INFICON RSH-600 User Manual

OPERATING MANUAL
RSH-600
Rotary Sensor Head
IPN 153800-G
www.inficon.com reachus@inficon.com
©2012 INFICON
®
OPERATING MANUAL
RSH-600
Rotary Sensor Head
IPN 153800-G
The trademarks of the products mentioned in this manual are held by the companies that produce them.
Scotch-Brite® is a registered trademark of 3M.
Teflon® is a registered trademarks of E. I. du Pont de Nemours and Company or its affiliates.
Windows® and Microsoft® are registered trademarks of Microsoft Corporation.
All other brand and product names are trademarks or registered trademarks of their respective companies.

Disclaimer

The information contained in this manual is believed to be accurate and reliable. However, INFICON assumes no responsibility for its use and shall not be liable for any special, incidental, or consequential damages related to the use of this product.
Due to our continuing program of product improvements, specifications are subject to change without notice.

Copyright

©2012 All rights reserved. Reproduction or adaptation of any part of this document without permission is unlawful.

Warranty

WARRANTY AND LIABILITY - LIMITATION: Seller warrants the products manufactured by it, or by an affiliated company and sold by it, and described on the reverse hereof, to be, for the period of warranty coverage specified below, free from defects of materials or workmanship under normal proper use and service. The period of warranty coverage is specified for the respective products in the respective Seller instruction manuals for those products but shall not be less than one (1) year from the date of shipment thereof by Seller. Seller's liability under this warranty is limited to such of the above products or parts thereof as are returned, transportation prepaid, to Seller's plant, not later than thirty (30) days after the expiration of the period of warranty coverage in respect thereof and are found by Seller's examination to have failed to function properly because of defective workmanship or materials and not because of improper installation or misuse and is limited to, at Seller's election, either (a) repairing and returning the product or part thereof, or (b) furnishing a replacement product or part thereof, transportation prepaid by Seller in either case. In the event Buyer discovers or learns that a product does not conform to warranty, Buyer shall immediately notify Seller in writing of such non-conformity, specifying in reasonable detail the nature of such non-conformity. If Seller is not provided with such written notification, Seller shall not be liable for any further damages which could have been avoided if Seller had been provided with immediate written notification.
THIS WARRANTY IS MADE AND ACCEPTED IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, WHETHER OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE OR OTHERWISE, AS BUYER'S EXCLUSIVE REMEDY FOR ANY DEFECTS IN THE PRODUCTS TO BE SOLD HEREUNDER. All other obligations and liabilities of Seller, whether in contract or tort (including negligence) or otherwise, are expressly EXCLUDED. In no event shall Seller be liable for any costs, expenses or damages, whether direct or indirect, special, incidental, consequential, or other, on any claim of any defective product, in excess of the price paid by Buyer for the product plus return transportation charges prepaid.
No warranty is made by Seller of any Seller product which has been installed, used or operated contrary to Seller's written instruction manual or which has been subjected to misuse, negligence or accident or has been repaired or altered by anyone other than Seller or which has been used in a manner or for a purpose for which the Seller product was not designed nor against any defects due to plans or instructions supplied to Seller by or for Buyer.
This manual is intended for private use by INFICON® Inc. and its customers. Contact INFICON before reproducing its contents.
NOTE: These instructions do not provide for every contingency that may arise in connection with the installation, operation or maintenance of this equipment. Should you require further assistance, please contact INFICON.
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Chapter 1
1.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
1.2 Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.3 Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
1.4 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.4.1 Definition of Notes, Cautions and Warnings. . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.5 How To Contact INFICON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1.5.1 Returning Your Instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1.6 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.7 Unpacking and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
1.7.1 Base Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
1.8 Functional Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7
RSH-600 Operating Manual

Table Of Contents

Trademarks
Disclaimer
Copyright
Introduction
Chapter 2
Installation
2.1 Crystal Sensor Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.2 Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
2.3 Adjustable Flange Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
2.4 Copper Head Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.5 Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
IPN 153800-G
2.6 Air Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.7 Crystal Position Feedback Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.8 Protection from Evaporant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6
Chapter 3
Troubleshooting and Maintenance
3.1 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
3.2 Troubleshooting the RSH-600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.3 Maintain the Temperature of the Crystal . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3.4 Use the Optimum Crystal Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3.5 Crystal Concerns when Opening the Chamber . . . . . . . . . . . . . . . . . . . . . . 3-4
TOC - 1
3.6 Crystal Holder Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3.7 Crystal Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Chapter 4
4.1 Accessories and Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Chapter 5
RSH-600 Operating Manual
Accessories and Replacement Parts
Outline Drawings
TOC - 2
IPN 153800-G

1.1 Introduction

The RSH-600 rotary sensor, see Figure 1-1, is designed for the most demanding processes employing very thick films and several different materials. Switching the crystal without venting the system makes it possible to run automatically with continuous deposition. The fixed position of the crystal being measured also makes it unnecessary to change the tooling factor.
The RSH-600 can be used to deposit a different material on each of six crystals providing greater measurement accuracy. Upon completion of deposition of one material, the deposition controller may be programmed to switch crystals for the next material. It may also be actuated manually.
The RSH-600 sensor holds six crystals in a thermally shielded, water cooled housing, insuring excellent crystal performance in temperature environments up to 300ºC. Crystals are housed in an easily removable Teflon crystal holder.
RSH-600 Operating Manual
Introduction
®
and stainless steel
Chapter 1
Crystal position is incremented by applying a one second pulse to a 110/115 V (ac) or 24 V (dc) pneumatic valve. A 7-pin connector provides an indication of the number of the active crystal. This may be used to interface with a thin film controller for automatic crystal switching operation. Refer to your controller operating manual for programming instructions.
Figure 1-1 RSH-600 and Sensor Head Options
IPN 153800-G
1 - 1
RSH-600 Operating Manual

1.2 Configurations

The RSH-600 can be configured with a flat head or a 45º angled head. This allows for mounting in various locations within your vacuum chamber. Standard head covers are made of stainless steel. Copper head covers are available for applications where temperature is a concern (see Figure 1-2). All versions of the RSH-600 are fixed to their specified lengths, but may be adapted to be adjustable in length using the optional adjustable mounting flange (see Chapter 4).
Figure 1-2 RSH-600 Sensor Head Cooling Efficiency.

1.3 Mounting

The RSH-600's smooth sealing surface mounts to an O-ring sealed nipple (not included). The optional adjustable flange allows for the in-vacuum length to be adjustable up to the RSH-600's original length. A flat head cover is typically used for centered top mount applications while the angled heads may be used for either off-center top mount or side mount applications. The customer must supply specifications regarding mounting holes, exterior diameter of flange and the system mating flange.
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IPN 153800-G
RSH-600 Operating Manual
CAUTION
WARNING

1.4 Safety

1.4.1 Definition of Notes, Cautions and Warnings

When using this manual, please pay attention to the Notes, Cautions, and Warnings found throughout. For the purposes of this manual they are defined as follows:
NOTE: Pertinent information that is useful in achieving maximum efficiency when
followed.
Failure to heed these messages could result in damage to the instrument.
Failure to heed these messages could result in personal injury.
IPN 153800-G
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