JLG 3508PS User Manual

An Oshkosh Corporation Company

Illustrated Parts Manual

Models 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS,

4017PS

Agrovector

40.8, 40.9

31200204

Revised

April 3, 2014

EFFECTIVITY PAGE

September 14, 2007 - A - Original Issue Of Manual

April 16, 2007 - B - Revised Manual

November 3, 2008 - C - Revised Manual

July 24, 2009 - D - Revised Manual

July 28, 2010 - E - Revised Manual

September 21, 2010 - F - Revised Manual; added models 40.8 & 40.9

June 8, 2011 - G - Revised Manual

October 21, 2011 - H - Revised Manual

June 8, 2012 - I - Revised Manual

January 8, 2013 - J - Revised Manual

April 3, 2014 - K - Revised Manual

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

EFFECTIVITY PAGE

3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200204

FIGURE NO. TITLE PAGE NO.

SECTION 1 –

FRAME & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1-1 Frame Shrouding & Attaching Parts, Right Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

1-2 Frame Shrouding & Attaching Parts, Left Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

1-3 Axle & Fender Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

1-4 Outrigger Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16

1-5 Draw Bar Coupling Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20

1-6 Site Hitch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22

1-7 Trailer Hitch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24

1-8 Auto HItch, Pin Hitch & Piton Frame-Auto Hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26

1-9 Pin Hitch - Cuna C & Cuna D2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28

1-10 Hydraulic Hitch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30

1-11 Trailer Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-34

SECTION 2 –

BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2-1 Boom Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

2-2 Boom Pin Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

2-3 First Boom Section Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

2-4 Second Boom Section Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16

2-5 Third Boom Section Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24

2-6 Fourth Boom Section Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30

2-7 Quick Attach Assembly, Mechanical & Hydraulic Quick Attach . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34

2-8 Manitou Quick Attach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-38

2-9 Boom Assembly, If Equipped For Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-40

2-10 Platform Sensor Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-44

SECTION 3 –

ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3-1 Manure Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

3-2 Multi-Purpose Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

3-3 Buckets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

3-4 Fork Mounted Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

3-5 Crane Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

3-6 Concrete Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

3-7 Carriage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14

3-8 Side Shift Carriage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16

3-9 Fork Tines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18

3-10 Truss Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20

3-11 Fork Positioning Carriage w/Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22

3-12 Fixed Platform Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24

3-13 Extendable Platform Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28

3-14 Extendable Platform Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32

3-15 Console Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34

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TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

3-16 Manitou Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38

SECTION 4 –

ENGINE & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4-1 Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

4-2 Engine Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

4-3 Fuel Tank & Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12

4-4 Cooling System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16

4-5 Air Filter Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20

4-6 Muffler Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22

4-7 AC Pump Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24

4-8 Transmission Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26

4-9 Transmission Assembly - Converter Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28

4-10 Transmission Assembly - Case & Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30

4-11 Transmission Assembly - Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32

4-12 Transmission Assembly - Gear Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34

4-13 Transmission Assembly - Pump Drive Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-38

4-14 Transmission Assembly - Charge Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-40

4-15 Transmission Assembly - Reverse Idler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-42

4-16 Transmission Assembly - Forward & Reverse Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-44

4-17 Transmission Assembly - 3rd Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-46

4-18 Transmission Assembly - 1st & 2nd Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-50

4-19 Transmission Assembly - Output Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-52

4-20 Transmission Assembly - Control & Modulation Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . 4-54

4-21 Transmission Assembly - Drive Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-56

4-22 Transmission Assembly - Drop Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-58

SECTION 5 –

DRIVE TRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5-1 Front Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

5-2 Front Axle Assembly - Central Housing & Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

5-3 Front Axle Assembly - Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

5-4 Front Axle Assembly - Hub Reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

5-5 Front Axle Assembly - Brake Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18

5-6 Rear Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22

5-7 Rear Axle Assembly - Central Housing & Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24

5-8 Rear Axle Assembly - Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26

5-9 Rear Axle Assembly - External Axle Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28

5-10 Rear Axle Assembly - Brake Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32

5-11 Drive Train Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-34

5-12 Tire & Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-36

3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200204

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SECTION 6 –

CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

6-1 Cab Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

6-2 Cab Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

6-3 Interior Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10

6-4 Cab Door & Window Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12

6-5 Wiper System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16

6-6 Seat Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18

6-7 Heater Installation & Circulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20

6-8 Air Conditioning Unit Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22

6-9 Front Cab Glass Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26

SECTION 7 –

CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

7-1 Steering Control Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

7-2 Brake Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

7-3 Throttle Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6

7-4 Parking Brake Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8

7-5 Mechanical Hand Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12

7-6 Joystick Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14

SECTION 8 –

HYDRAULIC CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

8-1 Supply Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

8-2 Steering Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6

8-3 Service/Park Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8

8-4 Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14

8-5 Extend/Retract Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-22

8-6 Tilt & Tilt Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-28

8-7 Auxiliary Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-36

8-8 Hose & Cable Carrier Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-42

8-9 Frame Level & Non-Frame Level Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-44

8-10 Frame Level & Outrigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-46

8-11 Boom Rear Auxiliary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-50

8-12 Trailer Brake Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-52

8-13 Brake Accumulator Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-54

SECTION 9 –

HYDRAULIC COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

9-1 Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2

9-2 Extend/Retract Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-16

9-3 Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-28

9-4 Compensation Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-32

9-5 Frame Level Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-36

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TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

9-6 Outrigger Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-40

9-7 Fork Locking Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-46

9-8 Main Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-50

9-9 Hydraulic Tank Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-54

9-10 Brake Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-56

9-11 Diverter Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-60

9-12 Piston Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-64

9-13 Frame Level Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-66

9-14 Outrigger & Frame Level Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-68

9-15 Steering Select Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-70

9-16 Auxiliary Diverter Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-72

9-17 Actuator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-74

SECTION 10 –

ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

10-1 Engine Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2

10-2 Cab Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-4

10-3 Electrical Installation, Cab Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-8

10-4 Boom & Frame Electrical Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10

10-5 Electrical Installation, Boom Auxiliary Electric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-14

10-6 Electrical Installation, Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-18

10-7 Main Cab Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-22

10-8 Boom Harness Auxiliary Electrical Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-28

10-9 Boom Lights Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-30

10-10 Boom Retract Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-32

10-11 Quick Connect Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-34

10-12 Cable Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-36

10-13 Front Chassis Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-38

10-14 Rear Chassis Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-40

10-15 Cab Roof Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-42

10-16 Powershift Engine Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-46

10-17 Electrical Installation, Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-50

10-18 LMIS Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-52

10-19 LMIS Audible Tower/Beacon Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-56

10-20 Outrigger Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-58

10-21 LSI Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-62

10-22 Platform Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-64

10-23 Platform Cab Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-66

10-24 Smartbasket Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-68

SECTION 11 –

DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1

11-1 Frame & Boom Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2

11-2 Decals - Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8

11-3 Cab & Frame Decals, (40.8 & 40.9) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-16

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

11-4 Boom Decals, (40.8 & 40.9) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-20

SECTION 12 –

RECOMMENDED SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1

SECTION 13 – PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200204

SECTION 1

FRAME & ATTACHING PARTS

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

111

109

101

109

102

103

110

107

104

110

107

113

105

112

151

153

152

PZ0470

601

603

604

622

623

624

621

625

609

617

619

616

610

616

618

701

702

703

705

710

709

706

708

707

704

708

707

8M & 9M ONLY - IF EQUIPPED

FRAME & ATTACHING PARTS

Figure 1-1 Frame Shrouding & Attaching Parts, Right Side

1-2

3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200204

FRAME & ATTACHING PARTS

PAP4160

358

508

507

505

506

502

504

151

509

508

507

513

512

510

513

512

151

510

509

506

505

503

501

459

463

453

463

461

456

463

461

460

455

453

457

465

464

467

468

467

466

462

461

454

451

402

401

357

356

353

354

352

355

351

459

463

453

461

453

463

469

460

461

453

463

453

463

457

465

464

466

467 468

468

467

461

451

462

454

257

282

283

285

284

260

255

256

251

263

251

260

281

282

253

260

251

252

258

264

260

255

262

254

259

17M ONLY

17M ITALY ONLY

17M ONLY

Figure 1-1 Frame Shrouding & Attaching Parts, Right Side (Continued)

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

1-3

FRAME & ATTACHING PARTS

Figure 1-1 Frame Shrouding & Attaching Parts, Right Side

Item Part Number Qty. Description Rev.

0275243 Ref ENGINE COVER INSTALLATION, (not available to order, see items 1 thru 15 for

service)

1 1001092126 1 HOOD COVER ASSY, (3508PS, 3509PS, 3512PS, 3513PS, 4008PS,

4009PS, 4012PS, 4013PS & 4017PS), (includes items 21 thru 24)

1001092126G 1 HOOD COVER ASSY, (40.8 & 40.9), (includes items 21 thru 24) C 6 4341228 1 BRACKET 7 0761010 2 HEX HD CAPSCREW, M10X20, GR8.8 8 4812000 2 WASHER, 10mm 9 4806433 2 HOOD HINGE

10 0760812 8 HEX HD CAPSCREW, M8X25, GR8.8 11 8000420 1 GAS SPRING 13 4811900 8 WASHER, 8mm 15 3290807 2 HEX LOCKNUT, M8X1.25 21 8000382 1 HOOD LATCH 22 8000801 1 HOOD LOCK 23 2014226 AR TRIM, (not shown) 24 3290607 3 HEX LOCKNUT, M6X1

0903586 Ref RH LIGHT & MIRROR INSTALLATION, (8M, 9M, 12M & 13M), (not available to

order, see items 101 thru 113 for service) 101 0701024 1 HEX HD CAPSCREW, M10X80, GR8.8 102 0761012 2 HEX HD CAPSCREW, M10X25, GR8.8 103 0903584 1 RIGHT SIDE MIRROR BRACKET, (3508PS, 3509PS, 3512PS, 3513PS,

4008PS, 4009PS, 4012PS & 4013PS)

0903584B 1 RIGHT SIDE MIRROR BRACKET, (40.8 & 40.9)

104 Ref RH DRIVING LIGHT, (includes mounting hardware),

(see Figure 10-6 for details) 105 3140007 1 RECTANGULAR MIRROR 107 3292001 2 HEX NUT, M20X2.5 109 4812000 3 WASHER, 10mm 110 4812500 2 WASHER, 20mm 111 8000704 1 STEEL PIPE 112 1001008436 1 MIRROR ASSY, (includes items 151 thru 153) 113 1001097298 1 MIRROR SUPPORT 151 1001008475 2 LOCKWASHER, #12 152 1001009062 2 WASHER 153 1001010838 2 HEX BOLT

0275061 Ref MOTOR SHIELD INSTALLATION, (not available to order, see items 251 thru

264 for service) 251 0760608 7 HEX HD CAPSCREW, M6X16, GR8.8 252 0903422 1 ENGINE COVER BRACKET 253 0903424 1 ENGINE COVER BRACKET 254 0903426 1 ENGINE SUPPORT 255 1898686 AR TRIM 256 1001101018 1 RADIATOR PANEL ASSY, (3508PS, 3509PS, 3512PS, 3513PS, 4008PS,

4009PS, 4012PS & 4013PS)

1001101018B 1 RADIATOR PANEL ASSY, (40.8 & 40.9) 257 1001099379 1 PROTECTING PANEL 258 5200608 2 RIPP BOLT, M6X16

1-4

3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200204

FRAME & ATTACHING PARTS

Figure 1-1 Frame Shrouding & Attaching Parts, Right Side (Continued)

Item Part Number Qty. Description Rev.

259 5200812 1 RIPP BOLT, M8X25 260 5211702 12 RIPP WASHER, 6mm 262 5220800 1 NUT, 8mm 263 0760610 3 HEX HD CAPSCREW, M6X20mm, GR8.8 264 0760612 2 HEX HD CAPSCREW, M6X25mm, GR8.8 281 070057 4 HEX HD CAPSCREW, M5X14, GR8.8 282 4811600 4 WASHER, 5mm 283 1001099225 1 OIL DRAIN ACCESS COVER, (3508PS, 3509PS, 3512PS, 3513PS, 4008PS,

4009PS, 4012PS & 4013PS)

1001099225B 1 OIL DRAIN ACCESS COVER, (40.8 & 40.9)

284 1001099294 1 BELLY PAN, (3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS &

4013PS)

1001099294B 1 BELLY PAN, (40.8 & 40.9)

285 1001099300 1 MAIN CONTROL VALVE ACCESS COVER, (3508PS, 3509PS, 3512PS,

3513PS, 4008PS, 4009PS, 4012PS & 4013PS)

1001099300B 1 MAIN CONTROL VALVE ACCESS COVER, (40.8 & 40.9) 351 0760407 2 HEX HD CAPSCREW, M4X14, GR8.8 352 3290401 2 HEX NUT, M4X0.7 353 3576678 1 PLATE, (3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS,

4013PS & 4017PS)

3576678B 1 PLATE, (40.8 & 40.9)

354 4400493 1 WASHER TANK

70022874 1 PUMP MOTOR 355 4811400 2 WASHER, 4mm 356 5201012 2 BOLT, M10X25 357 8001626 1 PLATE 358 Ref HYDRAULIC FILTER BRACKET, (see Figure 8-1 for details) 401 Ref BACK-UP ALARM, (see Figure 10-4 for details) 402 Ref RIPP BOLT, M6X16, (see Figure 10-4 for details)

0275942 Ref HEADLIGHT & MIRROR INSTALLATION, (17M), (not available to order, see

items 451 thru 468 for service)

1001107965 Ref HEADLIGHT & MIRROR INSTALLATION, (17M), (ITALY), (If equipped),

(not available to order, see items 451 thru 469) 451 0701024 1 HEX HD CAPSCREW, M10X80, GR8.8 453 0761010 4 HEX HD CAPSCREW, M10X20, GR8.8 454 0761012 2 HEX HD CAPSCREW, M10X25, GR8.8 455 Ref LH DRIVING LIGHT, (includes mounting hardware),

(see Figure 10-6 for details)

456 Ref RH DRIVING LIGHT, (includes mounting hardware),

(see Figure 10-6 for details)

457 3140007 1 RECTANGULAR MIRROR

1001005981 1 RECTANGULAR MIRROR, (ITALY), (If equipped)

459 4341434 1 RH HEADLIGHT BRACKET

1001107552 1 RH HEADLIGHT BRACKET, (ITALY), (If equipped)

460 4341435 1 LH HEADLIGH BRACKET

1001107553 1 LH HEADLIGHT BRACKET, (ITALY), (If equipped) 461 4812000 11 WASHER, 10mm 462 8000704 1 STEEL PIPE 463 0761016 4 HEX HD CAPSCREW, M10X40, GR8.8

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

1-5

FRAME & ATTACHING PARTS

Figure 1-1 Frame Shrouding & Attaching Parts, Right Side (Continued)

Item Part Number Qty. Description Rev.

464 1001096588 1 ROD 465 1001008436 1 MIRROR ASSY, (includes items 151 thru 153) 466 1001097618 1 RH MIRROR BRACKET 467 3292001 2 HEX NUT, M20X2.5 468 4812500 2 WASHER, 20mm 469 1001109474 1 HARNESS, LIGHT EXT, (ITALY), (If equipped)

2920210 Ref REAR LIGHT INSTALLATION, (not available to order, see items 501 thru 513 for

service)

501 0903501 1 LH REAR LIGHT BRACKET, (3508PS, 3509PS, 3512PS, 3513PS, 4008PS,

4009PS, 4012PS, 4013PS & 4017PS)

0903501B 1 LH REAR LIGHT BRACKET, (40.8 & 40.9)

502 0903502 1 RH REAR LIGHT BRACKET, (3508PS, 3509PS, 3512PS, 3513PS, 4008PS,

4009PS, 4012PS, 4013PS & 4017PS)

0903502B 1 RH REAR LIGHT BRACKET, (40.8 & 40.9) 503 Ref LH TAIL LIGHT, (see Figure 10-6 for details) 504 Ref RH TAIL LIGHT, (see Figure 10-6 for details) 505 4811900 4 WASHER, 8mm 506 3290807 4 HEX LOCKNUT, M8X1.25 507 5212000 4 RIPP WASHER, 10mm 508 0761012 4 HEX HD CAPSCREW, M10X25, GR8.8 509 1356294 4 WASHER, 13mm 510 0701219 2 HEX HD CAPSCREW, M12X55, GR8.8 511 3291207 2 HEX LOCKNUT, M12X1.75 512 8009517 2 BUFFER 513 8009226 2 PLATE, (3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS,

4013PS & 4017PS)

8009226B 2 PLATE, (40.8 & 40.9)

3380744 Ref REAR COVER PANEL INSTALLATION, (12M, 13M & 17M), (8M & 9M, if

equipped), (not available to order, see items 601 thru 626 for service)

601 1001094692 1 REAR PANEL, (3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS,

4012PS, 4013PS & 4017PS)

1001094692B 1 REAR PANEL, (40.8 & 40.9) 603 0760814 2 HEX HD CAPSCREW, M8X30, GR8.8 604 5211902 2 RIPP WASHER, 8mm 609 8006242 4 SCREW, M6X40 610 5211702 4 RIPP WASHER, 6mm 616 3290605 8 HEX LOCKNUT, 6mm 617 8006105 2 JOINT HINGE 618 909304 AR TRIM 619 0630576 4 SCREW, M6X20mm 621 1001093383 1 LOCKING LATCH 622 1001093372 1 LATCH BRACKET 623 1001093373 1 LATCH SPACER 624 1001099125 8 HEX HD CAPSCREW, M5X10 625 3290505 8 HEX LOCKNUT, M5X0.8 626 Ref LICENSE PLATE LIGHT & HARDWARE, (not shown),

(see Figure 10-6 for details)

1-6

3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200204

FRAME & ATTACHING PARTS

Figure 1-1 Frame Shrouding & Attaching Parts, Right Side (Continued)

Item Part Number Qty. Description Rev.

2902295 Ref REAR ACCESS COVER INSTALLATION, (8M & 9M, if equipped),

(not available to order, see items 701 thru 710 for service)

701 3380506 1 PANEL ASSY, (3508PS, 3509PS, 4008PS & 4009PS)

3380506B 1 PANEL ASSY, (40.8 & 40.9)

702 3380509 1 ACCESS DOOR, (3508PS, 3509PS, 4008PS & 4009PS),

(Before S/N 1160005648)

3380509B 1 ACCESS DOOR, (40.8 & 40.9)

1001112723 1 ACCESS DOOR, (3508PS, 3509PS, 4008PS & 4009PS),

(S/N 1160005648 & After)

703 2940155 1 L-HANDLE 704 8006105 2 JOINT HINGE 705 909304 AR TRIM 706 8006242 4 SCREW, M6X40 707 5211702 7 RIPP WASHER, 6mm 708 3290605 11 HEX LOCKNUT, 6mm 709 0630576 4 SCREW, M6X20 710 0700616 3 HEX HD CAPSCREW, M6X44, GR8.8

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

1-7

FRAME & ATTACHING PARTS

PAP4210

603

602

401

181

151

141

161

171

131

191

121

111

104

103

102

101

801

804

803

802

Figure 1-2 Frame Shrouding & Attaching Parts, Left Side

1-8

3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200204

FRAME & ATTACHING PARTS

206

207

203

202

205

201

304

303

302

306

305

301

305

PZ1051

504

503

501

502

702

701

Figure 1-2 Frame Shrouding & Attaching Parts, Left Side (Continued)

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

1-9

FRAME & ATTACHING PARTS

Figure 1-2 Frame Shrouding & Attaching Parts, Left Side

Item Part Number Qty. Description Rev.

1 2360740 1 FRAME ASSY, (3508PS, 3509PS, 4008PS & 4009PS) L

2360740B 1 FRAME ASSY, (40.8 & 40.9) 2 2360735 1 FRAME ASSY, (12M & 13M) M 3 2360787 1 FRAME ASSY, (17M) M 4 1001092934 1 FRAME ASSY, (13M, if equipped for LMIS or platform) K

11 Ref REAR TAIL LIGHT ASSY, (see Figure 10-6 for details)

51 8008971 Ref COUNTERWEIGHT INSTALLATION, (3509PS, 3512PS, 4008PS & 40.8),

(not available to order, see items 52, 53 & 81 thru 84 for service)

52 8005317 1 COUNTERWEIGHT, 365kg, (left), (3509PS, 3512PS & 4008PS)

8005317B 1 COUNTERWEIGHT, 365kg, (left), (40.8)

53 8005318 1 COUNTERWEIGHT, 365kg, (right), (3509PS, 3512PS & 4008PS)

8005318B 1 COUNTERWEIGHT, 365kg, (right), (40.8)

61 8008969 Ref COUNTERWEIGHT INSTALLATION, (3513PS, 4009PS, 4012PS, 4017PS &

40.9), (not available to order, see items 62, 63 & 81 thru 84 for service)

62 8005315 1 COUNTERWEIGHT, 750kg, (left), (3513PS, 4009PS, 4012PS & 4017PS)

8005315B 1 COUNTERWEIGHT, 750kg, (left), (40.9)

63 8005316 1 COUNTERWEIGHT, 750kg, (right), (3513PS, 4009PS, 4012PS & 4017PS)

8005316B 1 COUNTERWEIGHT, 750kg, (right), (40.9)

71 8009078 Ref COUNTERWEIGHT INSTALLATION, (4013PS), (not available to order, see

items 72, 73 & 81 thru 84 for service) 72 8009124 1 COUNTERWEIGHT, 1170kg, (left), (4013PS) 73 8009125 1 COUNTERWEIGHT, 1170kg, (right), (4013PS) 81 0702037 8 HEX HD CAPSCREW, 20-2.50X200mm 82 4812500 16 FLAT WASHER, 20mm 83 3292007 8 HEX LOCKNUT, M20 84 8009883 2 PROTECTING CAP

0275260 Ref TOOL BOX INSTALLATION, (if equipped), (not available to order, see items

101 thru 104 for service)

101 0240147 1 TOOL BOX ASSY, (3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS,

4012PS, 4013PS & 4017PS), (includes items 111 thru 119)

0240147B 1 TOOL BOX ASSY, (40.8 & 40.9), (includes items 111 thru 119) 102 0760810 3 HEX HD CAPSCREW, 8-1.25X20mm 103 5211900 3 RIPP WASHER, 8mm 104 5220800 3 RIPP NUT, 8mm 111 0240148 1 TOOL BOX, (3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS,

4013PS & 4017PS)

0240148B 1 TOOL BOX, (40.8 & 40.9) 112 3180016 1 RUBBER SEAL 113 3380559 1 TOOL BOX COVER, (3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS,

4012PS, 4013PS & 4017PS)

3380559B 1 TOOL BOX COVER, (40.8 & 40.9) 114 5200608 3 RIPP BOLT, 6-36X16mm 115 5220600 6 RIPP NUT, 6mm 116 5220800 2 RIPP NUT, 8mm 117 8002332 1 HINGE 118 8006011 Ref GAS SPRING, (no longer available, use 1001097296 for replacement)

1-10

3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200204

FRAME & ATTACHING PARTS

Figure 1-2 Frame Shrouding & Attaching Parts, Left Side (Continued)

Item Part Number Qty. Description Rev.

1001097296 1 GAS SPRING 119 8008701 1 LOCK 201 Ref CAB INSTALLATION, (not available to order, see items 202 thru 207 for service),

(see Figure 6-1 for details) 202 1898686 AR TRIM 203 8001565 Ref WEATHER STRIP 205 3960927 AR TRIM 206 5200608 6 RIPP BOLT, 6-36X16mm 207 3380567 1 CAB BOTTOM SHIELD

0273866 Ref CAB STEP INSTALLATION, (17M), (not available to order, see items 301 thru

306 for service) 301 80383311 1 STAIR TREAD 302 4240168 2 STEP STRAP 303 3575424 4 STRAP COVER PLATE 304 0701015 8 HEX HD CAPSCREW, 10-1.75X35mm 305 3291007 8 HEX LOCKNUT, M10X1.5 306 4812000 4 WASHER, 10mm 401 8008721 12 PLASTIC CAP, (8M, 9M,12M & 13M)

8008721 8 PLASTIC CAP, (17M)

1001098946 Ref WHEEL CHUCK INSTALLATION, (if equipped), (required in Germany),

(not available to order, see items 501 thru 504 for service) 501 806253 1 WEDGE 502 806264 1 WEDGE HOLDER 503 2976912 4 PIPE 504 5200814 4 RIPP BOLT, M8X30 602 3575579 1 COVER PLATE, (17M) 603 0761008 2 HEX HD CAPSCREW, M10X16, (17M)

1001109070 Ref REAR HYDRAULIC BRACKET INSTALLATION, (8M & 9M, if equipped),

(not available to order, see items 701 & 702 for service) 701 0761010 2 HEX HD CAPSCREW, M10X20, GR8.8 702 1001109069 1 REAR HYDRAULIC BRACKET

8004888 1 LIFTING SUPPORT SYSTEM, (includes items 801 thru 804) B 801 1001110099 1 BOOM SUPPORT CHANNEL ASSY 802 909304 AR TRIM 803 1784861 2 GASKET 804 443630 2 WING SCREW

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

1-11

FRAME & ATTACHING PARTS

PZ0891

1 2

101

102

211

201 202

206

302

301 305

303

304

308

310

306

307

1 2

404

410

402

406

408

406

403

409

414

301 305

401 411

501

502

503

504

505

506

SHOWN IN STORAGE

POSITION

Figure 1-3 Axle & Fender Installation

1-12

3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200204

FRAME & ATTACHING PARTS

Figure 1-3 Axle & Fender Installation

Item Part Number Qty. Description Rev.

0274983 Ref AXLE INSTALLATION, (8M, 9M,12M & 13M), (not available to order, see items 1

thru 4 for service)

0275000 Ref AXLE INSTALLATION, (17M), (not available to order, see items 1 thru 4 for

service) 1 0630574 8 HEX HD CAPSCREW, 20-1.5X130mm 2 3300478 8 WHEEL NUT, M20X1.5, (front axle torque to 550-600 Nm; rear axle torque to

550-660 Nm) 3 Ref FRONT AXLE, (see Figure 5-1 for details) 4 Ref REAR AXLE, (see Figure 5-6 for details) 5 Ref FRAME INSTALLATION, (see Figure 1-1 for details)

101 Ref TIRE & WHEEL ASSY, (see Figure 5-12 for details) 102 Ref LUG NUT, (see Figure 5-12 for details)

0274857 Ref FENDER INSTALLATION, (not available to order, see items 201 thru 211 for

service)

201 0100011 AR

LOCTITE

242

202 0630571 16 HEX HD CAPSCREW, 12-1.25X50mm 205 2090065 2 FENDER ASSY, (left), (includes items 301 thru 309), (not shown) 206 2090066 2 FENDER ASSY, (right), (includes items 301 thru 308 & 310) 211 4740532 16 FLAT WASHER, M12

301 0100011 AR

LOCTITE

242

302 328027 1 MUSHROOM HD BOLT, 8-1.25X20mm 303 0700818 4 HEX HD CAPSCREW, 8-1.25X50mm 304 4811900 4 WASHER, 8mm 305 5220800 5 RIPP NUT, 8mm 306 8006580 2 PLUG 307 8010519 1 FENDER 308 8010524 1 SUPPORT PLATE, (3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS,

4012PS, 4013PS & 4017PS)

8010524B 1 SUPPORT PLATE, (40.8 & 40.9)

309 8010525 1 FENDER SUPPORT, (left), (3508PS, 3509PS, 3512PS, 3513PS, 4008PS,

4009PS, 4012PS, 4013PS & 4017PS), (not shown)

8010525B 1 FENDER SUPPORT, (left), (40.8 & 40.9), (not shown)

310 8010526 1 FENDER SUPPORT, (right), (3508PS, 3509PS, 3512PS, 3513PS, 4008PS,

4009PS, 4012PS, 4013PS & 4017PS)

8010526B 1 FENDER SUPPORT, (right), (40.8 & 40.9)

0275605 Ref FRAME LEVEL COMPONENTS INSTALLATION, (if equipped), (not available

to order, see items 401 thru 402 & 404 thru 414 for service)

0274852 Ref NON-FRAME LEVEL COMPONENTS INSTALLATION, (8 & 12M - if

equipped), (not available to order, see items 401 thru 411 for service)

401 0100011 AR

LOCTITE

242

402 Ref “U” BOLT, (see Figure 5-1 for details) 403 0903159 1 NON-FRAME LEVEL BRACKET, (3508PS, 3509PS, 3512PS, 3513PS,

4008PS, 4009PS, 4012PS, 4013PS & 4017PS)

0903159B 1 NON-FRAME LEVEL BRACKET, (40.8 & 40.9) 404 Ref WHEEL NUT, (see Figure 5-1 for details) 406 3760493 2 RETAINING RING 408 4802008 1 PIN 409 4802122 1 PIN

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

1-13

FRAME & ATTACHING PARTS

Figure 1-3 Axle & Fender Installation (Continued)

Item Part Number Qty. Description Rev.

410 Ref BRACKET, (see Figure 5-1 for details) 411 5201210 1 RIPP BOLT, 12-20mm, (torque to 125 Nm) 412 Ref SWITCH BODY, (not shown), (see Figure 10-3 for details) 413 Ref SWITCH KEY, (not shown), (see Figure 10-3 for details) 414 Ref FRAME LEVEL CYLINDER, (see Figure 9-5 for details)

0274498 Ref FRAME LEVEL STOP & BOOM STOP INSTALLATION, (if equipped),

(required in Italy), (not available to order, see items 501 thru 506 for service) 501 443630 3 WING SCREW, M12X30 502 0903232 1 BRACKET 503 1321370 1 CLAMP 504 2902424 1 FRAME LEVEL CYLINDER STOP KIT 505 4220251 1 BOOM LEVEL STOP 506 5201010 2 RIPP BOLT, M10X20

1-14

3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200204

FRAME & ATTACHING PARTS

Figure 1-3 Axle & Fender Installation (Continued)

Item Part Number Qty. Description Rev.

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

1-15

FRAME & ATTACHING PARTS

101

103

102

104

105

106

107

108

105

201

202

217

210

1 51

PZ0682

203 215

204 206

204 205

204 219 220

216

203 214

207

208

209

218

12M & 13M

IF EQUIPPED FOR PLATFORM

Figure 1-4 Outrigger Installation

1-16

3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200204

FRAME & ATTACHING PARTS

Figure 1-4 Outrigger Installation

Item Part Number Qty. Description Rev.

1001092002 Ref OUTRIGGER INSTALLATION, (12M & 13M), (not available to order, see items 1

thru 3 for service)

1001092003 Ref OUTRIGGER INSTALLATION, (12M & 13M, if equipped for platform or

LMIS), (not available to order, see items 1 thru 4 for service)

1 1001091980 Ref OUTRIGGER WELDMENT INSTALLATION, (not available to order, see items

51 thru 53 for service)

1001091981 Ref OUTRIGGER WELDMENT INSTALLATION, (if equipped for platform),

(not available to order, see items 51 thru 53 for service)

2 1001091963 Ref OUTRIGGER CYLINDER & PIN INSTALLATION, (not available to order, see

items 101 thru 108 for service)

3 1001092000 Ref ADDITIONAL OUTRIGGER COMPONENTS INSTALLATION, (not available

to order, see items 201, 202, 210, 217 for service)

1001092001 Ref ADDITIONAL OUTRIGGER COMPONENTS INSTALLATION, (if equipped

for platform), (not available to order, see items 201 thru 220 for service)

4 Ref HARNESS, (not shown), (if equipped for platform),

(see Figure 10-20 for details)

51 4210040 1 RIGHT OUTRIGGER ARM, (includes item 54)

1001091979 1 RIGHT OUTRIGGER ARM, (if equipped for platform), (includes item 54)

52 4210038 1 LEFT OUTRIGGER ARM, (includes item 54)

1001091978 1 LEFT OUTRIGGER ARM, (if equipped for platform), (includes item 54) 53 8009087 2 OUTRIGGER PLATE 54 8008051 2 BUSHING

101 0761010 4 HEX HD CAPSCREW, M10X20 102 3760652 8 DISK 103 4832000 4 LOCKWASHER, 10mm 104 Ref OUTRIGGER CYLINDER, (see Figure 6-6 for details) 105 4800482 4 PIN 106 4800493 2 PIN 107 4800562 2 PIN 108 5201210 8 RIPP BOLT, M12X20mm 201 324590 2 GREASE FITTING 202 466364 2 BUFFER 203 0760605 4 HEX HD CAPSCREW, M6X10, GR 8.8 204 0760810 8 HEX HD CAPSCREW, M8X20, GR 8.8 205 0903295 1 RIGHT PROXIMITY BRACKET 206 0903296 1 LEFT PROXIMITY BRACKET 207 2141102 2 CONNECTOR, 90 DEGREES 208 2143602 2 CONNECTOR 209 1001092224 2 CONNECTOR 210 4800879 2 PRESSURE SWITCH GUARD

3380608 2 PRESSURE SWITCH GUARD, (if equipped for platform) 214 3576193 1 LEFT PROXIMITY GUARD 215 3576194 1 RIGHT PROXIMITY GUARD 216 4000017 2 PROXIMITY SENSOR 217 4010612 2 POZIDRIV PAN HD SCREW, M6X25mm 218 4360606 2 PRESSURE SWITCH 219 1001094268 2 STRIKER PLATE 220 5211900 4 WASHER, 8mm

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

1-17

FRAME & ATTACHING PARTS

103

102

101

102

PZ0301

17M

COVERS REMOVED

FOR CLARITY

Figure 1-4 Outrigger Installation

1-18

3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200204

FRAME & ATTACHING PARTS

Figure 1-4 Outrigger Installation

Item Part Number Qty. Description Rev.

0275736 Ref OUTRIGGER INSTALLATION, (17M), (not available to order, see items 1 thru

19 for service)

1001099646 Ref OUTRIGGER INSTALLATION, (CE - 17M, if equipped for platform),

(not available to order, see items 1 thru 11, 13 thru 19 for service) 1 4210014 2 OUTRIGGER MOUNT ASSY, (includes items 101 thru 103) C 2 4210010 2 OUTRIGGER PAD 3 3423129 2 PIN 4 3423127 2 PIN 5 3423125 2 PIN 6 Ref OUTRIGGER CYLINDER, (see Figure 9-6 for details) 7 5201210 6 RIPP BOLT, M12X20 8 2141102 2 ELBOW, 90 DEGREES 9 2143602 2 SWIVEL FITTING

10 4360661 2 PRESSURE SWITCH 11 1001092224 2 TUBE FITTING 12 4240017 3 TIE STRAP, (not shown), (attach Outrigger Harness to Front Chassis Harness

4923444) 13 Ref OUTRIGGER HARNESS, (see Figure 10-20 for details) 14 0760606 4 HEX HD CAPSCREW, M6X12, GR8.8 15 0903341 1 LEFT PROXIMITY BRACKET 16 0903342 2 STRIKER BRACKET 17 0903368 1 RIGHT PROXIMITY BRACKET 18 3291001 4 HEX NUT, M10X1.5 19 4000017 2 PROXIMITY SENSOR

101 4210009 1 OUTRIGGER ARM 102 0440309 4 BEARING 103 2160016 3 GREASE FITTING

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

1-19

FRAME & ATTACHING PARTS

PZ2610

Figure 1-5 Draw Bar Coupling Installation

1-20

3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200204

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