HP LaserJet M5025/M5035 MFP Series printers
Service manual
HP LaserJet M5025 and HP LaserJet M5035
Series MFP
Service Manual
Copyright and License
© 2006 Copyright Hewlett-Packard
Development Company, L.P.
Reproduction, adaptation, or translation without prior written permission is prohibited, except as allowed under the copyright laws.
The information contained herein is subject to change without notice.
The only warranties for HP products and services are set forth in the express warranty statements accompanying such products and services. Nothing herein should be construed as constituting an additional warranty. HP shall not be liable for technical or editorial errors or omissions contained herein.
Part number: Q7829-90908
Edition 1, 10/2006
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Table of contents
1 Basics |
|
Device comparison ............................................................................................................................... |
2 |
Features comparison ............................................................................................................................ |
3 |
Walkaround .......................................................................................................................................... |
5 |
Device parts ......................................................................................................................... |
5 |
Interface ports ...................................................................................................................... |
8 |
Device software .................................................................................................................................... |
9 |
Supported operating systems .............................................................................................. |
9 |
Supported printer drivers ..................................................................................................... |
9 |
Select the correct printer driver .......................................................................................... |
10 |
Universal printer drivers .................................................................................... |
10 |
Driver Autoconfiguration .................................................................................... |
10 |
Update Now ...................................................................................................... |
11 |
HP Driver Preconfiguration ............................................................................... |
11 |
Priority for print settings ..................................................................................................... |
11 |
Open the printer drivers ..................................................................................................... |
12 |
Software for Macintosh computers .................................................................................... |
13 |
Remove software from Macintosh operating systems ...................................... |
13 |
Utilities ............................................................................................................................... |
14 |
HP Web Jetadmin ............................................................................................. |
14 |
Embedded Web server ..................................................................................... |
14 |
Send Fax Driver ................................................................................................ |
14 |
HP Easy Printer Care software ......................................................................... |
15 |
Supported operating systems ........................................................... |
15 |
Supported browsers ......................................................................... |
15 |
Other components and utilities .......................................................................... |
15 |
2 Installation and configuration |
|
Site requirements ............................................................................................................................... |
18 |
Operating environment ...................................................................................................................... |
20 |
I/O configuration ................................................................................................................................. |
21 |
USB configuration .............................................................................................................. |
21 |
Network configuration ........................................................................................................ |
21 |
Configure TCP/IPv4 parameters ....................................................................... |
22 |
Set an IP address ............................................................................. |
22 |
Set the subnet mask ......................................................................... |
22 |
Set the default gateway .................................................................... |
23 |
Configure TCP/IPv6 parameters ....................................................................... |
23 |
Disable network protocols (optional) ................................................................. |
24 |
ENWW |
iii |
Disable IPX/SPX ............................................................................... |
24 |
Disable AppleTalk ............................................................................. |
24 |
Disable DLC/LLC .............................................................................. |
24 |
HP Jetdirect EIO print servers ........................................................................... |
25 |
Installing printer memory .................................................................................................................... |
26 |
To install printer memory ................................................................................................... |
26 |
3 Manage and maintain the device |
|
Use the embedded Web server .......................................................................................................... |
30 |
Open the embedded Web server by using a network connection ..................................... |
30 |
Embedded Web server sections ........................................................................................ |
31 |
Use HP Web Jetadmin software ........................................................................................................ |
33 |
Use the HP Printer Utility for Macintosh ............................................................................................. |
34 |
Open the HP Printer Utility ................................................................................................. |
34 |
HP Printer Utility features .................................................................................................. |
35 |
Use the Administration menu ............................................................................................................. |
36 |
Navigate the Administration menu ..................................................................................... |
36 |
Information menu ............................................................................................................... |
36 |
Default Job Options menu ................................................................................................. |
37 |
Default Options for Originals ............................................................................. |
37 |
Image adjustment .............................................................................................. |
39 |
Default Copy Options ........................................................................................ |
40 |
Default Fax Options .......................................................................................... |
41 |
Default E-mail Options ...................................................................................... |
42 |
Default Send to Folder Options ......................................................................... |
43 |
Default Print Options ......................................................................................... |
44 |
Time/Scheduling menu ...................................................................................................... |
45 |
Management menu ............................................................................................................ |
47 |
Initial Setup menu .............................................................................................................. |
48 |
Networking and I/O ........................................................................................... |
48 |
Fax Setup .......................................................................................................... |
56 |
E-mail Setup ...................................................................................................... |
59 |
Send Setup menu ............................................................................................. |
59 |
Device Behavior menu ....................................................................................................... |
60 |
Print Quality menu ............................................................................................................. |
64 |
Troubleshooting menu ....................................................................................................... |
67 |
Resets menu ...................................................................................................................... |
76 |
Service menu ..................................................................................................................... |
76 |
Use information pages ....................................................................................................... |
76 |
Configuring and verifying an IP address ............................................................................................ |
79 |
Identifying the TCP/IP address .......................................................................................... |
79 |
Use automatic discovery ................................................................................... |
79 |
Set up a dynamic host configuration protocol (DHCP) ...................................... |
79 |
Verifying the TCP/IP configuration ..................................................................................... |
79 |
Changing an IP address .................................................................................................... |
79 |
Change an IP address by using HP Web Jetadmin .......................................... |
79 |
Change an IP address by using the embedded Web server ............................. |
80 |
Change an IP address by using the control panel ............................................ |
80 |
Remote firmware updates ................................................................................................................. |
81 |
Introduction ........................................................................................................................ |
81 |
iv |
ENWW |
Print the configuration page ............................................................................. |
81 |
Printing a menu map ........................................................................ |
82 |
Downloading the new firmware from the HP Web site ...................................... |
82 |
Downloading the new firmware to the device .................................................... |
82 |
Troubleshooting firmware updates .................................................................... |
82 |
Remote firmware update by using FTP through a browser ............................... |
84 |
Remote firmware update by using FTP on a direct network connection ........... |
85 |
Remote firmware update through a local MS Windows port ............................ |
86 |
Windows NT 4.0, Windows 2000, Windows XP, Windows XP or |
|
Windows 2003 .................................................................................. |
86 |
Remote firmware update through a USB port ................................................... |
87 |
Remote firmware update through an MS Windows network ............................ |
88 |
Remote firmware update for UNIX systems ..................................................... |
89 |
Remote firmware update by using the LPR command ..................................... |
89 |
Remote firmware update through HP Web Jetadmin ....................................... |
90 |
Manage supplies ................................................................................................................................ |
92 |
Supplies life ....................................................................................................................... |
92 |
Approximate print-cartridge replacement intervals ............................................................ |
92 |
Manage the print cartridge ................................................................................................. |
92 |
Print-cartridge storage ....................................................................................... |
92 |
Use genuine HP print cartridges ....................................................................... |
92 |
HP policy on non-HP print cartridges ................................................................ |
92 |
Print-cartridge authentication ............................................................................ |
93 |
HP fraud hotline and Web site .......................................................................... |
93 |
Replace supplies and parts ................................................................................................................ |
94 |
Supply replacement guidelines .......................................................................................... |
94 |
Change the print cartridge ................................................................................................. |
94 |
Perform preventive maintenance ....................................................................................... |
97 |
Preventive maintenance for the print engine .................................................... |
97 |
The ADF maintenance kit .................................................................................. |
97 |
Clean the device ................................................................................................................................. |
98 |
Clean the exterior .............................................................................................................. |
98 |
Clean the scanner glass .................................................................................................... |
98 |
Clean the scanner lid backing ............................................................................................ |
99 |
Clean the ADF ................................................................................................................. |
100 |
Clean the print engine paper path ................................................................................... |
100 |
4 Theory of operation |
|
MFP system overview ...................................................................................................................... |
104 |
Print engine ...................................................................................................................................... |
106 |
Basic sequence of operation ........................................................................................... |
106 |
Power-on sequence ......................................................................................................... |
107 |
Engine control system ..................................................................................................... |
107 |
DC controller PCA ........................................................................................... |
108 |
High-voltage power-supply PCA ..................................................................... |
109 |
Low-voltage power-supply PCA ...................................................................... |
112 |
Video interface control .................................................................................... |
113 |
Laser/scanner system ...................................................................................................... |
113 |
Image-formation system .................................................................................................. |
114 |
Electrostatic latent-image formation block ...................................................... |
116 |
ENWW |
v |
Step 1: primary charging ................................................................ |
116 |
Step 2: laser-beam exposure ......................................................... |
116 |
Development block .......................................................................................... |
117 |
Step 3: developing .......................................................................... |
117 |
Transfer block ................................................................................................. |
118 |
Step 4: image transfer .................................................................... |
118 |
Step 5: separation from the drum ................................................... |
118 |
Fuser block ...................................................................................................... |
119 |
Step 6: fusing .................................................................................. |
119 |
Drum-cleaning block ....................................................................................... |
119 |
Step 7: drum cleaning ..................................................................... |
119 |
Print cartridge .................................................................................................. |
119 |
Memory tag ..................................................................................................... |
120 |
Pickup-and-feed-system .................................................................................................. |
121 |
Cassette paper size and presence detection .................................................. |
124 |
Upper and lower cassette pickup mechanism ................................................. |
125 |
Multiple-feed prevention mechanism .............................................................. |
127 |
Tray 1 (multipurpose tray) pickup mechanism ................................................ |
128 |
Skew-correction mechanism (registration) ...................................................... |
129 |
Fuser/delivery block ........................................................................................ |
130 |
Loop control .................................................................................................... |
130 |
Jam detection .................................................................................................. |
131 |
Duplexing unit ................................................................................................................................... |
133 |
Duplexing reverse/feed operation .................................................................................... |
134 |
Duplexing feed operation ................................................................................................. |
135 |
Duplexing horizontal registration function ........................................................................ |
136 |
Duplexing unit jam detection ............................................................................................ |
137 |
1 x 500-sheet and 3 x 500-sheet high-capacity input feeder ............................................................ |
138 |
Pickup/feed operation ...................................................................................................... |
140 |
HCI pickup mechanism .................................................................................................... |
142 |
Lift-up operation ............................................................................................................... |
143 |
Multiple-feed prevention mechanism ............................................................................... |
145 |
HCI jam detection ............................................................................................................ |
147 |
Scanner component ......................................................................................................................... |
148 |
ADF .................................................................................................................................................. |
150 |
Input tray .......................................................................................................................... |
150 |
ADF simplex printing operation sequence ....................................................................... |
150 |
ADF duplex printing operation sequence ......................................................................... |
151 |
Multifeed operation .......................................................................................................... |
152 |
End of a scan job operation ............................................................................................. |
153 |
Paper pick and separation operation ............................................................................... |
153 |
Deskew ............................................................................................................................ |
154 |
Stapler/stacker component ............................................................................................................... |
155 |
Overview .......................................................................................................................... |
155 |
Basic operation ................................................................................................................ |
156 |
Control system ................................................................................................................. |
157 |
Feed/stack system ........................................................................................................... |
160 |
Staple system .................................................................................................................. |
175 |
5 Removal and replacement |
|
vi |
ENWW |
Removal and replacement strategy .................................................................................................. |
178 |
Introduction ...................................................................................................................... |
178 |
Required tools .................................................................................................................. |
179 |
Types of screws ............................................................................................................... |
179 |
Service approach ............................................................................................................. |
180 |
Before performing service ................................................................................................ |
180 |
After performing service ................................................................................................... |
180 |
Parts removal order ......................................................................................................... |
181 |
User-replaceable parts ..................................................................................................................... |
182 |
Print cartridge .................................................................................................................. |
183 |
ADF separation pad and pickup and feed roller assemblies (removal and |
|
replacement) .................................................................................................................... |
184 |
Transfer roller .................................................................................................................. |
187 |
Tray 1 pickup roller (multipurpose paper pickup roller) .................................................... |
188 |
Tray 1 separation pad assembly (multipurpose pad assembly) ...................................... |
189 |
Tray 2 and Tray 3 pickup rollers (paper pickup roller assembly) ..................................... |
191 |
Tray 2 and Tray 3 separation pad assembly (separation block assembly) ...................... |
193 |
Tray 4, Tray 5, and Tray 6 pickup and feed rollers (paper feed roller assembly) ............ |
194 |
Fuser ................................................................................................................................ |
195 |
Duplexer .......................................................................................................................... |
198 |
Formatter cover and cage ................................................................................................ |
199 |
Hard drive ........................................................................................................................ |
201 |
Fax PCA .......................................................................................................................... |
202 |
ADF .................................................................................................................................................. |
203 |
ADF assembly ................................................................................................................. |
204 |
ADF input tray sensors .................................................................................................... |
206 |
Separation floor assembly ............................................................................................... |
208 |
Diverter ............................................................................................................................ |
210 |
Jam cover ........................................................................................................................ |
211 |
Hinge assemblies ............................................................................................................ |
213 |
Float assembly ................................................................................................................. |
214 |
White backing .................................................................................................................. |
217 |
Front end cover (cap) ...................................................................................................... |
219 |
Rear end cover (cap) ....................................................................................................... |
221 |
ADF PCA and wire harness ............................................................................................. |
224 |
Input tray .......................................................................................................................... |
226 |
Scanner ............................................................................................................................................ |
227 |
Control panel ................................................................................................................... |
228 |
Scanner controller board (SCB) and cover ...................................................................... |
230 |
Scanner assembly ........................................................................................................... |
232 |
Glass assembly and top cover ......................................................................................... |
235 |
Optic assembly ................................................................................................................ |
240 |
To reinstall the drive belt and optic assembly ................................................. |
246 |
Page sensors ................................................................................................................... |
249 |
Transmission assemblies and slide rail ........................................................................... |
250 |
Stapler/stacker (HP LaserJet M5035xs only) ................................................................................... |
253 |
Stapler/stacker assembly ................................................................................................. |
254 |
Stapler PCA ..................................................................................................................... |
257 |
Rear cover ....................................................................................................................... |
258 |
Left door ........................................................................................................................... |
259 |
ENWW |
vii |
Output bin ........................................................................................................................ |
260 |
Duplex cover .................................................................................................................... |
261 |
Left cover ......................................................................................................................... |
262 |
Right and left rear covers ................................................................................................. |
264 |
Front door and stapler unit cover ..................................................................................... |
266 |
Output bin stay (support arm) .......................................................................................... |
270 |
Rear inner cover .............................................................................................................. |
271 |
Stack cover ...................................................................................................................... |
272 |
Stapler unit ....................................................................................................................... |
273 |
Paper feed assembly (stapler) ........................................................................................ |
275 |
Alignment and jogger guide assembly ............................................................................. |
276 |
Install the alignment and jogger guide assembly ............................................ |
280 |
Jogger guide unit ............................................................................................................. |
283 |
Front door interlock switch ............................................................................................... |
286 |
Print engine (base unit) .................................................................................................................... |
288 |
Formatter cover ............................................................................................................... |
290 |
Face-down cover ............................................................................................................. |
291 |
Left door ........................................................................................................................... |
292 |
Left upper cover ............................................................................................................... |
293 |
Rear cover ....................................................................................................................... |
295 |
Front cover ....................................................................................................................... |
296 |
Face-down side cover ...................................................................................................... |
300 |
Top inner cover ................................................................................................................ |
302 |
Front inner cover .............................................................................................................. |
304 |
Right door ........................................................................................................................ |
306 |
Lower left cover ............................................................................................................... |
308 |
Left rear cover .................................................................................................................. |
311 |
Top cover ......................................................................................................................... |
312 |
Right rear inner cover ...................................................................................................... |
313 |
Right rear cover ............................................................................................................... |
315 |
Left rear inner cover ......................................................................................................... |
316 |
Print cartridge door .......................................................................................................... |
318 |
Registration assembly ..................................................................................................... |
325 |
Fuser pressure release assembly .................................................................................... |
328 |
Fuser ................................................................................................................................ |
329 |
Paper delivery assembly .................................................................................................. |
330 |
Paper feed assembly (base unit) ..................................................................................... |
332 |
Reinstall the paper feed assembly .................................................................. |
333 |
Fuser fan .......................................................................................................................... |
338 |
Fuser motor ..................................................................................................................... |
339 |
Laser/scanner .................................................................................................................. |
340 |
Low-voltage power supply assembly ............................................................................... |
342 |
Interconnect PCA assembly ............................................................................................ |
345 |
High-voltage power supply .............................................................................................. |
347 |
Lifter drive assembly ........................................................................................................ |
354 |
DC controller PCA ........................................................................................................... |
357 |
Upper cassette pickup assembly ..................................................................................... |
359 |
Lower cassette drive assembly ........................................................................................ |
362 |
Main motor ....................................................................................................................... |
363 |
Lower cassette pickup assembly ..................................................................................... |
368 |
viii |
ENWW |
High capacity input feeder ................................................................................................................ |
371 |
Front door (single tray unit only) ...................................................................................... |
372 |
Right door ........................................................................................................................ |
373 |
Back cover ....................................................................................................................... |
376 |
Motor(s) and PCA(s) ........................................................................................................ |
377 |
Paper pickup assemblies ................................................................................................. |
378 |
Right side tray rail(s) ........................................................................................................ |
381 |
Left side tray rail(s) .......................................................................................................... |
382 |
Lifter driver assembly ....................................................................................................... |
384 |
6 Troubleshooting |
|
Introduction ....................................................................................................................................... |
389 |
Basic troubleshooting checklist ........................................................................................................ |
390 |
Factors that affect device performance ........................................................................... |
390 |
Troubleshooting flowchart ................................................................................................................ |
391 |
Power-on self diagnostic tests ......................................................................................... |
391 |
Step 1: Does READY appear on the control-panel display? ........................................... |
391 |
Step 2: Can you print a configuration page? ................................................................... |
392 |
Step 3: Does the device copy? ....................................................................................... |
393 |
Step 4: Does the job print as expected? .......................................................................... |
393 |
Step 5: Does the printer select media from the correct trays? ......................................... |
394 |
Control-panel message types ........................................................................................................... |
396 |
Control-panel messages .................................................................................................................. |
397 |
Replacement-parts configuration ..................................................................................................... |
442 |
Formatter and dc controller .............................................................................................. |
442 |
Formatter (new) ............................................................................................................... |
442 |
DC controller (new or previously installed in another printer) .......................................... |
442 |
Guidelines for using paper ............................................................................................................... |
443 |
Supported media weights and sizes ................................................................................................. |
444 |
Printing internal information pages ................................................................................................... |
447 |
Jam locations ................................................................................................................................... |
448 |
General paper-path and jam troubleshooting ................................................................................... |
449 |
Paper-path checklist ........................................................................................................ |
449 |
Jams in Tray 1 ................................................................................................................. |
450 |
Jams in Tray 2, or Tray 3 ................................................................................................ |
450 |
Jams in the optional high capacity input feeder ............................................................... |
451 |
Common causes of repeating jams .................................................................................................. |
452 |
Solve general repeated jams ............................................................................................................ |
457 |
Jam recovery .................................................................................................................................... |
458 |
Clear jams ........................................................................................................................................ |
459 |
Clear jams from the automatic document feeder (ADF) .................................................. |
459 |
Clear jams from the stapler/stacker ................................................................................. |
461 |
Clear jams from the output path ...................................................................................... |
463 |
Clear jams from the optional duplexer ............................................................................. |
464 |
Clear jams from the print-cartridge area .......................................................................... |
466 |
Clear jams from the input-tray areas ............................................................................... |
468 |
Clear jams from the Tray 1 input area ............................................................. |
468 |
Clear jams from the Tray 2 and Tray 3 input area .......................................... |
468 |
Clear jams from the Tray 4/5/6 input areas ..................................................... |
470 |
Clear staple jams .............................................................................................................................. |
472 |
ENWW |
ix |
Solving image-quality problems ....................................................................................................... |
475 |
Solve print-quality problems ............................................................................................ |
475 |
Solve copy-quality problems ........................................................................... |
475 |
Print-quality problems associated with media ................................................. |
475 |
Print-quality problems associated with the environment ................................. |
476 |
Print-quality problems associated with jams ................................................... |
476 |
Image defect examples ................................................................................... |
476 |
Light print (partial page) ................................................................................. |
478 |
Light print (entire page) .................................................................................. |
479 |
Specks ........................................................................................................... |
480 |
Dropouts ......................................................................................................... |
481 |
Lines ............................................................................................................... |
483 |
Gray background ............................................................................................ |
483 |
Toner smear ................................................................................................... |
485 |
Loose toner .................................................................................................... |
485 |
Repeating defects .......................................................................................... |
487 |
Repeating image ............................................................................................. |
487 |
Misformed characters ..................................................................................... |
488 |
Page skew ....................................................................................................... |
489 |
Curl or wave ................................................................................................... |
490 |
Wrinkles or creases ........................................................................................ |
490 |
White lines ...................................................................................................... |
491 |
Tire tracks ...................................................................................................... |
491 |
White spots on black ...................................................................................... |
492 |
Scattered lines ............................................................................................... |
492 |
Blurred print .................................................................................................... |
493 |
Random image repetition ............................................................................... |
493 |
Solve copy-quality problems ............................................................................................ |
494 |
ADF image-quality problems ........................................................................... |
494 |
Blank page (ADF) ........................................................................... |
494 |
Page skew (ADF) ........................................................................... |
495 |
Horizontal lines (ADF) .................................................................... |
495 |
Image shifted (ADF) ....................................................................... |
495 |
Unexpected Image (ADF) ............................................................... |
496 |
Flatbed glass image-quality problems ............................................................. |
496 |
Poor uniformity (flatbed) ................................................................. |
496 |
Poor uniformity gradual (flatbed) .................................................... |
496 |
Lamp inverter failure (flatbed) ......................................................... |
496 |
Streaks on page (flatbed) ............................................................... |
497 |
Unexpected results (flatbed) ........................................................... |
497 |
Solve copy problems ....................................................................................................... |
497 |
Media-handling problems ................................................................................ |
497 |
Performance problems .................................................................................... |
499 |
Troubleshooting communication interfaces ...................................................................................... |
500 |
Check communications .................................................................................................... |
500 |
Troubleshooting the EIO ................................................................................. |
500 |
Jetdirect page ................................................................................. |
500 |
Boot key sequences ......................................................................................................................... |
502 |
Low-level boot key sequences ......................................................................................... |
503 |
Mid-level boot key sequences ......................................................................................... |
504 |
x |
ENWW |
High-level boot key sequences ........................................................................................ |
504 |
Control-panel boot sequence calibration ......................................................................... |
505 |
Engine test (formatter removed) ...................................................................................... |
505 |
Service menu ................................................................................................................................... |
507 |
Accessing the service menu ............................................................................................ |
507 |
Service ID ........................................................................................................................ |
509 |
Restoring the service ID .................................................................................. |
510 |
Convert the service ID to an actual date ......................................................... |
510 |
Troubleshooting menu ...................................................................................................................... |
511 |
Accessing the troubleshooting menu ............................................................................... |
511 |
Calibrate the scanner ....................................................................................................... |
515 |
Use the control panel ....................................................................................................................... |
516 |
Control-panel layout ......................................................................................................... |
516 |
Home screen ................................................................................................................... |
517 |
Buttons on the touchscreen ............................................................................................. |
518 |
Control-panel help system ............................................................................................... |
518 |
Solve fax problems ........................................................................................................................... |
519 |
Solve sending problems .................................................................................................. |
519 |
Solve receiving problems ................................................................................................. |
520 |
Solve e-mail problems ...................................................................................................................... |
522 |
Validate the SMTP gateway address ............................................................................... |
522 |
Validate the LDAP gateway address ............................................................................... |
522 |
Diagrams .......................................................................................................................................... |
523 |
ADF .................................................................................................................................. |
523 |
Sensors (ADF) ................................................................................................ |
523 |
Wiring diagram (ADF) ..................................................................................... |
524 |
Scanner ........................................................................................................................... |
525 |
Components (scanner) .................................................................................... |
525 |
Wiring diagram (scanner) ................................................................................ |
526 |
Stapler/stacker ................................................................................................................. |
527 |
External panels and covers (stapler/stacker) .................................................. |
527 |
Sensors (stapler/stacker) ................................................................................ |
528 |
PCA (stapler/stacker) ...................................................................................... |
529 |
Wiring diagram (stapler/stacker) ..................................................................... |
530 |
Engine (base unit) ............................................................................................................ |
531 |
Engine (base unit) ........................................................................................... |
531 |
Interface connections (engine) ........................................................................ |
532 |
External panels and covers (engine) ............................................................... |
533 |
Major components (engine) ............................................................................ |
535 |
Motors and fans (engine) ................................................................................ |
536 |
PCAs (engine) ................................................................................................. |
537 |
Sensors and switches (engine) ....................................................................... |
538 |
DC controller PCA connectors (engine) .......................................................... |
539 |
DC controller input/output signals (engine) ..................................................... |
541 |
Wiring diagrams (engine) ................................................................................ |
546 |
Timing diagram (engine) ................................................................................. |
548 |
High capacity input feeder ............................................................................................... |
549 |
External covers and panels (HCI) ................................................................... |
549 |
Major components (HCI) ................................................................................. |
550 |
Motor(s) and PCA(s) (HCI) .............................................................................. |
551 |
ENWW |
xi |
Sensors (HCI) ................................................................................................. |
552 |
Wiring diagrams (HCI) ..................................................................................... |
553 |
Repetitive defect ruler ...................................................................................................... |
554 |
Interlocks and linkages .................................................................................................... |
555 |
Print cartridge and MFP contacts .................................................................................... |
563 |
Known issues ................................................................................................................................... |
565 |
Control-panel ESD disruption .......................................................................................... |
565 |
Clearing a jam from the right (print cartridge) side ......................................................... |
565 |
Loading Tray 2/3/4/5 with letter or A4 media ................................................................... |
566 |
The stapler/stacker only staples letter and A4 media ...................................................... |
566 |
Formatter cage does not properly seat ............................................................................ |
566 |
RFU with a SCB firmware upgrade .................................................................................. |
566 |
RFU with a DC controller firmware update ...................................................................... |
566 |
EIO device does not properly seat ................................................................................... |
566 |
Print cartridge cannot be removed ................................................................................... |
566 |
False left door open error message ................................................................................. |
567 |
Dark or flickering control-panel display ............................................................................ |
567 |
Fuser edge overheat slowdown ....................................................................................... |
567 |
7 Parts and diagrams |
|
Parts ................................................................................................................................................. |
571 |
How to use the parts lists and diagrams .......................................................................................... |
572 |
Types of screws ............................................................................................................................... |
572 |
Related documentation and software ............................................................................................... |
573 |
Accessories, supplies, and whole unit components ......................................................................... |
573 |
Automatic document feeder (whole unit) .......................................................................................... |
582 |
Front end cover (ADF) ...................................................................................................................... |
584 |
Hinges (ADF) .................................................................................................................................... |
586 |
Base assembly (ADF) ...................................................................................................................... |
588 |
Backbone assembly (ADF) ............................................................................................................... |
590 |
Jam Cover (ADF) ............................................................................................................................. |
594 |
Pickup roller assembly (ADF) ........................................................................................................... |
596 |
Separation pad assembly (ADF) ...................................................................................................... |
598 |
Separation floor assembly (ADF) ..................................................................................................... |
600 |
Scanner assembly base ................................................................................................................... |
602 |
Carriage assembly (scanner; optical assembly) ............................................................................... |
604 |
Scanner top assembly ...................................................................................................................... |
606 |
Scanner controller board (SCB) assembly ....................................................................................... |
608 |
Scanner lid sensor assembly ........................................................................................................... |
610 |
Scanner transmission drive assembly .............................................................................................. |
612 |
Stapler/stacker assembly main body ................................................................................................ |
614 |
Paper feed assembly (stapler/stacker) ............................................................................................. |
618 |
Alignment and jogger assembly (stapler/stacker) ............................................................................ |
620 |
Stapler assembly (stapler/stacker) ................................................................................................... |
624 |
Stapler/stacker PCA ......................................................................................................................... |
626 |
Print engine external covers and panels .......................................................................................... |
628 |
Cartridge door assembly (print engine) ............................................................................................ |
632 |
Internal components (print engine 1 of 3) ......................................................................................... |
636 |
Internal components (print engine; 2 of 3) ........................................................................................ |
640 |
Internal components (print engine; 3 of 3) ........................................................................................ |
644 |
xii |
ENWW |
Paper delivery assembly (print engine) ............................................................................................ |
648 |
Lifter drive assembly (print engine) .................................................................................................. |
652 |
Fuser drive assembly (print engine) ................................................................................................. |
654 |
Lower drive assembly (print engine) ................................................................................................ |
656 |
Upper cassette (print engine) ........................................................................................................... |
658 |
Lower cassette (print engine) ........................................................................................................... |
662 |
Upper cassette pickup assembly (print engine) ............................................................................... |
666 |
Lower cassette pickup assembly (print engine) ............................................................................... |
670 |
Registration assembly (print engine) ................................................................................................ |
674 |
Paper feed assembly (print engine) ................................................................................................. |
676 |
PCA assemblies (print engine) ......................................................................................................... |
678 |
Fuser (print engine) .......................................................................................................................... |
680 |
Fuser pressure release assembly (print engine) .............................................................................. |
684 |
High capacity input (HCI) 1X500 feeder main body ......................................................................... |
686 |
High capacity input (HCI) 3X500 feeder main body ......................................................................... |
690 |
Lifter drive assembly (HCI) ............................................................................................................... |
694 |
Cassette (HCI) .................................................................................................................................. |
696 |
Paper pickup assembly (HCI) ........................................................................................................... |
700 |
HCI PCA assemblies ........................................................................................................................ |
704 |
Alphabetical parts list ....................................................................................................................... |
706 |
Numerical parts list ........................................................................................................................... |
764 |
Appendix A Specifications |
|
Physical specifications ..................................................................................................................... |
824 |
Electrical specifications .................................................................................................................... |
825 |
Acoustic emissions ........................................................................................................................... |
826 |
Operating environment ..................................................................................................................... |
826 |
Appendix B Service and support |
|
Hewlett-Packard limited warranty statement .................................................................................... |
827 |
Customer self repair warranty service .............................................................................................. |
828 |
Print cartridge limited warranty statement ........................................................................................ |
829 |
HP Customer Care ........................................................................................................................... |
830 |
Online Services ................................................................................................................ |
830 |
Telephone support ........................................................................................................... |
830 |
Software utilities, drivers, and electronic information ....................................................... |
830 |
HP direct ordering for accessories or supplies ................................................................ |
830 |
HP service information ..................................................................................................... |
830 |
HP service agreements ................................................................................................... |
830 |
HP Easy Printer Care software ........................................................................................ |
831 |
HP support and information for Macintosh computers ..................................................... |
831 |
HP maintenance agreements ........................................................................................................... |
832 |
On-site service agreements ............................................................................................. |
832 |
Next-day on-site service .................................................................................. |
832 |
Weekly (volume) on-site service ..................................................................... |
832 |
Repacking the device ...................................................................................................... |
832 |
Extended warranty ........................................................................................................... |
833 |
Appendix C Regulatory information |
|
ENWW |
xiii |
FCC regulations ............................................................................................................................... |
836 |
Environmental product stewardship program ................................................................................... |
837 |
Protecting the environment .............................................................................................. |
837 |
Ozone production ............................................................................................................ |
837 |
Power consumption ......................................................................................................... |
837 |
Toner consumption .......................................................................................................... |
837 |
Paper use ........................................................................................................................ |
837 |
Plastics ............................................................................................................................ |
837 |
HP LaserJet print supplies ............................................................................................... |
838 |
HP print supplies returns and recycling program information .......................................... |
838 |
Paper ............................................................................................................................... |
838 |
Material restrictions .......................................................................................................... |
839 |
Disposal of waste equipment by users in private households in the European |
|
Union ............................................................................................................................... |
839 |
Material Safety Data Sheet (MSDS) ................................................................................ |
840 |
For more information ....................................................................................................... |
840 |
Telecom statement ........................................................................................................................... |
841 |
Declaration of conformity .................................................................................................................. |
842 |
Safety statements ............................................................................................................................. |
843 |
Laser safety ..................................................................................................................... |
843 |
Canadian DOC regulations .............................................................................................. |
843 |
VCCI statement (Japan) .................................................................................................. |
843 |
EMI statement (Korea) ..................................................................................................... |
843 |
EMI statement (Taiwan) ................................................................................................... |
843 |
Laser statement for Finland ............................................................................................. |
843 |
Index ................................................................................................................................................................. |
845 |
xiv |
ENWW |
List of tables
Table 3-1 |
Information menu ............................................................................................................................. |
36 |
Table 3-2 Default Options for Originals menu .................................................................................................. |
38 |
|
Table 3-3 |
Image adjustment ............................................................................................................................. |
39 |
Table 3-4 Default Copy Options menu ............................................................................................................. |
40 |
|
Table 3-5 Fax Send menu ................................................................................................................................ |
41 |
|
Table 3-6 Fax Receive menu ........................................................................................................................... |
41 |
|
Table 3-7 Default Print Options menu .............................................................................................................. |
44 |
|
Table 3-8 |
Time/Scheduling menu .................................................................................................................... |
45 |
Table 3-9 |
Management menu .......................................................................................................................... |
47 |
Table 3-10 Networking and I/O ........................................................................................................................ |
48 |
|
Table 3-11 |
Jetdirect menus .............................................................................................................................. |
48 |
Table 3-12 Fax Setup menu ............................................................................................................................. |
56 |
|
Table 3-13 E-mail Setup menu ......................................................................................................................... |
59 |
|
Table 3-14 Send Setup menu .......................................................................................................................... |
59 |
|
Table 3-15 Device Behavior menu ................................................................................................................... |
60 |
|
Table 3-16 Print Quality menu .......................................................................................................................... |
64 |
|
Table 3-17 |
Troubleshooting menu ................................................................................................................... |
67 |
Table 3-18 Print/stop test time values (simplex print jobs) ............................................................................... |
73 |
|
Table 3-19 Print/stop test time values (duplex print jobs) ................................................................................ |
74 |
|
Table 3-20 |
Resets menu .................................................................................................................................. |
76 |
Table 3-21 Troubleshooting a firmware update .............................................................................................. |
83 |
|
Table 3-22 Troubleshooting a failed firmware update ...................................................................................... |
83 |
|
Table 3-23 |
Update messages .......................................................................................................................... |
83 |
Table 4-1 DC controller connections .............................................................................................................. |
104 |
|
Table 4-2 Scanner controller board (SCB) connections ................................................................................. |
105 |
|
Table 4-3 Sequence of operation (engine) ..................................................................................................... |
106 |
|
Table 4-4 Duplexing unit jam detection .......................................................................................................... |
137 |
|
Table 4-5 HCI paper pickup/feed operation ................................................................................................... |
140 |
|
Table 4-6 Motor control circuit ........................................................................................................................ |
160 |
|
Table 6-1 Control-panel LED cycles ............................................................................................................... |
391 |
|
Table 6-2 |
Control-panel messages ................................................................................................................ |
397 |
Table 6-3 Tray 1 specifications ...................................................................................................................... |
444 |
|
Table 6-4 Tray 2 specifications ...................................................................................................................... |
444 |
|
Table 6-5 Tray 3 specifications ...................................................................................................................... |
444 |
|
Table 6-6 Optional trays 4, 5, and 6 specifications ........................................................................................ |
445 |
|
Table 6-7 Specifications for automatic 2-sided printing ................................................................................. |
445 |
|
Table 6-8 Specifications for automatic stapling and stacking ........................................................................ |
445 |
|
Table 6-9 Specifications for the automatic document feeder (ADF) .............................................................. |
446 |
|
Table 6-10 Causes for jams in Tray 1 ............................................................................................................ |
450 |
ENWW |
xv |
Table 6-11 Causes for jams in Tray 2, or Tray 3 ............................................................................................ |
450 |
|
Table 6-12 Causes for jams in the optional HCI feeder ................................................................................. |
451 |
|
Table 6-13 General jam causes ..................................................................................................................... |
452 |
|
Table 6-14 |
ADF jams ..................................................................................................................................... |
452 |
Table 6-15 |
Tray 1 jams .................................................................................................................................. |
453 |
Table 6-16 Tray 2 and Tray 3 jams ................................................................................................................ |
453 |
|
Table 6-17 Transfer and feed jams ................................................................................................................ |
454 |
|
Table 6-18 Fuser and delivery jams ............................................................................................................... |
454 |
|
Table 6-19 HCI feeder jams (Tray 4/5/6 jams) ............................................................................................... |
454 |
|
Table 6-20 |
Duplexer jams .............................................................................................................................. |
455 |
Table 6-21 |
Stapler/stacker jams ..................................................................................................................... |
455 |
Table 6-22 Image defect examples ................................................................................................................ |
476 |
|
Table 6-23 Image defect examples (ADF) ..................................................................................................... |
477 |
|
Table 6-24 |
Sensors (ADF) ............................................................................................................................. |
523 |
Table 6-25 |
Components (scanner) ................................................................................................................. |
525 |
Table 6-26 External covers and panels (stapler/stacker) ............................................................................... |
527 |
|
Table 6-27 |
PCA (stapler/stacker) ................................................................................................................... |
529 |
Table 6-28 Engine (base unit) ........................................................................................................................ |
531 |
|
Table 6-29 Interface connections (engine) ..................................................................................................... |
532 |
|
Table 6-30 External panels and covers (engine) ........................................................................................... |
533 |
|
Table 6-31 Major components (engine) ......................................................................................................... |
535 |
|
Table 6-32 Motors and fans (engine) ............................................................................................................. |
536 |
|
Table 6-33 |
PCAs (engine) .............................................................................................................................. |
537 |
Table 6-34 Sensors and switches (engine) .................................................................................................... |
538 |
|
Table 6-35 Sensors and switches (engine; duplexer) .................................................................................... |
539 |
|
Table 6-36 Engine dc controller PCA (engine) ............................................................................................... |
539 |
|
Table 6-37 External covers and panels (HCI) ................................................................................................ |
549 |
|
Table 6-38 Major components (HCI) .............................................................................................................. |
550 |
|
Table 6-39 Motor(s) and PCA(s) (HCI) ........................................................................................................... |
551 |
|
Table 6-40 |
Sensors (HCI) .............................................................................................................................. |
552 |
Table 6-41 Interlocks and linkages ................................................................................................................ |
555 |
|
Table 7-1 Technical support Web sites .......................................................................................................... |
573 |
|
Table 7-2 Accessories and supplies ............................................................................................................... |
573 |
|
Table 7-3 |
ADF ................................................................................................................................................ |
583 |
Table 7-4 Front end cover (ADF) ................................................................................................................... |
585 |
|
Table 7-5 |
Hinges ............................................................................................................................................ |
587 |
Table 7-6 Base assembly (ADF) .................................................................................................................... |
589 |
|
Table 7-7 Backbone assembly (ADF) ............................................................................................................ |
591 |
|
Table 7-8 Jam cover (ADF) ............................................................................................................................ |
595 |
|
Table 7-9 Pickup roller assembly (ADF) ......................................................................................................... |
597 |
|
Table 7-10 Separation pad assembly (ADF) .................................................................................................. |
599 |
|
Table 7-11 Separation floor assembly (ADF) ................................................................................................. |
601 |
|
Table 7-12 Scanner assembly base ............................................................................................................... |
603 |
|
Table 7-13 Carriage assembly (scanner; optical assembly) .......................................................................... |
605 |
|
Table 7-14 Scanner top assembly .................................................................................................................. |
607 |
|
Table 7-15 Scanner controller board (SCB) assembly ................................................................................... |
609 |
|
Table 7-16 Scanner lid sensor assembly ....................................................................................................... |
611 |
|
Table 7-17 Scanner transmission drive assembly .......................................................................................... |
613 |
|
Table 7-18 Main body (stapler/stacker) .......................................................................................................... |
615 |
|
Table 7-19 Paper feed assembly (stapler/stacker) ........................................................................................ |
619 |
xvi |
ENWW |
Table 7-20 Alignment and jogger assembly (stapler/stacker) ........................................................................ |
621 |
|
Table 7-21 Stapler assembly (stapler/stacker) ............................................................................................... |
625 |
|
Table 7-22 Stapler/stacker PCA assembly ..................................................................................................... |
627 |
|
Table 7-23 External panels and covers (print engine) ................................................................................... |
629 |
|
Table 7-24 Cartridge door assembly (print engine) ........................................................................................ |
633 |
|
Table 7-25 Internal components (1 of 3) (print engine) .................................................................................. |
637 |
|
Table 7-26 Internal components (2 of 3) (print engine) .................................................................................. |
641 |
|
Table 7-27 Internal components (3 of 3) (print engine) .................................................................................. |
645 |
|
Table 7-28 Paper delivery assembly (print engine) ........................................................................................ |
649 |
|
Table 7-29 Lifter drive assembly (print engine) .............................................................................................. |
653 |
|
Table 7-30 Fuser drive assembly (print engine) ............................................................................................. |
655 |
|
Table 7-31 Lower drive assembly (print engine) ............................................................................................ |
657 |
|
Table 7-32 Upper cassette (print engine) ....................................................................................................... |
659 |
|
Table 7-33 Lower cassette (print engine) ....................................................................................................... |
663 |
|
Table 7-34 Upper cassette pickup assembly (print engine) ........................................................................... |
667 |
|
Table 7-35 Lower cassette pickup assembly (print engine) ........................................................................... |
671 |
|
Table 7-36 Registration assembly (print engine) ........................................................................................... |
675 |
|
Table 7-37 Paper feed assembly (print engine) ............................................................................................. |
677 |
|
Table 7-38 |
PCA assemblies ........................................................................................................................... |
679 |
Table 7-39 Fuser (print engine) ...................................................................................................................... |
681 |
|
Table 7-40 Fuser pressure release assembly (print engine) .......................................................................... |
685 |
|
Table 7-41 1X500 HCI main body .................................................................................................................. |
687 |
|
Table 7-42 3X500 HCI main body .................................................................................................................. |
691 |
|
Table 7-43 Lifter drive assembly (HCI) ........................................................................................................... |
695 |
|
Table 7-44 |
Cassette (HCI) ............................................................................................................................. |
697 |
Table 7-45 Paper pickup assembly (HCI) ...................................................................................................... |
701 |
|
Table 7-46 |
PCA assemblies ........................................................................................................................... |
705 |
Table 7-47 Alphabetical parts list ................................................................................................................... |
706 |
|
Table 7-48 Numerical parts list ....................................................................................................................... |
764 |
|
Table A-1 |
Dimensions .................................................................................................................................... |
824 |
Table A-2 Dimensions with all doors and trays fully opened .......................................................................... |
824 |
|
Table A-3 |
Power requirements ....................................................................................................................... |
825 |
Table A-4 Power consumption (average, in watts) ........................................................................................ |
825 |
|
Table A-5 Sound power and pressure level, .................................................................................................. 826 |
||
Table A-6 |
Necessary conditions ..................................................................................................................... |
826 |
ENWW |
xvii |
xviii |
ENWW |
List of figures
Figure 1-1 HP LaserJet M5025 MFP and HP LaserJet M5035 MFP |
................................................................. 5 |
|
Figure 1-2 HP LaserJet M5035X MFP ............................................................................................................... |
6 |
|
Figure 1-3 HP LaserJet M5035XS MFP ............................................................................................................. |
7 |
|
Figure 2-1 MFP deminsions (1 of 3) ................................................................................................................. |
18 |
|
Figure 2-2 MFP deminsions (2 of 3) ................................................................................................................. |
18 |
|
Figure 2-3 MFP deminsions (3 of 3) ................................................................................................................. |
19 |
|
Figure 2-4 |
USB connection .............................................................................................................................. |
21 |
Figure 4-1 MFP system block diagram ........................................................................................................... |
104 |
|
Figure 4-2 Device function block diagram ..................................................................................................... |
106 |
|
Figure 4-3 Engine control system ................................................................................................................... |
107 |
|
Figure 4-4 DC controller PCA ......................................................................................................................... |
108 |
|
Figure 4-5 High-voltage power-supply PCA block diagram ........................................................................... |
109 |
|
Figure 4-6 |
Fuser unit ...................................................................................................................................... |
110 |
Figure 4-7 Fuser control circuit ....................................................................................................................... |
111 |
|
Figure 4-8 Low-voltage power-supply PCA block diagram ............................................................................ |
112 |
|
Figure 4-9 Video interface control signal flow ................................................................................................ |
113 |
|
Figure 4-10 |
Laser/scanner system ................................................................................................................. |
114 |
Figure 4-11 |
Image-formation system ............................................................................................................ |
115 |
Figure 4-12 |
Image-formation process ........................................................................................................... |
116 |
Figure 4-13 |
Primary charging ......................................................................................................................... |
116 |
Figure 4-14 |
Laser-beam exposure ................................................................................................................. |
117 |
Figure 4-15 |
Image transfer ............................................................................................................................. |
118 |
Figure 4-16 Separation from the drum ........................................................................................................... |
118 |
|
Figure 4-17 |
Fusing ........................................................................................................................................ |
119 |
Figure 4-18 Print cartridge (placeholder for 2–4–8) ....................................................................................... |
120 |
|
Figure 4-19 |
Pickup-and-feed-system ............................................................................................................. |
122 |
Figure 4-20 Pickup/feed system blocks .......................................................................................................... |
123 |
|
Figure 4-21 Paper size and cassette presence detection .............................................................................. |
124 |
|
Figure 4-22 Upper and lower cassette pickup mechanism ............................................................................ |
125 |
|
Figure 4-23 Upper cassette lifting operation .................................................................................................. |
126 |
|
Figure 4-24 Multiple feed prevention mechanism .......................................................................................... |
127 |
|
Figure 4-25 |
Skew-correction mechanism ....................................................................................................... |
129 |
Figure 4-26 Loop control mechanism ............................................................................................................. |
130 |
|
Figure 4-27 Duplexing unit paper path ........................................................................................................... |
133 |
|
Figure 4-28 Signal flow for the duplexing driver PCA .................................................................................... |
133 |
|
Figure 4-29 Duplexing reverse/feed operation ............................................................................................... |
134 |
|
Figure 4-30 Horizontal registration function ................................................................................................... |
136 |
|
Figure 4-31 HCI paper path ............................................................................................................................ |
138 |
|
Figure 4-32 Signal flow of the HCI driver ...................................................................................................... |
139 |
ENWW |
xix |
Figure 4-33 HCI paper pickup/feed operation ................................................................................................ |
140 |
|
Figure 4-34 HCI pickup mechanism ............................................................................................................... |
142 |
|
Figure 4-35 |
Lift-up operation .......................................................................................................................... |
144 |
Figure 4-36 Multiple-feed prevention mechanism .......................................................................................... |
146 |
|
Figure 4-37 |
ADF operation ............................................................................................................................. |
150 |
Figure 4-38 Simplex scanning document path ............................................................................................... |
151 |
|
Figure 4-39 Duplex scanning document path ................................................................................................ |
152 |
|
Figure 4-40 ADF paper pick and separation .................................................................................................. |
154 |
|
Figure 4-41 |
Stapler/stacker ............................................................................................................................ |
155 |
Figure 4-42 |
Stapler/stacker operation ............................................................................................................ |
156 |
Figure 4-43 Power ON sequence ................................................................................................................... |
157 |
|
Figure 4-44 |
Control system ............................................................................................................................ |
158 |
Figure 4-45 Staple stacker driver PCA ........................................................................................................... |
159 |
|
Figure 4-46 |
Feed/stack system ...................................................................................................................... |
161 |
Figure 4-47 Staple mode (1 of 7) ................................................................................................................... |
162 |
|
Figure 4-48 Staple mode (2 of 7) ................................................................................................................... |
163 |
|
Figure 4-49 Staple mode (3 of 7) ................................................................................................................... |
163 |
|
Figure 4-50 Staple mode (4 of 7) ................................................................................................................... |
164 |
|
Figure 4-51 Staple mode (5 of 7) ................................................................................................................... |
164 |
|
Figure 4-52 Staple mode (6 of 7) ................................................................................................................... |
165 |
|
Figure 4-53 Staple mode (7 of 7) ................................................................................................................... |
165 |
|
Figure 4-54 Stacking roller separation control ............................................................................................... |
166 |
|
Figure 4-55 Stacking roller separation control process (1 of 2) ..................................................................... |
167 |
|
Figure 4-56 Stacking roller separation control process (2 of 2) ..................................................................... |
167 |
|
Figure 4-57 Stacking roller separation detection ............................................................................................ |
168 |
|
Figure 4-58 Paper pile alignment control ....................................................................................................... |
168 |
|
Figure 4-59 Paper pile alignment control process (1 of 2) ............................................................................. |
169 |
|
Figure 4-60 Paper pile alignment control process (2 of 2) ............................................................................. |
169 |
|
Figure 4-61 |
Jogger control ............................................................................................................................. |
170 |
Figure 4-62 Jogger control process (1 of 4) ................................................................................................... |
170 |
|
Figure 4-63 Jogger control process (2 of 4) ................................................................................................... |
170 |
|
Figure 4-64 Jogger control process (3 of 4) ................................................................................................... |
171 |
|
Figure 4-65 Jogger control process (4 of 4) ................................................................................................... |
171 |
|
Figure 4-66 Jogger position control ................................................................................................................ |
172 |
|
Figure 4-67 |
Stamping control ......................................................................................................................... |
173 |
Figure 4-68 Staple system operation ............................................................................................................. |
175 |
|
Figure 5-1 |
Screwdrivers ................................................................................................................................. |
179 |
Figure 5-2 Remove the print cartridge (1 of 2) ............................................................................................... |
183 |
|
Figure 5-3 Remove the print cartridge (2 of 2) ............................................................................................... |
183 |
|
Figure 5-4 Remove the ADF separation pad and pickup and feed roller assemblies (1 of 5) ........................ |
184 |
|
Figure 5-5 Remove the ADF separation pad and pickup and feed roller assemblies (2 of 5) ........................ |
184 |
|
Figure 5-6 Remove the ADF separation pad and pickup and feed roller assemblies (3 of 5) ........................ |
185 |
|
Figure 5-7 Remove the ADF separation pad and pickup and feed roller assemblies (4 of 5) ........................ |
185 |
|
Figure 5-8 Remove the ADF separation pad and pickup and feed roller assemblies (5 of 5) ........................ |
186 |
|
Figure 5-9 Remove the transfer roller (1 of 2) ................................................................................................ |
187 |
|
Figure 5-10 Remove the transfer roller (2 of 2) .............................................................................................. |
187 |
|
Figure 5-11 Remove the Tray 1 pickup roller (1 of 2) ..................................................................................... |
188 |
|
Figure 5-12 Remove the Tray 1 pickup roller (2 of 2) ..................................................................................... |
188 |
|
Figure 5-13 Remove the Tray 1 separation pad assembly (1 of 3; front retainer shown) .............................. |
189 |
|
Figure 5-14 Remove the Tray 1 separation pad assembly (2 of 3) ................................................................ |
189 |
xx |
ENWW |
Figure 5-15 Remove the Tray 1 separation pad assembly (3 of 3) ................................................................ |
190 |
Figure 5-16 Remove the Tray 2 and Tray 3 pickup rollers (1 of 4) ................................................................ |
191 |
Figure 5-17 Remove the Tray 2 and Tray 3 pickup rollers (2 of 4) ................................................................ |
191 |
Figure 5-18 Remove the Tray 2 and Tray 3 pickup rollers (3 of 4) ................................................................ |
192 |
Figure 5-19 Remove the Tray 2 and Tray 3 pickup rollers (4 of 4) ................................................................ |
192 |
Figure 5-20 Remove the Tray 2 and Tray 3 separation pad assembly (1 of 2) .............................................. |
193 |
Figure 5-21 Remove the Tray 2 and Tray 3 separation pad assembly (2 of 2) .............................................. |
193 |
Figure 5-22 Remove the Tray 4, Tray 5, and Tray 6 pickup and feed rollers ................................................. |
194 |
Figure 5-23 Remove the fuser (1 of 6) ........................................................................................................... |
195 |
Figure 5-24 Remove the fuser (2 of 6) ........................................................................................................... |
195 |
Figure 5-25 Remove the fuser (3 of 6) ........................................................................................................... |
196 |
Figure 5-26 Remove the fuser (4 of 6) ........................................................................................................... |
196 |
Figure 5-27 Remove the fuser (5 of 6) ........................................................................................................... |
197 |
Figure 5-28 Remove the fuser (6 of 6) ........................................................................................................... |
197 |
Figure 5-29 Remove the duplexer .................................................................................................................. |
198 |
Figure 5-30 Remove the formatter cover and cage (1 of 3) ........................................................................... |
199 |
Figure 5-31 Remove the formatter cover and cage (2 of 3) ........................................................................... |
199 |
Figure 5-32 Remove the formatter cover and cage (3 of 3) ........................................................................... |
200 |
Figure 5-33 Reinstall the formatter cage ........................................................................................................ |
200 |
Figure 5-34 Remove the hard drive (1 of 2) ................................................................................................... |
201 |
Figure 5-35 Remove the hard drive (2 of 2) ................................................................................................... |
201 |
Figure 5-36 Remove the Fax PCA (1 of 2) ..................................................................................................... |
202 |
Figure 5-37 Remove the Fax PCA (2 of 2) ..................................................................................................... |
202 |
Figure 5-38 Remove the ADF (1 of 4) ............................................................................................................ |
204 |
Figure 5-39 Remove the ADF (2 of 4) ............................................................................................................ |
204 |
Figure 5-40 Remove the ADF (3 of 4) ............................................................................................................ |
205 |
Figure 5-41 Remove the ADF (4 of 4) ............................................................................................................ |
205 |
Figure 5-42 Remove the ADF sensors (1 of 2) .............................................................................................. |
206 |
Figure 5-43 Remove the ADF sensors (2 of 2) .............................................................................................. |
207 |
Figure 5-44 Remove the ADF separation floor assembly (1 of 4) .................................................................. |
208 |
Figure 5-45 Remove the ADF separation floor assembly (2 of 4) .................................................................. |
208 |
Figure 5-46 Remove the ADF separation floor assembly (3 of 4) .................................................................. |
209 |
Figure 5-47 Remove the ADF separation floor assembly (4 of 4) .................................................................. |
209 |
Figure 5-48 Remove the ADF diverter (1 of 2) ............................................................................................... |
210 |
Figure 5-49 Remove the ADF diverter (2 of 2) ............................................................................................... |
210 |
Figure 5-50 Remove the ADF jam cover (1 of 3) ........................................................................................... |
211 |
Figure 5-51 Remove the ADF jam cover (2 of 3) ........................................................................................... |
211 |
Figure 5-52 Remove the ADF jam cover (3 of 3) ........................................................................................... |
212 |
Figure 5-53 Remove the ADF hinges ............................................................................................................. |
213 |
Figure 5-54 Remove the ADF float assembly (1 of 5) .................................................................................... |
214 |
Figure 5-55 Remove the ADF float assembly (2 of 5) .................................................................................... |
214 |
Figure 5-56 Remove the ADF float assembly (3 of 5) .................................................................................... |
215 |
Figure 5-57 Remove the ADF float assembly (4 of 5) .................................................................................... |
215 |
Figure 5-58 Remove the ADF float assembly (5 of 5) .................................................................................... |
216 |
Figure 5-59 Remove the ADF white backing (1 of 4) ..................................................................................... |
217 |
Figure 5-60 Remove the ADF white backing (2 of 4) ..................................................................................... |
217 |
Figure 5-61 Remove the ADF white backing (3 of 4) ..................................................................................... |
218 |
Figure 5-62 Remove the ADF white backing (4 of 4) ..................................................................................... |
218 |
Figure 5-63 Remove the ADF front end cover (1 of 4) ................................................................................... |
219 |
Figure 5-64 Remove the ADF front end cover (2 of 4) ................................................................................... |
219 |
ENWW |
xxi |
Figure 5-65 Remove the ADF front end cover ( 3 of 4) .................................................................................. |
220 |
Figure 5-66 Remove the ADF front end cover (4 of 4) ................................................................................... |
220 |
Figure 5-67 Remove the ADF rear end cover (1 of 5) .................................................................................... |
221 |
Figure 5-68 Remove the ADF rear end cover (2 of 5) .................................................................................... |
221 |
Figure 5-69 Remove the ADF rear end cover (3 of 5) .................................................................................... |
222 |
Figure 5-70 Remove the ADF rear end cover (4 of 5) .................................................................................... |
222 |
Figure 5-71 Remove the ADF rear end cover (5 of 5) .................................................................................... |
223 |
Figure 5-72 Reinstall the ADF rear end cover ................................................................................................ |
223 |
Figure 5-73 Remove the ADF PCA and wire harness (1 of 3) ....................................................................... |
224 |
Figure 5-74 Remove the ADF PCA and wire harness (2 of 3) ....................................................................... |
224 |
Figure 5-75 Remove the ADF PCA and wire harness (3 of 3) ....................................................................... |
225 |
Figure 5-76 Remove the ADF input tray (1 of 2) ............................................................................................ |
226 |
Figure 5-77 Remove the ADF input tray (2 of 2) ............................................................................................ |
226 |
Figure 5-78 Remove the control panel (1 of 3) .............................................................................................. |
228 |
Figure 5-79 Remove the control panel (2 of 3) .............................................................................................. |
228 |
Figure 5-80 Remove the control panel (3 of 3) .............................................................................................. |
229 |
Figure 5-81 Remove the SCB (1 of 4) ............................................................................................................ |
230 |
Figure 5-82 Remove the SCB (2 of 4) ............................................................................................................ |
230 |
Figure 5-83 Remove the SCB (3 of 4) ............................................................................................................ |
231 |
Figure 5-84 Remove the SCB (4 of 4) ............................................................................................................ |
231 |
Figure 5-85 Remove the scanner (1 of 4) ...................................................................................................... |
232 |
Figure 5-86 Remove the scanner (2 of 4) ...................................................................................................... |
233 |
Figure 5-87 Remove the scanner (3 of 4) ...................................................................................................... |
233 |
Figure 5-88 Remove the scanner (4 of 4) ...................................................................................................... |
234 |
Figure 5-89 Remove the scanner glass assembly and top cover (1 of 7) ...................................................... |
235 |
Figure 5-90 Remove the scanner glass assembly and top cover (2 of 7) ...................................................... |
236 |
Figure 5-91 Remove the scanner glass assembly and top cover (4 of 7) ...................................................... |
236 |
Figure 5-92 Remove the scanner glass assembly and top cover (3 of 7) ...................................................... |
237 |
Figure 5-93 Remove the scanner glass assembly and top cover (5 of 7) ...................................................... |
237 |
Figure 5-94 Remove the scanner glass assembly and top cover (6 of 7) ...................................................... |
238 |
Figure 5-95 Remove the scanner glass assembly and top cover (7 of 7) ...................................................... |
239 |
Figure 5-96 Remove the scanner optic assembly (1 of 13) ........................................................................... |
240 |
Figure 5-97 Remove the scanner optic assembly (2 of 13) ........................................................................... |
240 |
Figure 5-98 Remove the scanner optic assembly (3 of 13) ........................................................................... |
241 |
Figure 5-99 Remove the scanner optic assembly (4 of 13) ........................................................................... |
241 |
Figure 5-100 Remove the scanner optic assembly (5 of 13) ......................................................................... |
242 |
Figure 5-101 Remove the scanner optic assembly (6 of 13) ......................................................................... |
242 |
Figure 5-102 Remove the scanner optic assembly (7 of 13) ......................................................................... |
243 |
Figure 5-103 Remove the scanner optic assembly (8 of 13) ......................................................................... |
243 |
Figure 5-104 Remove the scanner optic assembly (9 of 13) ......................................................................... |
244 |
Figure 5-105 Remove the scanner optic assembly (10 of 13) ....................................................................... |
244 |
Figure 5-106 Remove the scanner optic assembly (11 of 13) ....................................................................... |
245 |
Figure 5-107 Remove the scanner optic assembly (12 of 13) ....................................................................... |
245 |
Figure 5-108 Remove the scanner optic assembly (13 of 13) ....................................................................... |
246 |
Figure 5-109 Reinstall the optic drive belt (1 of 5) ......................................................................................... |
246 |
Figure 5-110 Reinstall the optic drive belt (2 of 5) ......................................................................................... |
247 |
Figure 5-111 Reinstall the optic drive belt (3 of 5) ......................................................................................... |
247 |
Figure 5-112 Reinstall the optic drive belt (4 of 5) ......................................................................................... |
248 |
Figure 5-113 Reinstall the optic drive belt (5 of 5) ......................................................................................... |
248 |
Figure 5-114 Remove the scanner page sensors .......................................................................................... |
249 |
xxii |
ENWW |
Figure 5-115 Remove the scanner transmission assemblies and slide rail (1 of 5) ....................................... |
250 |
Figure 5-116 Remove the scanner transmission assemblies and slide rail (2 of 5) ....................................... |
251 |
Figure 5-117 Remove the scanner transmission assemblies and slide rail (3 of 5) ....................................... |
251 |
Figure 5-118 Remove the scanner transmission assemblies and slide rail (4 of 5) ....................................... |
252 |
Figure 5-119 Remove the scanner transmission assemblies and slide rail (5 of 5) ....................................... |
252 |
Figure 5-120 Remove the stapler assembly (1 of 5) ...................................................................................... |
254 |
Figure 5-121 Remove the stapler assembly (2 of 5) ...................................................................................... |
254 |
Figure 5-122 Remove the stapler assembly (3 of 5) ...................................................................................... |
255 |
Figure 5-123 Remove the stapler assembly (4 of 5) ...................................................................................... |
255 |
Figure 5-124 Remove the stapler assembly (5 of 5) ...................................................................................... |
256 |
Figure 5-125 Remove the stapler PCA (1 of 2) .............................................................................................. |
257 |
Figure 5-126 Remove the stapler PCA (2 of 2) .............................................................................................. |
257 |
Figure 5-127 Remove the stapler rear cover .................................................................................................. |
258 |
Figure 5-128 Remove the stapler left door ..................................................................................................... |
259 |
Figure 5-129 Remove the stapler output bin (1 of 2) ..................................................................................... |
260 |
Figure 5-130 Remove the stapler output bin (2 of 2) ..................................................................................... |
260 |
Figure 5-131 Remove the duplex cover ......................................................................................................... |
261 |
Figure 5-132 Install the duplex cover ............................................................................................................. |
261 |
Figure 5-133 Remove the stapler left cover (2 of 3) ....................................................................................... |
262 |
Figure 5-134 Remove the stapler left cover (1 of 3) ....................................................................................... |
262 |
Figure 5-135 Remove the stapler left cover (3 of 3) ....................................................................................... |
263 |
Figure 5-136 Remove the stapler right and left rear covers (1 of 4) .............................................................. |
264 |
Figure 5-137 Remove the stapler right and left rear covers (2 of 4) .............................................................. |
264 |
Figure 5-138 Remove the stapler right and left rear covers (3 of 4) .............................................................. |
265 |
Figure 5-139 Remove the stapler right and left rear covers (4 of 4) .............................................................. |
265 |
Figure 5-140 Remove the stapler front door and stapler unit cover (1 of 7) .................................................. |
266 |
Figure 5-141 Remove the stapler front door and stapler unit cover (2 of 7) .................................................. |
266 |
Figure 5-142 Remove the stapler front door and stapler unit cover (3 of 7) .................................................. |
267 |
Figure 5-143 Remove the stapler front door and stapler unit cover (4 of 7) .................................................. |
267 |
Figure 5-144 Remove the stapler front door and stapler unit cover (5 of 7) .................................................. |
268 |
Figure 5-145 Remove the stapler front door and stapler unit cover (6 of 7) .................................................. |
268 |
Figure 5-146 Remove the stapler front door and stapler unit cover (7 of 7) .................................................. |
269 |
Figure 5-147 Remove the stapler output bin stay (support arm) .................................................................... |
270 |
Figure 5-148 Remove the stapler rear inner cover ........................................................................................ |
271 |
Figure 5-149 Remove the stapler stack cover ................................................................................................ |
272 |
Figure 5-150 Remove the stapler unit (1 of 2) ............................................................................................... |
273 |
Figure 5-151 Remove the stapler unit (2 of 2) ............................................................................................... |
273 |
Figure 5-152 Reinstall the stapler unit ........................................................................................................... |
274 |
Figure 5-153 Remove the stapler paper feed assembly (1 of 3) .................................................................... |
275 |
Figure 5-154 Remove the stapler paper feed assembly (2 of 3) .................................................................... |
276 |
Figure 5-155 Remove the stapler paper feed assembly (3 of 3) .................................................................... |
276 |
Figure 5-156 Remove the stapler alignment and jogger guide assembly (1 of 6) .......................................... |
277 |
Figure 5-157 Remove the stapler alignment and jogger guide assembly (2 of 6) .......................................... |
278 |
Figure 5-158 Remove the stapler alignment and jogger guide assembly (3 of 6) .......................................... |
278 |
Figure 5-159 Remove the stapler alignment and jogger guide assembly (4 of 6) .......................................... |
279 |
Figure 5-160 Remove the stapler alignment and jogger guide assembly (5 of 6) .......................................... |
279 |
Figure 5-161 Remove the stapler alignment and jogger guide assembly (6 of 6) .......................................... |
280 |
Figure 5-162 Install the stapler alignment and jogger guide assembly (1 of 5) .............................................. |
280 |
Figure 5-163 Install the stapler alignment and jogger guide assembly (2 of 5) .............................................. |
281 |
Figure 5-164 Install the stapler alignment and jogger guide assembly (3 of 5) .............................................. |
281 |
ENWW |
xxiii |
Figure 5-165 Install the stapler alignment and jogger guide assembly (4 of 5) .............................................. |
282 |
Figure 5-166 Install the stapler alignment and jogger guide assembly (5 of 5) .............................................. |
282 |
Figure 5-167 Remove the jogger guide unit (1 of 3) ...................................................................................... |
283 |
Figure 5-168 Remove the jogger guide unit (2 of 3) ...................................................................................... |
284 |
Figure 5-169 Remove the jogger guide unit (3 of 3) ...................................................................................... |
284 |
Figure 5-170 Install the jogger guide unit (1 of 2) .......................................................................................... |
285 |
Figure 5-171 Install the jogger guide unit (2 of 2) .......................................................................................... |
285 |
Figure 5-172 Remove the front door interlock switch (1 of 3) ........................................................................ |
286 |
Figure 5-173 Remove the front door interlock switch (2 of 3) ........................................................................ |
287 |
Figure 5-174 Remove the front door interlock switch (3 of 3) ........................................................................ |
287 |
Figure 5-175 Remove the base unit formatter cover ...................................................................................... |
290 |
Figure 5-176 Remove the base unit face-down cover (1 of 2) ....................................................................... |
291 |
Figure 5-177 Remove the base unit face-down cover (2 of 2) ....................................................................... |
291 |
Figure 5-178 Remove the base unit left door (1 of 2) .................................................................................... |
292 |
Figure 5-179 Remove the base unit left door (2 of 2) .................................................................................... |
292 |
Figure 5-180 Remove the base unit left upper cover (1 of 3) ......................................................................... |
293 |
Figure 5-181 Remove the base unit left upper cover (2 of 3) ......................................................................... |
293 |
Figure 5-182 Remove the base unit left upper cover (3 of 3) ......................................................................... |
294 |
Figure 5-183 Remove the base unit rear cover (1 of 2) ................................................................................. |
295 |
Figure 5-184 Remove the base unit rear cover (2 of 2) ................................................................................. |
295 |
Figure 5-185 Remove the base unit front cover (1 of 7) ................................................................................ |
296 |
Figure 5-186 Remove the base unit front cover (2 of 7) ................................................................................ |
296 |
Figure 5-187 Remove the base unit front cover (3 of 7) ................................................................................ |
297 |
Figure 5-188 Remove the base unit front cover (4 of 7) ................................................................................ |
297 |
Figure 5-189 Remove the base unit front cover (5 of 7) ................................................................................ |
298 |
Figure 5-190 Remove the base unit front cover (6 of 7) ................................................................................ |
298 |
Figure 5-191 Remove the base unit front cover (7 of 7) ................................................................................ |
299 |
Figure 5-192 Remove the base unit face-down side cover (1 of 2) ............................................................... |
300 |
Figure 5-193 Remove the base unit face-down side cover (2 of 2) ............................................................... |
301 |
Figure 5-194 Remove the base unit top inner cover (1 of 2) .......................................................................... |
302 |
Figure 5-195 Remove the base unit top inner cover (2 of 2) .......................................................................... |
303 |
Figure 5-196 Remove the base unit front inner cover (1 of 2) ....................................................................... |
304 |
Figure 5-197 Remove the base unit front inner cover (2 of 2) ....................................................................... |
305 |
Figure 5-198 Remove the base unit right door (1 of 2) .................................................................................. |
306 |
Figure 5-199 Remove the base unit right door (2 of 2) .................................................................................. |
307 |
Figure 5-200 Install the base unit right door ................................................................................................... |
307 |
Figure 5-201 Identify the lower left cover locking tabs ................................................................................... |
308 |
Figure 5-202 Remove the base unit lower left cover (1 of 4) ......................................................................... |
309 |
Figure 5-203 Remove the base unit lower left cover (2 of 4) ......................................................................... |
309 |
Figure 5-204 Remove the base unit lower left cover (3 of 4) ......................................................................... |
310 |
Figure 5-205 Remove the base unit lower left cover (4 of 4) ......................................................................... |
310 |
Figure 5-206 Remove the base unit left rear cover (1 of 2) ........................................................................... |
311 |
Figure 5-207 Remove the base unit left rear cover (2 of 2) ........................................................................... |
311 |
Figure 5-208 Remove the base unit top cover ............................................................................................... |
312 |
Figure 5-209 Remove the right rear inner cover (1 of 2) ................................................................................ |
313 |
Figure 5-210 Remove the right rear inner cover (2 of 2) ................................................................................ |
314 |
Figure 5-211 Remove the right rear cover ..................................................................................................... |
315 |
Figure 5-212 Remove the left rear inner cover (1 of 3) .................................................................................. |
316 |
Figure 5-213 Remove the left rear inner cover (2 of 3) .................................................................................. |
317 |
Figure 5-214 Remove the left rear inner cover (3 of 3) .................................................................................. |
317 |
xxiv |
ENWW |
Figure 5-215 Remove the print cartridge door (1 of 12) ................................................................................. |
318 |
Figure 5-216 Remove the print cartridge door (2 of 12) ................................................................................. |
319 |
Figure 5-217 Remove the print cartridge door (3 of 12) ................................................................................. |
319 |
Figure 5-218 Remove the print cartridge door (4 of 12) ................................................................................. |
320 |
Figure 5-219 Remove the print cartridge door (5 of 12) ................................................................................. |
320 |
Figure 5-220 Remove the print cartridge door (6 of 12) ................................................................................. |
321 |
Figure 5-221 Remove the print cartridge door (7 of 12) ................................................................................. |
321 |
Figure 5-222 Remove the print cartridge door (8 of 12) ................................................................................. |
322 |
Figure 5-223 Remove the print cartridge door (9 of 12) ................................................................................. |
322 |
Figure 5-224 Remove the print cartridge door (10 of 12) ............................................................................... |
323 |
Figure 5-225 Remove the print cartridge door (11 of 12) ............................................................................... |
323 |
Figure 5-226 Remove the print cartridge door (12 of 12) ............................................................................... |
324 |
Figure 5-227 Remove the registration assembly (1 of 5) ............................................................................... |
325 |
Figure 5-228 Remove the registration assembly (2 of 5) ............................................................................... |
325 |
Figure 5-229 Remove the registration assembly (3 of 5) ............................................................................... |
326 |
Figure 5-230 Remove the registration assembly (4 of 5) ............................................................................... |
326 |
Figure 5-231 Remove the fuser registration assembly (5 of 5) ...................................................................... |
327 |
Figure 5-232 Remove the fuser pressure release assembly ......................................................................... |
328 |
Figure 5-233 Remove the fuser ...................................................................................................................... |
329 |
Figure 5-234 Remove the paper delivery assembly (1 of 2) .......................................................................... |
330 |
Figure 5-235 Remove the paper delivery assembly (2 of 2) .......................................................................... |
331 |
Figure 5-236 Remove the paper feed assembly (1 of 3) ................................................................................ |
332 |
Figure 5-237 Remove the paper feed assembly (2 of 3) ................................................................................ |
332 |
Figure 5-238 Remove the paper feed assembly (3 of 3) ................................................................................ |
333 |
Figure 5-239 Reinstall the paper feed assembly (1 of 8) ............................................................................... |
333 |
Figure 5-240 Reinstall the paper feed assembly (2 of 8) ............................................................................... |
334 |
Figure 5-241 Reinstall the paper feed assembly (3 of 8) ............................................................................... |
335 |
Figure 5-242 Reinstall the paper feed assembly (4 of 8) ............................................................................... |
335 |
Figure 5-243 Reinstall the paper feed assembly (5 of 8) ............................................................................... |
336 |
Figure 5-244 Reinstall the paper feed assembly (6 of 8) ............................................................................... |
336 |
Figure 5-245 Reinstall the paper feed assembly (7 of 8) ............................................................................... |
337 |
Figure 5-246 Reinstall the paper feed assembly (8 of 8) ............................................................................... |
337 |
Figure 5-247 Remove the fuser fan ................................................................................................................ |
338 |
Figure 5-248 Remove the fuser motor ........................................................................................................... |
339 |
Figure 5-249 Remove the laser/scanner (1 of 3) ........................................................................................... |
340 |
Figure 5-250 Remove the laser/scanner (2 of 3) ........................................................................................... |
341 |
Figure 5-251 Remove the laser/scanner (3 of 3) ........................................................................................... |
341 |
Figure 5-252 Remove the low-voltage power supply assembly (1 of 4) ........................................................ |
342 |
Figure 5-253 Remove the low-voltage power supply assembly (2 of 4) ........................................................ |
343 |
Figure 5-254 Remove the low-voltage power supply assembly (3 of 4) ........................................................ |
343 |
Figure 5-255 Remove the low-voltage power supply assembly (4 of 4) ........................................................ |
344 |
Figure 5-256 Remove the interconnect PCA (1 of 3) ..................................................................................... |
345 |
Figure 5-257 Remove the interconnect PCA (2 of 3) ..................................................................................... |
346 |
Figure 5-258 Remove the interconnect PCA (3 of 3) ..................................................................................... |
346 |
Figure 5-259 Remove the high-voltage power supply assembly (1 of 9) ....................................................... |
347 |
Figure 5-260 Remove the high-voltage power supply assembly (2 of 9) ....................................................... |
348 |
Figure 5-261 Remove the high-voltage power supply assembly (3 of 9) ....................................................... |
348 |
Figure 5-262 Remove the high-voltage power supply assembly (4 of 9) ....................................................... |
349 |
Figure 5-263 Remove the high-voltage power supply assembly (5 of 9) ....................................................... |
349 |
Figure 5-264 Remove the high-voltage power supply assembly (6 of 9) ....................................................... |
350 |
ENWW |
xxv |
Figure 5-265 Remove the high-voltage power supply assembly (7 of 9) ....................................................... |
350 |
Figure 5-266 Remove the high-voltage power supply assembly (8 of 9) ....................................................... |
351 |
Figure 5-267 Remove the high-voltage power supply assembly (9 of 9) ....................................................... |
352 |
Figure 5-268 Reinstall the high-voltage power supply assembly (1 of 3) ....................................................... |
352 |
Figure 5-269 Reinstall the high-voltage power supply assembly (2 of 3) ....................................................... |
353 |
Figure 5-270 Reinstall the high-voltage power supply assembly (3 of 3) ....................................................... |
353 |
Figure 5-271 Remove the lifter driver assembly (1 of 4) ................................................................................ |
354 |
Figure 5-272 Remove the lifter driver assembly (2 of 4) ................................................................................ |
355 |
Figure 5-273 Remove the lifter driver assembly (3 of 4) ................................................................................ |
355 |
Figure 5-274 Remove the lifter driver assembly (4 of 4) ................................................................................ |
356 |
Figure 5-275 Remove the DC controller PCA (1 of 2) .................................................................................... |
357 |
Figure 5-276 Remove the DC controller PCA (2 of 2) .................................................................................... |
358 |
Figure 5-277 Remove the upper cassette pickup assembly (1 of 3) .............................................................. |
359 |
Figure 5-278 Remove the upper cassette pickup assembly (2 of 3) .............................................................. |
360 |
Figure 5-279 Remove the upper cassette pickup assembly (3 of 3) .............................................................. |
360 |
Figure 5-280 Reinstall the upper cassette pickup assembly .......................................................................... |
361 |
Figure 5-281 Remove the lower cassette drive assembly ............................................................................. |
362 |
Figure 5-282 Remove the main motor (1 of 7) ............................................................................................... |
363 |
Figure 5-283 Remove the main motor (2 of 7) ............................................................................................... |
364 |
Figure 5-284 Remove the main motor (3 of 7) ............................................................................................... |
364 |
Figure 5-285 Remove the main motor (4 of 7) ............................................................................................... |
365 |
Figure 5-286 Remove the main motor (5 of 7) ............................................................................................... |
365 |
Figure 5-287 Remove the main motor (6 of 7) ............................................................................................... |
366 |
Figure 5-288 Remove the main motor (7 of 7) ............................................................................................... |
366 |
Figure 5-289 Reinstall the print cartridge cam linkage (1 of 2) ...................................................................... |
367 |
Figure 5-290 Reinstall the print cartridge cam linkage (2 of 2) ...................................................................... |
367 |
Figure 5-291 Remove the lower cassette pickup assembly (1 of 5) .............................................................. |
368 |
Figure 5-292 Remove the lower cassette pickup assembly (2 of 5) .............................................................. |
369 |
Figure 5-293 Remove the lower cassette pickup assembly (3 of 5) .............................................................. |
369 |
Figure 5-294 Remove the lower cassette pickup assembly (4 of 5) .............................................................. |
370 |
Figure 5-295 Remove the lower cassette pickup assembly (5 of 5) .............................................................. |
370 |
Figure 5-296 Remove the HCI front door (single tray unit only) (1 of 2) ........................................................ |
372 |
Figure 5-297 Remove the HCI front door (single tray unit only) (2 of 2) ........................................................ |
372 |
Figure 5-298 Remove the HCI right door (1 of 5) ........................................................................................... |
373 |
Figure 5-299 Remove the HCI right door (2 of 5) ........................................................................................... |
373 |
Figure 5-300 Remove the HCI right door (3 of 5) ........................................................................................... |
374 |
Figure 5-301 Remove the HCI right door (4 of 5) ........................................................................................... |
374 |
Figure 5-302 Remove the HCI right door (5 of 5) ........................................................................................... |
375 |
Figure 5-303 Remove the HCI back cover (1 of 2) ........................................................................................ |
376 |
Figure 5-304 Remove the HCI back cover (2 of 2) ........................................................................................ |
376 |
Figure 5-305 Remove the HCI motor(s) and PCA(s) (1 of 2) ......................................................................... |
377 |
Figure 5-306 Remove the HCI motor(s) and PCA(s) (2 of 2) ......................................................................... |
377 |
Figure 5-307 Remove the HCI paper pickup assembly (1 of 6) ..................................................................... |
378 |
Figure 5-308 Remove the HCI paper pickup assembly (2 of 6) ..................................................................... |
378 |
Figure 5-309 Remove the HCI paper pickup assembly (3 of 6) ..................................................................... |
379 |
Figure 5-310 Remove the HCI paper pickup assembly (4 of 6; middle paper pickup assembly shown) ....... |
379 |
Figure 5-311 Remove the HCI paper pickup assembly (5 of 6) ..................................................................... |
380 |
Figure 5-312 Remove the HCI paper pickup assembly (6 of 6) ..................................................................... |
380 |
Figure 5-313 Remove the HCI right side tray rail(s) (1 of 2) .......................................................................... |
381 |
Figure 5-314 Remove the HCI right side tray rail(s) (2 of 2) .......................................................................... |
381 |
xxvi |
ENWW |
Figure 5-315 Remove the HCI left side tray rail(s) (1 of 3) ............................................................................. |
382 |
|
Figure 5-316 Remove the HCI left side tray rail(s) (2 of 3) ............................................................................. |
382 |
|
Figure 5-317 Remove the HCI left side tray rail(s) (3 of 3) ............................................................................. |
383 |
|
Figure 5-318 Remove the HCI lifter driver assembly (1 of 2) ......................................................................... |
384 |
|
Figure 5-319 Remove the HCI lifter driver assembly (2 of 2) ......................................................................... |
384 |
|
Figure 5-320 Reinstall the HCI lifter driver assembly ..................................................................................... |
385 |
|
Figure 6-1 Engine test button location ........................................................................................................... |
506 |
|
Figure 6-2 |
Sensors (ADF) .............................................................................................................................. |
523 |
Figure 6-3 Wiring diagram (ADF) ................................................................................................................... |
524 |
|
Figure 6-4 |
Components (scanner) ................................................................................................................. |
525 |
Figure 6-5 Wiring diagram (scanner) .............................................................................................................. |
526 |
|
Figure 6-6 External covers and panels (stapler/stacker) ................................................................................ |
527 |
|
Figure 6-7 |
Sensors (stapler/stacker) .............................................................................................................. |
528 |
Figure 6-8 |
PCA (stapler/stacker) .................................................................................................................... |
529 |
Figure 6-9 Wiring diagram (stapler/stacker) ................................................................................................... |
530 |
|
Figure 6-10 Engine (base unit) ....................................................................................................................... |
531 |
|
Figure 6-11 Engine interface connections (engine) ....................................................................................... |
532 |
|
Figure 6-12 Engine external panels and covers (engine) .............................................................................. |
533 |
|
Figure 6-13 Engine major components (engine) ............................................................................................ |
535 |
|
Figure 6-14 Engine motors and fans (engine) ................................................................................................ |
536 |
|
Figure 6-15 Engine PCAs (engine) ................................................................................................................ |
537 |
|
Figure 6-16 Sensors and switches (engine) ................................................................................................... |
538 |
|
Figure 6-17 Sensors and switches (engine; duplexer) ................................................................................... |
539 |
|
Figure 6-18 Engine dc controller PCA (engine) ............................................................................................. |
539 |
|
Figure 6-19 DC controller input/output signals (1 of 5) (engine) .................................................................... |
541 |
|
Figure 6-20 DC controller input/output signals (2 of 5) (engine) .................................................................... |
542 |
|
Figure 6-21 DC controller input/output signals (3 of 5) (engine) .................................................................... |
543 |
|
Figure 6-22 DC controller input/output signals (4 of 5) (engine) .................................................................... |
544 |
|
Figure 6-23 DC controller input/output signals (5 of 5) (engine) .................................................................... |
545 |
|
Figure 6-24 Wiring diagram, engine (1 of 2) (engine) .................................................................................... |
546 |
|
Figure 6-25 Wiring diagram, engine (2 of 2) (engine) .................................................................................... |
547 |
|
Figure 6-26 Timing diagram (engine) ............................................................................................................. |
548 |
|
Figure 6-27 External covers and panels (HCI) ............................................................................................... |
549 |
|
Figure 6-28 Major components (HCI) ............................................................................................................. |
550 |
|
Figure 6-29 Motor(s) and PCA(s) (HCI) ......................................................................................................... |
551 |
|
Figure 6-30 |
Sensors (HCI) ............................................................................................................................. |
552 |
Figure 6-31 Wiring diagram (HCI; 1 X 500-sheet feeder) .............................................................................. |
553 |
|
Figure 6-32 Wiring diagram (HCI; 3 x 500-sheet feeder) ............................................................................... |
554 |
|
Figure 6-33 Repetitive defect ruler ................................................................................................................. |
555 |
|
Figure 6-34 Print cartridge and MFP contacts ................................................................................................ |
564 |
|
Figure 7-1 |
ADF ............................................................................................................................................... |
582 |
Figure 7-2 Front end cover (ADF) .................................................................................................................. |
584 |
|
Figure 7-3 |
Hinges ........................................................................................................................................... |
586 |
Figure 7-4 Base assembly (ADF) ................................................................................................................... |
588 |
|
Figure 7-5 Backbone assembly (ADF) ........................................................................................................... |
590 |
|
Figure 7-6 Jam cover (ADF) ........................................................................................................................... |
594 |
|
Figure 7-7 Pickup roller assembly (ADF) ....................................................................................................... |
596 |
|
Figure 7-8 Separation pad assembly (ADF) ................................................................................................... |
598 |
|
Figure 7-9 Separation floor assembly (ADF) .................................................................................................. |
600 |
|
Figure 7-10 Scanner assembly base .............................................................................................................. |
602 |
ENWW |
xxvii |
Figure 7-11 Carriage assembly (scanner; optical assembly) ......................................................................... |
604 |
|
Figure 7-12 Scanner top assembly ................................................................................................................ |
606 |
|
Figure 7-13 Scanner controller board (SCB) assembly ................................................................................. |
608 |
|
Figure 7-14 Scanner lid sensor assembly ...................................................................................................... |
610 |
|
Figure 7-15 Scanner transmission drive assembly ........................................................................................ |
612 |
|
Figure 7-16 Main body (stapler/stacker) ......................................................................................................... |
614 |
|
Figure 7-17 Paper feed assembly (stapler/stacker) ....................................................................................... |
618 |
|
Figure 7-18 Alignment/jogger assembly (stapler/stacker) .............................................................................. |
620 |
|
Figure 7-19 Stapler assembly (stapler/stacker) .............................................................................................. |
624 |
|
Figure 7-20 Stapler/stacker PCA assembly ................................................................................................... |
626 |
|
Figure 7-21 External panel and covers (print engine) .................................................................................... |
628 |
|
Figure 7-22 Cartridge door assembly (print engine) ...................................................................................... |
632 |
|
Figure 7-23 Internal components (1 of 3) (print engine) ................................................................................. |
636 |
|
Figure 7-24 Internal components (2 of 3) (print engine) ................................................................................. |
640 |
|
Figure 7-25 Internal components (3 of 3) (print engine) ................................................................................. |
644 |
|
Figure 7-26 Paper delivery assembly (print engine) ...................................................................................... |
648 |
|
Figure 7-27 Lifter drive assembly (print engine) ............................................................................................. |
652 |
|
Figure 7-28 Fuser drive assembly (print engine) ............................................................................................ |
654 |
|
Figure 7-29 Lower drive assembly (print engine) ........................................................................................... |
656 |
|
Figure 7-30 Upper cassette (print engine) ..................................................................................................... |
658 |
|
Figure 7-31 Lower cassette (print engine) ..................................................................................................... |
662 |
|
Figure 7-32 Upper cassette pickup assembly (print engine) .......................................................................... |
666 |
|
Figure 7-33 Lower cassette pickup assembly (print engine) .......................................................................... |
670 |
|
Figure 7-34 Registration assembly (print engine) .......................................................................................... |
674 |
|
Figure 7-35 Paper feed assembly (print engine) ............................................................................................ |
676 |
|
Figure 7-36 PCA assemblies (print engine) ................................................................................................... |
678 |
|
Figure 7-37 Fuser (print engine) ..................................................................................................................... |
680 |
|
Figure 7-38 Fuser pressure release assembly (print engine) ........................................................................ |
684 |
|
Figure 7-39 1X500 HCI main body ................................................................................................................. |
686 |
|
Figure 7-40 3X500 HCI main body ................................................................................................................. |
690 |
|
Figure 7-41 Lifter drive assembly (HCI) ......................................................................................................... |
694 |
|
Figure 7-42 |
Cassette (HCI) ............................................................................................................................ |
696 |
Figure 7-43 Paper pickup assembly (HCI) ..................................................................................................... |
700 |
|
Figure 7-44 |
PCA assemblies .......................................................................................................................... |
704 |
xxviii |
ENWW |