This manual is a ve ry important too l! Keep it with the machine at all times.
The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions
and operating procedures essential for the safe and proper machine operation for its int ended purpose.
Due to continuous pro du ct imp ro v em en ts , JLG Industries, Inc. re se rv es th e right to make specification changes
without prior notification. Contact JLG Industries, Inc. for updated information.
Other Publications Available:
Service and Maintenance Manual .......................................................3121136
Illustrated Parts Manual (ANSI/CSA) ...................................................3121137
Illustrated Parts Manual (CE)...............................................................3121839
3121135– JLG Lift –a
SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS
SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS
This is the Safety Alert Symbol. It is used to alert yo u to the
potential personal injury hazards. Obey all safety messages
that follow this symbol to avoid poss ibl e injury or death
INDICATES AN IMMINENTLY HAZARDOUS SITUATION. IF NOT
AVOIDED, WILL
DECAL WILL HAVE A RED BACKGROUND.
INDICATES A POTENTIALITY HAZARDOUS SITUATION. IF NOT
AVOIDED, COULD
DECAL WILL HAVE AN ORANGE BACKGROUND.
RESULT IN SERIOUS INJURY OR DEATH. THIS
RESULT IN SERIOUS INJURY OR DEATH. THIS
INDICATES A POTENTIALITY HAZARDOUS SITUATION. IF NOT
AVOIDED, MAY
ALSO ALERT AGAINST UNSAFE PRACTICES. THIS DECAL WILL
HAVE A YELLOW BACKGROUND.
RESULT IN MINOR OR MODERATE INJURY. IT MAY
IMPORTANT
INDICATES PROCEDURES ESSENTIAL FOR SAFE OPERATION.
THIS DECAL WILL HAVE A GREEN BACKGROUND.
b– JLG Lif t –3121135
SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS
THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLETINS. CONTACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHORIZED JLG REPRESENTATIVE FOR INFORMATION REGARDING SAFETY-RELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR
THIS PRODUCT.
IMPORTANT
JLG INDUSTRIES, INC. SENDS SAFETY RELATED BULLETINS TO THE OWNER OF RECORD OF THIS MACHINE. CONTACT JLG INDUSTRIES, INC. TO ENSURE THAT THE CURRENT OWNER RECORDS ARE UPDATED AND ACCURATE.
IMPORTANT
JLG INDUSTRIES, INC. MUST BE NOTIFIED IMMEDIATELY IN ALL INSTANCES WHERE JLG PRODUCTS HAVE BEEN INVOLVED IN AN
ACCIDENT INVOLVING BODILY INJURY OR DEATH OF PERSONNEL OR WHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO PERSONAL PROPERTY OR THE JLG PRO DUCT.
FOR :
•Accident Reporting
•Product Safety Publications
•Current Owner Updates
•Questions Regarding Product Safety
•Standards and Regulatio ns Compliance Information
•Questions Rega rd in g Special Product Applica t io ns
•Questions Regarding Product Modifications
CONTACT :
Product Safety and Reliability Department
JLG Industries , Inc.
1 JLG Drive
McConnellsburg, PA 17233
or Your Local JLG Office
(See addresses on back cover of manual)
In USA:
Toll Free: 877-JLG-SAFE
877-554-7233
Outside USA:
717-485-5161
E-mail: ProductSafety@JLG . com
3121135– JLG Lift –c
REVISION LOG
October 1, 2001 – Original Issue of Manual
November 19, 2001 – Manual Revised
December 13, 2001 – Manual Revised
February 22, 2002 – Manual Revised
October 29, 2002 – Manual Revised
January 22, 2003 – Manual Revised
February 18, 2003 – Manual Revised
August 9, 2004 – Manual Revised
May 6, 2005 - Manual Revised
July 25, 2005 – Manual Revised
September 27, 2005 – Manual Revised
This section outlines the necessary precautions for proper
and safe machine usage and mainten ance. For proper
machine use, it is mandatory that a daily routine is established based on the content of this manual. A maintenance program, using the information provided in this
manual and the Service and Maintenance Manual, must
also be established by a qualified person and must be followed to ensure that the machine is safe to operate.
The owner/user/operator/lessor/lessee of the machine
should not accept operating responsibility until t his manual has been read, training is accomplished, and operation of the machine has been completed under the
supervision of an e xperienced and qu al ified operator.
If there are any questions with regard to safety, training,
inspection, maintenance, application, and operation,
please contact JLG Industries, Inc. (“JLG”).
FAILURE TO COMPLY WITH THE SAF ETY PRECAUTI ONS LISTED
IN THIS MANUAL COULD RESULT IN MACHINE DAMAGE, PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
1.2 PRE-OPERATION
Operator Training And Knowledge
•Read and understand this manual before operating the
machine.
• Do not operate this ma chine until complete training is
performed by aut horized persons.
• Only authorized and qualified personnel can operate
the machine.
•Read, understand, and obey all DANGERS, WARNINGS, CAUTIONS, and operatin g instruc tions on th e
machine and in t hi s m an ual.
•Use the machine in a manner which is within the scope
of its intended application set by JLG.
•All operating personnel must be familiar with the emergency controls and emergency operation of the
machine as specified in this man ual.
• Read, understand, and obey all applicable employer,
local, and governmental regulations as they pertain to
operation of the machine.
Workplace Inspection
•The operator is to take safety measures to avoid all hazards in the work area prior to machine operation.
• Do not operate or raise the platform while on trucks,
trailers, railway cars, floating vessels, scaffolds or other
equipment unless approved in writing by JLG.
•This machine can be operated in temperatures of 0° F
to 104° F (-20° C to 40° C). Consult JLG for operation
outside this range.
Machine Inspection
•Before machine operation, perform inspections and
functional checks. Refer to Section 2 of this manual for
detailed inst r uctions.
•Do not operate this machine until it has been serviced
and maintained according to requirements specified in
the Service and Maintenance Manual.
3121135– JLG Lift –1-1
SECTION 1 - SAFETY PRECAUTIONS
•Ensure all safety devices are operating properly . Modifi cation of these devices is a safety violation.
MODIFICATIO N OR ALTE RATION OF AN AERI AL WORK PL ATFORM SHALL BE MADE ONLY WITH PRIOR WRITTEN PERMISSION FROM THE MANUFACTURER
• Do not operate any machine on which the safety or
instruction pl acards or decals are missing or ille gible.
• Avoid any build up of debris on platform floor. Keep
mud, oil, grease, and other slippery substances fro m
footwear and platform fl oor.
1.3 OPERATION
General
• Do not use the machine for any purpose other than
positioning personnel, their tools and equipment, or for
hand stock pick i ng.
•Never operate a machine that is not working properly. If
a malfunction occurs , s hut down the machine.
•Never slam a control switch or lever through neutral to
an opposite direction. Always return switch to neutral
and stop before moving the switch to the next function.
Operate controls with slow and even pressure.
• Do not allow personnel to tamper with or operate the
machine from the ground with personnel in the platform, except in an emergency .
•Do not carry materials directly on platform railing unless
approved by JLG.
• Always ensure that power tools are properly stowed
and never left hanging by their cord from the platform
work area.
•Fully lower mast assembly and shut off all power before
leaving machine.
•When performing welding operations at elevation, precautions must be taken to protect all machine components from contact with weld splatter or molten metal.
•Battery fluid is highly corrosive. Avoid contact with skin
and clothing at all times.
•Charge batteries on in a well ventilated area.
Trip and Fall Hazard
• JLG Industries, Inc. recommends that the operator in
the platform wear a full body harness with a lanyard
attached to an authorized lanyard anchorage point. For
further informa tion regard ing fall pr otection requ irements on JLG products, contact JLG Industries, Inc.
•Before operating the machine, make sure all railing and
gates are fastened in their proper position.
•Keep both feet firmly positioned on the platform floor at
all times. Never use ladders, boxes, steps, planks, or
similar items on platform to provide additional reach.
•Never use the mast assembly to enter or leave the platform.
•Use extreme caution when entering or leaving platform.
Ensure that the mast assembly is fully lowered. Face
the machine when entering or leaving the platform.
Always maintain “three point contact” with the machine,
using two hands and one foot or two feet and one hand
at all times during entry and exit.
•Platform-to-s tructure transfers at elevated positions are
discouraged. Where transfer is necessary, enter/exit
through the gate only with the platform within 1 foot
(0.3m) of a safe and secure structure. 100% tie-off is
also required in this situation utilizing two lanyards.
One lanyard must be attached to the platform with the
second lanyard attached to the structure. The lanyard
connected to the platform must not be disconnected
until such time the transfer to the structure is safe and
complete.
Over 50KV to 200KV15 (5)
Over 200KV to 350KV20 (6)
Over 350KV to 500KV25 (8)
Over 500KV to 750KV35 (11)
Over 750KV to 1000KV45 (14)
NOTE: This Minim um Safe Approach D istance shall apply
except where employer , local, or governmental regulations are more stringent.
Maintain a clearance of at least 10 ft (3m) between any
part of the machine and its occupants, their tools, and
their equipment f rom any el ectrical line or ap paratu s carrying up to 50,000 volts. One foot (0.3m) additional clearance is required for every additional 30,000 volts or less.
The minimum safe approach distance may be reduced if
insulating barriers are installed to prevent contact, and if
the barriers are rated for the voltage of the line being
guarded. These barriers shall not be part of (or attachedto) the machine. The minimum safe approach distance
shall be reduced to a distance within the designed working dimensions of the insulating barrier. This determination shall be made by a qualified person in accordance
with employer, local, or governmental requirements for
work practices near energized equipment.
MINIMUM SAFE APPROACH
DISTANCE - Feet (m)
Tipping Hazard
•The user should be familiar with the surface before driving. Do not exceed the allo wable sidesl ope and grade
while driving.
•Do not elevate platform or d rive with platform elevated
while on a slope, o r on an uneven or soft surface.
•Before driving on floors, bridges, trucks, and other surfaces, check allowable capacity of the surfaces.
•Never exceed the maximum platform capacity. Distribute loads evenly on platform floor.
• Keep the chassis of the machine a minimum of 2 ft.
(0.6m) from holes, bumps, drop-offs, obstructions,
debris, conce al ed holes, and othe r pot e ntial hazards at
the ground level.
•Never attempt to use the machine as a crane. Do not
tie-off machine to any adjacent structure.
• Do not increase the platform size with unauthorized
deck extensions or attachments, increasing the area
exposed to wind will decrease stability.
•If mast assembly or platform is caught so that one or
more wheels are off the ground, the operator must be
removed before attem pting t o free th e machi ne. Use
cranes, forklift trucks, or other appropri ate eq uipment to
stabilize ma chine and remove pe r s onnel.
3121135– JLG Lift –1-3
SECTION 1 - SAFETY PRECAUTIONS
Crushing And Collision Hazard
•Personal protection equipment must be worn by all
operating an d ground personnel.
•Check work area clearances above, on sides, and bottom of platform while driving and lifting or lowering platform.
• During operation, keep all body parts inside platform
railing.
• Always post a lookout when driving in areas where
vision is obstructed.
•Keep non-operating personnel at least 6 ft. (1.8m) away
from machine dur ing all driving operations.
• Limit travel speed according to conditions of ground
surface, congestion, visibility, slope, location of personnel, and other factors ca using ha zards of collision or
injury to personnel.
• Be aware of stopping distances in all drive speeds.
•Do not drive at high speeds in restricted or close quarters or when driving in revers e .
•Exercise extreme caution at all times to prevent obstacles from striki ng or interfe ring w ith op erating contr ols
and persons in the pl atform.
• Ensu re that ope rators of o ther overh ead and flo or level
machines are awar e of the aerial work platfor m’s pr esence. Disconnect power to overhead cranes.
• Warn personnel not to work, stand, or walk under a
raised platform. Position barricades on floor as necessary.
1.4 TOWING, LIFTING, AND HAULING
•Never allow personnel in platform while towing, lifting,
or hauling.
•This machine should not be towed, except in the event
of emergency, malfunction, power failure , or loading/
unloading. Refer to the Emergency Procedures Section
of this manual for emergency towing procedures.
•Ensure platform is fully retracted and completely empty
of tools prior to towing, lifting or hauling.
• Do no t assist a stuck or disabled machine by pus hing
or pulling except by pulling at the chassis tie-down
bars.
•When lifting machine with a forklift, positio n forks on ly at
designated areas of the machine. Lift with a forklift of
adequate capa city.
•Refer to the Machine Operation section of this manual
for lifting informatio n.
1-4– JLG Lift –3121135
SECTION 2 - PREPARATION AND INSPECTION
SECTION 2. PREPARATION AND INSPECTION
2.1 PERSONNEL TRAINING
The aerial platform is a personnel handling device; so it is
necessary that it be operated and maint ained only by
trained personnel.
Persons under the influence of drugs or alcohol or who
are subject to seizures, dizziness or loss of physical control must not operate this machine.
Operator Training
Operator training must cover:
1. Use and limitations of the controls in the platform
and at the ground, emergency controls and safety
systems.
2. Control labels, instructions, and warnings on the
machine.
3. Rules of the employer and government regulations.
4. Use of approved fall protection device.
5. Enough knowledge of the mechanical operation of
the machine to recognize a malfunction.
6. The safest means to operate the machine where
overhead obstructions, other moving equipment,
and obstacles, depressions, holes, drop-offs are
present.
7. Means to avoid the hazards of unprotected electrical
conductors.
8. Specific job requirements or machine application.
Training Supervision
Training must be done under the supervision of a qualified
person in an open area free of obstructions until the
trainee has developed the ability to safely control and
operate the machine.
Operator Responsibility
The operator must be instructed tha t he/she has the
responsibility and authority to shut down the machine in
case of a malfunction or other unsafe condition of either
the machine or the job site.
NOTE: The Manufacturer o r Dis tr ibuto r wil l provi de q ualif ied
people for training assistance with the first unit(s)
delivered and fro m th at ti me forward as requested by
the user or his/her personnel.
3121135– JLG Lift –2-1
SECTION 2 - PREPARATION AND INSPECTION
2.2 PREPARATION, INSPECTION, AND
MAINTENANCE
The following table covers the periodic machine inspections and maintenance recommended by JLG Industries,
Inc. Consult local regulations for further requirements for
aerial work platforms. The frequency of inspections and
maintenance must be in creased as nece ssary when th e
machine is used in a harsh or hostile environment, if the
machine is used with increased fre quency, or if the
machine is used in a severe manner.
Table 2-1. Inspection and Maintenance Table
TYPEFREQUENCY
Pre-Start
Inspection
Pre-Delivery
Inspection
(See Note)
Frequent
Inspection
Annual Machine
Inspection
Preventative
Maintenance
Before using each day; or
whenever there’s an Operator change.
Before each sale, lease, or rental delivery.Owner, Dealer, or User Qualified JLG
In service for 3 months or 150 hours, whichever
comes first; or;
Out of service for a period of more than 3 months; or
Purchased used.
Annually, no later than 13 months from the date of
prior inspection.
At intervals as specified in the Service and Maintenance Manual.
IMPORTANT
JLG INDUSTRIES, INC. RECOGNIZES A QUALIFIED JLG
MECHANIC AS A PERSON WH O HAS SUCCESSFULLY COMPLETED THE JLG SERVICE TRAINING SCHOOL FOR THE SPECIFIC JLG PRODUCT MODEL.
PRIMARY
RESPONSIBILITY
User or OperatorUser or OperatorOperator and Safety Manual
Owner, Dealer, or UserQualified JLG
Owner, Dealer, or UserQualified JLG
Owner, Dealer, or UserQualified JLG
SERVICE
QUALIFICATION
Mechanic
Mechanic
Mechanic
Mechanic
REFERENCE
Service and Maintenance
Manual and applicable JLG
inspection form
Service and Maintenance
Manual and applicable JLG
inspection form
Service and Maintenance
Manual and applicable JLG
inspection form
Service and Maintenance
Manual
NOTE: Inspection forms are available from JLG. Use the Service and Maintenance Manual to perform inspections.
2-2– JLG Lift –3121135
SECTION 2 - PREPARATION AND INSPECTION
2.3 PRE-START INSPECTION
The Pre-Start Inspection should include each of the following:
1. Cleanliness – Check all surfaces for leakage (oil,
fuel, or battery fluid) or foreign objects. Report any
leakage to the proper maintenance personnel.
2. Decals and Placards – Check all for cleanliness
and legibility. Make sure no decals or placards are
missing. Make sure all illegible decals and placards
are cleaned or replaced. (Reference "Decal Installa-tions" in Section 3).
3. Operators and Safety Manuals – Make sure a copy
of the Operator and Safety Manual, EMI Safety Manual (Domestic only), and ANSI Ma nual of Responsibilities (Domestic only) is enclosed in the weather
resistant storage conta i ner.
4. Daily Walk-Around Inspection – (See Section 2.4)
5. Battery – Charge as required.
6. Hydraulic Oil – Check the hydraulic oil level.
NOTE: Check Service Manual for instructions and hydraulic
oil specification bef ore add ing. DO NOT OVERFILL.
2.4 DAILY WALK-AROUND INSPECTION
Begin the “Walk-Around Inspection” at item one (1) as
noted on the diagram. Continue around machine check
each item in sequence for th e conditions lis ted in the f ollowing check list.
TO AVOID POSSIBLE INJURY, BE SURE MACHINE POWER IS
“OFF” DURING “WALK-AROUND INSPECTION”.
DO NOT OPERATE MACHINE UNTIL ALL MALFUNCTIONS HAVE
BEEN CORRECTED.
IMPORTANT
DO NOT OVERLOOK VISUAL INSP ECTION OF THE BASE FRAME
UNDERSIDE. CHECK THIS AREA FOR OBJECTS OR DEBRIS
WHICH COULD CAUSE EXTENSIVE MACHINE DAMAGE.
NOTE: On all components, make sure there are no loose or
missing parts, that they are securely fastened, and
that no visible damage, leaks or excessive wear
exists in addition to any other criteria mentioned.
1. Drive and Caster Wheels - Check for any debris
stuck to or around wheels.
FILL TO LINE
on Hydraulic
Reservoir
indicates the
proper level for
hydraulic oil.
7. Funct ion Che ck – Check all machine controls for
operation. (See Section 2.5)
If optional equipment is installed on this machine refer to
Section 3 for specific Pre-Start Inspection and Operation
instructions.
2. Base Frame - Check pot-hole-protection system
components; check for loose wires or cables dangling below the base.
3. Manual Descent Control Valve - See note above.
4. Motor/Pump/Reservoir Unit - No evidence of
hydraulic leaks. Hydraulic oil level should be filled
level with the full line.
5. Batteries - Battery cables; no corrosion.
6. Platform Assembly and Gate - Quick-Change platform mounting and mounting pins; DVSP - platform
fasteners; platform railings; entry bar or gate in
proper working or der.
7. Platform Control Console - Platform control; plac-
ards secure and legible; emergency stop switch
reset for operation; Control markings legible.
8. Ground Control Station - Main Power Selector
Switch operable; placards secure and legible; emergency stop switch operates properly.
9. Mast Assembly - Mast sections; slide pads; mast
chains; sequencing cables; platform control and
power cables (on side of mast); power cables properly tensioned and seated in sheaves; cable
sheaves rotating freely.
3121135– JLG Lift –2-3
SECTION 2 - PREPARATION AND INSPECTION
9
8
7
6
5
4
3
2
1
Figure 2-1. Daily Walk-Around Inspection for DVL/DVSP Machines.
1. Drive and Caster Wheels4. Motor/Pump/Reservoir Unit7. Platform Control Console
2. Base Frame5. Batteries (Open Cover Doors)8. Ground Control Station
3. Manual Descent Control Valve6. Platform Assembly9. Mast Assembly
2-4– JLG Lift –3121135
SECTION 2 - PREPARATION AND INSPECTION
2.5 FUNCTION CHECK
Once the “Walk-Around” Inspection is c omplete , perfor m
a function check of all systems in an area free o f o verhead
and ground level obstructions. Refer to Section 3 for more
specific operating instructions.
IF THE MACHINE DOES NOT OPERATE PROPERLY, TURN OFF
THE MACHINE IMMEDIATELY! REPORT THE PROBLEM TO THE
PROPER MAINT ENANCE PERS ONNEL. DO NO T OPERATE THE
MACHINE UNTIL IT IS DECLARED SAFE FOR OPERATION.
Perform a Function Check as follows:
1. From the ground controls with no load in the platform:
a. Operate ground control functions, platform lift
up and lift down.
NOTE: Ensure Pot-Hole-Protection device is fully engaged
(both bars down) when the platform is elevated .
b. Ensure that all machine functions are disabled
when the Emergency Stop Button is activated.
c. Check Manual Descent Control valve is operat-
ing properly.
2. From the platform control console:
a. Ensure that the control console is properly
mounted and secure.
b. Raise and lo wer p l atfo rm 2 ft. to 3 ft. (.61m to .92
m) several times. Check for smooth elevation
and lowering of pl atform.
c. Operate all functions and check all limit and cut-
out switches.
d. Ensure that all machine functions are disabled
when the Emergency Stop Button is activated.
3. With platform in the transport (stowed) positio n:
a. Drive the machine on a grade, not to exceed the
rated grade ability, and stop to ensure the
brakes hold.
b. Check the 1.5 degree tilt sensor alarm to ensure
proper operation.
3121135– JLG Lift –2-5
SECTION 2 - PREPARATION AND INSPECTION
This page intentionally left blank.
2-6– JLG Lift –3121135
SECTION 3 - MAC HINE CONTROLS, INDICATORS AND OPERATION
SECTION 3. MACHINE CONTROLS, INDICATORS AND OPERATION
Table 3-1. DVL And DVSP - Machine Operating Specifications
15DVL20DVL15DVSP20DVSP
Maximum Occupants:1
Maximum W ork Load (Capacity) :
(DVL-Std. Platform / DVSP - Stockpicker Platform)
Maximum T r avel Grade (Gradeabilit y):
(Platform STOWED ONL Y)
Maximum T ravel Grade (Side Slope):
(Platform STOWED ONL Y)
500 lb.
(230 kg)
350 lb.
(160 kg)
20%
5°
500 lb.
(230 kg)
400 lb.
(180 kg)
Machine Height (Platform Stowed)78 in. (198cm)
Maximum Vertical Platform Height:15 ft. (4.57 m)19.5 ft. (5.94 m)15 ft. (4.57 m)19.5 ft. (5.94 m)
Maximum Wheel Load (Per Wheel): 800 lb. (360 kg)
Maximum Drive Speeds (Operator Variabl e):0.5 - 2 mph (0.8 - 3.2 kph)
SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION
3.1 GENERAL
IMPORTANT
THE MANUFACTURER HAS NO DIRECT CONTROL OVER
MACHINE APPLICATION AND OPERATION. THE USER AND
OPERATOR ARE RESPONSIBLE FOR CONFORMING WITH GOOD
SAFETY PRACTICES.
This section provides the necessary information needed
to understand control function and oper ation.
3.2 MACHINE DESCRIPTION
The JLG DVL and DVSP Model Lifts are electric self-propelled machines with an aerial work platform mounted to
an elevating aluminum mast mechanism. The personnel
lift’s intended purpose is to provide personnel access to
areas above ground level. The DVSP model lift is intended
for stock picking pur poses in retail store s or wa rehouses.
The primary control station is located in the platform.
From the Platform Control Console the operator can drive
the machine and raise or lower the platform.
The controls of the programmable Ground Control Station
are to be used during machine power-up, machine maintenance or in case of emergency should the operator in
the platform be unable to lower the platform.
Vibrations emitted by these machines are not hazar dous
to an operator working in the platform.
The continuous A-Weighted sound pressure level at the
work platform is less than 70db (A).
3.4 BATTERY CHARGING
DVL and DVSP machines are equipped with an AC voltage input/DC voltage output battery charger. The charger
automatically terminates charging when the batteries
reach full capaci ty.
NOTE: The machine’s platform drive function is disabled
when the battery charger is plugged into an AC
receptacle.
1
Figure 3-1. Battery Charger Location.
1. Battery Charger
NOTE: Machines built to the UL-EE electrical specification
(option) include additional controls and design features. These controls are labeled as (EE Only).
3.3 MACHINE OPERATION
Getting Started
The following control conditions must be met before the
machine can be operated from either the G round or Platform Controls.
• The batteries contain enough voltage to operate the
machine.
• The Main Power Selector Switch on the Gound Control
Station must be se t for eith er Grou nd C ontrol Mode or
Platform Control Mode.
• Both Emergency Stop Switches, one on the Ground
Control Station the other on the Platform Contr ol Console must be in the RESET position.
• If equipped, the On/Off Key Switch on the Platform
Console must be set to the ON position.
2
3
1
Battery Charger Fron t Panel
1. 120V/5 Amp Breaker3. 240V/5 Amp Breaker
2. AC Input Voltage Selector
3-2– JLG Lift –3121135
SECTION 3 - MAC HINE CONTROLS, INDICATORS AND OPERATION
Battery Low Voltage Warning Indicators
The Platform Control Console and Ground Control Station indicate battery low voltage at three (3) Warning Levels.
Table 3-2. Battery Low Voltage Warning Indicators.
IMPORTANT: The 3 Levels of Battery Low Voltage Warning indication will only activate on Ground Control Modules with version 29 or later Ground
Control Module software (implemented 8/2004). However, machines with earlier versions of software must follow the same LED/BAR indicator
guidelines and battery charging cycles to maximize battery life.
WARNING
LEVEL
LEVEL-1• 3 LEDs/BARS Flashing with
PLATFORM CONTROL LEDGROUND CONTROL LCD
INDICATOR LOCATION
RESULT
an audible beep.
• Machine will Operate - No
ACTION REQUIRED TO
CLEAR FAULT
Charge b atteries to a level o f four
(4) LEDs/BARS or more before
operating.
Control Functions Locked
Out.
LEVEL-2• 2 LEDs/BARS Flashing with
an audible beep.
• Platform Lift-UP Function is
Locked Out.
LEVEL-3• 1 LED/BAR Flashing with an
audible beep.
•Drive and Platform Lift-UP
Functions Locked Out.
Charge batteries for a minimum
of four (4) continuous hours or
eight (8) LEDs/BARS lit before
operatin g. (a)
Charge batteries for a minimum
of four (4) continuous hours or
eight (8) LEDs/BARS lit before
operatin g. (a)
NOTE: (a) To maximize battery life, it is recommended that the factory supplied batteries be charged continuously for a minimum of 4 hours or
until 8 bars are lit on the ground station LCD Display be fore operating the machine. When drain ed to Warning Level 2 or 3, batteries
must be charged until 8 ba rs are lit on the ground station LCD display to clear the fault code.
To Charge Batteries
1. Park machine in a well ventilated area near an AC voltage electrical outlet.
2. Check the AC voltage selector switch on front of the
battery charger is set to correct local AC voltage.
NOTE: The batteries on DVL/DVSP machines require
approximately five (5) hours to fully charge when
drained to LOW BATTERY VOLTAGE warning on the
Ground Control Module LCD display.
Battery Charging Status Indicators
The battery charging status indica tors are located just
above the Charger AC input receptacle on the center
cover section at the rear of the machine. (See Figure 3-2.)
When first plugged in, the charger runs through a selfdiagnostic test, lighting the LEDs in sequence, then charging will begin.
+
-
CHARGE COMPLETE
GREEN (TOP) LED ON
100% Complete
3. Plug a h eavy duty
+
-
AC extensio n cord
into the Charger
AC Input Receptacle on the center
rear cover of the
machine.
+
-
+
-
+
-
+
-
CHARGING
AMBER (MIDDLE) LED ON
Charge Incomplete
CHARGING PROBLEM
RED (BOTTOM) LED ON
Consult Troubleshooting Section
of the Serv ice Manual.
3121135– JLG Lift –3-3
SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION
3.5 GROUND CONTROL STATION OPERATION
(See Figure 3-2.)
NOTE: If equipped with optional Programmable Security
Lock (PSL) see Section 3.10 for additional instructions.
Main Power Selector Switch
Set the Main Power Selector
Switch to Ground Control Mode at
the Ground Control Station
Emergency Stop/Shut Down Button
POWER OFF
PUSH IN To Engage
Emergency Stop
Brake Release Button
PUSH and RELEASE TO DISENGAGE Brakes
PUSH and RELE A S E AGAIN TO ENGAGE Brakes
NOTE: The brakes only DISENGAGE (electrically) when the
joystick control is moved off center during driving or
are manually DISENGAGED (electrically) using the
the Brake Release Button.
If the machine’s batteries are completely depleted of
electrical charge the brakes cannot be released
manually.
CAUTION
DO NOT MANUALLY DISENGAGE T HE BRAKES UNLESS
MACHINE IS SETTING ON A LEVEL SURFACE OR MACHINE IS
FULLY RESTRAINED.
Platform Up
PUSH IN TO ELEVATE Platform
RELEASE TO STOP ELEVATING
POWER ON
TURN CLOCKWISE
and RELEASE To Reset
Emergency Stop
Master Disconnect Switch - (EE Option Only)
POWER ON
Lever is pointing
-
-
xxxxxxx
straight out towards left
side of machine.
POWER OFF
Lever is TURNED
COUNTERCLOCKWISE towards decal.
Platform Down
PUSH IN TO LOWER Platform
RELEASE TO STOP LOWERING
Manual Descent Control Valve
PUSH-IN TO
LOWER Platform
RELEASE TO STOP Platform
Descent
3-4– JLG Lift –3121135
SECTION 3 - MAC HINE CONTROLS, INDICATORS AND OPERATION
11
1
-
xxxxxxx
5
4
-
-
6
7
+
+
2
3
8
FILL TO LINE
9
10
Figure 3-2. Ground Control Station. (Machine Rear View)
1. Machine Status LCD Display5. Platform Up 9. Hydraulic Oil Reservoir
2. Main Power Selector Switch6. Platform Down10. Manual Descent Control Valve
3. Emergency Stop7. Battery Char ging Status Indicators11. Master Power Disconnect Switch (UL - EE Only)
4. Brake Release8. Charger A/C Input Receptacle
3121135– JLG Lift –3-5
SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION
Machine Status LCD Display
At power-up and during operation the LCD display on the
Ground Control Module displays the current machine
operating status. The following illustration explains the
symbol indication s.
1
00000.0
3
2
00
4
In the LCD Display Symbols illustration item (2), the Function Display or Function Disabled Indicators will vary as
shown followi ng:
DRIVE Disabled
LIFT UP Disabled
LIFT DOWN Disabled
Both LIFT UP and LIFT DOWN
Disabled
Drive Speed Cut-Back (Turtle) Mode
Engaged (When Platform is Elevated)
00
5
LCD Display Symbols
1. Battery Charge Indicator (BCI)
2. Function Display or Function Disabled Indicators
3. Hour Meter Display
4. Fault Code Indicator
5. Fault Text Message Display (a)
Note: (a) When an Fault Code is indicate d the LC D sc reen will
alternate between the text and symbol display modes.
Battery Charger (AC) Plugged In
LCD Display Fault Conditions
Table 3-3, LCD Display - Operating Fault Conditions show
common LCD display Fault i ndications wh ich may occur
during operation and are usually caused by either an erro r
in machine operation or a work area condition. These
fault conditions can usually be corr ected by the ope rator
and do not require a qualified mechanic to repair.
IMPORTANT
AFTER A FAULT CONDITION IS CORRECTED THE MACHINE
POWER MAY NEED TO BE RECYCLED TO RESET THE GROUND
CONTROL STATION.
3-6– JLG Lift –3121135
SECTION 3 - MAC HINE CONTROLS, INDICATORS AND OPERATION
Table 3-3. LCD Display - Operating Fa ult Conditions
PLATFORM
FAULT
CODE
CONSOLE
LED FAULT
CODE
LCD SYMBOL SCREENLCD TEXT SCREEN
——
00000.0
——NONE
00000.0
——
00000.0
——
00000.0
022
00000.0
02
032
00000.0
03
043
00000.0
04
136
00000.0
13
177
00000.0
17
327
00000.0
32
332
00000.0
33
34—
35—
FAULT DESCRIPTION/
MACHINE CONDITION
Brakes Released
(DRIVE Disabled)
Charger AC Plugged In
DRIVE Disabled
Obstruction Sensor System
(Platform Elevated)
LIFT DOWN Disabled
Programmable Security
Lock Password
Left PHP Bar UP
(Platform Elevated)
02
DRIVE and Lift UP Disabled
Right PHP Bar UP
(Platform Elevated)
03
DRIVE and Lift UP Disabled
Tilt Condition
(Platform Elevated)
04
DRIVE and Lift UP Disabled
Traction Module
Over T emperature
13
(DRIVE Disabled)
Ground Control Module
Over T emperature
17
(Machine Stopped)
Pump Motor Over Current
(LIFT UP Disabled)
32
Both PHP Bars UP
DRIVE and Lift UP Disabled
33
Aux. #1 - Platform Gate
Open or No Pressure on the
Platform Enable switch.
Aux. #1 - Platform Enable
switch depressed during
Machine Power-up.
LOOK FOR THIS
T o Engage Brakes - Press
Brake Release Button on
Ground Contr ol Station
Unplug Charger AC Power
Cord
Obstruction Under Platform
or Sensor Defective
Enter Code on PSL Ke ypad
to Powe r-Up Machi ne
Lower Platform and Ch eck
the Left Pot Hole Protection
Bar
Lower the Platform and
Check the Right P ot Hole
Protection Bar
Lower the Platform and
Drive off the Tilt Condition
Allow Dri ve System T ract ion
Module to Cool Before
Operating
Allow Ground Control
Module to Cool Before
Operating
Platform Load Over Capacity
Check for Object Blocking
Both the Left and Right PHP
Bars
Close Platform G ate or
Depress Platform Enable
switch during machine
operation.
Do Not Press on P latform
Enable switch during
Machine P ower -Up.
NOTE: The fault conditi ons sh own above are fault cond itions whic h the O perato r may be able t o resol ve. Should a fault
occur and be displayed on the LCD screen which cannot be corrected at the Operator’s level, the problem must
be referred to a quali fied m echan ic. A comp le te tab le o f Fault Codes is listed in the TroubleSh ooting Sectio n of the
Service and Maintenance Manual.
3121135– JLG Lift –3-7
SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION
3.6 GROUND CONTROL STATION PROGRAMMING
General
The DVL/DVSP mach ine Ground Control Stat ion allows
on-board prog r amming of various co mponent and cont rol
function personality settings.
Programming may be required under circumstances such
as:
• Optional equipment has been added to the machine in
the field and a function must be enabled before operation.
• Customizing the machine to fit a specific application,
such as changing the LCD display language.
Programming Levels
There is one (1) password protected programming level
available to the Operator:
• Level-3: Operator’s Settings -
Level-3 Password: 33271
Operator Programming Mode
In the Operator Level Programming Mode the following
items are shown on the main menu (See Table 3-4 f o r S et-ting Range and Default Factory Setting):
•Tilt Sensor
•Program
•Tilt Sensor
Allows viewing current tilt sensor individual X and Y
direction degree reading.
•Program
Allows programm ing of the items shown in Table 3-4,
the following is a brief explanation of each programming item.
NOTE: There are two produc tion modules available at this
time, one for North/South American and European
languages, and one for Asian languages. All programmable items between these modules are identical with the excepti on of lang uage selection.
• Back To Main - When selected, will return to main
level menu.
• Set Language - Selects the language that text on
the LCD screen will be displ aye d.
• Set Sleep Time - Allows setting the length of time
the machine will remain powered up without control
input before po we r ing itself down.
• Set Polarity of Keypad Code - Turns on or off the
Programmable Security Lock switch circuit, if
equipped.
• Enable Detection of Horn Open Circuit - Enables
horn electrical circuit to be turned on (YES) or off
(NO) if machine is equipped with a horn.
Table 3-4. DVL/DVSP Ground Control Station - Level 3 - Programmable Settings and Factory Presets.
Level-3: Operator Progr ammable Setti ngsOn LCD Disp lay:YES =
LEVELPROGRAMMABLE ITEM
3Back to Main—Return to Main Menu
3Set Language
NOTE:There are two production modules available at this
time, one for Nor th/South Americ an and European
Languages, and one for Asian Languages.
3Set Sleep Time5 MINS0 - 60 MINS
3Set Polari ty of the Keyp ad CodeL OWHIGH/L OW
3Enable Detection of Horn Open CircuitNO (a)YES/NO
3Enable Detection of Beacon Open CircuitNO (a)YES/NO
3Forward Alarm DisableNOYES/NO
3OSS DiagnosticsNOYES/NO
Notes: (a) DVSP Models this feature is standard equipment and preset to YES at factory.
SECTION 3 - MAC HINE CONTROLS, INDICATORS AND OPERATION
• Enable Detection of Beacon Open Circuit -
Enables mast/base beacon strobe electrica l circuits
to be turned on (YES) or off (NO) if machine is
equipped with either or both beacon strobes.
• Forward A larm Disable - When turned on (YES) will
disable the alarm wh e n dr iving forward.
• OSS Diagnostics - When turned on (YES) will cause
the controller LCD to continuously display the
Obstruction Sensing System (OSS) Diagnostics until
turned back off (NO)...... .the machine wil l function
normally, but only the OSS Diagnostics screen will
display until this setting is re-set to the off (NO) position.
Activating Programming Mode
NOTE: If machine does not power up, check that both the
Ground Control Station - Emergency Stop Button,
and the Platform Control Console - Emergency Stop
Button, are in the RESET position.
Also if machine is equipped with the (PSL) Programmable Security Lock option, see Section 3.5 of this
Operators Manual for additional machine power-up
steps.
Entering Password
4
00000
1
1. The Brake Release button (1) moves the box from left
to right to select which digit to change.
2. Platform UP button (2) increases the numerical digit.
3. Platform DOWN button (3) decreases the numerical
digit.
4. Change all five digits (4) to match password level,
then press the Brake Release button (1) again.
23
2
1
1. W ith machine power OFF, press and hold the Brake
Release Button (1) on the Ground Control Station.
2. While holding the Brake Release Button in, power
machine up by turning the Main Power Selector
Switch (2), to either the Ground Control or Platform
Control Mode.
3. Release the Brake Release Button (1) after machine is
powered up. The LCD display should now display five
zeros, one wit h a box around . Continue to n ext step
Entering Password.
Programming Mode Selection
2
3
1. Use Platform UP/DOWN buttons (1) to move the
selection box (2) up or down to select item to program.
2. Press the Brake Release button (3) to enter selected
mode then move on to Selecting Programmable Item
to Adjust.
1
3121135– JLG Lift –3-9
SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION
Selecting Programmable Item to Adjust Adjusting Programmable Setting
2
1. Use the Platform UP/DOWN buttons (1) to scroll
through the list of programmable items available to
your programming level.
2. Once a programmable item to be adjusted is selected,
press the Brake Release button (2) to enter that settings’ adjustment mode.
1
2
1. Adjust the programmable setting using the Platform
UP/DOWN buttons (1), see Table 3-4 for range of settings for that item.
2. Once parameter is set for the programmable item,
press the Brake Release button (2), this will enter the
parameter and return you to the Programmable Settings Menu.
TO EXIT Programming Mode after adjusting programmable settings, power machine down w ith either the
Main Power Selector Switch or Emergency Stop Button.
1
3-10– JLG Lift –3121135
SECTION 3 - MAC HINE CONTROLS, INDICATORS AND OPERATION
8
3.7 PLATFORM CONTROL CONSOLE OPERATION - (MACHINES SERIAL NUMBER 0130007616 TO PRESENT)
1. On/Off Key Switch -
7
6
5
4
3
(See page 3-12)
2. Emergency Stop/Shut D own Button (See page 3-12)
3. Functio n Enable Lever - (on front of joystick)
(See page 3-13)
4. Multifunction Joystick Control (See page 3-13)
6. Platform Control Display Panel (See page 3-12)
7. Horn Button - (See page 3-13)
8. Drive/Lift Mode Selector Switch -
(See page 3-13)
Figure 3-3. Platform Control Console -
(Machines Serial Number - 0130007616 to Present)
General
The following conditions must be met before the machine
can be operated from the platform control console:
• Ground Control Station - Main Power Selector Switch
must be set to PLATFORM CONTROL MODE.
• Ground Control Station - Emergency Stop/Shut Down
Button must be in the RESET position (POWER ON).
NOTE: See Section 3.5 on page 3-4, for Ground Control
Station operation.
• Platform Console - On/Off Key Switch must be set to
the ON position.
• Platform Console - Emergency Stop/Shut Down Button
must be in the RESET po sition (POWER ON).
2
1
• If equipped with the OPTIONAL - PSL (Programmable
Security Lock) it must be set to the ON position.
NOTE: See Section 3.10 on page 3-18, for locati on a nd PSL
instructions.
NOTE: SLEEP MODE - During operation if no control func-
tions have been activated for 10 minutes (default
programmable setting), the ground control module
will power the machine down to conserve battery
power. Cycle power back on using either the main
power selector switch (key) or the emergency stop/
power down button either on the platform controller
or on the ground control station.
3121135– JLG Lift –3-11
SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION
Platform On/Off Key Switch
1
2
Set the ON/OFF Key Switch to th e OFF posi tion to pow er
machine down.
NOTE: If necessary, when machine is not in use, remove
key from platform key switch to disabl e machi ne from
unauthorized use.
NOTE: During operation the operator in the platform can
prevent unauthorized control of the machine (from
the Ground Control Station) by either switching the
On/Off Key to the OFF position, or activating the
Emergency Stop Button on the platform control console.
At the Platform Control Cons ole Set the On/Off Key Switch to th e
ON position (2) to operate
machine.
1. OFF Position
2. ON Position
Platform Control Display Panel
1
4
3
Figure 3-4. Platform Control Display Panel.
1. Battery Charge/Flash Code LEDS
2. Drive Mode Indicator
3. Lift Mode Indicator
4. Drive Speed Setting
Indicator
2
Platform Emergency Stop/Shut Down Button
NOTE: The Platform and Ground Control Station Emer-
gency Stop/Shut Down Buttons must both be in the
RESET position to operate machine.
POWER OFF
PUSH IN TO ENGAGE
Emergency Stop
POWER ON
TURN CLOCKW ISE
and RELEASE to
RESET Emergency Stop
1. Battery Charge/Flash Code Indicator LEDS
On normal pow er-up and operation this series of ten
(10) LEDs visually indicates the amount of charge
remaining in the batteries.
The number of LEDs lit will change depending on the
level of charge in the batteries.
• (+) All Three (3) GREEN LEDs lit up indicate maxi-
mum battery charge.
• Four (4) YELLOW LEDs indicate a two thirds to one
third battery charge remaining.
• (–) Three (3) RED LED’s lit indicate minimum battery
charge remaining. The mach ine will continue to
operate at this charge level but will begin to indicate
low battery voltage warning indicators.
NOTE: For more information on Battery Warning Level Indi-
cators See “Battery Low Voltage Warning Indicators”
on page 3-3.
This set of ten (10) LEDs will also indicate a flash (fault)
code if operating problems are detected by the
Ground Control Station.
NOTE: LED Flash (Fault) Code indications that can be cor-
rected by the operator are shown on Table 3-3 on
page 3-7, this section of the manual.
3-12– JLG Lift –3121135
SECTION 3 - MAC HINE CONTROLS, INDICATORS AND OPERATION
2. Drive Mode Indicator
When the Drive/Lift Mode Selector Switch is set to
DRIVE MODE the round LED indicator on that portion
of the display panel will light up indicating the DRIVE
Mode active.
3. Lift Mode Indicator
When the Drive/Lift Mode Selector Switch is set to LIFT
MODE the round LED indicator on that portion of the
display panel will light up indicating the LIFT Mode
active.
4. Drive Speed Setting Indicator
The five (5) GREEN LEDs on the top of this indicator
display the drive speed setting with the TURTLE (onthe left) representing the MINIMUM speed setting and
the RABBIT (on the right) representing the MAXIMUM
speed setting.
Drive/Lift Mode Selector Switch
Drive/Lift Mode
Selector Switch
12
1. LIFT Mode
2. DRIVE Mode
Horn Button
When the machine is
powered on, pressing
this button will sound
the Horn.
Joystick Function Enable Lever
Joystick Function
Enable Lever
The Function Enable lever on
the front of the joystick control, must be engaged and
held in during any joystick
operation.
PUSH the rocker
switch to se lect mode
of operation.
Whichever mode is
selected the appropriate LED indicat or on
the display panel
below will light up
showing which mode
has been activated for
joystick operation.
IMPORTANT:
The selected mode
will only remain
active for 5 seconds if the function
is not op erated.
Multifunctio n Joystick Contro l
The joystick will operate the following machine functions:
•Drive
•Platform Lift Up and Down
NOTE: Use the Drive/Lift Mode Selector Switch to select
which function the joystick will operate.
The selected operating mode will only remain active
for 5 seconds if the function is not operated.
Remember to press and hold the joystick function
enable lever to operate any joystick functions.
WARNING
WHEN DRIVING WITH PLATFORM LOWERED, DO NOT ATTEMPT
TO DRIVE MACHINE UP A RAMP (GRA DE) OF GREA TER THAN
FIFTEEN PER CENT (15%).
DRIVING WITH PLATFORM ELEVATED IS RESTRICTED TO A
SMOOTH, FIRM AND LEVEL SURFACE WITHIN 1.5 DEGREES OF
LEVEL IN AN Y DI RE CT ION .
3121135– JLG Lift –3-13
SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION
Drive Mode
WARNING
1. Activate the Drive
Mode using the Drive/
Lift Mode Selector
switch.
1
Within 5 seconds of activation - ENGAGE and HOLD
the JOYSTICK ENABLE
LEVER then move the joystick in the desired direction
of travel. Drive power is
applied proportionally the
further the joystick is
moved off center .
THE GROUND CON TROL STATION CONTAINS A 1.5 DEGREE
TILT ALARM, IF THE TILT ALARM HAS BEEN AC TIVATED, THE
PLATFORM WILL NOT ELEVATE. ALSO IF THE TILT ALARM HAS
BEEN ACTIVATED WHEN THE PLATFORM IS ELEVATED, T HE
DRIVE AND LIFT UP FUNCTIONS WILL BE DISABLED UNTIL THE
PLATFORM IS COMPLETELY LOWERED, THEN DRIVEN OFF T HE
TILT CONDITION.
Drive Speed Setting Controls
NOTE: When the platform is elevated the maximum drive
speed is automatically cut-back to 1/4th the speed
when the platform is fully lowered. The Ground Control Module-LCD screen will display a turtle when in
this mode, See page 3-6 - Ground Control - LCD
Status Display in this section of the manual.
Lift Mode
2
3
1. Activate the Lift Mode
using the Drive/Lift
Mode Selector switch.
2. Platform LIFT DOWN
Direction
3. Platform LIFT UP
Direction
Within 5 seconds of activation - ENGAGE and HOL D the
JOYSTICK EN ABLE LEVER
then move the joystick in the
direction of LIFT (3) OR
LOWER (2).
Drive Speed Setting
Selector Switch
1. Selector Switch (on top
of joystick)
Each PRESS on this side of
the switch will DECREASE
maximum drive speed.
(FEWER LEDs Lit up on the
1
Drive Speed Indicator .)
Each PRESS on this side of
the switch will INC REA S E
maximum drive speed.
(MORE LEDs Lit up on the
Drive Speed Indicator.)
3-14– JLG Lift –3121135
SECTION 3 - MAC HINE CONTROLS, INDICATORS AND OPERATION
1
3.8 PLATFORM CONTROL CONS OLE OPERATION - (MACHINES BEFORE SERIAL NUMBER -
3. Decrease Max. Drive Speed6. Drive Function (Enable)9. Emergency Stop
At Ground Control Station Emergency Stop/Shut-Down Button
Set the Main Power Selector
Switch to Platform Control
Mode at the Ground Control
Station. (See Figure 3-2.)
3121135– JLG Lift –3-15
POWER OFF
PUSH IN TO ENGAGE
Emergency Stop
POWER ON
TURN CLOCKW ISE
and RELEASE TO RESET
Emergency Stop
SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION
Battery Charge/Fault Code LED Indicator
–+
On normal power-up and operation this series of LEDs
visually indicates the amount of charge left in the batteries.
• (+) GREEN LEDs lit indicate maximum charge.
• (–) RED LED’s lit indicate minimum charge remaining.
• The number of LEDs lit will change depending on the
level of charge in the batteries.
If battery voltage falls below 16.8 volts a fault condition will
occur and the machine will stop operating. The batteries
will need recharged.
NOTE: LED Fault Code indications are in Table 3-3, LCD
Display - Operating Fault Conditions, this section of
the manual.
Driving Machine
WARNING
WHEN DRIVING WITH PLATFORM LOWERED, DO NOT ATTEMPT
TO DRIVE MACHINE UP A RAMP (GRA DE) OF GREA TER THAN
TWENTY PER CENT(20%), AS TIPPING COULD OCCUR.
®
POINT G
S
E
E
T
R
1. Enter the platform.
POINT & GO
The Joystick can be
moved in any direction
off center.
Drive Power is applied
proportionally the further the Joystick is
moved off center.
2. PRESS and RELEASE the
Drive Function Button. The
flashing LED indicates the
function is active. The function
remains active 3 to 4 seconds.
3. While the Drive Function is
active. PRESS and HOLD the
enable button on top the joystick
POINTG
4. Move the joystick in the
desired direction of travel. TO
STOP the machine return the
joystick back to center.
3-16– JLG Lift –3121135
SECTION 3 - MAC HINE CONTROLS, INDICATORS AND OPERATION
Adjusting Maximum Drive Speed Co ntrol
NOTE: When the platform is elevated the maximum drive
speed is cut-back to 1/4th the speed when the platform is fully lowered. The Ground Control ModuleLCD screen will display a turtle when in this mode,
see Machine LCD Status Display in this section of
the manual.
Maximum Drive Speed Indicator
1. Each Press of this button will
reduce the Maximum Drive
Speed allowed.
(LESS LEDs Lit.)
2. Each Press of this button will
increase the Maximum Drive
Speed allowed.
(MORE LEDs Lit.)
Indicates current
Maximum Dr i ve
Speed Setting.
Slow to Fast.
1. Drive the machine to the area where overhead work is
to be performed and position the machine into it’s
approximate work position .
2. PRESS and RELEASE the
Platform Function Button. The
flashing LED indicates the
function is active and will
remain active 3 to 4 seconds.
3. While the Platform Function is
active. PRESS and HOLD the
Enable Button on top the Joystick
4. Push the Joystick FORWARD
from center TO ELEVATE the
Platform.
TO STOP platform movement
return the joystick back to
center.
Pull the Joystick BACK from
center TO LOWER the Platform.
Elevating/Lowering the Platform
WARNING
IF THE TILT ALARM HAS B EEN ACTIVATED, THE PLATFORM
WILL NOT ELEVATE. ALSO IF THE TILT ALARM HAS BEEN ACTIVATED WHEN THE PLATFORM IS E LEVATED, THE DRIVE FUNCTION WILL BE DISABLED UNTIL THE PLATFORM IS
COMPLETELY LOWERED.
NOTE: For DVSP Models equipped with the optional
Obstruction Sensing System, see Section 3.14 for
additional platform operation instructions.
5. If necessary, reposition (drive) lift using platform con-
troller joystick to bring work object within reach.
3.9 PARKING MACHINE
1. Drive machine to a well-protected and well-ventilated
area.
2. Ensure the platform is fully lowered, turn the main
power selector switch to the OFF position (centered).
NOTE: If required, charge batter ies in preparation for next
work d ay.
3121135– JLG Lift –3-17
SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION
4
3.10PROGAMMABLE SECURITY LOCK
™
(PSL
The optional Programmable Security Lock switch can be
programmed with a four (4) digit operators code to allow
only those persons wit h the c ode to power-up and ope rate the machine.
PSL™ Box and Ground Control Locations
Figure 3-6. PSL
Note: (a) Machines with bolt on (fixed) covers, the PSL
) (DVL/DVSP - OPT ION)
2
™
Switch & Ground Control Station
Locations - At Rear of Machine.
1. PSL Switch (Inside Right Cover) (a)
2. Ground Control Station
Switch is mounted on outside of right cover.
1
Machine Power Up using the PSL™
NOTE: When entering code on the key pad, a short beep
indicates a properly depressed key, a long beep indicates an error in depressing key. If an error occurs,
you must restart the code entry process again.
1. Enter the four digit code on the PSL key pad. The
ACCEPT - AMBER LED indicator will be lit if the code is
correct.
2. Press the keypad ON button. The ON - GREEN LED
indicator will light and power will be supplied to the
Ground Control Station.
3. At the ground control station, turn the main power
selector switch from OFF to either Platform Control
Mode or Ground Cont r ol Mode.
4. The machine will now operate normally.
Machine Power D own
1. At the Ground Control Station set the main power
selector switch to the OFF position.
2. Press the OFF button on the PSL keypad. No LEDs on
the PSL box will be lit.
Changing the Operator’s Code
The PSL Operators Code can b e c hanged by a supervisor
should the need occur. A separate permanent Supervisor’s Code matched to the serial number of the PSL box is
included on a sheet in the PSL user manual supplied with
the machine.
1. Enter the Supervisor’s code on the key pad. The PROGRAM - RED LED will be lit if correct code is entered.
NOTE: ON or OFF cannot be one of the four digits of the
new Operator’s code.
2. Enter a new four (4) digit Operator’s code on the keypad. The ACCEPT - AMBER LED will light up if the new
Operator’s code is accep t ed.
3. Press the OFF button on the keypad to activate the
new Operator’s code .
NOTE: The new Oper ator’s code will remain in the PSL e v en
when power is removed from the equipment, or until
the Supervisor changes the Operator’s code.
PSL
™
123
456
6
Figure 3-7. PSL
1. ON (Green LED)4. Key Pad
2. ACCEPT (Amber LED)5. OFF Swi tc h
3. PROGRAM (Red LED)6. ON Switch
789
0
™
Switch Controls & Indicators.
1
2
3
5
3-18– JLG Lift –3121135
SECTION 3 - MAC HINE CONTROLS, INDICATORS AND OPERATION
2
2
3.11PLATFORM CONFIGURATIONS
3
4
5
3
1
STANDARD PLA TFORM (DVL)
ModelMax. Capacity
20DVL350 lb. (160kg)
15DVL500 lb. (230kg)
1. Sliding Side Ent ry Gate3. Lanyard Attach Point -
2. Platform Control Co nsole(Left side of mast)
4
3
1
4
1
6
EXTENDIBLE PLATFORM (GULL-WING ENTRY - NON CE)
ModelMax. Capacity
20DVL350 lb. (160kg)
15DVL/15DVSP500 lb. (230 kg)
1. Gullwing Entry Gate4. Exte ns ion S lid e/L oc k Ha nd le
2. Entry Gate L atch5. Platform Con trol Console
3. Lanyard Attac h Point (on mast)6. Sliding Extendible Section
3
4
2
3
2
1
5
MOLDED PLA TFORM (OPTION) - SHOWN w/MATERIAL TRA Y
Model
20DVL350 lb. (160kg)100 lb. (45kg)
15DVL/15DVSP500 lb. (230kg)150 lb. (70kg)
1. Swing Up Side Entry Gate3. Lanyard Attac h Point - (on m ast)
2. Entry Gate L atch4. Platform Control Console
Platform & T ray
Combined Max. Capacity
Material T ray
Max. Capacity
EXTENDIBLE PLA TFORM (SLIDING BAR ENTRY - CE ONL Y)
ModelMax. Capacity
20DVL350 lb. (160kg)
15DVL/15DVSP500 lb. (230 kg)
1. Sliding Bar Entry Gate4. Pla tform Control Console
2. Lanyard Attach Point (on ma st)5. Sliding Extendible Sec tion
3. Extension Slide/Lock Hand le
3121135– JLG Lift –3-19
SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION
2
StockPicking Platform Operation
The stockpicking platform is available in two (2) versions.
• Fixed side-rail version
• Folding side-rail version
4
7
3
5
NON-CE UNITS:
THE OPERATOR MUST WEAR A FULL BODY HARNESS WITH A
LANYARD (MAX. 6 FT. (1M) ATTACHED TO THE AUTHORIZED
LANYARD POINT OR A BODY BELT EQUIPPED WITH A L ANYARD
SHORT ENOUGH TO PREVENT A FALL FROM THE PLAT FORM.
WHILE OPERATING THE MACHINE IN THE OPEN RAIL CONFIGURATION, ALWAYS OPERATE THE MACHINE FROM THE REAR OF
THE PLATFORM WITH THE MID-GATE CLOSED AND THE PLATFORM CONTROL CONSOLE ATTACHED TO THE FIXED PORTION
OF THE GUARDRAIL.
3
1
1
6
6
STOCKPICKER PLATFORM
(WITH FOLDING SIDE-RAILS) (DVSP)
ModelMax. Capa city
15DVSP500 lb. (230 kg)
20DVSP400 lb. (180 kg)
1. Primary Entrance/Exit Gate 4. Platform Control Console
2. Primary Entrance Latch5. Mid-Gate
3. Lanyard Attach Point -6. Gate Release/Lock Pins(on side of mast)7. Secondary Exit Gate
CAUTION
THE STOCKPICKER PLATFORM ALLOWS THE MACHINE TO BE
OPERATED IN AN OPEN RAIL CONFIGURATION (SEE ILLUSTRATION).
CE SPECIFICATION MACHINES:
THE OPERATOR MUST WEAR A FULL BODY HARNESS
EQUIPPED WITH A LANYARD SHORT ENOU GH TO PREVENT A
FALL FROM TH E PLATFORM. THE LANYA RD MUST BE
ATTACHED TO THE AUTHROIZED LANYARD POINT. ALSO, JLG
RECOMMENDS THAT C E SPECIFICATIO N MACHINES E QUIPPED
WITH THE STOCKPICKER PLATFORM ARE ONLY TO BE USED
FOR STOCKPICKING APPLICATIONS.
2
STOCKPICKER PLATFORM
(OPEN RAIL CONFIGURATION) (DVSP)
1. Platform Mid-Gate (enter rear of platform and close mid-gate
when driving with front rails open).
2. Open Rail Configuration work area. (See previou s Caution about
fall protection requirements).
3. Platform Control Console attached to fixed side-rail in the rear of
the platform .
3-20– JLG Lift –3121135
SECTION 3 - MAC HINE CONTROLS, INDICATORS AND OPERATION
3.12FALL PROTECTION - LANYARD
ATTACHMENT
CAUTION
JLG INDUSTRIES, INC. RECOMMENDS THE OPERATOR IN THE
PLATFORM WEAR A FULL BODY HARNESS WITH A LANYARD
ATTACHED TO AN AUTHORIZED LANYARD ANCHORAGE POINT.
3.13QUICK-CHANGE PLATFORM MOUNTING
DVL Model Lifts are equipped with quick-change platform
mounts which allow quick removal and installation of currently available quick-change platforms.
NOTE: DVSP Models require the installation of the Quick-
Change mount kit to use Quick-Change Platforms.
1
2
3
The main lanyard attach point for all DVL/DVSP machines
is located on the lower left side of the mast platform
header, just behind the operators platform.
CAUTION
AFTER ENTERING THE PLATFOR M, BEFORE BEGINNING OPE RATION ALWAYS CLOSE THE PLATFORM ENTRY GATE(S).
4
1. Upper Platform Mount3. Lower Platform Mount
2. Upper Mount Attach Pins4. Lower Mount Pins
Platform Removal
1. Remove the platform control console from the platform
and lay aside.
2. Remove both upper and lower mount attach pins
securing the platform support rails to the mast mounting channels.
3. Swing and lift the platform out of the mounts and lay
aside.
Platform Installation
1. Set platform in upper and lower mou nts .
2. Install attach pins in upper and lower mounts.
3. Attach platform control console to platform rail.
WARNING
ENSURE ALL PINS AND FASTENERS ARE IN STALLED AND
SECURE PRIOR TO OPERATION.
3121135– JLG Lift –3-21
SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION
3.14OBSTRUCTION SENSING SYSTEM
(DVSP -
OPTION)
System Description
The Obstruction Sensing System (OSS) is designed to
detect the presence of obstructions within a predetermined detection zone beneath the platform, when lowering the platform from an elevated position.
NOTE: The OSS only operates normally when the Ground
Control Module - Power Selector Switch is set to
PLATFORM CONTROL MODE.
When the Power Selector Switch is set to GROUND
CONTROL MODE the OSS will detect an obstruction but will not stop platform downward movement
or sound the horn. However, the OSS Control Module LED will flash if a sensor detects the presence of
an object.
Operation
NOTE: See Figure 3-9. for the location of the OSS Elec-
tronic module.
When the machine is powered on a RED LED located on
the OSS electronics module will illuminate. During platform lowering, if no obstructions have enter ed the detection zone beneath the platform, the platform will lower
normally.
If an obstruction is detected within the detection zone
beneath the platform, the platform will;
•Stop Lowering
• The RED LED on the electronics module will flash
• The horn will sound three short blasts
If an obstruction is detected, have the obstruction cleared
by someone on the ground or carefully drive the lift until
clear of the obstruction. Reset the OS S by pr essing the
horn button on t he platform co ntrol once and continue
machine operation. Should the OSS falsely detect an
obstruction, the system can be overridden by pressing
and holding the horn b utton whil e oper ating t he plat form
lowering controls.
WARNING
ALWAYS CHECK THE AREA UNDER THE PLATFORM IS CLEAR
OF OBSTRUCTIONS BEFORE LOWERING THE PLATFORM.
1
#6
#4
#3
#2
2
Figure 3-8. OSS Transducer Sensor Array Location.
1. Transducer Arrays #1 through #6
2. Underside of DVSP Platform
OSS Pre-Start Inspection
(See Figure 3-9.)
From ground controls, raise platform approximately 5'-6'.
The RED LED on the electronic module will b e illuminated
when power is applied. If an obst ructi on , such as a pad of
paper is placed under any of the transducer sensor
arrays, the RED LED will flash and remain flashing while
the obstruction is present and stop flashing 3 seco nds
after the obstru ction is remov ed. Chec k th e oper ation of
each transducer sens o r array by placing an object individually under each sensor array (within approximately 6"-12")
and checking if the RED LED starts to "flash", and stops
flashing 3 seconds after the obstruction is removed. Also,
inspect the transducer arrays and electronic module for
physical damage, loose wires, loose mount ing hardware,
etc.
#5
#1
3-22– JLG Lift –3121135
SECTION 3 - MAC HINE CONTROLS, INDICATORS AND OPERATION
3.15TRANSPORTING, LIFTING AND
TIE DOWN PROCEDURES
General
All DVL Series and DVSP Model Personnel Lifts may be
1
2
transported to a work site using the following methods:
• Driving the machine around on its base wheels if travel
surface area permits.
•Loaded, IN AN UPRIGHT POSITION ONLY onto a
heavy-duty vehicle with the payloa d capacity capable
of supporting the full weight of the machine (Check
machine gro ss w eigh ts in the O per ating Spec Cha rt at
the beginning of this Section).
• Moved with a fork-lift truck using the fork-lift pockets in
the base frame.
Figure 3-9. OSS - Pre-Start Inspection of Operation.
1. Electronic Module LED Indicator (a)
2. Detection Zone
3. Place a pad of paper or similar size object, 6 to
12 in. (15 to 30cm) individually beneath each
transducer to check detection.
Notes:(a) The LED Indicator will flash when an object is
detected at each sen s o r. Remove ob je c t an d allow
the LED to stop flashing before testing next sensor.
3
Truck Transport
CAUTION
DO NOT TRANSPORT THE MACHINE IN A HORIZONTAL POSITION DUE TO LEAKAGE OF BATTERY ACID FROM THE BATTERIES OR HYDRAULIC FLUID FROM THE HYDRAULIC RESE RVOIR.
The machine may be winched onto a tilted roll-back truck
bed (see important note following) which has been rolled
back to ground level. Disengage the brakes and always
winch (pull) from the mast (rear) end of the machine,
using the rear tie-down loop attached to the base frame.
IMPORTANT
DO NOT ATTEMPT TO DRIVE MACHINE ONTO, OFF OF, OR PUSH
MACHINE ONTO A TILTED ROLL-BACK TRUCK BED.
THE DVL AND DVSP MACHINES POWER MODULE COULD SUSTAIN SERIOUS DAMAGE WHEN THE UNIT IS PUSHED, OR
TOWED AT SPEEDS GREATER THAN 2 MPH.
WHEN TOWING OR WINCHING, THE MACHINE’S BRAKES MUST
BE DISENGAGED.
RE-ENGAGE THE BRAKES O NCE MACHIN E IS IN PLAC E WITH
TRUCK BED LEVEL AND READY FOR TIE DOWN.
TIE DOWN LOOPS ARE PROVIDED ON BOTH ENDS OF THE BASE
FRAME TO SECURE MACHINE TO BED OF TRANSPORT VEHICLE.
3121135– JLG Lift –3-23
SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION
Machine Tie-Down
With machine in position to be tied dow n and brakes
engaged, use the following guidelines for restraining the
machine during transport.
IMPORTANT
USE OF EXCESSIVE FORCE WHEN SECURING MACHINE (DRIVE
WHEEL LOAD), CAN CAUSE DAMAGE TO THE MACHINES DRIVE
WHEEL COMPONENTS.
1. Secure machine with an adequate chain attached
through the tie down loops located at the front and rear
of machine. (See Figure 3-11.)
2. The chain should be securely tightened with a force of
approximately 100 lb. applied two feet from the pivot
handle.
Crane Hook Accessory (DVL Option)
NOTE: Lifting devise must be capable of handling the gross
weight of the machine, see the Operating Spec ifications table at the beginning of this Section.
1
2
Figure 3-10. Crane Hook Accessory
1. Crane Hook Attachment2. Back of Mast
Fork-Lift Truck Transport
All DVL and DVSP Model Lifts a re equipped w ith wide fork lift pockets running throug h the bas e frame. (See Fig ure 3-
11.) This allows the machine to be either transported
around a work area or lifted onto a higher level usi ng a
standard fork-lift truck.
NOTE: Fork-lift trucks must be capable of handling the
gross weight of the machine, see the Operating
Specifications table at the beginning of this Section.
2
2
3
Figure 3-11. Forklift Truck Lifting Pockets and Machine Tie Down Bar Locations.
SECTION 3 - MAC HINE CONTROLS, INDICATORS AND OPERATION
3
3.16RUG CARRIER ACCESSORY
(DVSP - OPTION)
NOTE: The Rug Carrier accessory is available only on the
JLG DVSP model and is not authorized for use with
any other JLG lift. The Rug Carrier Accessory is
intended for use in hanging and removal of rugs in
hanging display racks only. Use for any other purpose is not authorized by JLG.
General
1
2
The Rug Carrier Accessory consists of two pivoting arms
mounted to the DVSP platform left side rails. The pivoting
arms are locked in the plane of the platform side rail when
not in use (the stowed position). The arms are locked into
position at approximately 90 degrees to the left side platform side rails when in use (the carry position). The pivoting arms’ position can be changed by lifting ea ch arm to
release the lock, rotating the arm, and lowering each arm
back into a locked position.
Pre-Start Inspection
Prior to use of the Rug Carrier accessory, check the following;
• Carrier arm mounting is secure to the platform railing,
no missing or damaged fasteners.
• The arm lock pins ar e in place and working properly.
Hanging a Rug using the Rug Carrier Accessory
Arms
The following is a description for use of the Rug Carrier
accessory in hanging rugs on horizontal pivoting arm display racks.
1. Select the intended location in the display for mounting
the rug. Open the display rack to provide adequate
space for the DVSP lift and rug.
3
Positioning Rug Carr ier Arms
1. Carry Position3. Lift Arm Up, Swing
2. Stowed Position and Lock into Position
8. After adequately attaching the rug to the display arm,
lower the platform, stow the Rug Carrier Accessory
arms.
9. As required reposition and elevate the DVSP to completely attach the rug.
1
2. With the Rug Carrier Accessory arms stowed, drive the
DVSP into position prior to loading the rug.
3. Swing and lock Rug Carrier Accessory arms into the
carry position.
4. Load the rolled rug with the finished side facing the
platform. As required, use an assistant to load the rug
onto the Rug Carrier Accessory arms.
5. Make sure that the rug is centered over its length on
the Rug Carrier Accessory .
6. Elevate the platform to the required height for mounting the rug onto the display arm.
7. Properly attach the rug to the display arm. Never climb
onto the platform rails for any reason.
Positioning Carpet Roll On Rug Carrier
1. Center Carpet on Arms3. Platform Front
2. Rest on Arms Here (a)
Note:(a) Maximum Capacity of Arms - 150 lb. (68kg)
2
3121135– JLG Lift –3-25
SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION
Removing a Rug using Rug Carrier Accessory
Arms
This section describes the use of the Rug Carrier accessory in removing a rug from a horizontal pivoting arm display rack.
1. Select the intended location in the display for removal
of the rug. Open the display rack to provide adequate
space for the DVSP lift and rug.
2. With the Rug Carrier Accessory arms stowed, drive the
DVSP into position prior to loading the rug.
3. Swing and lock the Rug Carrier Accessory arms into
the carry position.
4. Elevate the platform a few feet. Start to roll the rug onto
the Rug Carrier Accessory arms.
1
5. Be certain the rug is centered over its length on the
Rug Carrier Accessory.
6. While elevating to the required height for removing the
rug from the display arm, continue to roll the rug until it
is completely rolled up on the carrier arms.
7. Properly remove the rug from the display arm. Never
climb onto the platform rails for any reason.
8. After adequately removing the rug from the display
arm, lower the platform.
9. Remove the rug from the Rug Carrier Accessory. If
required, use an assistant to unload the rug from the
Rug Carrier Accessory Arms.
10. Replace the Rug Hanger Accessory arms to the
stowed position for normal operation.
CAUTION
THE RUG CARRIER ACCESSORY ARMS MUST BE LOCKED IN
THE STOWED POSITION WHEN NOT I N USE.
EXTREME CAUTION MUST BE EXERCISED AT ALL TIMES W HILE
THE RUG CARRIER ACCESSORY IS IN USE (DRIVING, RAISING
AND LOWERING) TO PREVEN T OBSTACLES AND P ERSONNEL
FROM STRIKING THE LOAD.
2
Removing Rug From Display Arm.
1. Roll Rug onto Rug Carrier while Elevating Platform
2. Rug Carrier in Carry Position
WHEN DRIVING WITH A RUG WITHIN THE RUG CARRIER ACCE SSORY, THE RUG MUST BE PROPERL Y SECURED TO PR EVENT
INADVERTENT MOTION OR MOVEMENT OF THE RUG AND MUS T
NOT EXCEED THE RATED CAPACITY OF THE RUG CARRIER
ACCESSORY.
NEVER OVERLOAD THE RUG CARRIER ACCESSORY. MAXIMUM
CAPACITY OF THE RUG CARRIER ACCESSORY IS 150 LBS.
THE COMBINED WEIGHT OF PERSONNEL, MATERIALS, EQUIPMENT PLUS ANY LOAD ON THE RUG CARRIER ACCESSORY
MUST NOT EXCEED THE MAXIMUM CAPACITY OF THE PLATFORM.
NEVER USE A RUG CARRIER ACCESSORY THAT HAS DAMAGE
OR LOOSE MOUNTINGS. IM MEDIATELY RE PORT ANY DAMAGE
TO APPROPRIATE PERSONNEL. DISCONTINUE USE OF THE
RUG CARRIER ACCESSORY UNTIL ALL DISCREPANCIES HAVE
BEEN CORRECTED.
3-26– JLG Lift –3121135
SECTION 3 - MAC HINE CONTROLS, INDICATORS AND OPERATION
3.17STOCK-PICKER HANGER ACCESSORY
NOTE: The stock-picker hanger accessory is available only
on the JLG DVSP model and is not authorized for
use with any o the r J LG l ift. This hanger accessory is
intended for use in placin g or retrievin g stock items
such as bicycles, ladders, etc., on racks or shelves
above ground level. Use for any other purpose is not
authorized by JLG.
The hanger accessory is a pivoting arm mounted to the
DVSP platfo rm rail. Th e hanger acce ssory can be
mounted to eithe r side of the pl atform in divi dually, or two
can be mounted, one on each side of the platform. Each
individual hanger has a maximum load capacity of 100 lb.
(45kg).
The hanger arm can be pivoted out of the way parallel
with the platform side rails when not in use, (the stowedposition). The hanger arm is pinned into position at 90
degrees to the platform side rails when in use, (the carryposition).
Pre-Start Inspection
Prior to use of the hanger accessory, check the following;
• Hanger arm mounting is secure to the platform railing,
no missing or damaged fasteners.
• The hanger arm lock pin is in place and secure.
CAUTION
THE COMBINED WEIGHT OF PERSONNEL, MATERIALS, EQUIPMENT PLUS ANY LOAD ON THE HANGER ARM ACCESSORY
MUST NOT EXCEED THE MAXIMU M LOAD CAPACITY OF THE
PLATFORM.
AND PREVENTING THE PLATFORM FROM LOWERING. IF NECESSARY, R EPOSITION THE OBJECT OUT OF THE OSS DETECT ION
ZONE.
4. Be aware of clearance above, below, and around the
object when driving and lifting or lowering the platform.
3
1
2
5
4
Stock Picker Hanger - Carry Position
1. Mounting Bracket4. Lock Pin (Carry Position)
2. Hanger Arm (Carry Position)5. Hanger Arm Strap
3. Capacity Decal (a)
Notes: (a) Maximum load capac i ty of hanger is 100 lb. (45kg).
1
2
Loading and Transporting an Item using the
3
Hanger Accessory
Use the following steps as a guide when loading and
transporting an object with the hanger accessory arm.
1. Keep the hanger arm in the stowed position when not
in use.
2. When ready to use, pull the lock pin from the stowed
position hole and swing the hanger arm into the carry
position. Place pin in the carry position hole locking the
hanger arm in place.
3. Load the object onto the hanger arm and use the
hanger arm strap to secure the object during transport.
IMPORTANT
DVSP MACHINE’S EQUIPPED WITH THE OBSTRUCTION SENSING
SYSTEM (OSS) OPT ION – OBJECTS PLACE D ON THE HANGER
ACCESSORY AND EXTENDING BELOW THE BASE OF THE PLATFORM MAY CAUSE AN OSS DETECTION - SOUNDING THE HORN
1. Hanger Arm (Stowe d Position)3. Hanger Arm (Carry Position)
2. Lock Pin (Stowed Position)
3121135– JLG Lift –3-27
Stock Picker Hanger - Stowed Position
SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION
21
9
10
16
18
11
5
22
12
14
2
1
13
8
3
4
15
8
17
6
19
7
20
Figure 3-12. DVL Series Dec al Installation Chart - (See Table 3-5 for Specification)
3-28– JLG Lift –3121135
SECTION 3 - MAC HINE CONTROLS, INDICATORS AND OPERATION
Table 3-5. DVL Series - Decal Installation Chart (See Figure 3-12.)
SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION
This page intentionally left blank.
3-32– JLG Lift –3121135
SECTION 4 - EMERGENCY PROCEDURES
SECTION 4. EMERG ENCY PR OCEDU RES
4.1 GENERAL INFORMATION
This section explains the steps to be taken in case of an
emergency situation during operation.
4.2 EMERGENCY OPERATION
Operator Unable to Control Machine
IF THE PLATFORM OPERATOR IS PINNED, TRAPPED OR
UNABLE TO OPERATE OR CONTROL THE MACHINE:
1. Other personnel should operate the machine from
ground controls only as required.
2. Only qualif ied personnel in the platform may use the
platform controls. DO NOT CONTINUE OPERATION
IF CONTROLS DO NOT FUNCTION PROPERLY.
3. Cranes, forklift trucks or other equipment can be
used to remove the platform occupant and stabilize
motion of the machine.
Platform Caught Overhe ad
If the platform becomes jamm ed or snagged in ov erhead
structures or equipment, rescue the platform occupant
prior to freeing the machine.
4.3 INCIDENT NOTIFICATION
JLG Industries, Inc. must be notified immediately of any
incident involving a JLG product. Even if no injury or property damage is evident, the factory should be contacted
by telephone and provided with all necessary details.
JLG Phone:
U.S.A.:
877-JLG-SAFE (554-7233)
(8am till 4:45pm EST)
EURO:
(44) 1 698 811005
AUSTRALIA:
E-mail: prod uctsafety@jlg.com
Failure to not ify t he manu fac tur er of an inci den t in volvi ng a
JLG Industries product within 48 hours of such an occurrence may void any warranty consideration on that particular machine.
FOLLOWING ANY ACCIDENT, THORO UGHLY INSPECT THE
MACHINE AND TEST ALL FUNCTIONS FIRST FRO M THE GROUND
CONTROL STATION, THEN FROM THE PLATFORM CONTROL
CONSOLE. DO NOT LIFT ABOVE 10 FT. (3 M) UNTIL YOU ARE
SURE THAT ALL DAMAGE H AS BEEN REP AIRED, IF REQ UIRED,
AND THAT ALL CONTROLS ARE OPERATING CORRECTLY.
(61) 2 65 811111
IMPORTANT
3121135– JLG Lift –4-1
SECTION 4 - EMERGENCY PROCEDURES
This page intentionally left blank.
4-2– JLG Lift –3121135
SECTION 5 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE
SECTION 5. GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE
5.1 INTRODUCTION
This section of the manual provides additional necessary information to the operator for proper operation and maintenance
of this machine.
The maintenance portion of this section is intended as information to assist the machine operator to perform dail y maintenance tasks only, and does not replace the more thorough Preventive Maintenance and Inspection Schedule included in the
Service and Maintenance Manual.
Other Publications Available Specific to this Machine:
Service and Maintenance Manual
GLOBAL ...................................................................3121136
CE ............................................................................3121839
5.2 GENERAL SPECIFICATIONS
Machine Specifications
SPECIFICATION15DVL20DVL15DVSP20DVSP
Gross Machine Weight (Platform Empty):
Machine Height (Platform Stowed):
Maximum Ground Bearing Pressure: (per wheel)800 lb. (360 kg)
Maximum Operating Incline:1.5°
Maximum Travel Grade (Gradeability):
(Platform STOWED ONL Y)
Maximum T ravel Grade (Sid e Slope):
(Platform STOWED ONL Y)
Maximum Drive Speeds (Operato r Variable):0.5 - 2 mph (0.8 - 3.2 kph)
Machine Base - Overall : (Width x Length)29.25 in.- W x 52 in.- L (74cm) x (132cm)
Maximum Wind Speed:0 mph (0kph) - Machine rated for indoor use only
Maximum Horizo ntal Manual Side Force:
(Platform fully extended with Maximum load)
Maximum Hydraulic System Pressure:
(Recommended initial setting)
Hydraulic System Capacity:5 qts. U.S. (4.7 L)
Hydraulic Reservoir Capacity:1 Gallon (3.78 L)
2,105 lb.
(955 kg)
2600 PSI
(180 Bars)
2,105 lb.
(955 kg)
78 in. (198cm)
45 Pound Force (200 Newtons)
1800 PSI
(124 Bars)
2,150 lb.
(975 kg)
20%
5°
2600PSI
(180 Bars)
2,150 lb.
(975kg)
2800 PSI
(193 Bars)
3121135– JLG Lift –5-1
SECTION 5 - GENERAL SPEC IFICATIONS AND OPERATOR MAINTENANCE
Electrical Specifications
SPECIFICATION15DVL20DVL15DVSP20DVSP
System Voltage:24 Volts DC
Battery Specifications: Battery Type:AGM (VRLA) (Sealed)
Voltage:12 Volts DC
Amp Hour (AH) Rating:100 Amp Hr . @ 20 Hr.
Battery Charger (DC Models) Input:120/240 Volts AC - 50/60 Hz - Voltage Selectable
Output:24 volt, 20 Amp Output - with 2 Amp Finish
Platform Data
SPECIFICATION15DVL20DVL15DVSP20DVSP
Occupants: (Persons allowed in Platform)1
Maximum Work Load (Capacity): Standard:
Platform Weight : Standard Platform:55 lb. (25 kg)(Quick-Change Platforms) Molded Platform:70 lb. (32 kg)
Battery: (per battery)65.7 lb. (29.8 Kg)
Serial Number Locations
Stockpicker:
Extendible:
Molded:
——
500 lb.
(230 kg)
500 lb.
(230 kg)
15 ft.
(4.57 m)
20 sec.22.5 sec.20 sec.22.5 sec.
15 - 21 sec.21 - 26 sec.15 - 21 sec.21 - 26 sec.
350 lb.
(160 kg)
350 lb.
(160 kg)
19.5 ft.
(5.94 m)
500 lb.
(230 kg)
500 lb.
(230 kg)
500 lb.
(230 kg)
15 ft.
(4.57 m)
400 lb.
(180 kg)
350 lb.
(160 kg)
350 lb.
(160 kg)
19.5 ft.
(5.94 m)
For machine identification, a serial num ber plate is affixed to the machine. The plate is located on the back of the mast, just
above the mast support bracket.
5-2– JLG Lift –3121135
SECTION 5 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE
5.3 OPERATOR MAINTENANCE
Lubrication
Hydraulic Oil (HO)
Hydraulic oils must have anti-we ar qualities at least t o API Service Cl assification GL-3, and sufficient chemical stability for
mobile hydraulic system service. JLG Industries, recommends Mobilfluid 424 hydraulic oil, which has an SAE viscosity of
10W-30 and a viscosity index of 152.
For cold weather applications, i.e. when temperatures remain consistently below +20°F (–7°C) JLG recommends using
Mobil DTE 13 hydraulic oil.
Aside from JLG recommendations, it is not advisable to mix oils of different brands or types, as they may not contain the
same required additives or be of comparab le viscosities. If use of hyd raulic oil other tha n Mobilfluid 424 is desired , contact
JLG Industries for proper recommendations.
EPGL - Extreme Pressure Gear Lube (oil) meeting API service classification GL-5 or MIL -Spec MIL -L-2105.
HYDRAULIC SYSTEM OPERATING TEMPERATURE RANGESAE VISCOSITYGRADE
+0° F to +180° F (-18° C to -83° C)10W
+0° F to +210° F (-18° C to +99° C)10W-20, 10W-30
+50° F to +210° F (+10° C to +99° C)20W-20
Table 5-1. - Lubrication Specifications
KEYSPECIFICATIONS
MPG - Multipurpose Grease having a minimum dripping point of 350° F . Excellent water resistance and adhesive
qualities, and being of extreme pressure type. (Timken OK 40 pounds minimum.)
HO - Hydraulic Oil. ISO- Vg grade 32, 46.
CL - Chain Lube. Use a good quali ty chain lubrican t
NOTE: Refer to Lubrication Chart, Table 5-2 for specific lubrication locations on machine.
3121135– JLG Lift –5-3
SECTION 5 - GENERAL SPEC IFICATIONS AND OPERATOR MAINTENANCE
4
3
5
1
2
Table 5-2.Lubrication Intervals for Various Components