Honda TRX500FA, TRX500FPA 2010 Owner's Manual

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This manual should be considered a permanent part of the ATV and should remain with the ATV when it is resold.

This Owner’s Manual covers the TRX500FA andTRX500FPAmodels. You may find descriptions of equipment and features that are not on your particular model. All illustrations are based on the

TRX500FA model.

This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.

No part of this publication may be reproduced without written permission.

The vehicle pictured on the front cover may not match your vehicle.

Honda Motor Co., Ltd. 2009

2010 Honda RX500FA

TRX500FPA with GPScape and Power Steering

FOURTRAX FOREMAN RUBICON OWNER’S MANUAL

FOR OFF-ROAD USE ONLY

This vehicle is designed and manufactured for off-road use only.

USA only:

It conforms to US EPA Noise Emission regulations, but does not conform to Federal Motor Vehicle Safety Standards or US EPA On Highway Exhaust Emission regulations, and operation on public streets, roads, or highways is illegal. The vehicle is equipped with a USDA qualified spark arrester. Obey local laws and regulations.

It conforms to US EPA, California, and Environment Canada emission regulations for ATVs.

Introduction

Congratulations on choosing your Honda ATV.

When you own a Honda, you’re part of a worldwide family of satisfied customers people who appreciate Honda’s reputation for building quality into every product.

Your Honda was designed as a recreational ATV for off-road use by one rider only.

Before riding, take time to get acquainted with your ATV and how it works. To protect your investment, we urge you to take responsibility for keeping your ATV well maintained. Scheduled service is a must, of course. But it’s just as important to observe the break-in guidelines, and perform all pre-ride and other periodic checks detailed in this manual.

We also recommend that you read this owner’s manual before you ride. It’s full of facts, instructions, safety information, and helpful tips. To make it easy to use, the manual contains a detailed list of topics at the beginning of each section, and both an in-depth table of contents and an index at the back of the book.

As you read this manual, you will find information that is preceded by a symbol. This information is intended to help you avoid damage

to your Honda, other property, or the environment.

Read the Warranties Booklet (page 273 ) thoroughly so you understand the coverages that protect your new Honda and are aware of your rights and responsibilities.

Whenever you ride, tread lightly. By staying on established trails and riding only in approved areas, you help protect the environment and keep off-road riding areas open for the future.

Introduction

Introduction

If you have any questions, or if you ever need special service or repairs, remember that your Honda dealer knows your ATV best and is dedicated to your complete satisfaction.

Please report any change of address or ownership to your Honda dealer so we will be able to contact you concerning important product information.

You may also want to visit our website at www.honda.com.

Happy riding!

California Proposition 65 Warning

WARNING: This product contains or emits chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Introduction

A Few Words About Safety

Your safety, and the safety of others, is very important. And operating this ATV safely is an important responsibility.

To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual. This information alerts you to potential hazards that could hurt you or others.

Of course, it is not practical or possible to warn you about all hazards associated with operating or maintaining an ATV. You must use your own good judgment.

You will find important safety information in a variety of forms, including:

Safety Labels –– on the ATV.

Safety Messages –– preceded by a safety alert symboland one of three signal words: DANGER, WARNING, or CAUTION.

A Few Words About Safety

A Few Words About Safety

These signal words mean:

You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions.

You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions.

You CAN be HURT if you don’t follow instructions.

Safety Headings –– such as Important Safety Reminders or Important Safety Precautions.

Safety Section –– such as ATV Safety.

Instructions –– how to use this ATV correctly and safely.

This entire manual is filled with important safety information –– please read it carefully.

A Few Words About Safety

Contents

These pages give an overview of the contents of your owner’s manual. The first page of each section lists the topics covered in that section.

ATV Safety ........................................................................................

1

Important safety information you should know, plus a look at the

 

safety related labels on your ATV.

 

Instruments & Controls....................................................................

9

The location and function of indicators and controls on your ATV

 

and operating instructions for various controls and features.

 

GPScape System (TRX500FPA) ......................................................

53

Instructions for use of your ATV Navigation System.

 

Before Riding.....................................................................................

83

The importance of wearing a helmet and other protective gear,

 

how to make sure you and your ATV are ready to ride, and

 

important information about loading.

 

Basic Operation & Riding ................................................................

97

How to start and stop the engine, shift gears, and brake. Also,

 

riding precautions.

 

Contents

Contents

Servicing Your Honda ......................................................................

135

Why your ATV needs regular maintenance, what you need to know before servicing your Honda, an owner maintenance schedule, and instructions for specific maintenance and adjustment items.

Tips .....................................................................................................

221

How to store and transport your ATV and how to be an

 

environmentally responsible rider.

 

Taking Care of the Unexpected .......................................................

231

What to do if you have a flat tire, your engine won’t start, etc.

 

Technical Information ......................................................................

253

ID numbers, technical specifications, and other technical facts.

 

Consumer Information .....................................................................

269

Information on warranties, emission controls, how to get Honda

 

service manuals.

 

Index...................................................................................................

278

Quick Reference

 

Handy facts about fuel, engine oil, tire sizes, and air pressures.

 

Contents

ATV Safety

This section presents some of the most important information and recommendations to help you ride your ATV safely. Please take a few moments to read these pages. This section also includes information about the location of safety labels on your ATV.

Important Safety Information ................................................................

2

Safety Labels..........................................................................................

5

ATV Safety 1

Important Safety Information

Your ATV can provide many years of service and pleasure if you take responsibility for your own safety and understand the challenges you can meet while riding.

There is much that you can do to protect yourself when you ride. You’ll find many helpful recommendations throughout this manual. The following are a few that we consider to be most important.

Follow the Age Recommendation

The minimum recommended age for this ATV model is 16. Children under age 16 should never operate this vehicle. Refer to the age warnings provided in this manual and on the ATV.

Always Wear a Helmet

It’s a proven fact: helmets significantly reduce the number and severity of head injuries. So always wear an approved motorcycle helmet. We also recommend that you wear eye protection, sturdy boots, gloves, and other protective gear (page 84 ).

Never Carry a Passenger

Your ATV is designed for one person only. There are no handholds, footrests, or seat for a second person, so never carry a passenger. A passenger could interfere with your ability to move around to maintain your balance and control of the ATV.

2 ATV Safety

Important Safety Information

Ride Off-road Only

Your ATV is designed and manufactured for off-road use only. The tires are not made for pavement, and the ATV does not have turn signals and other features required for use on public roads. If you need to cross a paved or public road, get off and walk your ATV across.

Take Time to Learn & Practice

Even if you have ridden other ATVs, take time to become familiar with how this ATV works and handles. Practice in a safe area until you build your skills and get accustomed to the ATV’s size and weight.

Because many crashes involve inexperienced or untrained riders, we urge all riders to take a ATV operator course approved by the ATV Safety Institute (ASI). See page 86 .

Contact an authorized ATV dealer or call 1-800-887-2887 (USA only) to find out about the training courses nearest you.

Be Alert for Off-road Hazards

The terrain can present a variety of challenges when you ride off-road. Continually ‘‘read’’ the terrain for unexpected turns, drop-offs, rocks, ruts, and other hazards. Always keep your speed low enough to allow time to see and react to hazards.

ATV Safety 3

Important Safety Information

Ride within Your Limits

Pushing limits is another major cause of ATV crashes. Never ride beyond your personal abilities or faster than conditions warrant. Remember that alcohol, drugs, fatigue, and inattention can significantly reduce your ability to make good judgments and ride safely.

Don’t Drink and Ride

Alcohol and riding don’t mix. Even one drink can reduce your ability to respond to changing conditions, and your reaction time gets worse with every additional drink. So don’t drink and ride, and don’t let your friends drink and ride either.

Keep Your Honda in Safe Condition

It’s important to keep your ATV properly maintained and in safe riding condition. Having a breakdown can be difficult, especially if you are stranded off-road far from your base. To help avoid problems, inspect your ATV before every ride and perform all recommended maintenance.

4 ATV Safety

Safety Labels

Your ATV comes with a hang tag and several labels containing important safety information. Anyone who rides the vehicle should read and understand this information before riding.

The labels should be considered permanent parts of the vehicle. If a label comes off or becomes hard to read, contact your Honda dealer for replacements.

ATV Safety 5

Safety Labels

6 ATV Safety

Safety Labels

(TRX500FA)

(TRX500FPA)

ATV Safety 7

Honda TRX500FA, TRX500FPA 2010 Owner's Manual

Safety Labels

(For Canada)

8 ATV Safety

Instruments & Controls

This section shows the location of all indicators and controls you would normally use before or while riding your ATV.

The items listed on this page are described in this section. Instructions for other components are presented in other sections of this manual where they will be most useful.

Operation Component Locations ..........................................................

.11

Indicators & Displays.............................................................................

14

Multi-function Display.......................................................................

21

Drive Mode Indicator.........................................................................

22

Gear Position Indicator.......................................................................

23

Oil Change Indicator ..........................................................................

24

Odometer/Tripmeter...........................................................................

26

Hourmeter ..........................................................................................

28

Digital Clock ......................................................................................

29

Fuel Gauge .........................................................................................

32

(cont’d)

Instruments & Controls

9

Instruments & Controls

 

Controls & Features ...............................................................................

33

Fuel Valve ..........................................................................................

33

Choke Knob .......................................................................................

34

Ignition Switch ...................................................................................

35

Shift Lever .........................................................................................

36

Drive Mode Select Switch..................................................................

37

2WD/4WD Select Switch ..................................................................

38

Start Button ........................................................................................

39

Engine Stop Switch ............................................................................

39

Headlight Switch................................................................................

40

Headlight Dimmer Switch..................................................................

40

Starting Primer Knob .........................................................................

41

Recoil Starter......................................................................................

41

Throttle Lever ....................................................................................

42

Gearshift Switch.................................................................................

43

Front Brake Lever ..............................................................................

44

Rear Brake Lever ...............................................................................

44

Rear Brake Pedal................................................................................

44

Parking Brake.....................................................................................

45

Flag Pole Bracket ...............................................................................

46

Trailer Hitch .......................................................................................

47

Accessory Socket ...............................................................................

48

Utility Box..........................................................................................

50

Storage Compartment.........................................................................

51

PS (Electric Power Steering) (TRX500FPA only)............................

52

10 Instruments & Controls

Operation Component Locations

headlight dimmer switch

parking brake headlight switch lock lever

choke knob

rear brake

lever/ drive mode select switch parking

brake lever

front brake lever

gearshift

ignition switch

throttle lever

switches

 

 

 

2WD/4WD select switch

engine stop

 

 

switch

shift lever

 

start button

Instruments & Controls 11

Operation Component Locations

starting primer knob

seat lock lever

rear cargo rack

front cargo rack

recoil starter

rear brake pedal

12 Instruments & Controls

Operation Component Locations

accessory socket

flag pole bracket

utility box

fuel valve

trailer hitch

storage compartment

Instruments & Controls 13

Indicators & Displays

The indicators and displays on your ATV keep you informed, alert you to possible problems, and make your riding safer and more enjoyable. Refer to the indicators frequently. Their functions are described on the following pages.

TRX500FA

(3)

(4)

(5)

(6)

(7)

(8)

(2)

 

 

(1)

(10)

(9)

(1) RESET button

(6) reverse indicator

(TRX500FA)

(7) multi-function display

(2) odometer/tripmeter

(8) hour select button

select button

(TRX500FA)

(3) 4WD indicator

(9) minute select button

(4) high oil/coolant

(TRX500FA)

temperature indicator

(10) adjust button

(5) neutral indicator

(TRX500FA)

14 Instruments & Controls

Indicators & Displays

TRX500FPA

(3)

(4)

(5)

(6)

(7)

(12)

(13)

(11)

(2)

(15)

(14)

(2) odometer/tripmeter

(12) PS (Electric Power

select button

 

Steering) indicator

(3) 4WD indicator

 

(TRX500FPA)

(4) high oil/coolant

 

(13) GPS/WP button

temperature indicator

(TRX500FPA)

(5) neutral indicator

(14) plus button

 

(6) reverse indicator

(TRX500FPA)

(7) multi-function display

(15) minus button

 

(11) digital clock/hourmeter

(TRX500FPA)

select button

 

 

 

(TRX500FPA)

 

 

 

USA: Displays read in mph and miles.

Canada: Displays read in km/h and kilometers.

Instruments & Controls 15

Indicators & Displays

Lamp Check

The high oil/coolant temperature indicator, neutral indicator, 4WD indicator and reverse indicator come on for a few seconds and then go off when you turn the ignition switch ON ( ).

(TRX500FPA only)

The PS (Electric Power Steering) indicator comes on when you turn the ignition switch ON ( ) so you can check that it is working.

The indicator remains on until the engine is started.

These indicators are identified in the table on pages 18 , 20 with the words: Lamp Check.

When applicable, the reverse or neutral indicators come on when you turn the ignition switch ON ( ) and remain on until you shift out of reverse or neutral.

If one of these indicators does not come on when it should, have your Honda dealer check for problems.

16 Instruments & Controls

Indicators & Displays

Display Check

When the ignition switch is turned ON ( ), the multi-function display ( 1 ) will temporarily show all the modes and digital segments so you can make sure the liquid crystal display is functioning properly.

The displays are identified in the table on page 19 with the words:

Display Check.

If any part of these displays does not come on when it should, have your Honda dealer check for problems.

TRX500FA

TRX500FPA

(1)

(1)

 

(1) multi-function display

Instruments & Controls 17

Indicators & Displays

1

RESET button

Resets the tripmeter to zero (0)

 

(TRX500FA)

(page 26 ).

 

 

This button also used to reset the oil

 

 

change indicator (page 24 ).

2

Odometer/tripmeter

Selects display of the odometer or

 

select button

tripmeter A or tripmeter B

 

(TRX500FA)

(page 26 ).

 

 

This button also used to reset the oil

 

 

change indicator (page 24 ).

 

Odometer/tripmeter

Selects display of the odometer or

 

select button

tripmeter. Resets the tripmeter to zero

 

(TRX500FPA)

(0) (page 27 ).

 

 

This button also used to reset the oil

 

 

change indicator (page 24 ).

3

4WD indicator

Lights when the drive mode is in the

 

 

4WD mode. The 4WD indicator

 

 

blinks if there is a possible problem

 

 

with the 2WD/4WD select system.

 

 

See your Honda dealer as soon as

 

 

possible. Lamp Check.

4

High oil/coolant

Lights when engine oil and/or

 

temperature

coolant temperature is high enough

 

indicator

to adversely affect the service life of

 

 

the engine.

 

 

If the high oil/coolant temperature

 

 

indicator comes on while you are

 

 

riding, immediately bring the vehicle

 

 

to a stop, turn the engine off and let

 

 

it cool. See page242. Lamp Check.

5

Neutral indicator

Lights when the transmission is in

 

 

neutral. Lamp Check.

6

Reverse indicator

Lights when the transmission is in

 

 

reverse. Lamp Check.

18

Instruments & Controls

 

 

 

Indicators & Displays

 

 

 

7

Multi-function

The display includes the following

 

display

functions. Display Check.

 

Drive mode

Shows the driving mode

 

indicator

(page 22 ).

 

Gear position

Shows the gear position (page 23 ).

 

indicator

 

 

Speedometer

Shows riding speed.

 

Fuel gauge

Shows approximate fuel supply

 

 

available (page 32 ).

 

Oil change

Lights when specified maintenance

 

indicator

interval for engine oil change is

 

 

reached (page 24).

 

Odometer

Shows accumulated mileage

 

 

(page 26 ).

 

Tripmeter

Shows mileage per trip (page 26 ).

 

Hourmeter

Shows hours and tenths of hours of

 

 

engine operation (page 28 ).

 

Digital clock

Shows the time (hours and minutes)

 

 

(page 29 ).

8

Hour select button

Advances the hour displayed by the

 

(TRX500FA)

digital clock (page 29 ).

9

Minute select button

Advances the minutes displayed by

 

(TRX500FA)

the digital clock (page 29 ).

10

Adjust button

Used to set the digital clock

 

(TRX500FA)

(page 29 ).

Instruments & Controls 19

Indicators & Displays

11

Digital clock/

Selects display of the hourmeter or

 

hourmeter select

digital clock (pages 28 , 30).

 

button

This button also used to reset the oil

 

(TRX500FPA)

change indicator (page 25 ).

12

PS (Electric Power

Lights when there is an abnormality

 

Steering) indicator

in the PS (Electric Power Steering)

 

(TRX500FPA)

system. See page 52 . Lamp Check.

13

GPS/WP button

This button is used to select the GPS

 

(TRX500FPA)

navigation mode and input a

 

 

waypoint or to erase waypoint data.

14

Plus button

Advances the latitude and longitude

 

(TRX500FPA)

when in the GPS mode.

 

 

This button also used to set the

 

 

digital clock (page 30 ).

15

Minus button

Advances the latitude and longitude

 

(TRX500FPA)

when in the GPS mode.

 

 

This button also used to set the

 

 

digital clock (page 30 ).

20 Instruments & Controls

Indicators & Displays

Multi-function Display

The multi-function display ( 1 ) includes the following functions:

Drive mode indicator

Speedometer

Digital clock

Gear position indicator

Odometer

Hourmeter

Oil change indicator

Tripmeter

Fuel gauge

The digital clock will reset if the battery is disconnected.

(For TRX500FPA)

The tripmeter will reset if the battery is disconnected.

TRX500FA

 

TRX500FPA

(4)

(5)

(10)

(4)

(3)

 

(3)

 

(2)

 

(2)

 

(1)

(9)

(8)

(7)

(6)

(1)

(5)

(9)

(7)

(1) multi-function display

 

(6) hourmeter (TRX500FA)

(2) drive mode indicator

 

(7) odometer/tripmeter

(3) gear position indicator

(8) digital clock (TRX500FA)

(4) speedometer

 

(9) oil change indicator

(5) fuel gauge

 

 

(10) digital clock/hourmeter

 

 

 

 

 

(TRX500FPA)

 

USA: Displays read in mph and miles.

Canada: Displays read in km/h and kilometers.

Instruments & Controls 21

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