Page 1
Page 2
Page 3
3121229 10MSP 3
Page 4
Page 5
TABLE OF CONTENTS
SECTION 1 - BASE.............................................................................................................................................................................. 7
FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION .................................................................................................. 8
FIGURE 1-2. DRIVE ASSEMBLY ................................................................................................................................................... 12
FIGURE 1-3. COVERS AND TIE-DOWNS INSTALLATION .......................................................................................................... 14
SECTION 2 - CONTROLS ................................................................................................................................................................. 17
FIGURE 2-1. PUMP MOTOR ASSEMBLY AND INSTALLATION .................................................................................................. 18
FIGURE 2-2. BATTERY CHARGER AND PLUG INSTALLATION (Prior to SN 0130010886) ....................................................... 22
FIGURE 2-3. BATTERY CHARGER AND PLUG INSTALLATION (SN 0130010886 to Present) .................................................. 24
FIGURE 2-4. BATTERIES, SWITCHES, HORN AND BEACON LIGHT INSTALLATION .............................................................. 28
FIGURE 2-5. GROUND COMPONENTS INSTALLATIONS ........................................................................................................... 32
FIGURE 2-6. PLATFORM CABLES AND CONTROLS INSTALLATION ........................................................................................ 34
FIGURE 2-7. CONTROL BOX ASSEMBLY .................................................................................................................................... 36
SECTION 3 - MAST ........................................................................................................................................................................... 39
FIGURE 3-1. MAST ASSEMBLY AND INSTALLATION ................................................................................................................. 40
SECTION 4 - PLATFORM .................................................................................................................................................................. 43
FIGURE 4-1. PLATFORM INSTALLATION (ALL SPECS TO PRESENT AND AUSTRALIAN SPEC) (Prior to SN 0130018678) . 44
FIGURE 4-2. PLATFORM INSTALLATION (AUSTRALIAN SPEC ONLY) (SN 0130018678 to Present) ...................................... 46
FIGURE 4-3. MATERIAL TRAY INSTALLATION ........................................................................................................................... 48
FIGURE 4-4. OPTIONAL BICYCLE CARRIERS INSTALLATION .................................................................................................. 50
FIGURE 4-5. OPTIONAL RUG CARRIER INSTALLATION ........................................................................................................... 52
FIGURE 4-6. OPTIONAL FLUORESCENT TUBE CADDY ASSEMBLY ........................................................................................ 54
SECTION 5 - CYLINDER ................................................................................................................................................................... 57
FIGURE 5-1. LIFT CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT) (Prior to SN 0130011099) ............................................... 58
FIGURE 5-2. LIFT CYLINDER ASSEMBLY (SERVICE REPLACEMENT) (SN 0130011099 to Present) ...................................... 60
SECTION 6 - HYDRAULIC ................................................................................................................................................................ 63
FIGURE 6-1. HYDRAULIC DIAGRAM ............................................................................................................................................ 64
SECTION 7 - ELECTRICAL ............................................................................................................................................................... 67
FIGURE 7-1. ELECTRICAL COMPONENTS INSTALLATION ....................................................................................................... 68
SECTION 8 - DECALS ....................................................................................................................................................................... 75
FIGURE 8-1. DECAL INSTALLATION ............................................................................................................................................ 76
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK ............................................................................................................. 81
FIGURE 9-1. 10MSP STANDARD PARTS ..................................................................................................................................... 82
FIGURE 9-2. 10MSP VARIABLE PARTS ....................................................................................................................................... 84
SECTION 10 - SPECIAL OPTIONS ................................................................................................................................................... 85
FIGURE 10-1. SPECIAL OPTIONS ................................................................................................................................................ 86
PART NUMBER INDEX ..................................................................................................................................................................... 87
3121229 10MSP 5
Page 6
Page 7
SECTION 1 - BASE
SECTION 1 - BASE
3121229 10MSP 7
Page 8
SECTION 1 - BASE
FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION
8 10MSP 3121229
Page 9
SECTION 1 - BASE
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
0274893
Ref
BASE ASSEMBLY
F 1 0100081
AR
Compound, Locking
2 0274904
1
Frame Assembly (See Items 101-111 for Breakdown)
3 0630580
10
Bolt, Wheel
4 0641609
13
Bolt 3/8in-16NC x 1-1/8in
5 0940132
1
Bumper, Chassis
6 3020039
AR
Lubricant Loctite #51049
7 3160323
2
Drive Motor Assembly (See DRIVE ASSEMBLY for Breakdown)
8 3311605
1
Locknut 3/8in-16NC
9 3760115
2
Ring, Retaining
10
3760496
2
Ring, Retaining
11
4071113
AR
Shim .015in
12
4071114
AR
Shim .036in
13
4240147
1
Strap, Static
14 Ref
Tire and Wheel Assembly Options:
14
1001098810
2
Tire and Wheel Assembly (was p/n 4520281) (Prior to SN
0130011864)
14
1001098810
2
Tire and Wheel Assembly (SN 0130011864 to Present)
15
4520342
1
Spindle (Left Side)
16
4520343
1
Spindle (Right Side)
17 Ref
Tire and Wheel Assembly Options:
17
1001114467
2
Tire and Wheel Assembly (Was p/n 4520326) (Prior to SN
0130008686)
17
See Note
1
Tire and Wheel Assembly (Note: Tire and Wheel Assemblies
used in this range of SNs vary between old and new style - Use
p/n 1001114467 as replacement.) (SN 0130008685 through
0130009365)
17
1001114467
2
Tire and Wheel Assembly (was p/n 4520565) (SN 0130009366
through 0130011758)
17
1001114467
1
Tire and Wheel Assembly (was p/n 1001100840) (SN
0130011759 through 0130013969)
17
1001114467
2
Tire and Wheel Assembly (SN 0130013970 to Present)
18
4711600
1
Flatwasher 3/8in Narrow
19
8882970
AR
Coating, Clear
20
0100011
AR
Locking Compound
0274904
Ref
FRAME ASSEMBLY
I
101
0440306
2
Bearing, Ball
102
0440307
2
Bearing, Roller
103
0440308
2
Bearing, Race
104
0641413
6
Bolt 1/4in-20NC x 1-5/8in
105
2360750
1
Frame 106
3020029
AR
Grease (Not Shown)
107
3271405
6
Locknut 1/4in-20NC
108
3960590
2
Seal 110
4341155
2
Mount, Caster
111
4711400
6
Flatwasher 1/4in Narrow
0274078
Ref
BUMPERS INSTALLATION (OPTIONAL)
C
201
0641408
13
Bolt 1/4in-20NC x 1in
202
0940152
2
Bumper, Side
203
0940153
1
Bumper, Front
204
3311405
13
Locknut 1/4in-20NC
FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION
3121229 10MSP 9
Page 10
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
205
4751400
26
Flatwasher 1/4in Wide
0240103
Ref
GUIDE ROLLER ATTACHMENT (OPTIONAL)
B
301
0100011
AR
Locking Compound
302
0641606
10
Bolt 3/8in-16NC x 3/4in
303
0641617
4
Bolt 3/8in-16NC x 2-1/8in
304
0903120
4
Bracket, Top Roller
305
0903121
4
Bracket, Bottom Roller
306
3311605
8
Locknut 3/8in-16NC
307
4520352
4
Wheel 308
Ref
Hardware Options:
308
0641606
4
Bolt 3/8in-16NC x 3/4in (Prior to SN 0130015906)
308
3900283
4
Screw Button Head 3/8in-16NC x 3/4in (SN 0130015906 to
Present)
309
Ref
Bolt Options:
309
0641606
2
Bolt 3/8in-16NC x 3/4in (Prior to SN 0130015906)
309
0641609
2
Bolt 3/8in-16NC x 1-1/8in (SN 0130015906 to Present)
SECTION 1 - BASE
10 10MSP 3121229
Page 11
Page 12
SECTION 1 - BASE
FIGURE 1-2. DRIVE ASSEMBLY
12 10MSP 3121229
Page 13
FIGURE 1-2. DRIVE ASSEMBLY
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
3160323
Ref
SPINDLE/HUB ASSEMBLY
1 3160323
1
Spindle 2
7024756
1
Hub 3
7024758
1
Ring, Input
4 70000210
1
Gear, Input Sun
5 70000210
3
Gear, Input Planet
6 70000210
3
Pin, Input Planet
7 70000210
1
Carrier 8
70000210
1
Gear, Output Sun
9 70000212
3
Gear, Output Planet
10
70000212
3
Pin, Output Planet
11
7024747
1
Cover 14
See Note
2
Bearing (Note: Use Items 201, 203, 205 & 206)
16
See Note
1
Seal, Lip (Note: Use Items 201 & 205)
17
70000215
1
Seal, Lip
18
70000210
3
Ring, Retaining
19
7024747
1
Ring, Retaining
20
70000191
1
O-Ring 21
7024747
1
Thrustwasher
23
70000210
1
Plate, Thrust
24
70000210
1
Ring, Retaining
25
See Note
6
Thrustwasher (Note: Use Items 202 & 206)
26
See Note
3
Bushing, Planet (Note: Use Items 202 & 206)
27
See Note
1
Ring, Retaining (Note: Use Items 203 & 205)
29
7024747
2
Plug
32
70000212
3
Thrustwasher, Tanged
3160323
Ref
DRIVE MOTOR ASSEMBLY
B
101
3160323
1
Hub/Spindle Assembly (Includes Items 1-32)
102
70000211
1
Electric Motor Assembly
102A
70000213
4
Brush
102B
70000213
1
Indicator, Wear (Not Shown)
102C
70000213
4
Spring, Brush
102D
70000213
1
Bearing (Not Shown)
103
70000214
1
Brake Assembly
103A
70000935
1
Disc, Brake (Part of Kit)
106
70000211
2
Bolt 107
70000214
3
Bolt Ref
KIT OPTIONS:
Ref
Repair Kit Options:
200
7024747
1
Cover Kit (Includes Items 11, 19-21 & 29)
201
7024748
1
Main Seal and Bearing Kit (Includes Items 14, 16 & 20)
202
70000210
1
Input Carrier Kit (Includes Items 4-8, 18, 20 & 23-26)
203
7024758
1
Input Ring Kit (Includes Items 3, 14, 20 & 27)
204
70000211
1
Motor Kit (Includes Items 17, 102 & 106)
205
7024756
1
Hub Kit (Includes Items 2, 14, 16, 20 & 27)
206
70000212
1
Output Planet Kit (Includes Items 9, 10, 14, 20, 25, 26 & 32)
207
70000213
1
Brush and Bearing Kit (Includes Items 102A-102D)
208
70000214
1
Brake Kit (Includes Items 103 & 107)
SECTION 1 - BASE
3121229 10MSP 13
Page 14
SECTION 1 - BASE
FIGURE 1-3. COVERS AND TIE-DOWNS INSTALLATION
14 10MSP 3121229
Page 15
SECTION 1 - BASE
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
0274901
Ref
COVER INSTALLATION
C 1 0100011
AR
Locking Compound
3 0641616
4
Bolt 3/8in-16NC x 2in (Prior to SN 0130015319)
4 0903222
1
Brace 5
0940049
2
Stopper, Hood
6 Ref
Cover, Battery and Frame Options:
6
1001120531
1
Cover, Battery and Frame (was p/n 1671141) (Prior to SN
0130015319)
6
1001120531
1
Cover, Battery and Frame (SN 0130015319 to Present)
7 1671143
1
Cover, Mast
8 1671146
1
Cover, Rear Bumper
9 1671298
1
Cover, Front Hood
11
3300454
9
Nut 1/4in-20NC
12
3900258
22
Screw Button Head 1/4in-20NC x 3/4in
13 Ref
Support Options:
13A
4341067
1
Support (Prior to SN 0130015319)
13B
1001121648
1
Support (SN 0130015319 to Present)
14
4711600
4
Flatwasher 3/8in Narrow
15
4751400
19
Flatwasher 1/4in (Wide)
16
4751500
4
Flatwasher 5/16in (Wide)
17
1380169
1
Clip 18
3900174
1
Screw, Thumb
19
3760308
1
Retainer
20
0641617
2
Bolt 3/8in-16NC x 2-1/8in (SN 0130015319 to Present)
21
3311605
2
Locknut 3/8in-16NC (SN 0130015319 to Present)
0240114
Ref
TIE-DOWNS INSTALLATION
A
101
0811610
4
Screw 3/8in-16NC x 1-1/4in
102
3311605
4
Locknut 3/8in-16NC
103
3760365
2
Tie-Ring
104
4711600
4
Flatwasher 3/8in Narrow
FIGURE 1-3. COVERS AND TIE-DOWNS INSTALLATION
3121229 10MSP 15
Page 16
Page 17
SECTION 2 - CONTROLS
SECTION 2 - CONTROLS
3121229 10MSP 17
Page 18
SECTION 2 - CONTROLS
FIGURE 2-1. PUMP MOTOR ASSEMBLY AND INSTALLATION
18 10MSP 3121229
Page 19
SECTION 2 - CONTROLS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
3600392
1
PUMP/MOTOR ASSEMBLY
D 1 7027943
Ref
Pump Components Kit
1A
7027943
1
Pump 1B
7027943
1
Seal 1C
7011021
1
Seal 1D
7027943
1
Seal 1E
7010928
4
Screw
1F
7011033
1
Screw
1G
7027943
1
Lockwasher
1H
7027943
1
Retainer
1J
7011016
1
Coupler
2 7027944
Ref
Adaptor Components Kit
2A
7011025
1
Seal 2B
7011011
2
Screw
2C
7027944
1
Plug 2D
7027944
1
Adaptor
2E
7011013
1
Retainer
2F
7027944
1
Plug, Plastic (Not Shown)
2G
7027944
1
Plug, Steel
2H
7027944
1
Seat Assembly
2J
7027944
1
Plug 3
7027945
Ref
Relief Valve Components Kit
3A
7011008
1
Spring
3B
7011017
1
Spring
3C
7011009
1
Screw, Adjustment
3D
7027945
1
Gasket
3E
7011004
1
Cap 3F
7027945
1
Ball 4
7027946
Ref
Tube Components Kit
4A
7011024
1
Seal 4B
7027946
1
Seal 4C
7027946
1
Washer
4D
7011031
1
Ring, Retaining
4E
7011032
1
Ring, Retaining
4G
7027946
1
Tube 4H
7027946
1
Tube 4J
7027946
1
Tube 4K
7011029
1
Strainer
4L
7011034
1
Spacer
5 7027947
Ref
Tank Components Kit
5A
7027947
1
Tank 5B
7027947
4
Screw
5C
7011027
1
Magnet
5D
7027947
1
Label 5E
7011069
1
Breather/Dipstick
6 See Note
1
Label (Not Shown) (Note: Not Available for Purchase)
7 7027948
1
Motor Assembly
7 7027948
1
Brush Kit
8 7027949
Ref
Return Port Components Kit
8A
7027949
1
Seal
FIGURE 2-1. PUMP MOTOR ASSEMBLY AND INSTALLATION
3121229 10MSP 19
Page 20
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
8B
7027949
1
Seal 8C
7027949
1
Washer
8D
7027949
1
Body, Return Port
9 2221185
1
Fitting, 90
10
2110606
1
Fitting, Straight
Ref
PUMP/MOTOR INSTALLATIONS
0273546
Ref
Standard Hydraulic Oil
E 0274181
Ref
Fire Resistant Hydraulic Oil
A
101
0100011
Locking Compound
102
0641606
Bolt 3/8in-16NC x 3/4in
107
3600392
1
Pump/Motor Assembly (See Items 1-10 for Breakdown)
108
1704412
1
Decal - Hydraulic Oil (Stamp Appropriately)
109
Ref
Oil, Hydraulic Options (Not Shown):
109
2300021
1.2 gals
Standard Hydraulic Oil
109
2300014
1.2 gals
Fire Resistant Hydraulic Oil
SECTION 2 - CONTROLS
20 10MSP 3121229
Page 21
Page 22
SECTION 2 - CONTROLS
FIGURE 2-2. BATTERY CHARGER AND PLUG INSTALLATION (Prior to SN 0130010886)
22 10MSP 3121229
Page 23
SECTION 2 - CONTROLS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
BATTERY CHARGER INSTALLATIONS
0274897
Ref
ANSI - Charger with Plug
C 0274898
Ref
Australian - Charger without Plug
B 0274899
Ref
ANSI - Charger without Plug
C 0274900
Ref
ANSI - Charger with Plug/Cord Reel
C 1 0100011
AR
Locking Compound
2 0400241
1
Battery Charger Assembly (No Serviceable Parts Available)
3 0610131
1
LED Board
4 1060689
1
Cord, Electrical
5 3911016
4
Screw #10-24NC x 1in
5 3311001
2
Nut #10-24NC (Charger with Australian Plug Only)
6 4191706
4
Screw 6mm x 12mm
7 Ref
Cover, Terminal Options:
7 4460802
1
Charger with Plug
7 4460802
1
Charger without Plug
7 Not Required
0
Charger with Plug/Cord Reel
8 Ref
Terminal, Inlet Options:
8A
4460803
1
Charger with ANSI Plug
8A
4460940
1
Charger with Australian Plug
8A
Not Required
0
Charger without Plug
8B
4120046
1
Socket, Cord Reel Stop (Charger with ANSI Plug/Cord Reel
Only)
Ref
Note: Items 20-23 used with Charger with Plug/Cord Reel
only.
20
3680057
1
Reel, Charger Cord
20A
0791508
1
Screw 5/16in-18NC x 1in
21
4751500
1
Flatwasher 5/16in Wide
22
0791406
1
Screw 1/4in-20NC x 3/4in
23
3575423
1
Angle, Mounting
101
2915230
1
BATTERY CHARGER REPROGRAM CONTROLLER KIT (was
p/n 1600466)
FIGURE 2-2. BATTERY CHARGER AND PLUG INSTALLATION (Prior to SN 0130010886)
3121229 10MSP 23
Page 24
SECTION 2 - CONTROLS
FIGURE 2-3. BATTERY CHARGER AND PLUG INSTALLATION (SN 0130010886 to Present)
24 10MSP 3121229
Page 25
SECTION 2 - CONTROLS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
BATTERY CHARGER INSTALLATIONS
0274898
Ref
ANSI/ANSI Export - Charger without Plug
F 0274900
Ref
ANSI - Charger with Plug/Cord Reel
F 1 0100011
AR
Locking Compound
2 Ref
Battery Charger Assembly Options (No Serviceable Parts
Available):
2
1001110117
1
Battery Charger Assembly (was p/n 0400241) (SN 0130010886
through 0130013544)
2 1001102932
1
Battery Charger Assembly (SN 0130013545 through
0130016979)
2
1001136381
1
Battery Charger Assembly (SN 0130016980 to Present)
3 0610131
1
LED Board
4 1060689
1
Cord, Electrical
6 4191706
4
Screw 6mm x 12mm
8
4120046
1
Terminal, Inlet Socket, Cord Reel Stop (Charger with ANSI
Plug/Cord Reel Only)
Ref
Note: Items 9-12 used with Charger with Plug/Cord Reel
only.
9
3680057
1
Reel, Charger Cord
9A
0791508
1
Screw 5/16in-18NC x 1in
10
4751500
1
Flatwasher 5/16in Wide
11
0791406
1
Screw 1/4in-20NC x 3/4in
12
3575423
1
Angle, Mounting
Ref
CHARGER PLUG INSTALLATIONS (ANSI/ ANSI EXPORT/
AUSTRALIAN SPECS)
1001097449
Ref
Charger Plug 110V (ANSI/ ANSI Export/ CSA/ Japanese Spec)
B 1001097455
Ref
Charger Plug 220V (Australian Spec)
C 1001097456
Ref
Charger Plug No Plug (ANSI Export Spec)
A
101
0100011
AR
Locking Compound
102
3911016
AR
Screw #10-24NC x 1in
103
4460802
1
Cover, Terminal
104
Ref
Terminal, Inlet Options:
104
4460803
1
1001097449 Installation
104
4460940
1
1001097455 Installation
104
Not Required
0
1001097456 Installation
105
3311001
2
Nut #10-24NC (1001097455 Installation Only)
106
4761000
2
Lockwasher #10 (1001097455 Installation Only)
Ref
CHARGER PLUG INSTALLATIONS (CE SPECS ONLY)
1001097450
Ref
Charger Plug 220V Post Ground
B 1001097451
Ref
Charger Plug 220V Side Ground
B 1001097452
Ref
Charger Plug 220V Keyed Ground
B 1001097453
Ref
Charger Plug 110V IEC 60309 Yellow
B 1001097454
Ref
Charger Plug 110V IEC 60309 Blue
B 1001097456
Ref
Charger Plug No Plug
A
201
0100011
AR
Locking Compound
202
0721004
4
Screw #10-24NC x 1/2in
203
3571584
1
Plate, Plug Inlet
204
4460428
1
Connector, Strain Relief
205
Ref
Terminal, Male Options:
205
4461202
1
1001097450 Installation
205
4461205
1
1001097451 Installation
FIGURE 2-3. BATTERY CHARGER AND PLUG INSTALLATION (SN 0130010886 to Present)
3121229 10MSP 25
Page 26
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
205
4461249
1
1001097452 Installation
205
4461196
1
1001097453 Installation
205
4461199
1
1001097454 Installation
205
Not Required
0
1001097456 Installation
206
4711000
4
Flatwasher #10
207
3911016
AR
Screw #10-24NC x 1in (1001097456 Installation Only)
208
4460802
1
Cover, Terminal (1001097456 Installation Only)
301
2915230
1
BATTERY CHARGER REPROGRAM CONTROLLER KIT (was
p/n 1600466)
SECTION 2 - CONTROLS
26 10MSP 3121229
Page 27
Page 28
SECTION 2 - CONTROLS
FIGURE 2-4. BATTERIES, SWITCHES, HORN AND BEACON LIGHT INSTALLATION
28 10MSP 3121229
Page 29
SECTION 2 - CONTROLS
3121229 10MSP 29
Page 30
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
Note: To modify machine from (2) 12V batteries to (4) 6V
batteries, use kit p/n 1001127560.
0274896
Ref
BATTERIES AND ALARM INSTALLATION (2 - 12VOLT
BATTERIES SYSTEM)
E
1
0100011
AR
Locking Compound
2 0100051
AR
Grease, Battery Terminal
3 0140022
1
Horn 4 Ref
Battery Options:
4 0400209
2
12Volt (Prior to SN 0130016980)
4 1001136380
2
12Volt (SN 0130016980 to Present)
5 0641404
1
Bolt 1/4in-20NC x 1/2in
6 0741005
2
Capscrew, Flat Head #10-24NC x 1/2in
7 0791003
2
Screw #10-24NC x 3/8in
8 0791406
2
Screw 1/4in-20NC x 3/4in
11
2400044
1
Block, Fuse Mounting
12
2400069
1
Fuse 175Amp
13
2920178
2
Light, Strobe
C
13
7027733
2
Bulb, Replacement (1 Per Assembly)
15
3311501
4
Nut 5/16in-18NC
16
3380541
1
Shield, Wire
17
3575423
2
Plate, Battery Hold-down
18
3820032
2
Rivet 19
3911016
4
Screw #10-24NC x 1in
20
4071084
2
Shim 21
4360514
2
Switch, Proximity
22
4761500
4
Lockwasher 5/16in
31
4191406
2
Screw 4mm x 12mm
32
2080040
4
Huck Fastener (SN 0130010454 to Present)
33
3380771
1
Shield, Strobe Light (SN 0130010454 to Present)
1001120444
Ref
BATTERIES AND ALARM INSTALLATION (4 - 6VOLT
BATTERIES SYSTEM)
D
101
0100011
AR
Locking Compound
102
0100051
AR
Grease, Battery Terminal
103
0140022
1
Horn 104
0641404
1
Bolt 1/4in-20NC x 1/2in
105
0741005
2
Capscrew, Flat Head #10-24NC x 1/2in
106
0791003
2
Screw #10-24NC x 3/8in
107
0791406
2
Screw 1/4in-20NC x 3/4in (Prior to SN 0130016983)
110
2080040
4
Huck Fastener (SN 0130010454 to Present)
111
2400044
1
Block, Fuse Mounting
112
2400069
1
Fuse 175Amp
113
2920178
2
Light, Strobe
C
113
7027733
2
Bulb, Replacement (1 Per Assembly)
115
3380541
1
Shield, Wire
116
3380771
1
Shield, Strobe Light (SN 0130010454 to Present)
117
3575423
4
Plate, Battery Hold-down (Prior to SN 0130016983)
118
3820032
2
Rivet 119
3911016
4
Screw #10-24NC x 1in
120
4071084
2
Shim 121
4191406
2
Screw 4mm x 12mm
SECTION 2 - CONTROLS
FIGURE 2-4. BATTERIES, SWITCHES, HORN AND BEACON LIGHT INSTALLATION
30 10MSP 3121229
Page 31
SECTION 2 - CONTROLS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
122
4360514
2
Switch, Proximity
130
1001120445
4
Battery
132
0641408
2
Bolt 1/4in-20NC x 1in (SN 0130015906 through 0130016983)
133
3311405
2
Locknut 1/4in-20NC (SN 0130015906 through 0130016983)
134
4711400
4
Flatwasher 1/4in Narrow (SN 0130015906 through 0130016983)
135
1001133303
2
Plate, Battery Support (was p/n 1001129506)
0275901
Ref
7FT LIMITER SWITCH INSTALLATION (OPTIONAL)
A
201
0903671
1
Bracket
202
2080040
2
Fastener, Huck
203
3572511
1
Plate 204
3820024
2
Rivet 205
3900205
2
Screw #10-24NC x 5/8in
206
4240033
AR
Tie-Strap (Not Shown)
207
4360515
1
Switch, Proximity
208
4750800
2
Flatwasher #8 Wide
209
4761000
2
Lockwasher #10
3121229 10MSP 31
Page 32
SECTION 2 - CONTROLS
FIGURE 2-5. GROUND COMPONENTS INSTALLATIONS
32 10MSP 3121229
Page 33
SECTION 2 - CONTROLS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
GROUND CONTROLS INSTALLATION
0274894
Ref
All Specs except Australian/Japanese and Chinese Specs
C 0274894
Ref
Australian Spec (Prior to SN 0130017845)
C 1001137013
Ref
Australian Spec (SN 0130017845 to Present)
A 0274895
Ref
Japanese and Chinese Specs Only
C 1 0100011
AR
Locking Compound
2 0140033
1
Alarm 3
0641404
2
Bolt 1/4in-20NC x 1/2in
4 Ref
Module, Traction Options:
4
1001102847
1
Module, Traction (was p/n 1600397/p/n 1600451) (Prior to SN
0130014947)
4
1001102847
1
Module, Traction (SN 0130014947 to Present)
5 Ref
Module, Ground Control Station Options:
5 1600435
1
All Specs except Australian/Japanese and Chinese Specs
5 1600435
1
Australian Spec (Prior to SN 0130017845)
5 1001136954
1
Australian Spec (SN 0130017845 to Present)
5 1600436
1
Japanese and Chinese Specs Only
5A
7024428
1
Emergency Stop Switch Assy
5B Ref
Selector Switch Assy Options:
5B
7024430
1
All Specs (Australian Spec) (Prior to SN 0130017845)
5B
7024591
1
Australian Spec (SN 0130017845 to Present)
5C Ref
Cover Assy Options:
5C
7024460
1
All Specs (Australian Spec) (Prior to SN 0130017845)
5C
7024592
1
Australian Spec (SN 0130017845 to Present)
6 3911020
4
Screw #10-24NC x 1-1/4in
7
4751000
4
Flatwasher #10
FIGURE 2-5. GROUND COMPONENTS INSTALLATIONS
3121229 10MSP 33
Page 34
SECTION 2 - CONTROLS
FIGURE 2-6. PLATFORM CABLES AND CONTROLS INSTALLATION
34 10MSP 3121229
Page 35
SECTION 2 - CONTROLS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
PLATFORM CABLES AND CONTROLS INSTALLATIONS
0273551
Ref
All Specs Except Australian Spec
N 0273551
Ref
Australian Spec (Prior to SN 0130017845)
N 1001137012
Ref
Australian Spec (SN 0130017845 to Present)
A 1 0100011
AR
Locking Compound
2 0641412
1
Bolt 1/4in-20NC x 1-1/2in
3 0791003
11
Screw #10-24NC x 3/8in
5 1320043
3
Clamp, Cable
6 1320149
2
Clamp, Hose
8 3311405
2
Locknut 1/4in-20NC
9 3580344
1
Pulley, Control Cable
10
3900264
1
Screw, Shoulder
12
0741412
1
Screw, Countersunk 1/4in-20NC x 1-1/2in
14
4160130
1
Spring, Extension
15
4340838
1
Support, Cable Mount
16
4711400
5
Flatwasher 1/4in Narrow
17
4751000
4
Flatwasher #10 Wide
18
4751500
1
Flatwasher 5/16in Wide
19
4923035
1
Harness, Base to Platform (See ELECTRICAL SECTION for
Breakdown)
20 Ref
Platform Control Box Assembly Options (See CONTROL BOX
ASSEMBLY for Breakdown):
20 Ref
All Specs to Present and Australian Spec (Prior to SN
0130017845)
20
1001098194
1
Platform Control Box Assembly (was p/n 0861768) (Prior to
SN 0130010761)
20
1001098194
1
Platform Control Box Assembly (SN 0130010761 to Present)
20
1001137011
1
Australian Spec (SN 0130017845 to Present)
22
4923316
1
Harness, Platform Controls (See ELECTRICAL SECTION for
Breakdown)
23
4240018
3
Tie-Strap
24
0741003
2
Screw, Countersunk #10-24NC x 3/8in
25
0641406
2
Bolt 1/4in-20NC x 3/4in
26
3311605
Locknut 3/8in-16NC
27
1321283
1
Clamp
28
3900373
1
Screw, Shoulder
0273566
Ref
PROGRAMMABLE SECURITY LOCK INSTALLATION
(OPTIONAL)
A
101
0100011
AR
Locking Compound
102
0721003
2
Screw #10-24NC x 3/8in
103
2940161
1
Lock, Electronic
201
4923174
Ref
EXTENSION CORD 110VOLT - 6FT (OPTIONAL)
A
FIGURE 2-6. PLATFORM CABLES AND CONTROLS INSTALLATION
3121229 10MSP 35
Page 36
SECTION 2 - CONTROLS
FIGURE 2-7. CONTROL BOX ASSEMBLY
36 10MSP 3121229
Page 37
SECTION 2 - CONTROLS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
CONTROL BOX ASSEMBLIES
Ref
All Specs to Present and Australian Spec (Prior to SN
0130017845)
1001098194
Ref
Control Box Assemblies (was p/n 0861768) (Original
Equipment) (Prior to SN 0130010761)
C 1001098194
Ref
Control Box Assemblies (Service Replacement) (SN
0130010761 to Present)
A
Ref
Note: Original Equipment Control Box p/n 0861768 may have
been replaced with Service Replacement Control Box p/n
1001098194. Identify component before ordering parts.
1001137011
Ref
Australian Spec (SN 0130017845 to Present)
A 1 0100011
AR
Locking Compound
2 0630464
8
Screw, Button #10-24NC x 1/2in
3
0791404
4
Screw, Countersunk 1/4in-20NC x 1/2in
4 Ref
Box, Control Options:
4 0861767
1
Box, Control (Prior to SN 0130010761)
4 1001098193
1
Box, Control (SN 0130010761 to Present)
5 1600378
1
Module, Platform Controller
5 70003805
1
Decal - Directional Overlay
6 Ref
Controller Assembly Options:
6
1600454
1
Controller Assembly (was p/n 1600379) (See Items 101-101C
for Breakdown) (Prior to SN 0130010761)
6 1001098192
1
Controller Assembly (See Items 201-201C for Breakdown) (SN
0130010761 to Present)
7
1706007
1
Decal - Emergency Stop
8 3310601
4
Nut #6-32NC
9 3380540
1
Panel, Control Box
10
3910608
4
Screw, Machine #6-32NC x 1/2in
11 Ref
Screw, Machine #8-32NC x 1/4in Options:
11
3910804
2
All Specs Except Australian Spec
11
3910804
2
Australian Spec (Prior to SN 0130017845)
11
Not Required
0
Australian Spec (SN 0130017845 to Present)
12
4340884
1
Mount, Control Box
13 Ref
Keyswitch Assembly Options:
13
4360467
1
All Specs Except Australian Spec
13
4360467
1
Australian Spec (Prior to SN 0130017845)
13
Not Required
0
Australian Spec Only (SN 0130017845 to Present)
13A
2860030
1 pr
Key, Replacement
14
4360562
1
Switch, Emergency Stop
15
4360567
1
Switch, Push Button (Includes Harness)
16
4360581
1
Switch, Rocker
21
3311005
4
Locknut #10-24NC (SN 0130010761 to Present)
22
3900189
4
Screw #10-24NC x 1in (SN 0130010761 to Present)
23 Ref
Plug, Liquid Tight
23
Not Required
0
All Specs Except Australian Spec
23
1001137484
1
Australian Spec Only (SN 0130017845 to Present)
1600454
Ref
CONTROLLER ASSEMBLY (Prior to SN 0130010761)
B
101
1600454
1
Controller Assembly (was p/n1600379)
101A
70000682
1
Boot, Rubber (Base of Controller)
101A
7027766
1
Ring, Retaining
101B
7027764
1
Boot, Rubber (Steer Switch)
FIGURE 2-7. CONTROL BOX ASSEMBLY
3121229 10MSP 37
Page 38
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
101B
7027365
1
Actuator, Handle
101B
70000684
2
Screw
101B
70000686
2
Screw
101B
70000683
4
Washer, Neoprene
101B
70000685
2
Spacer
101C
7027367
1
Switch, Push button
101C
7027765
1
Lever, Enable
1001098192
Ref
CONTROLLER ASSEMBLY (SN 0130010761 to Present)
A
201
1001098192
1
Controller Assembly
201A
70001250
1
Boot, Rubber (Base of Controller)
201A
7027766
1
Ring, Retaining
201A
70001251
1
Bezel, Mounting
201A
70001252
1
Gasket, Mounting
201B
70000084
1
Boot, Rubber (Steer Switch)
201B
70000082
2
Microswitch
201B
7027365
1
Actuator, Handle
201B
70000684
2
Screw
201B
70000686
2
Screw
201B
70000683
4
Washer, Neoprene
201B
70000685
2
Spacer
201B
70001253
1
Gasket, Handle
201C
7027765
1
Lever, Enable
201C
7027367
1
Switch, Push button (Note: Not Shown - Located Behind Lever)
SECTION 2 - CONTROLS
38 10MSP 3121229
Page 39
SECTION 3 - MAST
SECTION 3 - MAST
3121229 10MSP 39
Page 40
SECTION 3 - MAST
FIGURE 3-1. MAST ASSEMBLY AND INSTALLATION
40 10MSP 3121229
Page 41
FIGURE 3-1. MAST ASSEMBLY AND INSTALLATION
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
0801394
Ref
MAST ASSEMBLY
D 1 0100011
AR
Locking Compound
3 0362735
4
Bar, Sheave Pin Support
4 0561341
1
Block, Chain Anchor
5 0721006
1
Screw, Machine #10-24NC x 3/4in
6 0791003
6
Screw #10-24NC x 3/8in
7 0811408
31
Screw 1/4in-20NC x 1in
8 0791812
4
Screw 1/2in-13NC x 1-1/2in
9 0902047
1
Bracket, Sequence Cable
10
0902423
1
Bracket, Bottom Chain Attach
11
0902424
1
Bracket, Bottom Chain Attach
12
0902431
2
Bracket, Sequence Cable
13
0902445
1
Bracket, Sequence Cable
14
0902698
1
Bracket, Sequence Cable
15
1260375
1
Chain Assy - #446 (See Items 101-110 for Breakdown)
16
1260376
1
Chain Assy - #444 (See Items 201-211 for Breakdown)
17
1271567
1
Channel, Mast #1
18
1271568
1
Channel, Mast #2
19
1271569
1
Channel, Mast #3
20
1271577
1
Channel, Header
21 Ref
Lift Cylinder Assembly Option (See CYLINDER SECTION for
Breakdown)
21
1684531
1
Lift Cylinder Assembly (was p/n 1684348) (Prior to SN
0130011099)
21
1684531
1
Lift Cylinder Assembly (SN 0130011099 to Present)
22
2880310
2
Key 23
3020041
AR
Lubricant (Not Shown - Used on Slides)
24
3311408
2
Nut, Flanged 1/4in-20NC
25
3311601
8
Nut 3/8in-16 NC
26
3340845
12
Pad, Slide Guide
27
3422717
2
Pin, Sheave
28
3422750
1
Pin, Chain Equalizer
29
3422752
1
Pin, Chain Equalizer
30
3422757
1
Pin, Keeper
31
3570893
2
Plate, Cylinder Mounting
32
3580269
2
Sheave, Sequence Cable
33
3580286
2
Sheave Assembly
33
0440246
2
Bearing (1 Per Assembly)
34
3580293
2
Sheave Assembly
34
0440249
2
Bearing (1 Per Assembly)
35
3760383
1
Ring, Retaining
36
3890039
2
Cable, Sequence
37
3900187
2
Screw, Shoulder
38
3900192
8
Screw, Countersunk 3/8in-16NC x 1/2in
39
4070860
AR
Shim, Slide Pad
40
4070861
AR
Shim, Slide Pad
41
4070862
AR
Shim, Slide Pad
42
4070970
AR
Shim, Cylinder Mount
43
4070971
AR
Shim, Cylinder Mount
44
4160124
2
Spring
SECTION 3 - MAST
3121229 10MSP 41
Page 42
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
45
4567491
2
Tube, Spacer
46
4567750
1
Tube, Spacer
47
4567751
1
Tube, Spacer
48
4740007
2
Washer, Thrust
49
4740414
4
Washer, Cup
50
4751000
8
Flatwasher #10 Wide
51
4751500
2
Flatwasher 5/16in Wide
52
4569003
3
Tube, Spacer
0273417
1
Mast Kit (Includes Items 17-20)
G 1260375
Ref
CHAIN ASSEMBLY - #446 CHAIN
B
101
0100062
AR
Loctite #RC/640
102
0561153
2
Block, Chain Anchor
103
0561409
2
Block, Chain Anchor
104
Purchased Assy
AR
Chain 105
3422338
2
Pin, Equalizer
106
3422346
4
Pin, Grooved
107
3450304
2
Pin, Cotter
108
3571101
1
Plate, Chain Adjustment
109
4300111
2
Stud 110
4751500
2
Flatwasher 5/16in
1260376
Ref
CHAIN ASSEMBLY - #444 CHAIN
C
201
0100019
AR
Loctite #RC/640 (was p/n 0100062)
202
0561149
2
Block, Chain Anchor
203
0561408
2
Block, Chain Anchor
204
Purchased Assy
AR
Chain 205
3422338
2
Pin, Equalizer
206
3422346
2
Pin, Grooved
207
3452355
2
Pin, Grooved
208
3450304
2
Pin, Cotter
209
3571103
1
Plate, Chain Adjustment
210
4300111
2
Stud 211
4751500
2
Flatwasher 5/16in
0273545
Ref
MAST INSTALLATION
B
301
0100019
AR
Locking Compound
302
0641609
3
Bolt 3/8in-16NC x 1-1/8in
304
3311601
4
Nut 3/8in-16NC
305
4711600
8
Flatwasher 3/8in Narrow
306
0641612
1
Bolt 3/8in-16NC x 1-1/2in
SECTION 3 - MAST
42 10MSP 3121229
Page 43
SECTION 4 - PLATFORM
SECTION 4 - PLATFORM
3121229 10MSP 43
Page 44
SECTION 4 - PLATFORM
FIGURE 4-1. PLATFORM INSTALLATION (ALL SPECS TO PRESENT AND AUSTRALIAN SPEC) (Prior
to SN 0130018678)
44 10MSP 3121229
Page 45
SECTION 4 - PLATFORM
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
3510865
Ref
PLATFORM ASSEMBLY
H 1 0100011
AR
Locking Compound
3 Ref
Screw Options:
3 0751006
2
Screw (Prior to SN 0130012278)
3 0751003
2
Screw (SN 0130012278 to Present)
4 1671168
1
Floor, Platform
5 2080040
16
Fastener, Huck
6 2410012
1
Rail, Door (Right Side)
7 2410013
1
Rail, Door (Left Side)
8 2600294
4
Hinge 10
3340962
2
Pad 11
3510860
1
Rail, Platform
12
3510862
1
Pan, Molded Platform
13
3520072
8
Cap-Plug
14
4071095
AR
Shim 16
4360572
1
Footswitch
17
0641416
8
Bolt 1/4in-20NC x 2in
18
0751003
4
Screw 20
4360573
2
Switch, Proximity
21
2080043
13
Rivnut 23
8882320
AR
Sealant, Seam (Not Shown)
25
3900258
5
Screw, Button Head 1/4in-20NC x 3/4in
26
4711400
5
Flatwasher 1/4in Narrow
27
1120582
1
Plug
28
1120583
1
Grip, Foam
29 Ref
Stop/Hinge, Gate Options:
29
4220309
2
Bottom Stop/Hinge (was p/n 4220233) (Prior to SN 0130009782)
29
4220309
2
Top Stop/Hinge (was p/n 4220234) (Prior to SN 0130009782)
29
4220309
4
Top and Bottom Stop/Hinge (SN 0130009782 to Present)
0274055
Ref
PLATFORM INSTALLATION
C
Ref
Note: Replacement decals must be ordered separately - See
DECALS SECTION.
101
0641622
2
Bolt 3/8in-16NC x 2-3/4in
102
0741614
4
Screw, Flat Head 3/8in-16NC x 1-3/4in
103
3311605
6
Locknut 3/8in-16NC
104
3510865
1
Platform Assembly (Includes Items 1-29)
105
4711600
8
Flatwasher 3/8in Narrow
FIGURE 4-1. PLATFORM INSTALLATION (ALL SPECS TO PRESENT AND AUSTRALIAN SPEC) (Prior
to SN 0130018678)
3121229 10MSP 45
Page 46
SECTION 4 - PLATFORM
FIGURE 4-2. PLATFORM INSTALLATION (AUSTRALIAN SPEC ONLY) (SN 0130018678 to Present)
46 10MSP 3121229
Page 47
SECTION 4 - PLATFORM
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001148752
Ref
PLATFORM ASSEMBLY
A 1 0100011
AR
Locking Compound
2 280013
6 in/15cm
Conduit 3
0641415
2
Bolt 1/4in-20NC x 1-7/8in
4 1671168
1
Floor, Platform
5 2080040
16
Fastener, Huck
6 1001148753
1
Rail, Door (Right Side)
7 1001148754
1
Rail, Door (Left Side)
8 2600294
4
Hinge 9
3300151
2
Nut, Acorn 1/4in-20NC
10
3340962
2
Pad 11
3510860
1
Rail, Platform
12
3510862
1
Pan, Molded Platform
13
3520072
8
Cap-Plug
14
4071095
AR
Shim 15
3300381
2
Nut, Coupling
16
4360572
1
Footswitch
17
0641416
8
Bolt 1/4in-20NC x 2in
18
0751003
6
Screw 19
3931456
2
Bolt 1/4in-20NC x 3-1/2in
20
4360573
2
Switch, Proximity
21
2080043
13
Rivnut 22
1001100141
2
Stop, Swing Gate
23
8882320
AR
Sealant, Seam (Not Shown)
25
3900258
5
Screw, Button Head 1/4in-20NC x 3/4in
26
4711400
9
Flatwasher 1/4in Narrow
27
1120582
1
Plug 28
1120583
1
Grip, Foam
29
4220309
2
Stop, Swing Gate
30
1001100142
2
Handle 31
1001100634
2
Spring 32
1001101529
2
Pin, Plunger
1001149003
Ref
PLATFORM INSTALLATION
A
Ref
Note: Replacement decals must be ordered separately – See
DECALS SECTION.
101
0641622
2
Bolt 3/8in-16NC x 2-3/4in
102
0741614
4
Screw, Flat Head 3/8in-16NC x 1-3/4in
103
3311605
6
Locknut 3/8in-16NC
104
4711600
8
Flatwasher 3/8in Narrow
105
1001148752
1
Platform Assembly (Includes Items 1-29)
FIGURE 4-2. PLATFORM INSTALLATION (AUSTRALIAN SPEC ONLY) (SN 0130018678 to Present)
3121229 10MSP 47
Page 48
SECTION 4 - PLATFORM
FIGURE 4-3. MATERIAL TRAY INSTALLATION
48 10MSP 3121229
Page 49
SECTION 4 - PLATFORM
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
0274011
Ref
MATERIAL TRAY INSTALLATION
F 1 0100011
AR
Locking Compound
2 0440287
6
Bearing 3
0811610
2
Screw 3/8in-16NC x 1-1/4in
4 1580027
1
Tray 5
2080040
8
Fastener, Huck
6 2360684
1
Frame 7
3321701
6
Nut 7/16in-20NF
8 3340962
4
Pad 10
3450302
4
Pin, Cotter
12
4220222
2
Stop 13
4711600
2
Flatwasher 3/8in Narrow
14
4711700
18
Flatwasher 7/16in Narrow
15
2940165
1
Latch, Material Tray
16
1001097488
2
Pin, Plunger (was p/n 3423171)
17
4740476
2
Thrust Washer
19
0100019
AR
Locking Compound
FIGURE 4-3. MATERIAL TRAY INSTALLATION
3121229 10MSP 49
Page 50
SECTION 4 - PLATFORM
FIGURE 4-4. OPTIONAL BICYCLE CARRIERS INSTALLATION
50 10MSP 3121229
Page 51
SECTION 4 - PLATFORM
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
BICYCLE CARRIER INSTALLATION
0273570
Ref
Carrier on One Side Only
B 0273571
Ref
Carrier on Both Sides
B
Ref
Note: Qty Shown is for One Side Only. Double for Both Sides.
1 0641424
2
Bolt 1/4in-20NC x 3in
2 0641618
1
Bolt 3/8in-16NC x 2-1/4in
3 0902895
1
Bracket, Hanger
4 1060799
1
Lanyard
5 1320316
1
Clamp, Block
6 1706134
1
Decal - Maximum Capacity
7 2660121
1
Arm 8
3311405
2
Locknut 1/4in-20NC
9 3311605
1
Locknut 3/8in-16NC
10
3420198
1
Pin, Quick Release
11
4240163
1
Strap 12
4711400
4
Flatwasher 1/4in Narrow
13
4711600
2
Flatwasher 3/8in
FIGURE 4-4. OPTIONAL BICYCLE CARRIERS INSTALLATION
3121229 10MSP 51
Page 52
SECTION 4 - PLATFORM
FIGURE 4-5. OPTIONAL RUG CARRIER INSTALLATION
52 10MSP 3121229
Page 53
SECTION 4 - PLATFORM
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
0240107
Ref
RUG CARRIER INSTALLATION
B
1
0240108
1
Accessory, Rug Carrier (Rear) (See Items 101 - 105 for
Breakdown)
2
0240109
1
Accessory, Rug Carrier (Front) (See Items 201 - 206 for
Breakdown)
3
0791406
4
Bolt 1/4in-20NC x 3/4in
4 2080040
4
Fastener, Huck
5 3311408
4
Nut 1/4in-20NC
6 1706134
1
Decal - Capacity
0240108
Ref
ACCESSORY RUG CARRIER (REAR)
A
101
3311405
1
Locknut 1/4in-20NC
102
3520176
2
Plug 103
3931408
1
Screw 1/4in-20NC x 1/2in
104
4568208
1
Tube 105
4630009
1
Carrier Pivot
0240109
Ref
ACCESSORY RUG CARRIER (FRONT)
A
201
3311405
1
Locknut 1/4in-20NC
202
3422744
1
Pin, Plunger
203
3520176
2
Plug 204
3931408
1
Screw 1/4in-20NC x 1/2in
205
4569158
1
Tube 206
4630010
1
Carrier Pivot
FIGURE 4-5. OPTIONAL RUG CARRIER INSTALLATION
3121229 10MSP 53
Page 54
SECTION 4 - PLATFORM
FIGURE 4-6. OPTIONAL FLUORESCENT TUBE CADDY ASSEMBLY
54 10MSP 3121229
Page 55
SECTION 4 - PLATFORM
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
0255040
Ref
FLUORESCENT TUBE CADDY ASSEMBLY
B 1 4844840
1
Weldment, Fluorescent Tube Caddy
2 4280296
2 ft/0.7m
Strip, Wear
3 3421453
1
Pin, Snapper
4 3760170
1
Ring, Split
5 1060380
1
Cable, Lanyard
6 0641410
1
Bolt 1/4in-20NC x 1-1/4in
7 3311405
1
Locknut 1/4in-20NC
8 1702365
1
Decal - JLG
9 1706326
1
Decal - Max Capacity (15lb./7kg)
FIGURE 4-6. OPTIONAL FLUORESCENT TUBE CADDY ASSEMBLY
3121229 10MSP 55
Page 56
Page 57
SECTION 5 - CYLINDER
SECTION 5 - CYLINDER
3121229 10MSP 57
Page 58
SECTION 5 - CYLINDER
FIGURE 5-1. LIFT CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT) (Prior to SN 0130011099)
58 10MSP 3121229
Page 59
SECTION 5 - CYLINDER
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
Note: Original Equipment Cylinder may have been replaced
with Service Replacement Cylinder. Identify p/n stamped on
cylinder before ordering parts.
1684348
Ref
LIFT CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT)
H 1 7027847
1
Head 2
7027848
1
Rod 3
7027849
1
Piston 4
7027850
1
Barrel 5
7027855
1
O-Ring 6
7027855
1
O-Ring 7
7027855
1
Seal, Rod
8 7027855
1
Ring, Back-up
9 7027855
1
Wiper, Rod
10
7027855
1
Ring, Wear
11
7027855
1
Seal, Piston
12
7027340
1
Nut 13
2220886
1
Plug 13
7027851
1
Valve, Flow Control
14
7027852
1
Valve, Check
15
7027853
1
Valve, Manual Descent
15
See Note
1
Coil (Note: Not Available - Use p/n 7027853)
16
2221172
1
Fitting 17
2221173
1
Fitting 18
2220591
1
Fitting, Reducer
19
2220883
3
Plug Ref
KIT OPTIONS:
100
7027855
1
Seal Kit (includes items 5-11)
FIGURE 5-1. LIFT CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT) (Prior to SN 0130011099)
3121229 10MSP 59
Page 60
SECTION 5 - CYLINDER
FIGURE 5-2. LIFT CYLINDER ASSEMBLY (SERVICE REPLACEMENT) (SN 0130011099 to Present)
60 10MSP 3121229
Page 61
SECTION 5 - CYLINDER
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1684531
Ref
LIFT CYLINDER ASSEMBLY (SERVICE REPLACEMENT)
C 1 70000991
1
Barrel 2
70000992
1
Rod 3
70000993
1
Head 4
7023392
1
Piston 5
7023395
1
Wiper, Rod
6 7023395
1
Seal, Rod
7 7023395
1
O-Ring 8
7023395
1
Seal, Piston
9 7023395
1
Ring, Wear
10
7023395
1
O-Ring 11
7023391
1
Nut 12
70000994
1
Valve, Manual Descent
12
70001113
1
Coil 12
7026625
1
Cartridge
12
7026624
1
Manual Override
12
7026623
1
Seal Kit
13
70000218
1
Valve, Check
14
2220591
1
Fitting, Reducer
15
2221173
1
Fitting 17
2221172
1
Fitting 18
70000995
1
Valve, Flow Control
19
See Note
1
Plug (Note: Not Available - Purchase Locally)
20
See Note
4
Plug (Note: Not Available - Purchase Locally)
Ref
KIT OPTIONS:
100
7023395
1
Seal Kit (Includes Items 5-10)
FIGURE 5-2. LIFT CYLINDER ASSEMBLY (SERVICE REPLACEMENT) (SN 0130011099 to Present)
3121229 10MSP 61
Page 62
Page 63
SECTION 6 - HYDRAULIC
SECTION 6 - HYDRAULIC
3121229 10MSP 63
Page 64
SECTION 6 - HYDRAULIC
FIGURE 6-1. HYDRAULIC DIAGRAM
64 10MSP 3121229
Page 65
FIGURE 6-1. HYDRAULIC DIAGRAM
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
HYDRAULIC SYSTEM INSTALLATION
0273546
Ref
Standard Hydraulic Oil
E 0274181
Ref
Fire Resistant Hydraulic Oil
A 3 2120183
1
Filter, In-Line
4 2221123
1
Fitting, Straight
5 2221185
1
Fitting, Elbow
6 2754025
2
Hose Ref
CYLINDER FITTINGS OPTIONS:
1684531
Ref
Cylinder Fittings Options (Was p/n 1684348) (Prior to SN
0130011099)
H
1684531
Ref
Cylinder Fittings Options (SN 0130011099 to Present)
A
101
2221173
1
Fitting, Straight Push Coupling
102
2221172
1
Fitting, Straight Push Coupling
103
2220591
1
Fitting, Reducer
Ref
TOOLS
7027247
1
Tool, Perma-Push Insert Disconnect (Not Shown)
SECTION 6 - HYDRAULIC
3121229 10MSP 65
Page 66
Page 67
SECTION 7 - ELECTRICAL
SECTION 7 - ELECTRICAL
3121229 10MSP 67
Page 68
SECTION 7 - ELECTRICAL
FIGURE 7-1. ELECTRICAL COMPONENTS INSTALLATION
68 10MSP 3121229
Page 69
SECTION 7 - ELECTRICAL
3121229 10MSP 69
Page 70
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
PLATFORM CONTROL BOX COMPONENTS
Ref
All Specs to Present and Australian Spec (Prior to SN
0130017845)
1001098194
Ref
All Specs to Present and Australian Spec (was p/n 0861768)
(Prior to SN 0130010761)
C 1001098194
Ref
All Specs to Present and Australian Spec (SN 0130010761 to
Present)
A
1001137011
Ref
Australian Spec (SN 0130017845 to Present)
A 6 See Note
1
Controller Harness (Note: Not Available for Purchase)
B
6A
250201
1
Connector - 10 Position
6A
4461023
9
Socket, Female
6B
7027366
1
Microswitch Harness
15
4360567
1
Horn Harness (Includes Horn)
B
15A
250206
1
Connector - 2 Position
15A
4461023
2
Socket, Female
17
4923106
1
Drive/Lift Select Harness
B
17A
250200
1
Connector - 6 Position
17A
4461023
3
Socket, Female
18
4923107
1
Emergency Stop Harness
A
18A
250206
1
Connector - 2 Position
18A
4461023
2
Socket, Female
19
4923108
1
Keyswitch Harness (All Specs to Present and Australian Spec)
(Prior to SN 0130017845)
A
19A
250206
1
Connector - 2 Position
19A
4461023
2
Socket, Female
20
4923315
1
Power Harness
A
20A
4461041
1
Connector - 8 Position
20A
4461023
6
Socket, Female
20B
70001798
1
Connector, Female - 9 Position
20B
70001799
6
Pin, Male
21
1001137026
1
Keyswitch Bypass Harness (Australian Spec Only) (SN
0130017845 to Present)
A
21A
See Note
1
Connector - 2 Position (Note: Not Available for Purchase)
21A
4461023
2
Socket, Female
Ref
CABLES AND CONTROLS INSTALLATIONS
0273551
Ref
All Specs Except Australian Spec
N 0273551
Ref
Australian Spec (Prior to SN 0130017845)
N 1001137012
Ref
Australian Spec (SN 0130017845 to Present)
A
105
1320043
3
Clamp, Cable
107
3020038
AR
Grease, Contact
119
4923035
1
Mast Harness
G
119
1060927
15.5
ft/4.7m
Cable, Electrical - 18/12
119A
7023498
1
Connector, Female - 9 Position
119A
70001705
6
Pin, Male
119B
70000344
1
Connector, Female - 4 Position
119B
4461025
4
Pin, Male
119C
4460424
1
Connector, Female - 2 Position
119C
4460226
2
Socket, Female
119D
4460424
1
Connector, Female - 2 Position
119D
4460267
2
Pin, Male
SECTION 7 - ELECTRICAL
FIGURE 7-1. ELECTRICAL COMPONENTS INSTALLATION
70 10MSP 3121229
Page 71
SECTION 7 - ELECTRICAL
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
119E
4460663
1
Connector, Strain Relief
119F
1180392
1
Carrier, Power Track
119F
7027734
AR
Link, Repair
119G
7027736
1
Foot, Mounting (End #1 - Closest to Junction Box)
119H
7027735
1
Foot, Mounting (End #2 - Furthest From Junction Box)
119J
250201
1
Connector - 10 Position
119J
4461023
7
Socket, Female
119K
4460320
1
Connector - 2 Position
119K
4460226
2
Socket, Female
119L
4460320
1
Connector - 2 Position
119L
4460267
2
Pin, Male
119M
250199
1
Connector - 4 Position
119M
4461023
2
Socket, Female
122
4923316
1
Platform Harness
A
122A
70001703
1
Connector - 9 Position
122A
70001704
1
Backshell
122A
70001705
6
Socket, Female
122B
70001706
1
Connector - 9 Position
122B
70001707
1
Backshell
122B
70001708
6
Socket, Female
Ref
ELECTRICAL SYSTEM INSTALLATIONS
0274896
Ref
2 - 12Volt Batteries System
E 1001120444
Ref
4 - 6Volt Batteries System
D
209
1060943
1
Cable, Electrical (Ground Control + to Pump +)
210
1060944
1
Cable, Electrical (Ground Control - to Pump -)
212
2400069
1
Fuse 175 Amp
213
2920178
2
Strobe Light Harness (Includes Strobe Light)
213A
4460320
2
Connector - 2 Position
213A
4460226
4
Socket, Female
214
3020038
AR
Grease, Contact
221
4360514
2
Proximity Harness (Includes Switch)
A
221A
4460424
1
Connector - 2 Position
221A
4460227
2
Pin, Male
223
4923021
1
Cable, Battery (B+ to B-) (2 - 12Volt Batteries System Only)
B
223
See Note
1
Boot, Red (Note: Not Available for Purchase)
223
See Note
1
Boot, Red (Note: Not Available for Purchase)
224
4923022
1
Cable, Battery (B+ to Fuse)
B
224
See Note
2
Boot, Red (Note: Not Available for Purchase)
224A
4460216
2
Connector, Anderson (Blue)
225
4923023
1
Cable, Battery (Fuse to Ground Control +)
A
225
See Note
2
Boot, Red (Note: Not Available for Purchase)
226
4923024
1
Cable, Battery (B- to Ground Control -)
A
226
See Note
2
Boot, Black (Note: Not Available for Purchase)
227
4923028
1
Traction Module Power Harness
C
227A
4923028
1
Connector - 2 Position
228
4923029
1
Ground Control to Traction Module Harness
A
228A
4923029
1
Connector - 6 Position
228B
4923029
1
Connector - 6 Position
229
4923446
1
Main Harness
D
229A
4460424
3
Connector - 2 Position
229A
4460227
6
Pin, Male
3121229 10MSP 71
Page 72
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
229B
4460424
1
Connector - 2 Position
229B
4460267
2
Pin, Male
229C
4460424
1
Connector - 2 Position
229C
4460227
1
Pin, Male
229C
4460226
1
Socket, Female
229D
4460320
3
Connector - 2 Position
229D
4460226
6
Socket, Female
229E
4460320
2
Connector - 2 Position
229E
4460227
4
Pin, Male
229F
4460320
1
Connector - 2 Position
229F
4460227
1
Pin, Male
229F
4460226
1
Socket, Female
229G
4460445
1
Connector - 3 Position
229G
4460227
3
Pin, Male
229H
4460919
1
Connector - 20 Position
229H
4460672
19
Socket, Female
229J
4460920
1
Connector - 14 Position
229J
4460672
14
Socket, Female
229K
3740069
1
Relay
229K
3990010
2
Diode 6A/600V
230
4933346
1
Drive Motor/Brake Electrical Diagram
D
230
4923383
1
Drive Motor/Brake Harness
E
230A
4460897
2
Connector - 2 Position
230A
4460464
4
Pin, Male
230B
4461108
2
Connector - 4 Position
231
1001121700
3
Cable, Battery (B+ to B -) (4 - 6Volt Batteries System Only)
A
231
See Note
2
Boot, Black (Note: Not Available for Purchase)
Ref
BATTERY CHARGER INSTALLATIONS
0274897
Ref
Charger with ANSI Plug (Prior to SN 0130010886)
C 0274900
Ref
Charger with ANSI Plug/Cord Reel
D 0274899
Ref
Charger without Plug (Prior to SN 0130010886)
C 0274898
Ref
Charger without Plug
D
302
Ref
Battery Charger Components
302A
See Note
1
AC Cord (Note: Not Available for Purchase)
302B
See Note
1
Receptacle, Female (Note: Not Available for Purchase)
302C
See Note
1
DC Harness (Note: Not Available for Purchase)
302D
4460648
1
Connector, Anderson
302E
See Note
1
Enable Harness (Note: Not Available for Purchase)
302F
4460424
1
Connector, Male - 2 Position
302F
4460267
2
Pin, Male
302G
7022920
1
LED Board Connector Harness
302H
4460899
1
Connector - 6 Position
302H
4460464
4
Pin, Male
302H
4460466
2
Seal
302K
See Note
1
Connector, Strain Relief (Note: Not Available for Purchase)
302L
See Note
1
Connector, Strain Relief (Note: Not Available for Purchase)
303
0610131
1
Charger LED Harness (Includes PC Board)
E
303A
4460321
1
Connector - 4 Position
303A
4460226
4
Socket, Female
304
1060689
1
AC Extension Cord
A
304A
1060689
1
Plug, Male
SECTION 7 - ELECTRICAL
72 10MSP 3121229
Page 73
SECTION 7 - ELECTRICAL
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
307
Ref
Cover, Terminal Options: (Prior to SN 0130010886)
307
4460802
1
Charger with Plug (Prior to SN 0130010886)
307
4460802
1
Charger without Plug (Prior to SN 0130010886)
307
Not Required
0
Charger with Plug/Cord Reel (Prior to SN 0130010886)
308
Ref
Terminal, Inlet Options:
308A
4460803
1
Charger with ANSI Plug (Prior to SN 0130010886)
308A
4460940
1
Charger with Australian Plug (Prior to SN 0130010886)
308A
Not Required
0
Charger without Plug (Prior to SN 0130010886)
308B
4120046
1
Socket, Cord Reel Stop (Charger with ANSI Plug/Cord Reel
Only)
309
4923438
1
Battery Charger Harness
A
309A
4460648
1
Connector, Anderson
310
Ref
Charger LED Extension Harness Options:
310
4923378
1
Charger LED Extension Harness (Prior to SN 0130013545)
B
310
1001109821
1
Charger LED Extension Harness (SN 0130013545 to Present)
A
310A
4460894
1
Connector - 6 Position
310A
4460465
4
Socket, Female
310B
4460761
1
Connector - 4 Position
310B
4460226
4
Socket, Female
310C
1001102771
1
Sensor (SN 0130013545 to Present)
311
3680057
1
Cord Reel (Charger with ANSI Plug/Cord Reel Only)
311A
3680057
1
Plug, Male
Ref
AC CHARGER PLUG INSTALLATIONS
1001097449
Ref
Charger Plug 110V (ANSI/ANSI Export/CSA/Japanese Spec)
B 1001097450
Ref
Charger Plug 220V Post Ground (CE Spec)
B 1001097451
Ref
Charger Plug 220V Side Ground (CE Spec)
B 1001097452
Ref
Charger Plug 220V Keyed Ground (CE Spec)
B
1001097453
Ref
Charger Plug 110V IEC 60309 Yellow (CE Spec)
B
1001097454
Ref
Charger Plug 110V IEC 60309 Blue (CE Spec)
B 1001097455
Ref
Charger Plug 220V (Australian Spec)
B 1001097456
Ref
Charger Plug No Plug (ANSI Export /CE Spec)
B
401
Ref
Cover, Terminal Options:
401
4460802
1
1001097449 / 1001097455 / 1001097456 Installations
401
Not Required
0
1001097450 / 1001097451 / 1001097452 / 1001097453 /
1001097454 Installations
402
Ref
Terminal, Inlet Options:
402
4460803
1
1001097449 Installation
402
4461202
1
1001097450 Installation
402
4461205
1
1001097451 Installation
402
4461249
1
1001097452 Installation
402
4461196
1
1001097453 Installation
402
4461199
1
1001097454 Installation
402
4460940
1
1001097455 Installation
402
Not Required
0
1001097456 Installation
Ref
MISCELLANEOUS HARNESS COMPONENTS
501
See Note
2
Motor/Brake Harness (Note: Not Available for Purchase)
501A
4460891
2
Connector - 2 Position
501A
4460465
4
Socket, Female
502
2940161
1
Security Lock Harness (Optional)
502A
250199
1
Connector - 4 Position
502A
4461023
4
Socket, Female
503
4923174
1
Extension Cord (Optional)
3121229 10MSP 73
Page 74
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
504
4360572
1
Footswitch Harness (Includes Switch)
504A
4460424
1
Connector - 2 Position
504A
4460226
2
Socket, Female
505
4360573
1
Platform Gate Switch and Footswitch Harness
505A
4460320
2
Connector - 2 Position
505A
4460267
4
Pin, Male
506
See Note
1
Manual Descent (Lift Cylinder) Harness (Note: Not Available ÂPurchase Replacement Coil - See CYLINDER SECTION for
Breakdown)
506A
4460424
1
Connector - 2 Position
506A
4460226
2
Socket, Female
507
4360515
1
Height Limiter Harness (Includes Switch)
507A
4460424
1
Connector - 2 Position
507A
4460226
2
Socket, Female
Ref
TOOLS (NOT SHOWN)
601
7002821
Ref
Crimper (For Wire to Pin/Socket Connections)
602
7002828
1
Stripper, Wire
606
7002842
1
Brake Crimp Removal Tool (Not Shown)
607
7002841
1
Motor Crimp Removal Tool (Not Shown)
608
7016618
1
Molex Tool (For Ground Control Station Electrical Connectors)
609
7002841
1
Intech Tool (For Drive Motor Electrical Connectors)
610
7002842
1
Intech Tool (For Drive Motor Brake Electrical Connectors)
611
7002847
1
Tyco/AMP Electronics Tool (For other General Electrical
Connectors)
612
7002848
1
Tyco/AMP Electronics Tool (For other General Electrical
Connectors)
SECTION 7 - ELECTRICAL
74 10MSP 3121229
Page 75
SECTION 8 - DECALS
SECTION 8 - DECALS
3121229 10MSP 75
Page 76
SECTION 8 - DECALS
FIGURE 8-1. DECAL INSTALLATION
76 10MSP 3121229
Page 77
FIGURE 8-1. DECAL INSTALLATION
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
0274935
Ref
COMMON DECALS INSTALLATION
E 1 1700584
1
Decal - Patent (Prior to SN 0130016814)
2 1701640
1
Decal - Manual
3 See Note
1
Decal - Barcode (Note: Not Available for Purchase)
4 Ref
Decal - JLG Options:
4 1703177
3
Decal - JLG (Prior to SN 0130019804)
4 1703681
3
Decal - JLG (SN 0130019804 to Present)
5 1705624
1
Decal - Lanyard Attach
6 Ref
Decal - Wheel Load Options:
6 1705930
4
Decal - Wheel Load (Prior to SN 0130017845)
6 1001143557
4
Decal - Wheel Load (SN 0130017845 to Present)
7 1705992
1
Decal - Manual Descent
8 1705994
1
Decal - Taillight Reflector (Right) (Prior to SN 0130008828)
9 1705996
1
Decal - Taillight Reflector (Left) (Prior to SN 0130008828)
10
1706131
1
Decal - Danger
11
1706743
2
Decal - Sumo Supermotor 10MSP
12
1706764
1
Decal - jlg.com Website
13
3820032
4
Rivet 14
8990147
1
Holder, Manual
14
70003486
2
Clip, Manual Holder
Ref
COUNTRY SPEC DECALS INSTALLATION
0275130
Ref
ANSI Spec (English Language)
D 0275135
Ref
ANSI Export Spec (Chinese Language)
C 0275130
Ref
ANSI Export Spec (English Language)
D
0275134
Ref
ANSI Export Spec (Portuguese Language)
C
0275133
Ref
ANSI Export Spec (Spanish Language)
C
0275136
Ref
Australian Spec
C 0275132
Ref
CE Spec (All Languages)
B 0275130
Ref
CSA Spec (English Language)
D 0275131
Ref
CSA Spec (French Language)
D 0275137
Ref
Japanese Spec
B
101
1703779
1
Decal - USA (ANSI, ANSI Export and CSA English Language
Spec Only)
102
Ref
Decal - Crushing Hazard Options:
102
1703786
1
ANSI Spec (English Language)
102
1706090
1
ANSI Spec (Chinese Language)
102
1703786
1
ANSI Export Spec (English Language)
102
1706086
1
ANSI Spec (Portuguese Language)
102
1706082
1
ANSI Spec (Spanish Language)
102
1705099
1
Australian Spec
102
1705099
1
CE Spec (All Languages)
102
1703786
1
CSA Spec (English Language)
102
1706094
1
CSA Spec (French Language)
102
1705099
1
Japanese Spec
103
Ref
Decal - CSA Options:
103
1705303
1
CSA Spec Only
103
Not Required
0
All Specs Except CE Spec
104
Ref
Decal - Battery Charging Instructions Options:
104
1705929
1
ANSI Spec (English Language)
104
1706093
1
ANSI Spec (Chinese Language)
SECTION 8 - DECALS
3121229 10MSP 77
Page 78
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
104
1705929
1
ANSI Export Spec (English Language)
104
1706089
1
ANSI Spec (Portuguese Language)
104
1706085
1
ANSI Spec (Spanish Language)
104
1706077
1
Australian Spec
104
1706077
1
CE Spec (All Languages)
104
1705929
1
CSA Spec (English Language)
104
1706097
1
CSA Spec (French Language)
104
1706077
1
Japanese Spec
105
Ref
Decal - Warning Options:
105
1705937
1
ANSI Spec (English Language)
105
1706092
1
ANSI Spec (Chinese Language)
105
1705937
1
ANSI Export Spec (English Language)
105
1706088
1
ANSI Spec (Portuguese Language)
105
1706084
1
ANSI Spec (Spanish Language)
105
Not Required
0
Australian Spec
105
Not Required
0
CE Spec (All Languages)
105
1705937
1
CSA Spec (English Language)
105
1706096
1
CSA Spec (French Language)
105
Not Required
0
Japanese Spec
106
Ref
Decal - Danger Options:
106
1705938
1
ANSI Spec (English Language)
106
1706091
1
ANSI Spec (Chinese Language)
106
1705938
1
ANSI Export Spec (English Language)
106
1706087
1
ANSI Spec (Portuguese Language)
106
1706083
1
ANSI Spec (Spanish Language)
106
1706078
1
Australian Spec
106
1706078
1
CE Spec (All Languages)
106
1705938
1
CSA Spec (English Language)
106
1706095
1
CSA Spec (French Language)
106
1706078
1
Japanese Spec
107
Ref
Decal - Capacity Options:
107
1705939
1
ANSI, ANSI Export and CSA Specs
107
1706079
1
Australian, CE and Japanese CE Specs
108
Ref
Decal - Crushing Hazard Options:
108
1705995
3
ANSI Spec (English Language)
108
1706090
3
ANSI Spec (Chinese Language)
108
1705995
3
ANSI Export Spec (English Language)
108
1706086
3
ANSI Spec (Portuguese Language)
108
1706082
3
ANSI Spec (Spanish Language)
108
1705099
3
Australian Spec
108
1705099
3
CE Spec (All Languages)
108
1705995
3
CSA Spec (English Language)
108
1706094
3
CSA Spec (French Language)
108
1705099
3
Japanese Spec
109
Ref
Decal - Fall Restraint Options:
109
1706115
1
ANSI Spec (English Language)
109
1706117
1
ANSI Spec (Chinese Language)
109
1706115
1
ANSI Export Spec (English Language)
109
1706118
1
ANSI Spec (Portuguese Language)
109
1706116
1
ANSI Spec (Spanish Language)
109
Not Required
0
Australian Spec
SECTION 8 - DECALS
78 10MSP 3121229
Page 79
SECTION 8 - DECALS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
109
Not Required
0
CE Spec (All Languages)
109
1706115
1
CSA Spec (English Language)
109
1706119
1
CSA Spec (French Language)
109
Not Required
0
Japanese Spec
110
1706616
1
Decal - Capacity
111
1706617
1
Decal - No Riders
112
2080057
4
Fastener
113
See Note
1
Nameplate - Serial Number (Note: Not Available for Purchase)
114
Ref
Decal - Patent Options: (SN 0130016814 to Present)
114
1001131273
1
ANSI, ANSI Export (English Language) and CSA Spec Only
114
Not Required
0
All Specs Except ANSI, ANSI Export (English Language) and
CSA Spec
Ref
SERVICE DECAL INSTALLATION (OPTIONAL)
0274568
Ref
Decal - Alternative Service (Target Specs)
C 0274568
Ref
Decal - Alternative Service (Sears Specs) (was p/n 0275923)
C
201
Ref
Decal - Alternative Service
201
1001110242
1
Decal - Service Support: 1-877-523-3374 (Was p/n 1705304 &
1001091144) (Target Specs)
201
1001110242
1
Decal - Service Support: 1-877-554-2112 (Sears Specs) (Was
p/n 1001091150)
Ref
Note: Illustration shows (2) #201 call-outs because location
may vary.
3121229 10MSP 79
Page 80
Page 81
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK
3121229 10MSP 81
Page 82
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Note
Ref
Note: The following list will service one machine (built to
current production per date on the front cover) with emergency
repair parts which can be installed in the field. Parts from the
list should be replaced when inventory is depleted to keep
service parts stock supplied. For further infomation, contact
your JLG dealer or the JLG Industries Parts Department.
Ref
STANDARD PARTS
7011069
1
Breather
2400069
2
Fuse 175 Amp
4360514
1
Proximity Switch
7024428
1
Emergency Stop Switch
7024430
1
Selector Switch
1001098192
1
Controller Assembly
4360467
1
Keyswitch
2860030
1
Key, Replacement
4360562
1
Switch, Emergency
4360567
1
Switch, Push Button
4360581
1
Switch, Rocker
4360572
1
Footswitch
4360573
1
Proximity Switch
2120183
4
Filter, In-Line
7027734
1
Carrier Power Track Repair Link
3740069
1
Relay
3990010
2
Diode
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK
FIGURE 9-1. 10MSP STANDARD PARTS
82 10MSP 3121229
Page 83
Page 84
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Note
Ref
Note: The following list will service one machine (built to
current production per date on the front cover) with emergency
repair parts which can be installed in the field. Parts from the
list should be replaced when inventory is depleted to keep
service parts stock supplied. For further infomation, contact
your JLG dealer or the JLG Industries Parts Department.
Ref
VARIABLE PARTS
4360515
1
Switch, Proximity (Machines with Height Limit)
1600451
1
Traction Module
1600435
1
Ground Control Module (All Specs except Australian/Japanese and
Chinese Specs)
1001136954
1
Ground Control Module (Australian Spec)
1600436
1
Ground Control Module (Japanese and Chinese Specs)
1600378
1
Platform Control Module
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK
FIGURE 9-2. 10MSP VARIABLE PARTS
84 10MSP 3121229
Page 85
SECTION 10 - SPECIAL OPTIONS
SECTION 10 - SPECIAL OPTIONS
3121229 10MSP 85
Page 86
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Note
Ref
Note: This list is to accomodate machines ordered with special
equipment. Options may not be applicable to all models. For
more specific parts information contact JLG Parts Department.
Ref
MISCELLANEOUS SPECIAL OPTIONS
1001127560
Ref
Battery Convertion Kit (Converts (2) 12Volt battery system to
(4) 6Volt battery system)
1001091680
Ref
Strap, Cargo
Ref
Decals Installations
0274053
Ref
Target Spec
Ref
Electrical Connector Kits
1001148902
Ref
Amp Connector Kit
1001148903
Ref
Deutsch DT Connector Kit
1001148904
Ref
Deutsch HD Connector Kit
1001148905
Ref
Packard Connector Kit
1001148906
Ref
Various Connector Kit
1001112957
Ref
Gate Alarm Installation
0240112
Ref
Scanner Pocket
1580031
1
Pocket, Scanner
4341005
1
Mount, Pocket
Ref
Tools For Service:
7002821
1
Crimper (For Wire to Pin/Socket Connections)
7002823
1
Extractor (For Removal of Pin/Sockets Connectors)
4460467
1
Extractor 16-18 Gauge (For Wire to Pin/Socket from Deutsch
Connectors)
4460510
1
Extractor 12-14 Gauge (For Wire to Pin/Socket from Deutsch
Connectors)
7016654
1
Screwdriver, Magnetic
7004275
1
Seal Tool - 1in
7004276
1
Seal Tool - 1 1/2in
7002826
1
Seal Tool 2in
8896941
1
Stripper, Wire
2915027
1
Rear Wheel Puller
7002842
1
Brake Crimp Removal Tool (Not Shown)
7002841
1
Motor Crimp Removal Tool (Not Shown)
7016618
1
Molex Tool (For Ground Control Station Electrical Connectors)
7002841
1
Intech Tool (For Drive Motor Electrical Connectors)
7002842
1
Intech Tool (For Drive Motor Brake Electrical Connectors)
7002847
1
Tyco / AMP Electronics Tool (For other General Electrical
Connectors)
7002848
1
Tyco / AMP Electronics Tool (For other General Electrical
Connectors)
7027247
1
Perma-Push insert Disconnect Tool (For Hydraulic Fittings)
31201384
Ref
Video, Operators (was p/n 3125081)
SECTION 10 - SPECIAL OPTIONS
FIGURE 10-1. SPECIAL OPTIONS
86 10MSP 3121229
Page 87
PART NUMBER INDEX
PART NUMBER INDEX
3121229 10MSP 87
Page 88
PART NUMBER INDEX
0100011 9, 10, 15, 20, 23,
25, 30, 33, 35, 37, 41,
45, 47, 49
0100019 ................. 42, 49
0100051 ....................... 30
0100062 ....................... 42
0100081 ......................... 9
0140022 ....................... 30
0140033 ....................... 33
0240103 ....................... 10
0240107 ....................... 53
0240108 ....................... 53
0240109 ....................... 53
0240112 ....................... 86
0240114 ....................... 15
0255040 ....................... 55
0273417 ....................... 42
0273545 ....................... 42
0273546 ................. 20, 65
0273551 ................. 35, 70
0273566 ....................... 35
0273570 ....................... 51
0273571 ....................... 51
0274011 ....................... 49
0274053 ....................... 86
0274055 ....................... 45
0274078 ......................... 9
0274181 ................. 20, 65
0274568 ....................... 79
0274893 ......................... 9
0274894 ....................... 33
0274895 ....................... 33
0274896 ................. 30, 71
0274897 ................. 23, 72
0274898 ........... 23, 25, 72
0274899 ................. 23, 72
0274900 ........... 23, 25, 72
0274901 ....................... 15
0274904 ......................... 9
0274935 ....................... 77
0275130 ....................... 77
0275131 ....................... 77
0275132 ....................... 77
0275133 ....................... 77
0275134 ....................... 77
0275135 ....................... 77
0275136 ....................... 77
0275137 ....................... 77
0275901 ....................... 31
0362735 ....................... 41
0400209 ....................... 30
0400241 ....................... 23
0440246 ....................... 41
0440249 ....................... 41
0440287 ....................... 49
0440306 ......................... 9
0440307 ......................... 9
0440308 ......................... 9
0561149 ....................... 42
0561153 ....................... 42
0561341 ....................... 41
0561408 ....................... 42
0561409 ....................... 42
0610131 ........... 23, 25, 72
0630464 ....................... 37
0630580 ......................... 9
0641404 ................ 30, 33
0641406 ...................... 35
0641408 .................. 9, 31
0641410 ...................... 55
0641412 ...................... 35
0641413 ........................ 9
0641415 ...................... 47
0641416 ................ 45, 47
0641424 ...................... 51
0641606 ................ 10, 20
0641609 ............ 9, 10, 42
0641612 ...................... 42
0641616 ...................... 15
0641617 ................ 10, 15
0641618 ...................... 51
0641622 ................ 45, 47
0721003 ...................... 35
0721004 ...................... 25
0721006 ...................... 41
0741003 ...................... 35
0741005 ...................... 30
0741412 ...................... 35
0741614 ................ 45, 47
0751003 ................ 45, 47
0751006 ...................... 45
0791003 .......... 30, 35, 41
0791404 ...................... 37
0791406 .... 23, 25, 30, 53
0791508 ................ 23, 25
0791812 ...................... 41
0801394 ...................... 41
0811408 ...................... 41
0811610 ................ 15, 49
0861767 ...................... 37
0902047 ...................... 41
0902423 ...................... 41
0902424 ...................... 41
0902431 ...................... 41
0902445 ...................... 41
0902698 ...................... 41
0902895 ...................... 51
0903120 ...................... 10
0903121 ...................... 10
0903222 ...................... 15
0903671 ...................... 31
0940049 ...................... 15
0940132 ........................ 9
0940152 ........................ 9
0940153 ........................ 9
1001091680 ................ 86
1001097449 .......... 25, 73
1001097450 .......... 25, 73
1001097451 .......... 25, 73
1001097452 .......... 25, 73
1001097453 .......... 25, 73
1001097454 .......... 25, 73
1001097455 .......... 25, 73
1001097456 .......... 25, 73
1001097488 ................ 49
1001098192 .... 37, 38, 82
1001098193 ................ 37
1001098194 .... 35, 37, 70
1001098810 .................. 9
1001100141 ................ 47
1001100142 ................ 47
1001100634 ................ 47
1001101529 ................ 47
1001102771 ................ 73
1001102847 ................ 33
1001102932 ................ 25
1001109821 ................ 73
1001110117 ................ 25
1001110242 ................ 79
1001112957 ................ 86
1001114467 .................. 9
1001120444 .......... 30, 71
1001120445 ................ 31
1001120531 ................ 15
1001121648 ................ 15
1001121700 ................ 72
1001127560 ................ 86
1001131273 ................ 79
1001133303 ................ 31
1001136380 ................ 30
1001136381 ................ 25
1001136954 .......... 33, 84
1001137011 .... 35, 37, 70
1001137012 .......... 35, 70
1001137013 ................ 33
1001137026 ................ 70
1001137484 ................ 37
1001143557 ................ 77
1001148752 ................ 47
1001148753 ................ 47
1001148754 ................ 47
1001148902 ................ 86
1001148903 ................ 86
1001148904 ................ 86
1001148905 ................ 86
1001148906 ................ 86
1001149003 ................ 47
1060380 ...................... 55
1060689 .......... 23, 25, 72
1060799 ...................... 51
1060927 ...................... 70
1060943 ...................... 71
1060944 ...................... 71
1120582 ................ 45, 47
1120583 ................ 45, 47
1180392 ...................... 71
1260375 ................ 41, 42
1260376 ................ 41, 42
1271567 ...................... 41
1271568 ...................... 41
1271569 ...................... 41
1271577 ...................... 41
1320043 ................ 35, 70
1320149 ...................... 35
1320316 ...................... 51
1321283 ...................... 35
1380169 ...................... 15
1580027 ...................... 49
1580031 ...................... 86
1600378 ................ 37, 84
1600435 ................ 33, 84
1600436 ................ 33, 84
1600451 ...................... 84
1600454 ...................... 37
1671143 ...................... 15
1671146 ...................... 15
1671168 ................ 45, 47
1671298 ...................... 15
1684348 ....................... 59
1684531 ........... 41, 61, 65
1700584 ....................... 77
1701640 ....................... 77
1702365 ....................... 55
1703177 ....................... 77
1703681 ....................... 77
1703779 ....................... 77
1703786 ....................... 77
1704412 ....................... 20
1705099 ................. 77, 78
1705303 ....................... 77
1705624 ....................... 77
1705929 ................. 77, 78
1705930 ....................... 77
1705937 ....................... 78
1705938 ....................... 78
1705939 ....................... 78
1705992 ....................... 77
1705994 ....................... 77
1705995 ....................... 78
1705996 ....................... 77
1706007 ....................... 37
1706077 ....................... 78
1706078 ....................... 78
1706079 ....................... 78
1706082 ................. 77, 78
1706083 ....................... 78
1706084 ....................... 78
1706085 ....................... 78
1706086 ................. 77, 78
1706087 ....................... 78
1706088 ....................... 78
1706089 ....................... 78
1706090 ................. 77, 78
1706091 ....................... 78
1706092 ....................... 78
1706093 ....................... 77
1706094 ................. 77, 78
1706095 ....................... 78
1706096 ....................... 78
1706097 ....................... 78
1706115 ................. 78, 79
1706116 ....................... 78
1706117 ....................... 78
1706118 ....................... 78
1706119 ....................... 79
1706131 ....................... 77
1706134 ................. 51, 53
1706326 ....................... 55
1706616 ....................... 79
1706617 ....................... 79
1706743 ....................... 77
1706764 ....................... 77
2080040 .... 30, 31, 45, 47,
49, 53
2080043 ................. 45, 47
2080057 ....................... 79
2110606 ....................... 20
2120183 ................. 65, 82
2220591 ........... 59, 61, 65
2220883 ....................... 59
2220886 ....................... 59
2221123 ....................... 65
2221172 ........... 59, 61, 65
2221173 ........... 59, 61, 65
88 10MSP 3121229
Page 89
PART NUMBER INDEX
2221185 ................ 20, 65
2300014 ...................... 20
2300021 ...................... 20
2360684 ...................... 49
2360750 ........................ 9
2400044 ...................... 30
2400069 .......... 30, 71, 82
2410012 ...................... 45
2410013 ...................... 45
250199 .................. 71, 73
250200 ........................ 70
250201 .................. 70, 71
250206 ........................ 70
2600294 ................ 45, 47
2660121 ...................... 51
2754025 ...................... 65
280013 ........................ 47
2860030 ................ 37, 82
2880310 ...................... 41
2915027 ...................... 86
2915230 ................ 23, 26
2920178 ................ 30, 71
2940161 ................ 35, 73
2940165 ...................... 49
3020029 ........................ 9
3020038 ................ 70, 71
3020039 ........................ 9
3020041 ...................... 41
31201384 .................... 86
3160323 .................. 9, 13
3271405 ........................ 9
3300151 ...................... 47
3300381 ...................... 47
3300454 ...................... 15
3310601 ...................... 37
3311001 ................ 23, 25
3311005 ...................... 37
3311405 9, 31, 35, 51, 53,
55
3311408 ................ 41, 53
3311501 ...................... 30
3311601 ................ 41, 42
3311605 9, 10, 15, 35, 45,
47, 51
3321701 ...................... 49
3340845 ...................... 41
3340962 .......... 45, 47, 49
3380540 ...................... 37
3380541 ...................... 30
3380771 ...................... 30
3420198 ...................... 51
3421453 ...................... 55
3422338 ...................... 42
3422346 ...................... 42
3422717 ...................... 41
3422744 ...................... 53
3422750 ...................... 41
3422752 ...................... 41
3422757 ...................... 41
3450302 ...................... 49
3450304 ...................... 42
3452355 ...................... 42
3510860 ................ 45, 47
3510862 ................ 45, 47
3510865 ...................... 45
3520072 ................ 45, 47
3520176 ...................... 53
3570893 ...................... 41
3571101 ...................... 42
3571103 ...................... 42
3571584 ...................... 25
3572511 ...................... 31
3575423 .......... 23, 25, 30
3580269 ...................... 41
3580286 ...................... 41
3580293 ...................... 41
3580344 ...................... 35
3600392 ................ 19, 20
3680057 .......... 23, 25, 73
3740069 ................ 72, 82
3760115 ........................ 9
3760170 ...................... 55
3760308 ...................... 15
3760365 ...................... 15
3760383 ...................... 41
3760496 ........................ 9
3820024 ...................... 31
3820032 ................ 30, 77
3890039 ...................... 41
3900174 ...................... 15
3900187 ...................... 41
3900189 ...................... 37
3900192 ...................... 41
3900205 ...................... 31
3900258 .......... 15, 45, 47
3900264 ...................... 35
3900283 ...................... 10
3900373 ...................... 35
3910608 ...................... 37
3910804 ...................... 37
3911016 .... 23, 25, 26, 30
3911020 ...................... 33
3931408 ...................... 53
3931456 ...................... 47
3960590 ........................ 9
3990010 ................ 72, 82
4070860 ...................... 41
4070861 ...................... 41
4070862 ...................... 41
4070970 ...................... 41
4070971 ...................... 41
4071084 ...................... 30
4071095 ................ 45, 47
4071113 ........................ 9
4071114 ........................ 9
4120046 .......... 23, 25, 73
4160124 ...................... 41
4160130 ...................... 35
4191406 ...................... 30
4191706 ................ 23, 25
4220222 ...................... 49
4220309 ................ 45, 47
4240018 ...................... 35
4240033 ...................... 31
4240147 ........................ 9
4240163 ...................... 51
4280296 ...................... 55
4300111 ...................... 42
4340838 ...................... 35
4340884 ...................... 37
4341005 ...................... 86
4341067 ...................... 15
4341155 ........................ 9
4360467 ................ 37, 82
4360514 ..... 30, 31, 71, 82
4360515 ........... 31, 74, 84
4360562 ................. 37, 82
4360567 ........... 37, 70, 82
4360572 ..... 45, 47, 74, 82
4360573 ..... 45, 47, 74, 82
4360581 ................. 37, 82
4460216 ....................... 71
4460226 .... 70, 71, 72, 73,
74
4460227 ................. 71, 72
4460267 ..... 70, 71, 72, 74
4460320 ........... 71, 72, 74
4460321 ....................... 72
4460424 ..... 70, 71, 72, 74
4460428 ....................... 25
4460445 ....................... 72
4460464 ....................... 72
4460465 ....................... 73
4460466 ....................... 72
4460467 ....................... 86
4460510 ....................... 86
4460648 ................. 72, 73
4460663 ....................... 71
4460672 ....................... 72
4460761 ....................... 73
4460802 ..... 23, 25, 26, 73
4460803 ........... 23, 25, 73
4460891 ....................... 73
4460894 ....................... 73
4460897 ....................... 72
4460899 ....................... 72
4460919 ....................... 72
4460920 ....................... 72
4460940 ........... 23, 25, 73
4461023 ........... 70, 71, 73
4461025 ....................... 70
4461041 ....................... 70
4461108 ....................... 72
4461196 ................. 26, 73
4461199 ................. 26, 73
4461202 ................. 25, 73
4461205 ................. 25, 73
4461249 ................. 26, 73
4520342 ......................... 9
4520343 ......................... 9
4520352 ....................... 10
4567491 ....................... 42
4567750 ....................... 42
4567751 ....................... 42
4568208 ....................... 53
4569003 ....................... 42
4569158 ....................... 53
4630009 ....................... 53
4630010 ....................... 53
4711000 ....................... 26
4711400 9, 31, 35, 45, 47,
51
4711600 9, 15, 42, 45, 47,
49, 51
4711700 ....................... 49
4740007 ....................... 42
4740414 ....................... 42
4740476 ....................... 49
4750800 ....................... 31
4751000 ........... 33, 35, 42
4751400 ................. 10, 15
4751500 ... 15, 23, 25, 35,
42
4761000 ................ 25, 31
4761500 ...................... 30
4844840 ...................... 55
4923021 ...................... 71
4923022 ...................... 71
4923023 ...................... 71
4923024 ...................... 71
4923028 ...................... 71
4923029 ...................... 71
4923035 ................ 35, 70
4923106 ...................... 70
4923107 ...................... 70
4923108 ...................... 70
4923174 ................ 35, 73
4923315 ...................... 70
4923316 ................ 35, 71
4923378 ...................... 73
4923383 ...................... 72
4923438 ...................... 73
4923446 ...................... 71
4933346 ...................... 72
70000082 .................... 38
70000084 .................... 38
70000191 .................... 13
70000210 .................... 13
70000211 .................... 13
70000212 .................... 13
70000213 .................... 13
70000214 .................... 13
70000215 .................... 13
70000218 .................... 61
70000344 .................... 70
70000682 .................... 37
70000683 .................... 38
70000684 .................... 38
70000685 .................... 38
70000686 .................... 38
70000935 .................... 13
70000991 .................... 61
70000992 .................... 61
70000993 .................... 61
70000994 .................... 61
70000995 .................... 61
70001113 .................... 61
70001250 .................... 38
70001251 .................... 38
70001252 .................... 38
70001253 .................... 38
70001703 .................... 71
70001704 .................... 71
70001705 .............. 70, 71
70001706 .................... 71
70001707 .................... 71
70001708 .................... 71
70001798 .................... 70
70001799 .................... 70
70003486 .................... 77
70003805 .................... 37
7002821 ................ 74, 86
7002823 ...................... 86
7002826 ...................... 86
7002828 ...................... 74
7002841 ................ 74, 86
7002842 ................ 74, 86
7002847 ................ 74, 86
3121229 10MSP 89
Page 90
PART NUMBER INDEX
7002848 ................. 74, 86
7004275 ....................... 86
7004276 ....................... 86
7010928 ....................... 19
7011004 ....................... 19
7011008 ....................... 19
7011009 ....................... 19
7011011 ....................... 19
7011013 ....................... 19
7011016 ....................... 19
7011017 ....................... 19
7011021 ....................... 19
7011024 ....................... 19
7011025 ....................... 19
7011027 ....................... 19
7011029 ....................... 19
7011031 ....................... 19
7011032 ....................... 19
7011033 ...................... 19
7011034 ...................... 19
7011069 ................ 19, 82
7016618 ................ 74, 86
7016654 ...................... 86
7022920 ...................... 72
7023391 ...................... 61
7023392 ...................... 61
7023395 ...................... 61
7023498 ...................... 70
7024428 ................ 33, 82
7024430 ................ 33, 82
7024460 ...................... 33
7024591 ...................... 33
7024592 ...................... 33
7024747 ...................... 13
7024748 ...................... 13
7024756 ...................... 13
7024758 ...................... 13
7026623 ...................... 61
7026624 ...................... 61
7026625 ...................... 61
7027247 ................ 65, 86
7027340 ...................... 59
7027365 ...................... 38
7027366 ...................... 70
7027367 ...................... 38
7027733 ...................... 30
7027734 ................ 71, 82
7027735 ...................... 71
7027736 ...................... 71
7027764 ...................... 37
7027765 ...................... 38
7027766 ................ 37, 38
7027847 ...................... 59
7027848 ...................... 59
7027849 ....................... 59
7027850 ....................... 59
7027851 ....................... 59
7027852 ....................... 59
7027853 ....................... 59
7027855 ....................... 59
7027943 ....................... 19
7027944 ....................... 19
7027945 ....................... 19
7027946 ....................... 19
7027947 ....................... 19
7027948 ....................... 19
7027949 ................. 19, 20
8882320 ................. 45, 47
8882970 ......................... 9
8896941 ....................... 86
8990147 ....................... 77
90 10MSP 3121229
Page 91
Page 92
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