Hyundai N100 Manual

4.3 (3)
Hyundai N100 Manual

DOC. NO HHIS-WZ-PK-008 (02)

Accredited by the RvA

ISO 9001/ISO 14001/OHSAS 18001(N/A)

REGISTERED FIRM

DNV Certification B.V., THE NETHERLANDS

RUN

plus

VECTOR INVERTER

INSTRUCTION MANUAL

plus

CONTENTS

Page

1. Safety Message

2. Receiving and Checking

3. General Specifications

4. External dimensional diagrams and Identifying the parts

5. Mounting

6. Wiring

7. Operation

8. Using Intelligent Input Terminals

9. Function List

10. Protective functions

11. Trouble shooting Tips

12. Maintenance and Inspection

13. Option

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1. Safety Messages

For the best results with the N100plus Series inverter, carefully read this manual and all of the warning labels attached to the inverter before installing and operating it, and follow the instructions exactly. Keep this manual handy for quick reference.

Definitions and Symbols

A safety instruction(message) includes a hazard alert symbol and a signal word, DANGER or CAUTION. Each signal word has the following meaning:

This symbol is the "Safety Alert Symbol." It occurs with either of two signal words : DANGER or CAUTION, as described below

DANGER : Indicates a potentially hazardous situation which, if not avoided, can result in serious injury or death.

CAUTION : Indicates a potentially hazardous situation which, if not avoided, can result in minor to moderate injury, or serious damage to the product. The situation described in the CAUTION may, if not avoided, lead to serious results. Important safety measures are described in CAUTION (as well as DANGER), so be sure to observe them.

NOTE : Notes indicate an area or subject of special merit, emphasizing either the product's capabilities or common errors in operation or maintenance.

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CAUTION

Some drawings in this manual are shown with the protective or shields removed in order to describe detail with more clarity. Make sure all covers and shields are replaced before operating this product.

This manual may be modified when necessary because of the improvement of the product, modification, or changes in specifications.

To order a copy of this manual, or if your copy has been

damaged or lost, contact your representative.

Hyundai is not responsible for any modification of the product made by the user, since that will void the guarantee.

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Index to Dangers and Cautions in This Manual

Installation-cautions for Mounting Procedures

CAUTION

Be sure to install the unit on flame-resistant

5-1

material such as a steel plate.

 

Otherwise, there is the danger of fire.

 

Be sure not to place any flammable materials

5-1

near the inverter.

 

Otherwise, there is the danger of fire.

 

Be sure not to let the foreign matter enter vent

5-1

openings in the inverter housing, such as wire

 

clippings, spatter from welding, metal shavings, dust, etc.

 

Otherwise, there is the danger of fire.

 

Be sure to install the inverter in a place which can

5-1

bear the weight according to the specifications in the text.

 

Otherwise, it may fall and cause injury to personnel.

 

Be sure to install the unit on a perpendicular wall

5-1

which is not subject to vibration.

 

Otherwise, it may fall and cause injury to personnel.

 

Be sure not to install or operate an inverter which

5-1

is damaged or has missing parts.

 

Otherwise, it may cause injury to personnel.

 

Lift the cabinet by the cooling fin. When moving the

5-1

unit, never lift by the plastic case or the terminal covers.

 

Otherwise, the main unit may be dropped causing damage

 

to the unit.

 

When mounting units in an enclosure, install a fan or

5-1

other cooling device to keep the intake air temperature

 

below 40.

plus

CAUTION

Be sure to maintain the specified clearance

5-2

area around the inverter and to provide adequate

 

ventilation.

 

Otherwise, the inverter may overheat and cause eguipment

 

damage or fire.

 

Be sure to install the inverter in a well-ventilated

5-2

room which does not have direct exposure to

 

sunlight, a tendency for high temperature, high

 

humidity of dew condensation, high levels of dust, corrosive gas, explosive gas, inflammable gas, grinding-fluid mist, salt damage, etc.

Otherwise, there is the danger of fire.

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Wiring-Dangers for Electrical Practices and Wire Specifications

DANGER

Be sure to connect grounding terminal.

Otherwise, there is a danger of electric shock and/or fire.

Wiring work shall be carried out only by qualified personnel.

Otherwise, there is a danger of electric shock and/or fire.

6-2

6-2

Implement wiring after checking that the power

6-2

supply is off. You may incur electric shock and/or fire.

 

Do not connect wiring to an inverter or operate an

6-2

inverter that is not mounted according the instructions

 

given in this manual.

 

Otherwise, there is a danger of electric shock and/or

 

injury to personnel.

 

When wiring the emergency stop circuit, check the

6-2

wiring thoroughly before operation.

 

Otherwise, it may cause injury to personnel.

 

For 400V class, make sure to ground the supply

6-2

neutral.

 

Otherwise, there is a danger of electric shock.

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Wiring-Cautions for Electrical Practices

CAUTION

Be sure that the input voltage matches the inverter

6-1

specifications:

 

Single-phase 200 to 230 V 50/60Hz

 

Three-phase 200 to 230V 50/60Hz

 

Three-phase 380 to 460V 50/60Hz

 

Otherwise, there is the danger of injury and/or fire .

 

Be sure not to input a single phase to a three-phase

6-1

only type inverter.

 

Otherwise, there is the danger of fire.

 

Be sure not to connect an AC power supply to the

6-1

output terminals(U.V.W).

 

Otherwise, there is the danger of injury and/or fire.

 

Do not Run/Stop operation by switching ON/OFF

6-1

electromagnetic contactors on the primary or secondary

 

sides of the inverter.

 

Otherwise, there is the danger of fire.

 

To connect a braking resistor, follow the procedures

6-1

described in this manual.

 

Otherwise, there is the danger of fire.

 

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CAUTION

Fasten the screws with the specified fastening

6-1

torque. Check for any loosening of screws.

 

Otherwise, there is the danger of fire.

 

Be sure to install a fuse in the wire for each phase

6-1

of the main power supply to the inverter.

 

Otherwise, there is the danger of fire.

 

Do not perform a withstand voltage test of the

6-1

inverter.

 

Otherwise, it may cause semi-conductor elements

 

to be damaged.

 

To connect a braking resistor, braking resistor unit

6-1

or braking unit, follow the procedures in this manual.

 

Improper connection may cause a fire.

 

Do not connect or disconnect wires or connectors

6-1

while power is applied to the circuit.

 

Otherwise, it may cause injury to personnel.

 

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Dangers for Operations and Monitoring

DANGER

Be sure to turn on the input power supply after

7-1

closing the front case. While being energized, be

 

sure not to open the front case.

 

Otherwise, there is the danger of electric shock and/or fire.

 

Be sure not to operate the switches with wet hands.

7-1

Otherwise, there is the danger of electric shock.

 

While the inverter is energized, be sure not to touch

7-1

the inverter terminals even when the motor is stopped.

 

Otherwise, there is the danger of electric shock.

 

If the Retry Mode is selected, the motor may

7-1

suddenly restart during the trip stop. Do not approach

 

the machine(be sure to design the machine so that safety for

 

personnel is secure even if it restarts.)

 

Otherwise, it may cause injury to personnel and/or fire.

 

If the power supply is cut off for a short period of

7-1

time, the inverter may restart operation after the power

 

supply recovers if the command to operate is active.

 

If a restart may pose danger to personnel, so be sure to use

 

a lock out circuit so that it will not restart after power recovery.

 

Otherwise, it may cause injury to personnel.

 

The Stop Key is effective only when the stop function

7-1

is enabled. Be sure to prepare emergency stop key

 

separately.

 

Otherwise, it may cause injury to personnel.

 

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DANGER

After the operation command is given, if the

7-1

alarm reset is conducted, it will restart suddenly.

 

Be sure to set the alarm reset after verifying the

 

operation command is off.

 

Otherwise, it may cause injury to personnel.

 

Be sure not to touch the inside of the energized

7-1

inverter or to put any conductive object into it.

 

Otherwise, there is a danger of electric shock and/of fire.

 

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Cautions for Operations and Monitoring

CAUTION

The heat sink fins will have a high temperature.

7-2

Be careful not to touch them.

Otherwise, there is the danger of getting burned.

Install a holding brake separately if necessary. Otherwise, there is the danger of accident.

Check the direction of the motor, any abnormal motor vibrations or noise.

Otherwise, there is the danger of equipment damage.

7-2

7-2

The operation of the inverter can be easily changed

7-2

from low speed to high speed. Be sure check the

 

capability and limitation of the motor and machine

 

before operating the inverter.

 

If you operate a motor at a frequency higher than

7-2

the inverter standard default setting (60Hz), be sure

 

to

check the motor and machine specifications with

 

the

respective manufacturer. Only operate the motor at

 

elevated frequencies after getting their approval.

 

Otherwise, there is the danger of equipment damage.

 

All the constants of the inverter have been preset

7-2

at the factory.

 

Otherwise, there is the danger of equipment damage.

 

12-1
12-1

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Dangers and cautions for Troubleshooting

Inspection and Maintenance

DANGER

Wait at least five(5) minutes after turning off the input power supply before performing maintenance or an inspection.

Otherwise, there is the danger of electric shock.

Make sure that only qualified personnel will

perform maintenance, inspection, and part replacement. (Before starting to work, remove any metallic objects from

your person(wrist watch, bracelet, etc.) Be sure to use tools with insulated handles.

Otherwise, there is a danger of electric shock and/or injury to personnel.

Never touch high-voltage terminals in the inverter. Otherwise, there is a danger of electric shock.

The control PC board employs CMOS ICS. Do not touch the CMOS elements.

They are easily damaged by static electricity.

Do not connect or disconnect wires, connectors, or cooling fan while power is applied to the circuit. Otherwise, it may cause injury to personnel.

12-1

12-1

12-1

Dangers for using

DANGER

Never modify the product.

Otherwise, there is a danger of electric shock and/or injury to personnel.

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WARNING DISPLAY

WARNING

DANGER

Risk of electric shock.

Before opening the cover, wait at least 5 minutes until DC bus capacitors discharge. Ensure proper earth connection.

Refer to the user's manual before installation and operation.

A warning label is displayed on the terminal cover of the inverter,

as shown in the figure.

Follow these instructions when handling the inverter.

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Do not Run/Stop operation by switching on/off electromagnetic contactors (Mc0, Mc1) on the primary or secondary sides of the inverter.

Operate the inverter by Run/Stop commanding [FW/RV].

Inverter

Motor Terminal Surge Voltage Suppression Filter (for the 400V class)

In a system using an inverter with the voltage control PWM system, a voltage surge caused by the cable constants such as the cable length (especially when the distance between the motor and inverter is 10m or more) and cabling method may occur at the motor terminals. A dedicated filter of the 400V class for suppressing this voltage surge is available. Be sure to install a filter in this situation.

Input power disconnection

This inverter is not able to protect input power disconnection. Be careful to connect the wires.

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In the cases below involving a general-purpose inverter, a large peak current flows on the power supply side, sometimes destroying the converter module.

The unbalance factor of the power supply is 3% or higher.

The power supply capacity is at least 10 times greater than the inverter capacity(and the power supply capacity, 500kVA or more).

Abrupt power supply changes are expected.

some examples) Several inverters are interconnected with a short bus. An installed leading capacitor opens and closes.

RC Value of the thermal Relay is 1.1 times greater than the motor rated current. Also, RC Value is adjustable to the wiring distance, but contacts us in this case.

Do not connect and disconnect the power supply more than 1/5(number / minute)

There is the danger of inverter damage.

When the EEPROM error E 08 occurs, be sure to confirm the setting values again.

N100plus INSTRUCTION MANUAL

2. Receiving and checking

Inverter Specifications Label

Before installing and wiring, check the following

(1)Check the unit for physical damage that may have occurred during shipping

(2)Verify that the package contains one inverter and one manual

after packing the N100plus inverter.

(3) Verify that the specifications on the labels match your purchase order

Inverter model number

Motor capacity for this model

Model : N100plus-015LF

Power : 1.5kW/2HP

Power Input Rating: frequency, voltage, phase

Output Rating: Frequency, voltage, phase current

 

Input : 50Hz/60Hz

200 230V 3Ph

 

Output : 0.5-400Hz 200

230V 3ph 7.0A

 

MFG NO :

 

 

 

HYUNDAI

Customer Service Center

Manufacturing codes:

052)230-8445/6

Lot number, date, etc.

HEAVY INDUSTRIES CO., LTD.

 

 

 

 

If any part of N100plus is missing or damaged, call for service immediately

Model Number convention

The model number for a specific inverter contains useful information about its operating characteristics. Refer to the model number legend below:

N100plus - 015 H F

Series name

Directive type :

E: CE directive, blank : UL directive

Configuration type F:operator pannel equipped

Input voltage:

S: single phase 200V class

L: three-phase only 200V class H: three-phase 400V class

Maximum applicable motor capacity (4P, kW)

004: 0.4kW 007: 0.75kW 015: 1.5kW 022: 2.2kW 037: 3.7kW

2-1

N100plus INSTRUCTION MANUAL

3. N100plus Inverter Standard Specifiations.

Model-specific tables for 200V and 400V class inverters

The following two tables are specific to N100plus inverters for the 200V and 400V class model groups. The table on page 3-3 gives the general specifications that apply to both voltage class groups. Footnotes for all specifications tables are on the next page.

Item

 

 

200V Class Specifications

 

 

 

 

 

 

 

 

 

 

 

 

plus

N100plus

N100plus

N100plus

N100plus

N100plus

N100plus

N100plus

N100plus

Model N100 series

-004SF

-007SF

-015SF

-004LF

-007LF

-015LF

-022LF

-037LF

 

 

 

 

 

 

 

 

 

 

 

 

 

kW

0.4

0.75

1.5

0.4

0.75

1.5

2.2

3.7

Applicable motor size *2

 

 

 

 

 

 

 

 

 

HP

1/2

1

2

1/2

1

2

3

5

 

 

 

 

 

 

 

 

 

 

 

Rated capacity(200V)kVA

1.1

1.9

3.0

1.1

1.9

3.0

4.2

6.1

 

 

 

 

 

 

 

 

 

 

 

 

Single-phase

 

There-phase (3-wires)

 

Rated input voltage

200 to 230V

10%,

 

200 to 230V

10%,

 

 

 

50/60 Hz

5%

 

50/60 Hz

5%

 

 

 

 

 

 

 

 

 

 

 

Rated output voltage *3

3-phase 200 to 230V (corresponding to input voltage)

 

 

 

 

 

 

 

 

 

 

Rated output current(A)

3.0

5.0

7.0

3.0

5.0

7.0

11.0

17.0

 

 

 

 

 

 

 

 

 

 

Starting torque

 

 

 

 

 

 

 

 

(with sensorless vector

 

 

200% or more

 

 

 

control selected)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Dynamic braking

without resistor,

 

 

approximately

 

 

approximately

from 50/60Hz

 

 

100%

 

 

20

40%

approx. % torque,

 

 

 

 

 

 

 

 

 

 

 

 

approximately

 

 

approximately

short time stop *5 with resistor

 

 

 

 

 

 

150%

 

 

100%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DC braking

Variable operating frequency, time and braking force

 

 

 

 

 

 

 

 

 

 

Weight (kg)

 

1.2

1.2

1.5

1.2

1.2

1.5

1.5

2.0

 

 

 

 

 

 

 

 

 

 

3-1

N100plus INSTRUCTION MANUAL

Item

 

 

400V Class Specifications

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

plus

plus

 

 

plus

plus

plus

 

plus

 

N100

N100

 

N100

N100

N100

Model N100 series

-004HF

-007HF

 

-015HF

-022HF

-037HF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Applicable motor

 

kW

0.4

0.75

 

1.5

2.2

3.7

 

 

 

 

 

 

 

 

 

size *2

 

 

HP

1/2

1

 

2

 

3

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Rated capacity(200V)kVA

1.1

1.9

 

3.0

4.2

6.1

 

 

 

 

 

 

 

 

 

Rated input voltage

 

3-phase : 380 to 460V

10%,

 

 

 

50/60Hz

5%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Rated output voltage *3

3-phase 380 to 460V (corresponding to input voltage)

 

 

 

 

 

 

 

 

 

Rated output current(A)

1.8

3.4

 

4.8

7.2

9.2

 

 

 

 

 

 

 

 

 

 

 

Starting torque

 

 

 

 

 

 

 

 

(with sensorless vector

 

200% or more

 

 

 

control selected)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Dynamic braking

without resistor,

approximately

 

 

approximately

approx. % torque,

from 50/60Hz

 

100%

 

 

 

20

40%

 

 

 

 

 

 

 

 

 

 

short time stop *5

with resistor

approximately

 

 

approximately

 

100%

 

 

 

100%

 

 

 

 

 

 

 

 

DC braking

 

Variable operating frequency, time and braking force

 

 

 

 

 

 

 

 

 

 

Weight(kg)

 

1.2

1.5

 

1.5

2.0

2.0

 

 

 

 

 

 

 

 

 

 

 

3-2

FW(forward run command), RV(reverse run command), CF1 CF4(multistage speed setting), JG(jog command), 2CH(2-stage accel./decel. command), FRS(free run stop command), EXT(external trip), USP (unattended startup), SFT(soft lock), AT(analog current input select signal), RS(reset), SET(2nd setting selection)
3-3

N100plus INSTRUCTION MANUAL

General Specifications

The following table applies to all N100plus inverters.

 

 

Item

 

 

General Specifications

 

 

 

 

 

 

Protective housing *1

Enclosed type(IP20)

 

 

 

 

 

Control method

Space vector PWM control

 

 

 

 

 

 

Output frequency range *4

0.01 to 400Hz

 

 

 

 

 

 

 

 

 

Frequency accuracy

Digital command : 0.01% of the maximum frequency

Analog command : 0.1% of the maximum frequency

 

 

 

 

 

 

 

 

 

 

 

 

Digital : 0.01Hz(100Hz and less), 0.1Hz

Frequency setting

 

(100Hz or more)

resolution

 

Analog : Max. Setting frequency / 500(DC 5V input),

 

 

 

max. setting frequency / 1000(DC 10V, 4 20mA)

 

 

 

 

 

 

 

 

Any base freguency setting possible between 0Hz

Volt./ Freq. Characteristic

and 400Hz.

 

 

 

 

 

 

V/F control (constant torque, reduced torque).

 

 

 

 

 

Overload current rating

150%, 60 seconds

 

 

 

 

 

Acceleration/deceleration

0.1 to 3000sec., (linear accel. / decel. s-curve,

time

 

u-curve), second accel. / decel. setting available

 

 

 

 

 

 

 

 

Operator panel

Up and Down keys / Value settings

 

 

 

 

 

 

Freq-

Potentiometer

Analog setting via potentiometer.

 

setting

 

 

 

 

 

 

 

External signal

1W, 1

to 2

variable resistor

 

 

 

 

 

DC 0

5V

 

 

 

 

 

 

DC 0

10V, 4

20mA(Input Impedonce 10 )

signal

 

 

 

 

FWD/

Operator panel

Run/Stop(Forward/Reverse run change by command)

REV

 

 

 

 

 

 

 

Forward run/stop, Reverse run/stop set by terminal

Run

 

Input

External signal

assignment (NC/NO)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Intelligent input terminal

N100plus INSTRUCTION MANUAL

 

Item

General Specifications

 

 

RUN(run status signal), FA1 (frequency arrival

 

Intelligent output

signal), FA2 (setting Frequency arrival signal),

signal

terminal

OL(overload advance notice signal), OD(PID error

 

deviation signal), AL(alarm signal)

 

 

 

 

 

Output

 

Analog meter (DC0 10V full scale, Max. 1mA)

Frequency monitor

Analog output frequency, Analog output current and

 

 

 

Analog output voltage signals selectable.

 

 

OFF for inverter alarm(normally closed contact

 

Alarm output contact output) (Transition to ON for alarm)/Intelligent

 

 

output Terminal

 

 

 

 

AVR function, curved accel./decel. profile, upper and

 

lower limiters, 16-stage speed profile, fine adjustment

 

of start frequency, carrier frequency change (0.5 to

 

16Khz), frequency jump, gain and bias setting, process

Other functions

jogging, electronic thermal level adjustment, retry

function, trip history monitor, 2nd setting selection,

 

 

auto tuning, V/f characteristic selection, automatic

 

torque boost, frequency coversion display, USP

 

function

 

Over-current, over-voltage, under-voltage, overload,

 

extreme high/low temperature, ground fault

Protective function

detection, internal communication error, external

 

trip, EEPROM error, USP error, instantaneous

 

power failure, output short-circuit detection.

-10 to 50(If ambient temperature exceed 40, Ambient temperature reduce the carrier frequency to 2.1kHz or less and

the rated current to 80% or less)

Operating Environment

Storage temperature

-20

60

(short-term temperature during

 

transport)

 

 

 

 

 

Ambient humidity

90% RH or less (no condensing)

 

 

 

 

 

 

 

2

(0.6G), 10 to 55Hz(conforms to the test

 

Vibration

5.9m/s

 

method specified in JIS C0911)

 

 

 

 

 

 

Location

Altitude 1,000m or less, indoors(no corrosive gasses

 

or dust)

 

 

 

 

 

 

 

 

Remote operator unit, cable for operator, braking

 

Options

unit, braking

resistor, AC reactor, DC reactor,

 

noise filter.

 

 

 

 

 

 

 

 

 

3-4

N100plus INSTRUCTION MANUAL

Footnotes for the preceding tables :

1.The protection method conforms to JEM 1030.

2.The applicable motor refers to HYUNDAI standard 3-phase motor (4-pole). To use other motors, care must be taken to prevent the rated motor current(50/60Hz) from exceeding the rated output current of the inverter.

3.The output voltage decreases as the main supply voltage decreases (except for use of the AVR function). In any case, the output voltage cannot exceed the input power supply voltage.

4.To operate the motor beyond 50/60Hz, consult the motor mamanufacturer about the maximum allowable rotation speed.

5.The braking torque via capacitive feedback is the average decelection torque at the shortest deceleration (stopping from 50/60Hz as indicated). It is not continuous regenerative braking torque. And, the average deceleration torque varies with motor loss. This value decreases when operating beyond 50 Hz. If a large regenerative torque is required, the optional regenerative braking resistor should be used.

6.Control method setting A31 to 2 (sensorless vector control) Selected, set carrier frequency setting b11 more than 2.1kHz.

3-5

N100plus INSTRUCTION MANUAL

4. External Dimension Diagrams and Identifying the parts

Main Physical Features

Display part

Front cover

Control key

Terminal cover(Note)

Communication port

Main circuit terminal

Mounting hole

Cooling fan

Fan cover

Ground Terminal

Removing terminal cover :

Use a hand and press on the terminal cover surface to remove it. Control wiring can be possible by removing terminal cover.

Note) Do not press excessive pressure. Otherwise, the cover may be damaged.

4-1

N100plus INSTRUCTION MANUAL

Front cover

Bolt

Wiring cover

Use a screwdriver to loosen the Bolt on the front cover.

Notice the wiring cover that lifts out to allow full access to the terminals for wiring.

After removing terminal cover, locate the recessed retention screw on the left side main front panel.

Use a small screwdriver to loosen the screw, swing the door around to the left to reveal the internal components of the drive.

4-2

N100plus INSTRUCTION MANUAL

Inverter Dimensions for Mounting

The N100plus Series inverters have a digital operator as a standard and contains all the elements for monitoring and setting parameters.

The optional remote operator may be available for remote operation. Locate the applicable drawing on the following pages for your inverter. Dimensions are given in millimeters (inches) format.

004SF/LF

007SF/LF

004HF

015SF/LF

022LF

007HF

015HF

4-3

N100plus INSTRUCTION MANUAL

037LF

022HF

037HF

Dimension table by the capacity

TYPE

External dimension(mm) Installation

dimension(mm)

(W H D)

(W

H. )

 

 

004SF

115

130

135

 

 

 

1-phase

 

 

 

 

007SF

105

120,M4

 

 

 

200V

 

 

 

 

 

 

 

 

 

 

class

015SF

115

130

155

 

 

 

 

 

 

 

 

 

 

 

TYPE

004LF

3-phase 007LF

200V 015LF

class

022LF

037LF

TYPE

004HF

3-phase 007HF

400V 015HF

class

022HF

037HF

External dimension(mm) Installation

dimension(mm)

(W H D)

(W

H. )

115

130

135

 

 

 

 

 

 

105

120,M4

115

130

155

 

 

 

 

 

 

 

 

150

130

155

140

120,M4

 

 

 

 

 

 

 

 

 

External dimension(mm)

Installation

dimension(mm)

 

(W

H

D)

(W

H. )

 

 

 

 

 

 

115

130

135

 

 

 

 

 

 

105

120,M4

 

 

 

 

 

115

130

155

 

 

 

 

 

 

 

 

 

 

 

 

 

150

130

155

140

120,M4

 

 

 

 

 

 

4-4

N100plus INSTRUCTION MANUAL

5. Installation

Choosing a Mounting Location

CAUTION

Be sure to install the unit on flame-resistant material such as a steel plate. Otherwise, there is the danger of fire.

Be sure not to place any flammable materials near the inverter. Otherwise, there is the danger of fire.

Be sure not to let the foreign matter enter vent openings in the inverter housing, such as wire clippings, spatter from welding, metal shaving, dust, etc.

Otherwise, there is the danger of fire.

Be sure to install the inverter in a place which can bear the weight according to the specifications in the text

Otherwise, it may fall and cause injury to personnel.

CAUTION

Be sure to install the unit on a perpendicular wall which is not subject to vibration.

Otherwise, it may fall and cause injury to personnel.

Be sure not to install or operate an inverter which is damaged or has missing parts.

Otherwise, there is the danger of fire.

Be sure to install the inverter in a well-ventilated room which does not have direct exposure to sunlight, a tendency for high temperature, high humidity or dew condensation, high levels of dust, corrosive gas, explosive gas, inflammable gas, grinding fluid mist, salt damage, etc.

Otherwise, there is the danger of fire.

5-1

N100plus INSTRUCTION MANUAL

To summarize the cautions messages-You will need to find a solid, nonflammable, vertical surface that is a relaticely clean and any envirnment. In order to ensure enough room for air circulation around the inverter to aid in cooling, maintain the specified clearance around the inverter specified in the diagram.

 

10cm

Air flow

 

minimum

 

 

8cm

12cm

Wall

minimum

minimum

 

10cm minimum

CAUTION

Solid, nonflammable, vertical surface

Before proceeding to the wiring section, it's good time to temporarily

cover the inverter's ventilation openings. It will prevent harmful debris such as wire clippings and metal shavings from entering the inverter during installation

CAUTION

The ambient temperature must be in the range of-10 to 40. If the range will be up to 50, you will need to set the carrier frequency to 2kHz or less and derate the output current to 80% or less.

5-2

N100plus INSTRUCTION MANUAL

6.Wiring

DANGER

Be sure to ground the unit.

Otherwise, there is a danger of electric shock and/or fire.

Wiring work shall be carried out only by qualified personnel. Otherwise, there is a danger of electric shock and/or fire.

Implement wiring after checking that the power supply is off. You may incur electric shock and/or fire.

Do not connect wiring to an inverter or operate an inverter that is not mounted according the instructions given in this manual.

Otherwise, there is a danger of electric shock and/or injury to personnel.

CAUTION

Be sure to that input voltage matches the inverter specifications. Otherwise, there is a danger of electric fire and/or injury to personnel.

Be sure not to connect an AC power supply to the output terminals. Otherwise, there is a danger of electric fire and/or injury to personnel.

Be sure not to connect a resistor to the DC-link terminal(P, PB). Otherwise, there is a danger of fire

Remarks for using earth leakage circuit breakers in the main supply. Otherwise, there is a danger of fire.

For motor leads, earth leakage breakers and electromagnetic contactors, be sure to size these components properly.

Otherwise, there is a danger of fire.

Do not RUN/STOP operation by switching ON/OFF electromagnetic contactors on the primary or secondary sides of the inverter.

Otherwise, there is a danger of fire.

Fasten the screws with the specified fastening torque.

Otherwise, there is a danger of fire.

6-1

N100plus INSTRUCTION MANUAL

6.1 Wiring the main circuit

You will connect main circuit terminal wiring to the input of the inverter. For wiring, open the front cover and wiring cover.

Ex)N100plus-004LF

R S T P RB U V W

Inverter

Thermal

Thermal

Relay

Relay

Power supply

Motor

Motor Motor

Always connect the power input terminals R, S, and T to the power supply. Be sure to install thermal relay individually when one inverter operates several motors.

Never connect P, RB, to R, S, T, or U, V, W. Otherwise, there is the danger of equipment damage.

6-2

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