Foreword ----------------------------------------------------------- |
0-1 |
Before servicing this machine --------------------------- |
0-2 |
EC regulation approved ------------------------------------ |
0-3 |
Table to enter S/No and distribution --------------------- |
0-4 |
Safety labels ------------------------------------------------------ |
0-5 |
Machine data plate -------------------------------------------- |
0-18 |
Guide (direction, S/No, symbol) ------------------------ |
0-19 |
SAFETY HINTS
1. Before operating the machine -------------------- |
1-1 |
2. During operating the machine -------------------- |
1-6 |
3. During maintenance ----------------------------------- |
1-13 |
4. Parking -------------------------------------------------------- |
1-16 |
SPECIFICATIONS
1. Major components ------------------------------------- |
2-1 |
2. Specifications -------------------------------------------- |
2-2 |
3.Working range ------------------------------------------- |
2-5 |
4.Weight ------------------------------------------------------- |
2-7 |
5. Lifting capacities ---------------------------------------- |
2-8 |
6. Bucket selection guide ------------------------------- |
2-12 |
7. Undercarriage ------------------------------------------- |
2-13 |
8. Specification for major components ----------- |
2-15 |
9. Recommended oils ------------------------------------ |
2-18 |
CONTROL DEVICES
1. Cab devices ----------------------------------------------- |
3-1 |
2. Cluster ------------------------------------------------------- |
3-2 |
3. Switches ---------------------------------------------------- |
3-34 |
4. Levers and pedals ------------------------------------- |
3-38 |
5. Air conditioner and heater ------------------------- |
3-41 |
6. Others -------------------------------------------------------- |
3-48 |
OPERATION
1. Suggestion for new machine ---------------------- |
4-1 |
2. Check before starting the engine --------------- |
4-2 |
3. Starting and stop the engine ---------------------- |
4-3 |
4. Mode selection system ------------------------------ |
4-10 |
5. Operation of the working device ----------------- |
4-20 |
6.Traveling of the machine ---------------------------- |
4-21 |
7. Efficient working method --------------------------- |
4-24 |
8. Operation in the special work sites ------------- |
4-28 |
9. Normal operation of excavator ------------------- |
4-30 |
10. Attachment lowering ---------------------------------- |
4-31 |
11. Storage ----------------------------------------------------- |
4-32 |
12. RCV lever operating pattern ----------------------- |
4-34 |
13. Switching hydraulic attachment circuit -------- |
4-35 |
TRANSPORTATION
1. Preparation for transportation -------------------- |
5-1 |
2. Dimension and weight ------------------------------- |
5-2 |
3. Loading the machine --------------------------------- |
5-5 |
4. Fixing the machine ------------------------------------ |
5-7 |
5. Loading and unloading by crane ---------------- |
5-8 |
MAINTENANCE
1. Instruction ------------------------------------------------- |
6-1 |
2.Tightening torque --------------------------------------- |
6-6 |
3. Fuel, coolant and lubricants ----------------------- |
6-9 |
4. Maintenance check list ------------------------------ |
6-11 |
5. Maintenance chart ------------------------------------ |
6-16 |
6. Service instruction ------------------------------------- |
6-18 |
7. Electrical system --------------------------------------- |
6-39 |
8. Air conditioner and heater -------------------------- |
6-42 |
TROUBLESHOOTING GUIDE
1. Engine ------------------------------------------------------ |
7-1 |
2. Electrical system --------------------------------------- |
7-2 |
3. Others ------------------------------------------------------- |
7-3 |
HYDRAULIC BREAKER AND QUICK CLAMP
1. Selecting hydraulic breaker ------------------------ |
8-1 |
2. Circuit configuration ----------------------------------- |
8-2 |
3. Maintenance --------------------------------------------- |
8-3 |
4. Precaution while operating the breaker ------ |
8-4 |
5. Quick clamp ---------------------------------------------- |
8-6 |
INDEX ------------------------------------------------------------ |
9-1 |
FOREWORD
This manual contains a number of instructions and safety recommendations regarding driving, handling, lubrication, maintenance, inspection and adjustment of the excavator.
The manual is to promote safety maintenance and enhance machine performance.
Keep this manual handy and have all personnel read it periodically.
If you sell the machine, be sure to give this manual to the new owners.
This machine complies with EC directive "2006/42/EC".
1.Read and understand this manual before operating the machine.
This operator's manual may contain attachments and optional equipment that are not available in your area. Please consult your local Hyundai distributor for those items you require.
Improper operation and maintenance of this machine can be hazardous and could result in serious injury or death.
Some actions involved in operation and maintenance of the machine can cause a serious accident, if they are not done in a manner described in this manual.
The procedures and precautions given in this manual apply only to intended uses of the machine. If you use your machine for any unintended uses that are not specifically prohibited, you must be sure that it is safe for you and others. In no event should you or others engage in prohibited uses of actions as described in this manual.
2.Inspect the jobsite and follow the safety recommendations in the safety hints section before operating the machine.
3.Use genuine Hyundai spare parts for the replacement of parts.
We expressly point out that Hyundai will not accept any responsibility for defects resulting from nongenuine parts or non workmanlike repair.
In such cases Hyundai cannot assume liability for any damage.
Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual. Consult Hyundai or your Hyundai distributor for the latest available information for your machine or for questions regarding information in this manual.
0-1
BEFORE SERVICING THIS MACHINE
It is the responsibility of the owner and all service and maintenance personnel to avoid accidents and serious injury by keeping this machine properly maintained.
It also is the responsibility of the owner and all service and maintenance personnel to avoid accidents and serious injury while servicing the machine.
No one should service or attempt to repair this machine without proper training and supervision.
All service and maintenance personnel should be thoroughly familiar with the procedures and precautions contained in this manual.
All personnel also must be aware of any federal, state, provincial or local laws or regulations covering the use and service of construction equipment.
The procedures in this manual do not supersede any requirements imposed by federal, state, provincial or local laws.
Hyundai can not anticipate every possible circumstance or environment in which this machine may be used and serviced.
All personnel must remain alert to potential hazards. Work within your level of training and skill.
Ask your supervisor if you are uncertain about a particular task. Do not try to do too much too fast. Use your common sense.
How to adjust the language of cluster (cluster type 1)
User can select preferable language and all displays are changed the selected language.
Press |
Press |
Press |
Press |
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Please refer to the page 3-20 for the cluster.
0-2
EC REGULATION APPROVED
·Noise level (EN474-1 : 2006 and 2000/14/EC) are as followings. LWA : 100 dB (EU only)
LPA : 71 dB
·The value of vibrations transmitted by the operator's seat are lower than standard value of (EN474-1
:2006 and 2002/44/EC)
0-3
TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
Machine Serial No. |
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Engine Serial No. |
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Manufacturing year |
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Manufacturer |
Hyundai Heavy Industries co., Ltd. |
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Address |
1000, Bangeojinsunhwan-doro, Dong-Ku, |
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Ulsan 682-792, Korea |
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Distributor for U.S.A |
Hyundai Heavy Industries U.S.A, Inc |
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Address |
6100 Atlantic Boulevard Norcross |
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GA 30071 |
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U.S.A |
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Distributor for Europe |
Hyundai Heavy Industries Europe N.V. |
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Address |
Vossendal 11 |
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2240 Geel |
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Belgium |
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Dealer |
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Address |
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0-4
SAFETY LABELS
1.LOCATION
Always keep these labels clean. If they are lost or damage, attach them again or replace them with a new label.
48 17 |
4 8 50 39 |
2 |
6 |
31 |
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43 |
36 |
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10 |
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39 |
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16 |
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10 |
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16 15 |
3 |
47 |
11 |
37 |
29 |
28 18 |
1 14 |
13 |
9 |
23 |
49 |
9 |
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27 |
30 |
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42 |
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42 |
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6 |
7 |
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12 |
12 |
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41 |
51 22 |
22 |
26 45 |
PUMP SCREEN |
19 |
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32 |
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35 |
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20 |
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34 |
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21 |
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46 |
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24 |
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52 |
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5 |
38 |
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CAB INSIDE-RH |
CAB INSIDE-LH |
LH CONSOLE BOX BATTERY COVER |
SCREEN PLATE |
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1609S0SL01 |
1 |
Air cleaner filter |
17 |
Transporting |
|
35 |
Lifting chart |
2 |
Turbocharger cover |
18 |
Low emission engine |
|
36 |
Tie |
3 |
Radiator cap |
19 |
Control ideogram |
|
37 |
Keep clear-Boom/arm |
4 |
Fueling |
20 |
Ref operator manual-cab RH pillar |
38 |
Electric welding |
|
5 |
Battery accident |
21 |
Hammer |
|
39 |
Falling |
6 |
High pressure hose |
22 |
Safety front window |
|
41 |
Turbocharger |
7 |
Hydraulic oil level |
23 |
Alternate exit |
|
42 |
Reflecting |
8 |
Hydraulic oil lub |
24 |
Air conditioner filter |
|
43 |
Accumulator |
9 |
Keep clear-rear |
26 |
Safety lever |
|
45 |
Control ideogram-dozer |
10 |
Lifting eye |
27 |
Model name |
|
46 |
RCV lever pattern |
11 |
Name plate |
28 |
Logo (ROBEX) |
|
47 |
Swing bearing |
12 |
Slinging ideogram |
29 |
Trade mark (boom) |
|
48 |
Battery position |
13 |
Keep clear-side |
30 |
Trade mark (CWT) |
|
49 |
Beacon lamp |
14 |
Stay fix |
31 |
Reduction gear grease |
|
50 |
Fuel shut off |
15 |
Shearing-engine hood |
32 |
Clamp-locking |
|
51 |
Water separator |
16 |
No step-engine hood and CWT 34 |
Service instruction |
|
52 |
MCU connector |
0-5
2.DESCRIPTION
There are several specific warning labels on this machine please become familiarized with all warning labels.
Replace any safety label that is damaged, or missing.
1)AIR CLEANER FILTER (item 1)
This warning label is positioned on the air cleaner cover.
Periodic and proper inspection, cleaning and change of elements prolong engine life time and maintain the good perfor- mance of engine.
21070FW01
2)TURBOCHARGER COVER (item 2)
This warning label is positioned on the turbocharger cover.
Do not touch turbocharger or it may cause severe burn.
21070FW02
3)RADIATOR CAP (item 3)
This warning label is positioned on the radiator.
Never open the filler cap while engine running or at high coolant temperature.
4)FUELING (item 4)
This warning label is positioned on the fuel filler neck.
Stop the engine when refueling. All lights or flames shall be kept at a safe distance while refueling.
14070FW03
21070FW04 |
0-6
5)BATTERY ACCIDENT (item 5)
This warning label is positioned on the battery cover.
Electrolyte containing sulfuric acid cause severe burns. Avoid being in contact with skin, eyes or clothes. In the event of accident flush with sufficient water, call a physician immediately.
Maintain the electrolyte at the recom- mended level.
With electrolyte at proper level, less space may cause the gases to be accu- mulated in the battery.
Extinguish all smoking materials and open flames before checking the battery.
Do not use matches, lighters or torches as a light source near the battery for the probable presence of explosive gas.
Do not allow unauthorized personnel to change the battery or to use booster cables.
For safety from electric shock, do not battery terminal with a wet hand.
6)HIGH PRESSURE HOSE (item 6)
These warning labels are positioned in the front of upper frame and on the screen plate.
Escaping fluid under pressure can penetrate the skin causing serious injury.
Study the service manual before service job.
36070FW05 |
14070FW29 |
0-7
7)HYDRAULIC OIL LEVEL (item 7)
This warning label is positioned on the screen plate.
Place the bucket on the ground whenever servicing the hydraulic system.
Check oil level on the level gauge.
Refill the recommended hydraulic oil up to specified level if necessary.
21070FW07 |
8) HYDRAULIC OIL LUBRICATION (item 8) This warning label is positioned on the top of the hydraulic tank.
Do not mix with different brand oils.
Never open the filler cap while high tem- perature.
Loosen the cap slowly and release inter- nal pressure completely.
14070FW08
9)KEEP CLEAR-REAR (item 9)
This warning label is positioned on the rear of counterweight.
To prevent serious personal injury or death keep clear or machine swing radi- us.
Do not deface of remove this label from the machine.
10)LIFTING EYE (item 10)
This warning label is positioned on the counterweight.
Do not lift the machine by using lifting eyes on the counterweight or the lifting eyes may be subject to overload causing its breaking and possible personal injury.
See page 5-8 for proper lifting method of the machine.
21090FW09
21070FW10
0-8
11)KEEP CLEAR-SIDE (item 13)
This warning label is positioned on the LH side cover.
To prevent serious personal injury or death keep clear of machine swing radius.
Do not deface or remove this label from the machine.
21070FW13
12)STAY FIX (item 14)
This warning label is positioned on the both side cover.
Be sure to support the stay when the door needs to be opened.
Be careful that the opened door may be closed by the external or natural force like strong wind.
13)SHEARING-ENGINE HOOD (item 15) This warning label is positioned on the engine hood.
Don't open the engine hood during the engine's running.
Don't touch exhaust pipe or it may cause severe burn.
21070FW14 |
21070FW15 |
0-9
14)NO STEP-ENGINE HOOD/CWT (item 16) These warning labels are positioned on the engine hood and counterweight.
Do not step on the engine hood and counterweight.
15)TRANSPORTING (item 17)
This warning label is positioned right side of upper frame.
Study the operator's manual before transporting the machine, if provided and tie down arm and track to the carrier with lashing wire.
See page 5-7 for details.
16)CONTROL IDEOGRAM (item 19)
This warning label is positioned in right window of the cab.
Check the machine control pattern for conformance to pattern on this label. If not, change label to match pattern before operating machine.
Failure to do so could result in injury or death.
See page 4-20 for details.
17)REF OPERATOR MANUAL (item 20) This warning label is positioned on the right side window of the cab.
Study the operator's manual before start- ing and operating machine.
21070FW16 |
14070FW17 |
36070FW19
21070FW22
0-10
18)MAX HEIGHT (item 20)
This warning label is positioned on the right side window of the cab.
Serious injury or death can result from contact with electric lines.
An electric shock being received by merely coming into the vicinity of an electric lines, the minimum distance should be kept considering the supply voltage as page 1-7.
21070FW23 |
19)INTERFERENCE (item 20)
This warning label is positioned on the right side window of the cab.
Be careful to operate machine equipped with quick clamp or extensions.
Bucket may hit cab or boom, boom cylin- ders when it reached vicinity of them.
21090FW62
20)SAFETY FRONT WINDOW (item 22) This warning label is positioned on the both side window of the cab.
Be careful that the front window may be promptly closed.
21070FW24
21)ALTERNATE EXIT (item 23)
This warning label is positioned on the inside of rear window.
The rear window serves us an alternate exit.
To remove rear window, pull the ring and push out the glass.
21070FW25
0-11
22)AIR CONDITIONER FILTER (item 24) This warning label is positioned on the air conditioner cover.
Periodic and proper inspection, cleaning and change of filter prolong air condition- er life time and maintain good perfor- mance.
21070FW26
23) SAFETY LEVER (item 26)
This warning label is positioned on the cover of the safety lever.
Before you get off the machine be sure to place the safety lever LOCKED posi- tion.
24)REDUCTION GEAR GREASE (item 31) This warning label is positioned in the front of upper frame.
Grease is under high pressure.
Grease coming out of the grease plug under pressure can penetrate the body causing injury or death.
25)CLAMP-LOCKING (item 32)
This warning label is positioned on the right side window of cab.
Serious injury or death can result from dropping bucket.
Operating the machine with quick clamp switch unlocked or without safety pin of moving hook can cause the bucket to drop off.
30007A1FW07A |
21070FW35 |
14070FW60 |
0-12
26)TIE (item 36)
This warning label is positioned on the lower frame.
Make sure no personal are standing close to the tow rope.
See page 4-23 for detail.
4507A0FW02
27)KEEP CLEAR-BOOM/ARM (item 37) This warning label is positioned on both side of the arm.
Serious injury or death can result from falling of the attachment.
To prevent serious injury or death, keep clear the underneath of attachment.
14070FW31
28)ELECTRIC WELDING (item 38)
This warning label is positioned on the battery cover.
Before carrying out any electric welding on this machine, follow the below proce- dure.
-Pull the connector out of all electric control units.
-Connector the ground lead of the welding equipment as close to the welding point as possible.
See page 6-41 for detail.
W A R N I N G
·Before carrying out any electric welding on this machine
- Pull the connectors out of all electronic control units.
- Connect the ground lead of the welding equipment as close to the welding point as possible.
·Read the instructions in operator's manual for details.
7807AFW20
0-13
29)FALLING (item 39)
These warning labels are positioned on the
top of the hydraulic tank and counterweight. Falling is one of the major cause of per-
sonal injury.
Be careful of slippery conditions on the platforms, steps and handrails when standing on the machine.
14070FW30
30)TURBOCHARGER (item 41)
This warning label is positioned on the right window of the cab.
In order to prevent turbocharger failure, please allow more than 5 minutes' cool down period (no load low idle operation) before shutting the engine off.
31)REFLECTING (item 42)
This warning label is positioned on the rear of counterweight.
To prevent serious personal injury or death keep clear of machine swing radi- us.
Do not deface or remove this label from the machine.
C A U T I O N
In order to prevent turbocharger failure, please allow more than 5 minutes' cool down period(no load low idle operation) before shutting the engine off.
7807AFW20
21090FW70
0-14
32)ACCUMULATOR (item 43)
This warning label is positioned on the accumulator of the solenoid valve.
The accumulator is filled with high-pres- sure nitrogen gas, and it is extremely dangerous if it is handled in the wrong way. Always observe the following pre- cautions.
Never make any hole in the accumulator expose it to flame or fire.
Do not weld anything to the accumulator.
When carrying out disassembly or main- tenance of the accumulator, or when disposing of the accumulator, it is neces- sary to release the gas from the accu- mulator. A special air bleed valve is nec- essary for this operation, so please con- tact your Hyundai distributor.
33)RCV LEVER PATTERN (item 46)
This warning label is positioned on the screen plate.
See page 4-34 for details.
34)SWING BEARING (item 47)
This warning label is positioned in the front of swing ring gear.
See page 6-32 for details.
1107A0FW46
14W90FW47 |
38090FW02 |
0-15
35)BATTERY POSITION (item 48)
This warning label is positioned right side of tool box.
36)BEACON LAMP (item 49)
This warning label is positioned on the right outside of the cabin.
Make sure the beacon lamp maintains a vertical position.
A horizontal position can result in a decrease in life time of the lamp due to the infiltration of foreign substances such as dust or water.
While the machine transfer, the beacon lamp is easy to break. In that case, change the position of the lamp to the horizontal.
37)FUEL SHUT OFF (item 50)
This warning label is positioned on the left side of the hydraulic tank.
Fill only the hydraulic oil.
Do not fill the diesel fuel.
38090FW03 |
140Z90FW49 |
140WH90FW51
38)WATER SEPARATOR (item 51)
This warning label is positioned in right window of the cab.
In order to protect high pressure fuel system, please drain water in water separator before starting the engine.
In order to protect high pressure fuel system, please drain water in water separator before starting the engine.
210N90FW50
0-16
39) MCU CONNECTOR (item 52)
This warning label is positioned on the low cover of the air conditioner in the cab.
MCU communicates the machine data with Laptop computer through RS232 service
socket. |
1409S0FW52 |
See page 3-60 for details.
0-17
MACHINE DATA PLATE
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1000, BANGEOJINSUNHWAN-DORO, DONG-GU, ULSAN 682-792, KOREA |
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1000, BANGEOJINSUNHWAN-DORO, DONG-GU, ULSAN 682-792, KOREA |
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EQUIPMENT |
OPERATING WEIGHT |
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EQUIPMENT |
OPERATING WEIGHT |
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1 |
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4 |
1 |
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4 |
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MODEL |
ENGINE POWER(PS/KW/rpm) |
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MODEL |
ENGINE POWER(PS/KW/rpm) |
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2 |
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5 |
2 |
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5 |
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SERIAL-NUMBER |
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SERIAL-NUMBER |
MFG. YEAR |
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3 |
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3 |
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6 |
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DO NOT DEFACE OR REMOVE THIS PLATE |
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DO NOT DEFACE OR REMOVE THIS PLATE |
FOR EU ONLY
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21090FW10 |
1 |
Equipment |
3 |
Serial number |
5 |
Engine power |
2 |
Model name |
4 |
Operating weight |
6 |
Manufacturing year |
The machine serial number assigned to this particular machine and should be used when requesting information or ordering service parts for this machine from your authorized HYUNDAI dealer. The machine serial number is also stamped on the frame.
0-18
GUIDE
1.DIRECTION
The direction of this manual indicate forward, backward, right and left on the standard of operator when the travel motor is in the rear and machine is on the traveling direction.
Forward
Left |
Right |
Travel motor
Backward
16090SG01
2.SERIAL NUMBER
Inform following when you order parts or the machine is out of order.
1)MACHINE SERIAL NUMBER
The numbers are located below the right window of the operator's cab.
2)ENGINE SERIAL NUMBER
The numbers are located on the engine name plate.
Machine serial No.
21090SN02
Engine serial No.
3. INTENDED USE |
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17W9S0SN01 |
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This machine is designed to be used mainly for the following work.
-Digging work
-Loading work
-Smoothing work
-Ditching work
Please refer to the section 4 (efficient working method) further details.
4.SYMBOLS
Important safety hint.
It indicates matters which can cause the great loss on the machine or the surroundings.
It indicates the useful information for operator.
0-19
1. BEFORE OPERATING THE MACHINE
Think-safety first.
In special situation, wear protective clothing including a safety helmet, safety shoes, gloves, safety glasses and ear protection as required by the job condition.
Almost every accident is caused by disregarding the simple and fundamental safety hints.
Be sure to understand thoroughly all about the operator's manual before operating the machine.
Proper care is your responsibility.
Fully understand the details and process of the construction before starting the work.
If you find anything dangerous on the job, consult with the job supervisor for the preventive measures before operating the machine.
13031SH01
13031SH02 |
13031SH03 |
Do not operate when tired, or after drinking alcoholic beverages or any type of drugs.
13031SH05
1-1
Check daily according to the operation manual.
Repair the damaged parts and tighten the loosened bolts.
Check for leakage of engine oil, hydraulic oil, fuel and coolant.
Keep machine clean, clean machine regularly.
Do not operate the machine if it requires repairs. Operate after complete repair.
Be prepared if a fire starts.
Keep a fire extinguisher handy and emergency numbers for a fire department near your telephone.
13031SH05
13031SH06
13031SH07
13031SH08
1-2
PROTECTION AGAINST FALLING OR
FLYING OBJECTS
If there is any danger of falling or flying objects hitting the operator, install protective guards in place to protect the operator as required for each particular situation.
Be sure to close the front window before commencing work.
Make sure to keep all persons other than operator outside the range of falling or flying objects. In case you need top guard, front guard and FOPS (falling object protective structure), please contact Hyundai distributor in Europe.
Top guard |
Front guard |
21091SH01 |
UNAUTHORIZED MODIFICATION
Any modification made without authorization from Hyundai can create hazards.
Before making a modification, consult your Hyundai distributor. Hyundai will not be responsible for any injury or damage caused by any unauthorized modification.
PREPARE FOR EMERGENCY
Only in case of emergency, use the installed hammer for breaking the windshield of the cab, and then exit carefully.
Be sure you know the phone numbers of persons you should contact in case of an emergency.
Hammer
21091SH02
1-3
ROTATING BEACON
Beacon
When you operate a machine on a road or beside a road, a rotating beacon is required to
avoid any traffic accident.
Please contact your Hyundai distributor to install it.
21091SH03
PRECAUTIONS FOR ATTACHMENTS
When installing and using an optional attachment, read the instruction manual for the attachment and the information related to attachments in this manual.
Do not use attachments that are not authorized by Hyundai or your Hyundai distributor. Use of unauthorized attachments could create a safety problem and adversely affect the proper operation and useful life of the machine.
Any injuries, accidents, product failures resulting from the use of unauthorized attachments are not the responsibility of Hyundai.
The stability of this machine is enough to be used for general work. When you operate this machine, allow for the lifting capacity tables. If you want to use other special applications (not covered in this manual), you have to attach additional counterweight or be cautious while running the machine.
SAFETY RULES
Only trained and authorized personnel can operate and maintain the machine.
Follow all safety rules, precautions and instructions when operating or performing maintenance on the machine.
When working with another operator or a person on worksite traffic duty, be sure all personnel understand all hand signals that are to be used.
1-4
SAFETY FEATURES
Be sure all guards and covers are in their proper position. Have guards and covers repaired if damaged.
Use safety features such as safety lock and seat belts properly.
Never remove any safety features. Always keep them in good operating condition. Improper use of safety features could result in serious bodily injury or death.
MACHINE CONTROL PATTERN
Check machine control pattern for conformance to pattern on label in cab.
If not, change label to match pattern before operating machine.
Failure to do so could result in injury.
CALIFORNIA PROPOSITION 65
Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects and other reproductive harm.
This product contains or emits chemicals known to the State of California to cause cancer or birth defects or other reproductive harm.
Battery posts, terminals and related accessories contain lead and lead compounds.
WASH HANDS AFTER HANDLING
Do not load the machine with the lifting eyes on the counterweight.
The wrong loading method can result in seri- ous bodily injury or death.
WASH HANDS
AFTER HANDLING !
: Battery posts, terminals and related accessories contain lead and lead compounds,chemicals known to the State of California to cause cancer and reproductive harm.
13031SH55
1-5
2. DURING OPERATING THE MACHINE
Use the handle and footstep when getting on or off the machine.
Do not jump on or off the machine.
13031SH09
Sound the horn to warn nearby personnel before operating the machine.
Remove all the obstacles like frost on the window before operating the machine for the good visibility.
13031SH10
Operate carefully to make sure all personnel or obstacles are clear within the working range of the machine.
Place safety guards if necessary.
When using the work equipment, pay attention to job site.
13031SH11 |
13031SH12 |
1-6
Provide proper ventilation when operating engine in a closed area to avoid the danger of exhaust gases.
Check the locations of underground gas pipes or water line and secure the safety before operation.
13031SH13 |
13031SH14 |
The operating near the electrical lines is very dangerous.
Operate within safe working range permitted as below.
Supply voltage |
Min safe separation |
|
|
|
|
|
|
|
6.6 kV |
3m |
(10 ft) |
|
|
|
33.0 kV |
4m |
(13 ft) |
|
|
|
66.0 kV |
5m |
(16 ft) |
|
|
|
154.0 kV |
8m |
(26 ft) |
|
|
|
275.0 kV |
10m |
(33 ft) |
|
|
|
If the machine touches the electric power lines, keep sitting on the operator's seat and make sure the personnel on the ground not to touch the machine until turning off the electric current. Jump off the machine without contacting the machine when you need to get off.
13031SH15 |
13031SH16 |
1-7
Watch out for obstacles.
Be particularly careful to check the machine clearance during the swing.
13031SH17 |
When using the machine as breaker or working in a place where stones may fall down, cab roof guard and head guard should be provided for proper protection.
13031SH18
Avoid operating on a cliff or soft ground as there is danger of rolling over.
Make sure to get off easily as keeping the track at a right angle and putting the travel motor into the backward position when working on a cliff or soft ground inevitably.
Operate for the lifting work considering the capacity of machine, weight and width of the load.
Be careful not to lift exceeding the machine capacity as it can be the cause of machine damage and safety accident.
13031SH19 |
13031SH20 |
1-8
The operation on a slope is dangerous.
Avoid operating the machine on a slope of over 10 degree.
13031SH21
Operate the machine after making ground flat when operation is required on a slope.
The swing on the slope can be danger of rolling over.
Do not operate to swing the machine with the bucket loaded on a slope since the machine may lose its balance under such an instance.
Avoid parking and stopping on a slope.
Lower the bucket to the ground and block the track when parking.
13031SH22 |
13031SH23 |
13031SH24 |
1-9
Avoid traveling in a cross direction on a slope as it can cause the danger of rolling over and sliding.
Traveling on a slope is dangerous.
Be sure to operate slowly when traveling down a slope and maintain the bucket at a height of 20~30 cm (1 ft) above the ground so that it can be used as brake in an emergency.
13031SH25 |
20~30 cm |
13031SH26 |
Steering of the machine while traveling on a slope is dangerous.
When an inevitable turning of direction is required, turn on the flat and solid ground.
The engine angularity limits are 35 degree.
Do not operate by more than the engine limits in any case.
13031SH27 |
35 |
13031SH28 |
1-10