, do not directly touch the electrode probe. Doing so may cause personal injury.

•

If any malfunction is observed in this product, immediately turn it OFF, and contact your nearest agent. You should never repair this product yourself. Doing so may cause electric shock or malfunction.

CAUTION

WARNING

• Do not touch the electrode probe with a tool or other hard object. Damage to the electrode probe will prevent static elimination performance from being fully demonstrated, and cause accidents or malfunction.

• When this product is used for a long period of time, the electrode probe become dirty due to the adhesion of dust and dirt. If the ion level alarm indicator or condition alarm indicator lights, clean the electrode probe. If the product is used with the electrode probe in a dirty or dusty state, the static elimination performance can no longer be fully demonstrated, resulting in accidents or malfunction. We recommend periodically cleaning the electrode probe (as a guideline, once every two weeks in a regular operating environment though this depends on the installation conditions).

• Do not drop or subject this product to shock. Doing so might result in accident or malfunction.

• Use this product for static elimination only. Do not use it for other purposes.

• When installing the SJ-M Series, observe the minimum bending radius of all

provided cables. Also, do not install the SJ-M with the cables deformed by staples or other objects. Doing so might cause the SJ-M to malfunction.

■ Power Supply Precautions

• Use a DC power supply with rated 24 V output.

• Noise applied to the power supply may cause this product to malfunction. If

this happens, install an insulated transformer.

• When using a switching regulator, be sure to connect a Class D earth to the Frame Ground terminal.

■ Grounding Precautions

• To ensure safety and appropriate static elimination, be sure to ground this product.

• Be sure to connect a Class D earth (maximum resistance of 100 Ohms)

■ Air Purge Function Precautions

• Be sure to use air of pressure to 0.2 MPa. Use outside of the rated air pressure range might result in accidents or malfunction.

• Be sure to supply clean or dry air of temperature –20°C or more through a filter of mesh size about 0.01μm. Moisture or oil contained in the air or nitrogen may cause discharge inside the Static Elimination Head, which may result in accidents or malfunction.

CAUTION

■ SJ-M Series Warning label

A WARNING label is affixed on the SJ-M Series to ensure safety. Read the description on this WARNING label to ensure correct use of the SJ-M Series.

■ Installation Precautions

Avoid installing the SJ-M Series in the following locations as this may cause accidents.

• Locations directly subject to vibration and shock

• Locations subject to ambient temperature outside of the 0°C to +40°C range

• Locations subject to ambient humidity outside of the 35 to 65%RH range

(condensation not allowed)

• Locations subject to sudden changes in temperature

• Locations subject directly to blasts from air conditioners

• Locations subject to volatile or flammable substance, solvents or corrosive

gases

• Locations subject to large amounts of dirt, and dust, salt, iron and oil smoke

• Locations that may be splashed with water, oil or chemical mist

• Locations where strong magnetic and electrical fields are generated

■ About Warm-up

After turning the SJ-M Series ON, leave it for about 20 minutes to allow the ion balance to stabilize.

WARNING labels in Japanese, German, French, Italian and Chinese (Simplified) are provided. Use them as necessary.

CAUTION

Note

Page 3

■ Other Precautions

•

Be sure to read the WARNINGS and CAUTIONS described in each of the items in this Instruction Manual.

•

This Static Eliminator has a built-in EEPROM. Do not turn the Static Eliminator OFF during the setup.

Refer to the following illustration to install the SJ-M300.

●Provide enough space between the static elimination bar and surrounding

walls as shown in the figures below.

●If a number of SJ-M300 units are used in combination, make a proper

distance between adjacent static elimination bars.

• Do not install the Static Elimination Head at locations where moving parts of other equipment and machinery may place stress on the cable.

CAUTION

20mm min.

30mm min.

Side-to-side installation

300mm min.

Face-to-face installation

100mm min.

Precautions on Regulations and Standards

■ CE Marking

Keyence Corporation has confirmed that this product complies with the essential requirements of the applicable EC Directive, based on the following specifications. Be sure to consider the following specifications when using this product in the Member State of European Union.

● EMC Directive (2004/108/EC)

• Applicable standard EMI: 61326-1(evaluated according to EN55011 Group 1, Class A)

EMS: 61326-1

• Be sure to provide a ground when installing the SJ-M Series.

• The length of cable (power lead and I/O leads) must be less than or equal to 30 m.

Remarks: These specifications do not give any guarantee that the end-product with this product incorporated complies with the essential requirements of EMC Directive. The manufacturer of the end-product is solely responsible for the compliance on the end-product itself according to EMC Directive.

● Low-Voltage Directive (2006/95/EC)

• Applicable Standard : EN61010-1

• Overvoltage category I

• Use this product under pollution degree 2.

• Use the power supply for the SJ-M Series, that satisfies the requirements of the Limited Power

Source specifications stipulated in EN60950-1 and certified by European third-party certification

organization, or a Keyence Corporation AC adapter (SJ-U2). The specifications of the AC adapter

(SJ-U2) are as follows.

When connecting to an SJ-U2, be sure to use a power cable compliant with European standards.

Applicable standard: EN60950-1

Overvoltage category II

Pollution degree 2

• Be sure to provide a ground when installing the SJ-M Series.

1-1 Features of the SJ-M Series

This section describes an outline of the functions, the features of the SJ-M Series.

Outline of the SJ-M Series

■ Pulse AC method

The SJ-M Series uses a pulse AC method that generates + and – charged air ions from a single electrode probe. This system ensures a maximum ion level per unit time, which in turn high-speed static elimination. The SJ-M Series also automatically controls the level of + and – ions generated matched to the charged state of the target object. This enables high-speed and high-precision static elimination suited to installation conditions.

■ I.C.C. (Ion Current Control) method

This control method calculates the charged level of the target object by sensing the state of ion current that arises due to the potential difference between the electrode on the Static Elimination Head and GND. Optimum static elimination matched to the state of the target object can be performed by rapidly supplying the optimum ions suited to the polarity and charged level of the target object.

■ Versatile frequency settings

A variety of frequencies can be set for the SJ-R. This allows optimal static elimination according to the distance and the strength of the electric charge of the target.

■ Ion monitor functions

●

Charge monitor

The integrated ion monitor allows you to learn how much the target object is charged by + or – ions. This monitor also allows you to confirm at a glance how static elimination is being performed.

● Ion level monitor

The ion level currently being generated by the Static Elimination Head is monitored at all times so that drops in the generated ion level can be diagnosed on the unit. The generated ion level is indicated by LEDs and an alarm can be output when the generated ions fall below a certain level. This allows you to monitor the influence of a dirty electrode probe in advance.

"Ion Monitor Functions" (page 8)

Target without static charge

Eliminates electricity from positively charged target

Eliminates electricity from negatively charged target

Target: 0V Target: Positively charged Target: Negatively charged

1-1

Features of the SJ-M Series

■ Alarm output functions

●

Alarm output functions

An indicator blinks and an alarm signal is output, for example, when internal circuits are damaged or abnormal discharging occurs. When an alarm signal is output, generation of ions is forcibly stopped.

● Ion level alarm output function

An indicator lights and an alarm signal is output when the level of generated ions drops due to a dirty electrode probe, for example.

● Condition alarm output function

An indicator lights and an alarm signal is output when static elimination performance is impaired.

"Alarm Output Functions" (page 8)

■ Abnormal discharge detection function

Abnormal discharge caused by condensation on the electrode probe tip or adhesion of debris is detected. When abnormal discharge is detected, ion generation is forcibly stopped to prevent trouble at an early stage.

"Abnormal Discharge Detection Function" (page 8)

■ Ion balance adjustment function

The ion balance zero point can be fine-adjusted.

"Ion Balance Adjustment Function" (page 7)

■ Static elimination stop function

Static elimination only can be turned ON/OFF with the device still powered. This is achieved by shorting the 0V terminal with the static elimination stop input terminal on the Controller Unit (I/O terminal section) or by holding down the two ion balance adjustment keys simultaneously for about one second.

"Static Elimination Stop Function" (page 8)

■ Air purge function

Dirt can be prevented from sticking to the electrode probe on the SJ-M030 by attaching a joint to the air duct of the Static Elimination Bar and supplying clean dry air from the air compressor. This also extends the static elimination range.

"Air Purge Function" (page 9)

Page 4

1-2

Checking the Contents of the Package

The package contains the following components and accessories. Before you start using the SJ-M Series, make sure that the package contains everything that it is supposed to contain. A Replacement Electrode Unit and other accessories are available as options.

"Appendices - List of Options" (page 13)

Package Contents

Options

WARNING labels (Japanese, German, French, Italian and Chinese (Simplified)) * * Use as necessary.

CompactSpot-typeStatic Eliminator

Instruction Manual

SJ-M Series

CompactSpot-typeStatic Eliminator

Instruction Manual

SJ-M

96M1533

Controller Unit (SJ-M300)Static Elimination Bar

Instruction Manual

SJ-M030/070 Series Mounting Fixture

1set

Flat-blade screwdriver

Earth lead

AC Adapter SJ-U2

Extension cable SJ-C3 (3m cable, can be extended to 9m)

Tungsten electrode probe for SJ-M030/070 (set of 4 pieces) OP-42213 Silicon electrode probe for SJ-M030/070C (set of 4 pieces) OP-42214 Tungsten electrode probe for SJ-M030/070G (set of 4 pieces) OP-51644 Tungsten electrode probe for SJ-M030/070V (set of 4 pieces) OP-75352 Silicon electrode probe for SJ-M030/070VC (set of 4 pieces) OP-75353

For details of the AC cable, contact the KEYENCE sales office in your district.

1-3 Names and Functions of Parts

This section describes the names and functions of parts on the SJ-M Series.

Static Elimination Bar

● SJ-M030/070 Series

(2)

(3)

(4)

(1)

(1) Electrode probe

Ion charge is emitted from the tip of this probe.

(2) Air duct

Supplies clean dry air.

(3) High-voltage cable

Ambient operating temperature: 0 to +40°C Minimum bending radius 30 mm

(4) Drive unit

Manages body information of the Static Elimination Bar or drives the Bar.

1-3

Names and Functions of Parts

Controller Unit (operation/display section)

Enlarged view of display section

Terminal plate cover

Lights when the charged level of the target object is displayed. Lights when the ion emission level is being displayed. Indicates the charged level of the target object. Also, indicates the ion emission level. Used for adjusting the ion balance and for selecting setting items. Lights when an alarm occurs. Lights when the ion emission level has fallen below the set value due to dirt or wear of the electrode probe. Lights when the charged level of the target object is high and static cannot be completely eliminated. Used for determining setting items and for switching the display. Used for switching the frequency.

Ion balance indicator

Ion level indicator

Ion monitor

keys

key

Alarm indicator

Ion level alarm indicator

Condition alarm indicator

Ion balance indicator

Ion level indicator Ion monitor

keys

Alarm indicator Ion level alarm indicator

Condition alarm indicator

key

Rotary switch

(1)

(2)

(3)

(4)

(5)

(6)

(7)

(8)

(1)

(2) (3)

(4)

(5) (6)

(7)

(8)

(9)

(9) Rotary switch

FREQ

1-3

Names and Functions of Parts

Controller Unit (I/O terminal section)

■ Input circuit diagram

■ Output circuit diagram

Number

Name Function

(1)

Condition alarm output terminal

Outputs when static elimination performance is influenced by excessive charge.

(2)

Ion level alarm output terminal

Outputs when the ion emission level drops.

(3)

Static elimination stop input terminal

Static elimination can be turned ON/OFF by shorting this terminal with (6).

(4) Ground terminal Be sure to connect a Class D earth (maximum resistance of 100 Ohms).

(5) DC power terminal 24 VDC ±10%

(6) 0V terminal 0V for power and 0V for I/O

(7) Alarm output terminal Outputs when an alarm occurs.

(1)

(4) (5) (6) (7)

(2) (3)

+24V

3kΩ

INPUT( (3) )

0V( (6) )

Input a no-voltage contact (relay, etc.) or NPN open collector to INPUT and 0V.

[ (3) (static elimination stop input)]

OUT DC40V 100mA

0V( (6) )

Open collector output [ (2) (ion level alarm output), (1) (condition alarm output), (7) (alarm output)]

Page 5

2-1 Before Installation

This section describes the static elimination performance of the SJ-M100/200 Series. Before you install the SJ-M100/200 Series, fully calculate the distance between the Static Elimination Head up to the target object and the time required for static elimination.

About Static Elimination Performance

■ Static elimination speed and operating distance

The SJ-R Series offers a variety of frequency settings to enable flexible static elimination according to the location and application. See "Frequency setting" (page 6).

The following graphs show typical examples of the relationship of static elimination speed, operating distance, and frequency settings for the SJ-R Series. Use the graphs to select the appropriate static elimination setting.

■

Operation time vs. operating distance

Static elmination

speed

Location

Operating

distance(mm)

Recommended frequency (Hz)

High-speed

Low-speed

Production lines of films or sheets (Short distance)

50–300 50, 30

Clean bench (Middle distance) 300–1000 10, 8, 5

On ceiling of clean room (Long distance) 1000–2000 3, 1

Model: SJ-M030/030C

Measurement conditions: The time required to eliminate the static charge of the target from ±3000 V to ±300 V is measured. The 150 x 150 mm plate monitor (20pF) is used.

Measurement conditions: The time required to eliminate the static charge of the target from ±5000 V to ±500 V is measured. The 150 x 150 mm plate monitor (20pF) is used. Under the downward air flow of 0.3 m/sec.

Model: SJ-M070/070C

50Hz 30Hz

Charged level (V)

Time (secs)

0 50 100 150 200 250 300

8Hz 5Hz 1Hz

400

600 800

1000

1200

1400

1600200

Charged level (V)

Time (secs)

0 50 100 150 200 250 300

Operating distance (mm)

Operating time (sec.)

50Hz 30Hz

0 200 400 600 800 1000 1200 1400 1600

Operating distance (mm)

Operating time (sec.)

8Hz 5Hz 1Hz

2-1

Before Installation

Measurement conditions: The time required to eliminate the static charge of the target from ±3000 V to ±300 V is measured. The 150 x 150 mm plate monitor (20pF) is used. The downward air flow of 0 m/sec 3 NL/min (1 electrode) air purge

Model: SJ-M030G

Model: SJ-M070G

50Hz 30Hz

0150 100 150 200 250 300

3.5

2.5

1.5

0.5

Operating time (sec.)

Operating distance (mm)

8Hz 5Hz 1Hz

400

600 800

1000

1200

1400

1600200

Charged level (V)

Time (secs)

0.5

1.5

2.5

3.5

0 50 100 150 200 250 300

Operating distance (mm)

Operating time (sec.)

50Hz 30Hz

0 200 400 600 800 1000 1200 1400 1600

Operating distance (mm)

Operating time (sec.)

8Hz 5Hz 1Hz

Model: SJ-M030V/030VC

Model: SJ-M070V/070VC

50Hz 30Hz

20 18 16 14 12 10

8 6 4 2 0

0 50 100 150

200

250

300

Charged level (V)

Time (secs)

8Hz 5Hz 1Hz

400

600 800

1000

1200

1400

1600200

Charged level (V)

Time (secs)

0 50 100 150 200 250 300

Operating distance (mm)

Operating time (sec.)

50Hz 30Hz

0 200 400 600 800 1000 1200 1400 1600

Operating distance (mm)

Operating time (sec.)

8Hz 5Hz 1Hz

2-1

Before Installation

■ Operating area and operation time

The following graphs show typical examples of the relationship between the time required to eliminate the target's static charge and the operating distance from the target to the static elimination bar. Use the graphs to select the appropriate static elimination setting.

Model: SJ-M030/030C

At the time of frequency 50 Hz

Model: SJ-M070/070C

At the time of frequency 50 Hz

Measurement conditions: The time required to eliminate the static charge of the target from ±3000 V to ±300 V is measured. The downward air flow: 0 m/sec The air purge: 0 NL/min

At the time of frequency 8 Hz At the time of frequency 8 Hz

Measurement conditions: The time required to eliminate the static charge of the target from ±5000 V to ±500 V is measured. The downward air flow: 0.3 m/sec The air purge: 0 NL/min

At the time of frequency 1 Hz At the time of frequency 1 Hz

Measurement conditions: The time required to eliminate the static charge of the target from ±5000 V to ±500 V is measured. The downward air flow: 0.3 m/sec The air purge: 0 NL/min

50100150

100

150mm

50 100 150mm

0.4sec

0.6sec

0.8sec

1.2sec

1.5sec

50100150

100

150mm

50 100

150mm

0.4sec

0.6sec

0.8sec

1.2sec

1.5sec

150300450

300

600

900mm

150 300

450mm

5sec

10sec

15sec

30sec

150300450

300

600

900mm

150 300

450mm

5sec

10sec

15sec

20sec

300450600 150 450300150 600mm

300

600

900

1200

1500mm

4sec

20sec

30sec

300450600 150 4503001 50 600mm

300

600

900

1200

1500mm

4sec

10sec

20sec

2-1

Before Installation

Model: SJ-M030G

At the time of frequency 50 Hz

Model: SJ-M070G

At the time of frequency 50 Hz

Measurement conditions: The time required to eliminate the static charge of the target from ±3000 V to ±300 V is measured. The downward air flow: 0 m/sec The air purge: 3 NL/min (1 electrode)

At the time of frequency 8 Hz At the time of frequency 8 Hz

Measurement conditions: The time required to eliminate the static charge of the target from ±5000 V to ±500 V is measured. The downward air flow: 0.3 m/sec The air purge: 3 NL/min (1 electrode)

At the time of frequency 1 Hz At the time of frequency 1 Hz

Measurement conditions: The time required to eliminate the static charge of the target from ±5000 V to ±500 V is measured. The downward air flow: 0.3 m/sec The air purge: 3 NL/min (1 electrode)

50100150

100

150mm

50 100 150mm

0.4sec

0.8sec

0.6sec

1.0sec

50100150

100

150mm

50 100 150mm

0.4sec

0.6sec

0.8sec

50100150

100

150mm

50 100 150mm

5sec

15sec

10sec

50100150

100

150mm

50 100 150mm

5sec

15sec

10sec

300450600 150 450300150 600mm

300

600

900

1200

1500mm

20sec

10sec

6sec

4sec

300450600 150 450300150 600mm

300

600

900

1200

1500mm

4sec

10sec

20sec

6sec

Page 6

2-1

Before Installation

Model: SJ-M030V/030VC

At the time of frequency 50 Hz

Model: SJ-M070V/070VC

At the time of frequency 50 Hz

Measurement conditions: The time required to eliminate the static charge of the target from ±3000 V to ±300 V is measured. The downward air flow: 0 m/sec The air purge: 1 NL/min (1 electrode)

At the time of frequency 8 Hz At the time of frequency 8 Hz

Measurement conditions: The time required to eliminate the static charge of the target from ±5000 V to ±500 V is measured. The downward air flow: 0.3 m/sec The air purge: 1 NL/min (1 electrode)

At the time of frequency 1 Hz At the time of frequency 1 Hz

Measurement conditions: The time required to eliminate the static charge of the target from ±5000 V to ±500 V is measured. The downward air flow: 0.3 m/sec The air purge: 1 NL/min (1 electrode)

50100150

100

150mm

50 100 150mm

0.4sec

0.6sec

1.0sec

1.5sec

2.0sec

50100150

100

150mm

50 100 150mm

0.4sec

0.6sec

1.0sec

1.5sec

2.0sec

150300450

300

600

900mm

150 300 450mm

10sec

15sec

30sec

5sec

150300450

300

600

900mm

150 300 450mm

10sec

15sec

30sec

5sec

300450600 150 450300150 600mm

300

600

900

1200

1500mm

20sec

30sec

10sec

6sec

4sec

300450600 150 450300150 600mm

300

600

900

1200

1500mm

20sec

30sec

10sec

4sec

2-1

Before Installation

■ Proper static elimination

To e ns ure proper static elimination, consider the following points.

If the target is in contact with metallic objects (grounding conductor), the static charge of the target is not completely eliminated.

Install the SJ-M Series in a location in which the target is not in contact with any metallic objects (such as a grounding conductor).

If the film or sheet is an electrical insulator, only the static electricity on the surface exposed to the static elimination bar is eliminated.

To eliminate the static electricity on both surfaces, use another SJ-M unit on the other side.

Precautions for installation

■ Locations

Refer to the following illustration to install the SJ-M Series.

• Provide enough space between the static elimination bar and surrounding walls as shown in the figures below.

•

When mounting the SJ-M Series, use the provided mounting bracket, otherwise an accident or malfunction may result.

Target (film or sheet)

Metal roller

• Install the static elimination bar in a location that allow easy maintenance access (to replace or clean parts).

Note

CAUTION

20mm min.

30mm min.

2-1

Before Installation

■ Interference

The Static Elimination Head may not function properly if there is a conductor (earthed body) located nearby or if two or more units are used close to each other. In such an installation, refer to the figure

below and maintain the indicated distance between the conductor (earthed body). If a conductor (earthed body) is located inside the distances indicated below, adjust using the ion balance manual setup.

"Ion Balance Adjustment Function" (page 7)

If two SJ-R units are used, refer to the following illustration and separate the static elimination bars properly.

The interference distance between the conductive object and the static elimination bar and that between the static elimination bars located in parallel are specified, on condition that the target is located at the following distances under a down flow of 0.3 m/s.

The interference distance between the static elimination bars located face to face is specified under no wind flow.

Frequency (Hz) Operating distance (mm)

50 50

30 150

10 300

8 600

5 900

3 1200

1 1500

20mm min.

30mm min.

Side-to-side installation

300mm min.

Face-to-face installation

100mm min.

2-2 Connection and Installation

This section describes how to connect and install the Static Elimination Head and Controller Unit.

Installing the SJ-M Series

■ Installing the Static Elimination Bar

●

Install the static elimination bar in the desired location.

Adjust the angle of the mounting brackets so that the static elimination bar is properly secured at the desired angle. Tap M4 screw holes at the appropriate location and secure the static elimination bar using M4 screws.

• Do not allow any objects to contact the static elimination bar after

installation, as this may lead to product breakdown.

• When installing the SJ-M Series, observe the minimum bending radius of all provided cables. Also, do not install the SJ-M Series with the cables deformed by staples or other objects. Doing so might cause the SJ-M Series to malfunction.

● When the mounting fixture is used:

When installing the drive unit, prepare tapped mounting holes, and install the drive unit at a tightening torque of 1 Nm or less (M4 screws: 1 Nm or less). The M3 screws and bundling band for fastening the mounting fixture must be prepared separately.

Make a space of 30 mm or more around the drive unit. Otherwise, the unit may be damaged.

■ Installing the Controller unit

Mount the Controller Unit on the DIN rail.

M4 screws

M4 taps

In case of the side mounting, use the ion balance adjustment function to adjust the ion balance again. ( page 7)

Note

CAUTION

M4 Tap

CAUTION

FREQ

Page 7

2-2

Connection and Installation

Connecting Cables

When you have finished installing the Static Elimination Bar, connect the earth lead, Static Elimination Head connector cable and power supply.

■ Connecting the earth lead

Open the terminal plate cover on the Controller Unit, and connect the earth lead to the GND connection terminal. Be sure to connect a Class D earth (maximum resistance of 100 Ohms).

To prevent electric shock and to ensure accurate static elimination, be sure to connect a Class D earth (maximum resistance of 100 Ohms).

■ Connecting the cable

Connect the Static Elimination Bar connector cable to the Controller Unit. Connect this cable with the power turned OFF. When installing the Controller Unit away from the Static Elimination Bar, use the optional extension cable (SJC3).

■ Connecting the power supply

Connect the power supply according to either of the following methods.

24 VDC power supply

Connect a 24 VDC output power supply having sufficient power capacity margin to the power terminals (terminals (5) and (6))

"Controller Unit (I/O terminal section)" (page

Be sure to connect a Class D earth (maximum resistance of 100 Ohms).

WARNING

Match and connect the end of the connector cable to the inlet on the Controller Unit.

To 24 VDC power supply

2-2

Connection and Installation

AC adapter (SJ-U2)

Connect the AC adapter to the connector on the side of the Controller Unit. The AC adapter is available as an option.

3-1 SJ-M Series Operations

This section describes operation of the SJ-M Series.

Setup Flow

The setup flow for setting up the SJ-M Series is as follows.

■ When the SJ-M Series is turned ON for the first time

■ Moving between modes

Modes on the SJ-M series change as follows.

The unit starts up in the Run mode after the power is turned ON or after static elimination is stopped.

1 Frequency setting

2 Function setting

Set and change functions in each mode.

One lit Blink alternately Blink alternately fast

Press for a short time.

"BALANCE" lit

Hold down for at least 1 second.

Hold down and

simultaneously for at least 1 second.

Tip

3-1

SJ-M Series Operations

Frequency setting

A frequency is set with the FREQ switch in the SJ-M Series.

For frequency settings in detail, see "About Static Elimination Performance" (page 4).

When the frequency changes, the ion balance adjustment value (see page 7) is initialized. Adjust the ion balance again.

FREQ switch setting number Frequency

0 50Hz

1 30Hz

2 10Hz

38Hz

45Hz

53Hz

61Hz

7 Continuous positive ion generation

8 Continuous negative ion generation

Output terminal test mode. All output of alarm, ion level alarm,

condition alarm is ON. Static elimination stops.

FREQ

The illustration shows that the FREQ switch is set to 0.

Note

Page 8

3-1

SJ-M Series Operations

Run Mode

Regular static elimination operation is performed in the Run mode. The following functions are available in the Run mode.

●Ion monitor functions

"Ion Monitor Functions" (page 8)

●Alarm output functions

"Alarm Output Functions" (page 8)

●Confirmation of ion balance adjustment values

Select Mode

In this mode, select the setting items to change in the Setup mode

Setup Mode

In this mode, change the settings of the items selected in the Select mode.

A B C

Blink alternately

424

Operations in the Select mode

Press for a short time:

Enters the Setup mode for the currently selected item.

Hold down for at least 1 second:

Exits the Select mode, and returns to the Run mode.

: Move the cursor up and down. On the ion monitor, the currently selected items are lit (green), and the items whose defaults have been changed are lit (red). Items that satisfy both of these conditions blink red and green alternately. The following describes each of the items in the Select mode:

Ion level alarm, sensitivity setting

Condition alarm, sensitivity setting :I.C.C. ON/OFF :

Initialization of settings

424

Blink alternately fast

Operations in the Setup mode

:Applies the setting at the selected conditions. :Move the cursor up and down.

The following describes each of the items in the Setup mode:

424

3-1

SJ-M Series Operations

■ Ion level alarm sensitivity setup

Sets the sensitivity at which the ion level alarm is output.

(1) High sensitivity (red): Alarms are easily output. (2) Medium sensitivity (orange): (3) Low sensitivity (green): Alarms are not easily output. (4) No sensitivity (red): Alarms are easily output.

Default is “Low sensitivity.”

"Ion level alarm output function (ION LEVEL)" (page 8)

■ Condition alarm sensitivity setup

Sets the sensitivity at which the condition alarm is output.

(1) High sensitivity (red): Alarms are easily output. (2) Medium sensitivity (orange): (3) Low sensitivity (green): Alarms are not easily output. (4) No sensitivity (red): Alarms are easily output.

Default is “Low sensitivity.”

"Condition alarm output function (COND)" (page 8)

①

②

③

④

Blin

Tip

①

②

③

④

Blin

Tip

3-1

SJ-M Series Operations

■ I. C. C. ON/OFF Setting

Advance to the

I.C.C. ON/OFF

setting from the Select mode in page 7, and select either of the followings. (1)

I.C.C. O N

(green) (Default)

(2)

I.C.C. O FF

(red)

■ Initialization of settings

Returns settings to their defaults.

(1) Press , or for a short time:

Returns to the Select mode without initializing the settings.

(2) Hold down for at least one second:

Initializes the settings and returns to the Select mode.

When settings are initialized, the ion monitor indication moves towards both ends of the display.

①

②

Blin

When the I.C.C. OFF is selected, the ion level alarm will not be output correctly. Ion level monitor indication is not available, either.

Important

①

Blin

Tip

3-1

SJ-M Series Operations

Ion Balance Manual Adjustment Mode

In this mode, you can adjust the zero point, the point for reference for the I.C.C. function.

Ion Balance Adjustment Function

The SJ-M Series automatically senses the charged level of the target body by the I.C.C. function to automatically control the generated amount (balance) of plus and minus ions. The zero point, the point for reference for the I.C.C. function, is adjusted before the SJ-M Series is shipped from the factory. However, in some environments, the zero point sometimes drifts. If this reference zero point drifts, adequate static elimination cannot be maintained. For this reason, you need to adjust the zero point again by “Ion Balance Adjustment Function”.

Do not turn the power OFF while the ion balance is being adjusted (about 1 minute).

■ Setting the ion balance

1 Hold down for at least one second to enter the ion

balance manual adjustment mode.

The ion balance indicator blinks.

2 Set the ion balance using .

The LED on the ion monitor corresponding to the set value lights.

CAUTION

Key Function

Key Shifts the zero point in the + direction.

Key Shifts the zero point in the – direction.

Hold down for a

least 1 second.

Page 9

3-1

SJ-M Series Operations

3 Press to end ion balance setup.

Holding down for about one second when setting the ion balance clears the preset ion balance zero point and returns the ion balance to its default setting.

Blink fast

The mode changes to the Run mode. After you have finished setting up the ion balance, the ion balance indicator will blink fast fo r about max. three minites, indicating that the ion balance setup is being written to memory.

After you have finished setting up the ion balance, do not change the ambient environment for about 1 minute. If you do, the zero point sometimes cannot be set accurately.

Note

During this operation, the ion monitor indication moves towards both ends of the display.

3-2 Ion Monitor Functions

This section describes the ion monitor functions of the SJ-M Series. Ion monitor functions are enabled in the Run mode.

Ion Monitor Functions

The charged level of the target object and the level of ions generated from the static elimination head are indicated on the ion monitor. The ion monitor indication can be switched by .

■ Charge monitor

This monitor indicates the charged and decharged states of the target object. The indication of this monitor fluctuates towards the + and – sides according to the charged level. The further the indication is away from the center LED, the larger the charged level. When static elimination is completed, the indication returns to the center LED so that you can easily tell how static elimination is progressing. The ion balance indicator lights when the charge monitor is operating.

■ Ion level monitor

This monitor indicates the level of ions being generated by the Static Elimination Head. The level of plus ions being generated is indicated on the upper side, while the level of minus ions is indicated on the lower side. The further the indication is away from the center LED, the larger the level of ions. In a state where ions are being sufficiently generated, both ends of this monitor light (green). The ion balance indicator lights when the ion level monitor is operating.

Ion level monitor indication is not available when I.C.C. is OFF. When I.C.C. is OFF, the ion balance indicator and ion level indicator light.

Red

Orange

Green

Orange

Red

Green

Orange

Red

Orange

Green

Max.

+ ion

Min. Min.

- ion

Max.

Note

3-3 Alarm Output Functions

This section describes the alarm output functions of the SJ-M Series.

Alarm Output Functions

■ Alarm output function (ALARM)

The alarm indicator blinks (red) and an alarm signal (control output (N.C.)) is output, for example, when internal circuits are damaged or abnormal discharging occurs. When an alarm signal is output, static elimination is forcibly stopped. Alarm output turns ON even in a static elimination stopped state (including forced static elimination stop).

■ Ion level alarm output function (ION LEVEL)

The ion level alarm indicator lights and an alarm signal (control output (N.O.)) is output when the level of generated ions drops due to a dirty or worn electrode probe, for example. When an alarm signal is output, static elimination is not stopped. Alarm output can be adjusted in three stages according to the level of ions generated. The default setting for the ion level alarm sensitivity setting is Low. The ion level alarm serves as a guideline for learning when to perform maintenance on the electrode probe. As static elimination is continued, be sure to turn the power OFF before starting maintenance on the electrode probe. The ion level alarm output function is enabled in the Run mode.

"Ion level alarm sensitivity setup" (page 7)

■ Condition alarm output function (COND)

The condition alarm output indicator lights and an alarm signal (control output (N.O.)) is output when static elimination performance is influenced by an excessive charge on the target object. When an alarm signal is output, static elimination is not stopped. Alarm output can be adjusted in three stages according to the installation environment. The default setting for the condition alarm sensitivity setting is Low. The ion level alarm output function is enabled in the Run mode.

"Condition alarm sensitivity setup" (page 7)

3-4 Other Functions

This section describes the abnormal discharge detection and static elimination stop functions of the SJM Series.

Abnormal Discharge Detection Function

To prevent trouble, the generation of ions is stopped when abnormal discharging caused by condensation on the electrode probe tips or adhesion of debris, for example, is detected. At this time, the alarm indicator and ion monitor blink to inform you that an abnormality has occurred. For details of the indicated state on the Controller Unit (operation/display section), see "During an alarm (level 2)" ( page 13).

Static Elimination Stop Function

Static elimination only can be turned OFF in a powered ON state by two methods: by shorting the static elimination stop input and 0V terminals on the Controller Unit (I/O terminal section), or by holding down

on the Controller Unit (operation/display section) simultaneously for about one second. When static elimination stop input has been performed on the Controller Unit (operation/display section), this state can be canceled by holding down simultaneously for about one second. For details on indication states on the Controller Unit (operation/display section) when static elimination stop input is canceled, see "Static elimination stop input (operation/display section)" ( page 13).

■ Static elimination stop input

Static elimination is stopped by either of the following methods.

By operation on the Controller Unit (I/O terminal section):

Short the static elimination stop input and 0V terminals to stop static elimination. The center LED of the ion monitor blinks (red).

"Controller Unit (I/O terminal section)" (p age

To 24 VDC power supply

Page 10

3-4

Other Functions

By operation on the Controller Unit (operation/display section):

Hold down simultaneously for about one second to stop static elimination. The three center LEDs of the ion monitor blink (red).

Air Purge Function

Supplying clean air through the air duct on both ends of the static elimination bar will prevent the dust accumulation on the electrode probes (SJ-M0

0G/V type). The air purge widens the static elimination area and increases the speed of static elimination as well. * The air pressure indicates the pneumatic value at the route of the joint.

Use clean air or dry air of temperature –25°C, and of mesh size of about 0.01 μm. When supplying air to the SJSJ-G, SJ-V/VC Series, you can use the active carbon filter to decrease

the dust accumulation on the electrode probes.

• Be sure to limit the air pressure to 0.2 MPa. Exceeding this limit may cause

accidents or malfunction.

• Be sure to use clean air, dry air as the air for supplying to the Static Elimination Head. Moisture or oil contained in the air or nitrogen may cause discharge inside the Static Elimination Head, which may result in accidents or malfunction.

■ Relationship between air pressure and air flow with different bar lengths

The relationship between air pressure and air flow varies depending on the length of the static elimination bar. Refer to the typical example below to select the appropriate air supply device (compressor) that will supply sufficient air flow.

Hold down for at least 1 second.

CAUTION

0.05

0.1 0.15 0.2

Charged level (V)

Time (secs)

SJ-M030 SJ-M030C SJ-M030G SJ-M030V SJ-M030VC

0.05 0.1 0.15 0.2

SJ-M070/070C SJ-M070G SJ-M070V/070VC

120

100

Air pressure(MPa)

Air flow(Nl/min)

3-4

Other Functions

■ Relationship between operating time and operating distance with different air pressure

The relationship between operating time and operating distance varies depending on the air pressure. Refer to the typical example on the right to select the appropriate air pressure.

Model: SJ-M030/030C Model: SJ-M070/070C

Model: SJ-M030G Model: SJ-M070G

* 9NL/min is minimum air flow to get a CAB effect.

* 21NL/min is minimum air flow to get a CAB effect.

Model: SJ-M030V/030VC Model: SJ-M070V/070VC

* 3NL/min is minimum air flow to get a ACAB effect.

* 7NL/min is minimum air flow to get a ACAB effect.

0 50 100 150 200 250 300 350

Operating distance (mm)

Operating time (sec.)

No air

0.001MPa

0.01MPa

0.2MPa

0 50 100 150 200 250 300 350

Operating distance (mm)

Operating time (sec.)

No air

0.001MPa

0.01MPa

0.2MPa

0 50 100 150 200 250 300 350

Operating distance (mm)

Operating time (sec.)

No air 9NL/min

0.02MPa

0.2MPa

0 50 100 150 200 250 300 350

Operating distance (mm)

Operating time (sec.)

No air 21NL/min

0.02MPa

0.2MPa

0 50 100 150 200 250 300 350

Operating distance (mm)

Operating time (sec.)

3NL/min

0.05MPa

0.2MPa

0 50 100 150 200 250 300 350

Operating distance (mm)

Operating time (sec.)

7NL/min

0.05MPa

0.2MPa

3-4

Other Functions

■ Air supply method

As shown in the following figure, remove the screwwhich closes the air duct on the edge of the Static Elimination Bar first. Then, attach a joint to the air duct and supply air.

• Be sure to limit the tightening torque to 2 N·m (20 kgf·cm) or less.

Otherwise, an accident or product breakdown may occur.

• Be sure to supply only clean, dry air. The use of improper air may cause an accident or product breakdown.

● R ecommended joint

The recommended joint is the tube fitting(tube diamete: I6 mm, I8 mm) manufactured by Pisco Co..

CAUTION

Tube

Rc1/8

Joint for end unit

R1/8

Tube diameter I 6 mm : PC6-01SUS Tube diameter I 8 mm : PC8-01SUS

3-4

Other Functions

I.C.C. Setting

The I.C.C. (Ion Current Control) can be turned on and off. Turning off the I.C.C. allows the ion balance adjustment function to generate positive and negative ions at a fixed ratio.

①

②

Either of them lit Blink alternately

Hold down for at least 1 second

Hold down for at least 1 second simultaneously

Change

Blink

Change the 4th LED from the top in the Select mode.

Press for a short time : advances to the Setup mode

of the selected item

Hold down for at least 1 second: exits the Select mode and

returns to the Run mode

: moves the cursor up and

down

On the ion monitor, the currently selected items are lit in green and the items whose default have been changed are lit in red.

I.C.C. is set at ON by default setting.

Items that satisfy both of these conditions blink in red and green alternately.

Advance to the I.C.C. ON/OFF setting from the Select mode in page 7, and select either of the followings. (1) I.C.C. ON (green) (Default) (2) I.C.C. OFF (red)

When the I.C.C. OFF is selected, the ion level alarm will not be output correctly. Ion level monitor indication is not available, either. In the Run mode, only the charge monitor is operating, and the ion balance indicator and ion level indicator light.

Important

Page 11

4-1 About Maintenance

Maintenance must be performed periodically to ensure that the static elimination performance of the SJ-M Series is fully demonstrated. Maintenance personnel should thoroughly read the descriptions under "Safety Precautions" ( page 1), and perform maintenance paying attention to the following points.

About Maintenance

•

The SJ-M Series uses high voltage. Before starting maintenance, be sure to turn the power OFF. Failure to do so might result in electric shock or malfunction.

•

Do not directly touch the electrode probe. Take care not to touch these probes even if the power is turned OFF. Directly touching these probes may cause personal injury.

When the SJ-M Series is used for a long period of time, the electrode probe becomes dirty due to the adhesion of dust and dirt. If the ion level alarm indicator lights, clean the electrode probe. If the electrode probe is used in a dirty or dusty state, static elimination performance can no longer be fully demonstrated, resulting in accidents or malfunction. We recommend periodically cleaning the electrode probe (as a guideline, once every two weeks in a regular operating environment though this depends on the installation conditions). If cleaning the electrode probe does not improve the static elimination performance, or the ion level alarm indicator frequently lights, replace the electrode probe.

If I.C.C. is set to OFF, the ion level alarm can not be judged correctly.

WARNING

Important

4-2

Performing Maintenance on the Electrode probe

When the SJ-M Series is used for a long period of time, the electrode probe becomes dirty due to the adhesion of dust and dirt. If the electrode probe is used in a dirty or dusty state, static elimination performance can no longer be fully demonstrated, resulting in accidents or malfunction. Be sure to periodically perform maintenance on the electrode probe.

Performing Maintenance on the Electrode probe

• At the time of maintenance, turn the SJ-M Series OFF.

• Do not directly touch the electrode probe with your hands. Doing so may

cause personal injury. Pay attention to this when performing maintenance on the electrode probe.

■ How to clean the electrode probe

Clean the electrode probe gently with a cotton wool bud moistened with alcohol.

■ How to replace the electrode probe

If the static elimination performance of an electrode probe does not recover or the ION LEVEL indicator is lit frequently after cleaning, the life of the electrode probemay be expired. In that case, replace the electrode probe. Use the tungsten electrode probe as spares for SJ-G Series. Replace all the remaining electrode probes along with the bad one, regardless of whether the remaining electrode probes are still in serviseable condition or not.

WARNING

5-1 Timing Charts

This section provides timing charts for SJ-M Series.

■ Ion generation control timing chart

Indicator states when static elimination is OFF

Normal static elimination OFF <during static elimination stop input (terminal)> The center LED of the ion monitor blinks (red).

■ Input response timing chart

Normally ON Normally OFF Normally ON Forced OFF Normally ON Normally OFF Normally ON

Static elimination stop input (terminal)

OFF

Static elimination stop input (controller)

OFF

Ion emission state

Unit indicator

Emitting

No emissions

Alarm output

OFF

Forced OFF Forced OFFNormally ONNormally OFF

Max. 15 ms Max. 1 s

Static elimination stop input (unit)

OFF

Ion emission state

Emitting

No emissions

Normal static elimination OFF <during static elimination stop input (controller)> The three center LEDs of the ion monitor blink (red).

5-1

Timing Charts

■ Ion level alarm output timing chart

■ Condition alarm output timing chart

■ Alarm output timing chart

Power

OFF

Static elimination stop input (terminal)

OFF

Static elimination stop input (controller)

OFF

Alarm indicator

Blinking

OFF

Alarm output (N.C.)

OFF

Ion emission

Emitting

No emissions

Ion level indicator

Max. 15s

Blinking

OFF

Ion level alarm output (N.O.)

OFF

When the ion level al arm is output,

removing the cause of the alarm can restore the normal state. One way of restoring the normal state is to

perform maintenance on the electrode probe.

For details on electrode probe

maintenance, see "Perfor

ming

Maintenance on the Electrode probe"

(page 10).

Power

OFF

Alarm indicator

Blinking

OFF

Alarm output (N.C.)

OFF

Ion emission

Emitting

No emissions

Condition indicator

Blinking

OFF

Condition alarm output (N.O.)

OFF

Max. 15s

Static elimination stop input (terminal)

OFF

Static elimination stop input (controller)

OFF

When the condition alarm is output,

removing the cause of the alarm can restore the normal state. One way of restoring the normal state is to improve the installation environment.

Power

OFF

Static elimination stop input

OFF

Alarm indicator

Blinking

OFF

Alarm output (N.C.)

OFF

Ion emission

Emitting

No emissions

Max. 15s

When the alarm is output, the normal state can be restored by perfor ming one of the two available restore

methods depending on the cause of alarm output.

For details on how to restore the normal state, see “Durin

g an alarm

(levels 1, 2)” ( page 13).

Page 12

5-2 Specifications

This section provides the specifications of the SJ-M300 Series.

■ Static Elimination Bar/Controller Unit

*1: The following conditions were applied for measurement.

Please inquire for ion balance in operating distance 50mm (50 Hz) of a V,VC type separately.

*2: The effective length represents the operating area at an operating distance of 50 mm. *3: The total length represents the length of the model with a mounting bracket attach.

■ AC adapter

* The power cable supplied with SJ-U2 is 125V rated power voltage.

Model

Static Elimination Bar

SJ-M030/030C/030G/

030V/030VC

SJ-M070/070C/070G/

070V/070VC

Controller Unit SJ-M300

Voltage application method Pulse AC

Applied voltage ±5.5 kV

Rated output voltage ±6 kV

Ion balance control method I.C.C. method

Ion balance *1 ±30 V

Air purge supply pressure 0.2 MPa max.

Control input

Static elimination stop input

No-voltage input

Control output

Alarm output

NPN open collector 100 mA 40 V or less

Ion level alarm output

Condition alarm output

Rating

Power voltage 24 VDC ±10%

Current consumption 450 mA max.

Environmental resistance

Operating ambient temperature

0 to +40°C

Operating ambient humidity

35 to 65%RH, No condensation

Effective length *2 164 mm 324 mm

Total length *3 220 mm 380 mm

Weight

Static elimination bar Approx. 600 g Approx. 720 g

Controller Approx. 300 g

Model(Static

elimination bar)

SJ-M030/070 SJ-M030C/070C SJ-M030G/070G SJ-M030V/070V

SJ-M030VC/070VC

Air purge None None

(3 NL/min)/ 1 electrode

(1 NL/min)/ 1electrode

Downward air flow 0.3m/s

Operating distance 50mm(50Hz), 600mm(8Hz), 1500mm(1Hz)

Model SJ-U2

Rating

Rated input 100 to 240 VAC (50/60 Hz)

Rated output 24 VDC 2.65 A

Environmental resistance

Operating ambient temperature 0 to +35°C

Operating ambient humidity 20 to 80%, No condensation

Weight Approx. 250 g

5-3 External Dimensions

This section presents the external dimensions of the SJ-M Series.

■ Body

Static Elimination Bar

At the time of front installation

46 (SJ-M030/030C/030G) 41 (SJ-M030V/030VC)

26.5

5.5

43 40 40

220 200

At the time of side installation

(17.5)

Rc1/8

17.5

28.5 (SJ-M030/030C/030G)

23.5 (SJ-M030V/030VC)

(17.5)

240(P=40x6)

5.5

26.5

380 360

At the time of side installation

Rc 1/8

46(SJ-M070/070C/070G) 41(SJ-M070V/070VC)

28.5(SJ-M070/070C/070G)

23.5(SJ-M070V/070VC)

17.5

29 26

At the time of front installation

15 mm dia.

2-4.4 mm dia.(thru hole)

191

181

2.5

11.5

131

8.5

6 mm dia. cable length 300mm (min. bend radius 18)

10 mm dia.cable length 800mm min. bend radius 30

5-3

External Dimensions

Controller Unit SJ-M300

Mounting Fixture detail

■ Extension cable (SJ-C3)

■ AC adapter (SJ-U2)

* For details of the AC cable, contact the KEYENCE sales office in your district.

120

hole for self-tapping screw(2-M3) (screw hole depth= 6mm)

27.5

17.5

6 mm dia. cable length 3 m

15.5

(37.5)

ø16

(10.3)

(16.3)

(12.5)

(14)

ø3.5

1800

114.5

50.5

1 Troubleshooting

This appendix describes trouble that may occur during use of the SJ-M Series and how to remedy this trouble. Check the following table before sending in your SJ-M Series for repair.

Symptom Check Item Remedy

No indication on ion monitor

Is the power cable connected properly?

Connect the power cable correctly.

Is a power supply within specification being used?

Use a power supply that is within specification.

Static elimination is not performed.

Is the electrode probe worn or dirty?

Perform maintenance on the electrode probe or replace the Electrode Unit.

Is static elimination stop currently set?

Cancel static elimination stop input on the SJM Series.

Is the abnormal discharge detection function operating?

Check the Static Elimination Bar for any conductive substances (e.g. oil droplets).

Static elimination is not performed properly.

Are conductors or other Static Eliminators located nearby the Static Eliminator?

Move the Static Eliminator away from conductors or other static eliminators nearby.

The ion level alarm is output/indicated.

Is the electrode probe worn or dirty?

Perform maintenance on the electrode probes or replace the Static Elimination Bar.

Are conductive o

bjects located in

the

surrounding area?

Check the installation state.

"Locat

ions"(page 5)

The condition alarm is output/indicated.

Are static elimination target objects having a very high charged level located nearby the Static Eliminators?

Increase the number of connected static eliminators.

Is the electrode probe worn or dirty?

Perform maintenance on the electrode probes or replace the Static Elimination Bar.

The alarm indicator lights.

–

Check “During an alarm (levels 1, 2)” ( page13) in this Instruction Manual.

Control output is not output correctly.

Is output wired correctly?

Check the output circuit and wiring, and connect correctly.

Static elimination stop input is not input correctly.

Is input wired correctly?

Check the input circuit and wiring, and connect correctly.

Do not know meaning of indicators.

–

Chec

k "Table of Indicated States" ( page

12) in this Instruction Manual.

Page 13

2 Table of Indicated States

This appendix describes the various indicated states of the SJ-M Series.

■ Indicated states when the power is turned ON

Lit State Description

The charged level indication, ion level indication, the alarm indicator, ion level alarm indicator, and condition alarm indicator light (red).

The ion monitor LEDs fluctuate upward and downward.

When the power is turned ON, the charged level indication, ion level indication, the alarm indicator, ion level alarm indicator and condition alarm indicator light (red). After this indication state continues for about two seconds, the ion monitor LEDs fluctuate upward and downward, and static elimination is then started. After static elimination starts, the charged level or ion level is indicated.

Table of Indicated States

■ Mode indications (except when the power is turned ON)

Lit State Mode Desc ription

Either of the ion balance or ion level indicators is lit.

Run mode

The SJ-M Series is operating in the Run mode. For details on other indications, see the following.

"Indications in the Run mode" (page 12)

The ion balance indicator is blinking.

Ion Balance Manual Adjustment mode

For details on other indications in the Ion Balance Manual Adjustment mode, see the following.

"Ion Balance Manual Adjustment Mode" (page

The ion balance indicator is blinking fast.

End of ion balance manual adjustment (Run mode)

The SJ-M Series is storing the setup information after ion balance manual adjustment. Though the SJ-M Series is operating in the Run mode, it cannot enter the Select mode yet.

"Ion Balance Manual Adjustment Mode" (page 7)

The ion balance indicator and ion level indicator blink alternately.

Select mode

For details on other indications in the Select mode, see the following.

"Select Mode" (page 7)

The ion balance indicator and ion level indicator blink alternately fast.

Setup mode

For details on other indications in the Setup mode, see the following.

"Select Mode" (page 7)

Both the ion balance indicator and ion level indicators are out.

Other

Static elimination is not being performed. For details on other indications, see the following.

"Other indications" (page 13)

Table of Indicated States

■ Indications in the Run mode

Lit State Description

One of the ion monitor LEDs and the ion balance indicator light (red).

Charged level indication

This indicates the charged level of the target object. When there is a plus charged object, the LEDs on the upper side (+ side) light, and when there is a minus charged object, the LEDs on the lower side (– side) light according to the charged level.

One each of the plus and minus side LEDs of the ion monitor, and the ion level indicator light (red).

Ion level indication

This indicates the level of ions that are being generated by the SJ-M Series.

Charged level indication or ion level indication

Display selection

The display switches to the charged level indication when (DISP) is pressed while the ion level is indicated. When the charged level is indicated, the display switches to the ion level indication.

The ion balance indicator lights, and one of the ion monitor LEDs blinks.

Ion balance manual setup confirmation

If the device is not in an ion balance manual setup state, you can confirm the ion balance manual setup by pressing either of the ion balance adjustment keys. During confirmation, the ion monitor LEDs blink in one of the following three colors: Orange: The LED blinks (orange) at the position corresponding

to the setup state when ion b

alance manual setup is

ing performed. (Sometimes the center LED also is

lit.)

Red: The LED at t

he edge of the side (+ or –) that was set blinks (red) when the set value was set to MAX during ion balance manual setup.

Green: The center LED blinks (green) for the duration that the

ion balance adjustment key is held down when ion balance manual setup is not being performed.

Hold down for less than 1 second.

Table of Indicated States

The condition alarm indicator lights (red).

Condition alarm

The condition alarm indicator lights (red) when the ion balance has deteriorated influenced by the installation environment.

The ion level alarm indicator lights (red).

Ion level alarm

The ion level alarm indicator lights (red) when the generated ion level falls below the preset level.

The ion balance indicator and ion level indicator light (red).

I. C. C. OFF

While I.C.C. shows OFF, the ion balance indicator and ion level indicator continue to light (red).

Lit State Description

Page 14

Table of Indicated States

■ Other indications

Lit State Description

The center LED of the ion monitor blinks (red).

Static elimination stop input (I/O terminal section)

The center LED of the ion monitor blinks (red) when the static elimination stop input and 0V terminals are shorted to stop static elimination.

The three center LEDs of the ion monitor blink (red).

Static elimination stop input (operation/display section)

The three center LEDs of the ion monitor blink (red) when

are pressed and held down at the same time for about

one second to stop static elimination.

The alarm indicator and the three center LEDs of the ion monitor blink (red) alternately.

During an alarm (level 1)

The alarm indicator and the three center LEDs of the ion monitor blink (red) alternately in the following instances. Remedy the cause of the alarm, and simultaneously hold down

for about one second. This cancels the alarm state, and

executes the power ON sequence.

Probable causes of alarms

•Cables are disconnected or broken.

The alarm indicator and the seven ion monitor LEDs of the ion monitor blink (red).

During an alarm (level 2)

The alarm indicator and seven LEDs of the ion monitor blink (red) alternately in the following instances. Remedy the cause of the alarm, and turn the power ON again. If this alarm frequently re-occurs, contact your agent.

Probable causes of alarms

•Abnormal discharge

• Internal circuit da

mage

The alarm indicator blink when the power is t

urned ON.

Noise superposed with the power supply causes alarms.

Measures

• Use an insulation transformer.

• Shorten ground wiring.

3 List of Options

This appendix lists the various options available for the SJ-M.

Item Model Description External Appearance

Extension cable SJ-C3

The 3m extension cable is used for

extending the connection between the

Controller Unit and the Static Eliminator

Head Unit.

AC adapter SJ-U2

AC adapter

* For details of the AC cable, contact the

KEYENCE sales office in your district.

Tungsten electrode probe for SJ-M030/070 (set of 4 pieces)

OP-42213 Electrode Unit made of tungsten

Silicon electrode probe for SJ-M030C/070C (set of 4 pieces)

OP-42214 Electrode Unit made of silicon

Tungsten electrode probe for SJ-M030G/070G (set of 4 pieces)

OP-51644

Electrode Unit made of tungsten in CAB

structure

Tungsten electrode probe for SJ-M030V/070V (set of 4 pieces)

OP-75352

Electrode Unit made of tungsten in ACAB

structure

Silicon electrode probe for SJ-M030VC/070VC (set of 4 pieces)

OP-75353

Electrode Unit made of silicon in ACAB

structure

WARRANTIES AND DISCLAIMERS

(1) KEYENCE warrants the Products to be free of defects in materials and workmanship for a period of one (1)

year from the date of shipment. If any models or samples were shown to Buyer, such models or samples were used merely to illustrate the general type and quality of the Products and not to represent that the Products would necessarily conform to said models or samples. Any Products found to be defective must be shipped to KEYENCE with all shipping costs paid by Buyer or offered to KEYENCE for inspection and examination. Upon examination by KEYENCE, KEYENCE, at its sole option, will refund the purchase price of, or repair or replace at no charge any Products found to be defective. This warranty does not apply to any defects resulting from any action of Buyer, including but not limited to improper installation, improper interfacing, improper repair, unauthorized modification, misapplication and mishandling, such as exposure to excessive current, heat, coldness, moisture, vibration or outdoors air. Components which wear are not warranted.

(2) KEYENCE is pleased to offer suggestions on the use of its various Products. They are only suggestions, and it

is Buyer's responsibility to ascertain the fitness of the Products for Buyer’s intended use. KEYENCE will not be responsible for any damages that may result from the use of the Products.

(3) The Products and any samples ("Products/Samples") supplied to Buyer are not to be used internally in

humans, for human transportation, as safety devices or fail-safe systems, unless their written specifications state otherwise. Should any Products/Samples be used in such a manner or misused in any way, KEYENCE assumes no responsibility, and additionally Buyer will indemnify KEYENCE and hold KEYENCE harmless from any liability or damage whatsoever arising out of any misuse of the Products/Samples.

(4) OTHER THAN AS STATED HEREIN, THE PRODUCTS/SAMPLES ARE PROVIDED WITH NO OTHER

WARRANTIES WHATSOEVER. ALL EXPRESS, IMPLIED, AND STATUTORY WARRANTIES, INCLUDING, WITHOUT LIMITATION, THE WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, AND NON-INFRINGEMENT OF PROPRIETARY RIGHTS, ARE EXPRESSLY DISCLAIMED. IN NO EVENT SHALL KEYENCE AND ITS A FFILIATED ENTITIES BE LIABLE TO ANY PERSON OR ENTITY FOR ANY DIRECT, INDIRECT, INCIDENTAL, PUNITIVE, SPECIAL OR CONSEQUENTIAL DAMAGES (INCLUDING, WITHOUT LIMITATION, ANY DAMAGES RESULTING FROM LOSS OF USE, BUSINESS INTERRUPTION, LOSS OF INFORMATION, LOSS OR INACCURACY OF DATA, LOSS OF PROFITS, LOSS OF SAVINGS, THE COST OF PROCUREMENT OF SUBSTITUTED GOODS, SERVICES OR TECHNOLOGIES, OR FOR ANY MATTER ARISING OUT OF OR IN CONNECTION WITH THE USE OR INABILITY TO USE THE PRODUCTS, EVEN IF KEYENCE OR ONE OF ITS AFFILIATED ENTITIES WAS ADVISED OF A POSSIBLE THIRD PARTY’S CLAIM FOR DAMAGES OR ANY OTHER CLAIM AGAINST BUYER. In some jurisdictions, some of the foregoing warranty disclaimers or damage limitations may not

apply.

BUYER'S TRANSFER OBLIGATIONS:

If the Products/Samples purchased by Buyer are to be resold or delivered to a third party, Buyer must provide such third party with a copy of this document, all specifications, manuals, catalogs, leaflets and written information provided to Buyer pertaining to the Products/Samples.

E 1110-2

10103E 1120-2 96M10103 Printed in Japan

KEYENCE SJ-M300 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Preface

Safety Precautions

Precautions on Regulations and Standards

1-1 Features of the SJ-M Series

Outline of the SJ-M Series

Checking the Contents of the Package

Package Contents

Options

1-3 Names and Functions of Parts

Static Elimination Bar

Controller Unit (operation/display section)

Controller Unit (I/O terminal section)

2-1 Before Installation

About Static Elimination Performance

Precautions for installation

2-2 Connection and Installation

Installing the SJ-M Series

Connecting Cables

3-1 SJ-M Series Operations

Setup Flow

Frequency setting

Run Mode

Select Mode

Setup Mode

Ion Balance Manual Adjustment Mode

Ion Balance Adjustment Function

3-2 Ion Monitor Functions

Ion Monitor Functions

3-3 Alarm Output Functions

Alarm Output Functions

3-4 Other Functions

Abnormal Discharge Detection Function

Static Elimination Stop Function

Air Purge Function

I.C.C. Setting

4-1 About Maintenance

About Maintenance

Performing Maintenance on the Electrode probe

Performing Maintenance on the Electrode probe

5-1 Timing Charts

5-2 Specifications

5-3 External Dimensions

1 Troubleshooting

2 Table of Indicated States

3 List of Options

WARRANTIES AND DISCLAIMERS