Honda PCX150 Owner's Manual

Page 1
This manual should be considered a permanent part of the scooter and should remain with the scooter when it is resold.
This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
No part of this publication may be reproduced without written permission.
The vehicle pictured in this owner’s manual may not match your actual vehicle.
© 2012 Honda Motor Co., Ltd.
Page 2

Welcome

Congratulations on your purchase of a new Honda scooter. Your selection of a Honda makes you part of a worldwide family of satisfied customers who appreciate Honda’s reputation for building quality into every product.
To ensure your safety and riding pleasure:
● Read this owner’s manual carefully.
● Follow all recommendations and
procedures contained in this manual.
● Pay close attention to safety messages
contained in this manual and on the scooter.
● The following codes in this manual indicate
each country.
● The illustrations here in are based on the
ED type.
Country Codes
Code Country
E UK FFrance ED European direct sales U Australia, New Zealand
*The specifications may vary with each locale.
Page 3

A Few Words About Safety

3
DANGER
3
WARNING
3
CAUTION
NOTICE
Your safety, and the safety of others, is very important. Operating this scooter safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on safety labels and in this manual. This information alerts you to potential hazards that could hurt you or others. Of course, it is not practical or possible to warn you about all hazards associated with operating or maintaining a scooter. You must use your own good judgement.
You will find important safety information in a variety of forms, including:
● Safety labels on the scooter.
● Safety Messages preceded by a safety alert
symbol and one of three signal words: DANGER, WARNING, or CAUTION. These signal words mean:
You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions.
You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions.
You CAN be HURT if you don’t follow instructions.
Other important information is provided under the following titles:
Information to help you avoid damage to your scooter, other property, or the environment.
Page 4

Contents

Scooter Safety P. 2
Operation Guide P. 18
Maintenance P. 42
Troubleshooting P. 80
Information P. 95
Specifications P. 106
Index P. 109
Page 5

Scooter Safety

This section contains important information for safe riding of your scooter. Please read this section carefully.
Safety Guidelines .........................................P. 3
Image Labels.................................................P. 6
Safety Precautions .....................................P. 11
Riding Precautions .....................................P. 12
Accessories & Modifications......................P. 15
Loading .......................................................P. 16
Page 6

Safety Guidelines

Scooter Safety
Safety Guidelines
Follow these guidelines to enhance your safety:
● Perform all routine and regular inspections
specified in this manual.
● Stop the engine and keep sparks and flame
away before filling the fuel tank.
● Do not run the engine in enclosed or partly
enclosed areas. Carbon monoxide in exhaust gases is toxic and can kill you.
Always Wear a Helmet
It’s a proven fact: helmets and protective apparel significantly reduce the number and severity of head and other injuries. So always wear an approved motorcycle helmet and protective apparel.
2 P. 11
Before Riding
Make sure that you are physically fit, mentally focused and free of alcohol and drugs. Check
that you and your passenger are both wearing an approved motorcycle helmet and protective apparel. Instruct your passenger on holding onto the grab rail or your waist, leaning with you in turns, and keeping their feet on the footpegs, even when the scooter is stopped.
Take Time to Learn & Practice
Even if you have ridden other scooters, practice riding in a safe area to become familiar with how this scooter works and handles, and to become accustomed to the scooter’s size and weight.
Ride Defensively
Always pay attention to other vehicles around you, and do not assume that other drivers see you. Be prepared to stop quickly or perform an evasive maneuver.
continued
3
Page 7
Safety Guidelines
Scooter Safety
Make Yourself Easy to See
Make yourself more visible, especially at night, by wearing bright reflective clothing, positioning yourself so other drivers can see you, signaling before turning or changing lanes, and using your horn when necessary.
Ride within Your Limits
Never ride beyond your personal abilities or faster than conditions warrant. Fatigue and inattention can impair your ability to use good judgement and ride safely.
Don’t Drink and Ride
Alcohol and riding don’t mix. Even one alcoholic drink can reduce your ability to respond to changing conditions, and your reaction time gets worse with every additional drink. Don’t drink and ride, and don’t let your friends drink and ride either.
4
Keep Your Honda in Safe Condition
It’s important to keep your scooter properly maintained and in safe riding condition. Inspect your scooter before every ride and perform all recommended maintenance. Never exceed load limits ( your scooter or install accessories that would make your scooter unsafe (
2 P. 16), and do not modify
2 P. 15).
If You are Involved in a Crash
Personal safety is your first priority. If you or anyone else has been injured, take time to assess the severity of the injuries and whether it is safe to continue riding. Call for emergency assistance if needed. Also follow applicable laws and regulations if another person or vehicle is involved in the crash.
If you decide to continue riding, first turn the ignition switch to off, and evaluate the condition of your scooter. Inspect for fluid
Page 8
Safety Guidelines
Scooter Safety
3
WARNING
leaks, check the tightness of critical nuts and bolts, and check the handlebar, brake levers, brakes, and wheels. Ride slowly and cautiously. Your scooter may have suffered damage that is not immediately apparent. Have your scooter thoroughly checked at a qualified service facility as soon as possible.
Carbon Monoxide Hazard
Exhaust contains poisonous carbon monoxide, a colourless, odorless gas. Breathing carbon monoxide can cause loss of consciousness and may lead to death.
If you run the engine in confined or even partly enclosed area, the air you breathe could contain a dangerous amount of carbon monoxide. Never run your scooter inside a garage or other enclosure.
Carbon monoxide gas is toxic. Breathing it can cause unconsciousness and even kill you.
Avoid any areas or activities that expose you to carbon monoxide.
5
Page 9

Image Labels

Scooter Safety
Image Labels
The following pages describe the label meanings. Some labels warn you of potential hazards that could cause serious injury. Others provide important safety information. Read this information carefully and don’t remove the labels.
If a label comes off or becomes hard to read, contact your dealer for a replacement.
There is a specific symbol on each label. The meanings of each symbol and label are as follows.
6
Read instructions contained in Owner’s Manual carefully.
Read instructions contained in Shop Manual carefully. In the interest of safety, take the scooter to be serviced only by your dealer.
DANGER (with RED background)
You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions.
WARNING (with ORANGE background)
You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions.
CAUTION (with YELLOW background)
You CAN be HURT if you don’t follow instructions.
Page 10
Image Labels
Scooter Safety
BATTERY LABEL DANGER
• Keep flame and spark away from the battery. Battery produce explosive gas that can cause explosion.
• Wear the eye protection and rubber gloves when handling the battery, or you can get burned or lose your eyesight by the battery electrolyte.
• Do not allow children and other people to touch a battery unless they understand proper handling and hazards of the battery very well.
• Handle the battery electrolyte with extreme care as it contains dilute sulfuric acid. Contact with your skin or eyes can burn you or cause loss of your eyesight.
• Read this manual carefully and understand it before handling the battery. Neglect of the instructions can cause personal injury and damage to the scooter.
• Do not use a battery with the electrolyte at or below the lower level mark. It can explode causing serious injury.
continued
7
Page 11
Image Labels
Scooter Safety
8
ACCESSORIES AND LOADING WARNING LABEL WARNING
ACCESSORIES AND LOADING
• The safety stability and handling of this scooter may be affected by the addition of accessories and luggage.
• Read carefully the instructions contained in user’s manual and installation guide before installing any accessory.
• The total weight of accessories and luggage added to rider’s and passenger’s weight should not exceed 180 kg (397 lb), which is the maximum weight capacity.
• The luggage weight must not exceed 13 kg (29 lb) under any circumstances.
• The fitting of large fork-mounted or large handlebar mounted fairing is not recommended.
RADIATOR CAP LABEL DANGER
NEVER OPEN WHEN HOT. Hot coolant will scald you. Relief pressure valve begins to open at 1.1 kgf/cm
2
.
Page 12
Image Labels
Scooter Safety
Except U type
TYRE INFORMATION LABEL
Cold tyre pressure: [Driver only]
Front 200 kPa (2.00 kgf/cm2, 29 psi) Rear 225 kPa (2.25 kgf/cm2, 33 psi)
[Driver and passenger]
Front 200 kPa (2.00 kgf/cm2, 29 psi) Rear 250 kPa (2.50 kgf/cm2, 36 psi)
Tyre size:
Front 90/90-14M/C 46P Rear 100/90-14M/C 57P
Tyre brand: IRC DUNLOP
Front SS-560F TT900F Rear SS-560R TT900A
SAFETY REMINDER LABEL
For your protection, always wear helmet, protective apparel.
FUEL LABEL
Unleaded petrol only.
continued
9
Page 13
Image Labels
Scooter Safety
10
CARGO LIMIT LABEL Do not exceed 10 kg (22 lb).
CARGO LIMIT LABEL Do not exceed 1.0 kg (2.2 lb).
Page 14

Safety Precautions

Scooter Safety
3
WARNING
Safety Precautions
● Ride cautiously and keep your hands on the
handlebar and feet on the floor.
● Keep passenger’s hands on the grab rail or
your waist, passenger’s feet on the footpegs while riding.
● Always consider the safety of your passenger,
as well as other drivers and riders.
Protective Apparel
Make sure that you and any passenger are wearing an approved motorcycle helmet, eye protection, and high-visibility protective clothing. Ride defensively in response to weather and road conditions.
Helmet
❙
Safety-standard certified, high-visibility, correct size for your head.
● Must fit comfortably but securely, with the
chin strap fastened.
● Face shield with unobstructed field of vision
or other approved eye protection.
Not wearing a helmet increases the chance of serious injury or death in a crash.
Make sure that you and any passenger always wear an approved helmet and protective apparel.
Gloves
❙
Full-finger leather gloves with high abrasion resistance.
Boots or Riding Shoes
❙
Sturdy boots with non-slip soles and ankle protection.
Jacket and Trousers
❙
Protective, highly visible, long-sleeved jacket and durable trousers for riding (or a protective suit).
11
Page 15

Riding Precautions

Scooter Safety
Riding Precautions
Running-in Period
During the first 500 km (300 miles) of running, follow these guidelines to ensure your scooter’s future reliability and performance.
● Avoid full-throttle starts and rapid
acceleration.
● Avoid hard braking.
● Ride conservatively.
Brakes
Observe the following guidelines:
● For full brake effectiveness, operate both the
front and rear brakes together.
● Avoid excessively hard braking.
u Sudden braking can reduce the scooter’s
stability.
u Where possible, reduce speed before
turning; otherwise you risk sliding out.
12
● Exercise caution on low traction surfaces.
u The tyres slip more easily on such surfaces
and braking distances are longer.
● Avoid continuous braking.
u Repeated braking, such as when
descending long, steep slopes can seriously overheat the brakes, reducing their effectiveness.
Combined Brake System (CBS)
❙
Your scooter is equipped with a brake system that distributes the braking force between the front and rear brakes. The distribution of the braking force applied to the front and rear brakes when operating the front brake lever only and when operating the rear brake lever only is different. For full braking effectiveness, operate both the brake lever together.
Page 16
Riding Precautions
Scooter Safety
Wet or Rainy Conditions
❙
Road surfaces are slippery when wet, and wet brakes further reduce braking efficiency. Exercise extra caution when braking in wet conditions. If the brakes get wet, apply the brakes while riding at low speed to help them dry.
Parking
● Park on a firm, level surface.
● If you must park on a slight incline or loose
surface, park so that the scooter cannot move or fall over.
● Make sure that high-temperature parts
cannot come into contact with flammable materials.
● Do not touch the engine, muffler, brakes and
other high-temperature parts until they cool down.
● To reduce the likelihood of theft, always lock
the handlebar, remove the key and close the shutter when leaving the scooter unattended. Use of an anti-theft device is also recommended.
Parking with the Side Stand or Centre Stand
❙
1.
Stop the engine.
2.
Use the side stand
Push the side stand down. Slowly lean the scooter to the left until its weight rests on the side stand.
Use the centre stand
Let down the centre stand, stand on the left side of the scooter. Hold the left handle grip and the left grab rail. Press down on the tip of the stand with your right foot and, simultaneously, pull up and back.
continued
13
Page 17
Riding Precautions
Scooter Safety
Left handle grip
Grab rail
Centre stand
3.
Turn the handlebar fully to the left.
u Turning the handlebar to the right reduces
stability and may cause the scooter to fall.
4.
Turn the ignition switch to the LOCK position, remove the key and close the shutter.
14
2 P. 25, 26
Refuelling and Fuel Guidelines
Follow these guidelines to protect the engine and catalytic converters:
● Use only unleaded petrol.
● Use recommended octane number. Using
lower octane petrol will result in decreased engine performance.
● Do not use fuels containing a high
concentration of alcohol.
● Do not use stale or contaminated petrol or an
oil/petrol mixture.
● Avoid getting dust, or water in the fuel tank.
2 P. 98
Page 18

Accessories & Modifications

Scooter Safety
3
WARNING
Accessories & Modifications
We strongly advise that you do not add any accessories that were not specifically designed for your scooter by Honda or make modifications to your scooter from its original design. Doing so can make it unsafe. Modifying your scooter may also void your warranty and make your scooter illegal to operate on public roads and highways. Before deciding to install accessories on your scooter be certain the modification is safe and legal.
Improper accessories or modifications can cause a crash in which you can be seriously hurt or killed.
Follow all instructions in this owner’s manual regarding accessories and modifications.
Do not pull a trailer with, or attach a sidecar to, your scooter. Your scooter was not designed for these attachments, and their use can seriously impair your scooter’s handling.
15
Page 19

Loading

Scooter Safety
3
WARNING
Loading
● Carrying extra weight affects your scooter’s
handling, braking and stability. Always ride at a safe speed for the load you are carrying.
● Avoid carrying an excessive load and keep
within specified load limits.
2 Maximum weight capacity / Maximum
luggage weight P. 106
● Tie all luggage securely, evenly balanced and
close to the centre of the scooter.
● Do not place objects near the lights or the
muffler.
16
Overloading or improper loading can cause a crash and you can be seriously hurt or killed.
Follow all load limits and other loading guidelines in this manual.
Page 20
Scooter Safety
17
Page 21
Operation Guide

Parts Location

Engine oil drain bolt (P68)
Front brake fluid reservoir (P72)
CBS brake fluid reservoir (P72)
Throttle grip (P78)
Engine oil fill cap/dipstick (P66 )
Document bag (P40) Centre compartment (P40)
Battery (P61) Fuse box (P94)
Front brake lever
Tool kit (P57)
Coolant reserve tank (P70)
18
Page 22
Operation Guide
Side stand (P77)
Glove box (P41)
Helmet holder (P39)
Seat (P38)
Fuel fill cap (P36)
Crankcase breather (P62)
Oil strainer screen cap (P68)
Centre stand (P13)
Spark plug (P63)
Rear brake lever
19
Page 23
Operation Guide

Instruments

Display Check
When the ignition switch is turned on, the speedometer needle swings to the maximum scale on the dial once, all the mode and digital segments will show. If any part of these displays does not come on when it should, have your dealer check for problems.
MODE button
Speedometer
This is shows your speed in kilometer per hour (km/h) and/or miles per hour (mph) depend on type.
20
Page 24
Operation Guide
Odometer [ODO] & Tripmeter [TRIP]
MODE button switches between odometer & tripmeter at the ordinary display.
• Odometer: Total distance ridden.
• Tripmeter: Distance ridden since tripmeter was reset (press and hold MODE button to reset to
0.0 km/mile).
Fuel gauge
Remaining fuel when there is only 1st (E) segment: approximately 1.4 litres (0.37 US gal, 0.31 Imp gal) This segment flashes when the fuel decreases further.
If the fuel gauge indicators repeat flashing or turned off: (P84)
21
Page 25
Operation Guide

Indicators

Comes on briefly when the ignition switch is turned on.
If it comes on while engine is running:
(P83)
PGM-FI (Programmed Fuel
Injection) malfunction indicator lamp (MIL)
High coolant
temperature indicator
If it comes on while riding:
(P82)
22
Page 26
Operation Guide
High beam indicator
Left turn signal indicator Right turn signal indicator
Comes on when the Idling Stop switch to IDLING STOP. Flashes when the Idling Stop system is activated.
Idling Stop system:
(P27)
Idling Stop indicator
23
Page 27
Operation Guide

Switches

Start button
Horn button
Turn signal switch
u Pressing the switch turns the
turn signal off.
Headlight dimmer switch
• : High beam
• : Low beam
Idling Stop switch
Switches the Idling Stop system on/off.
• IDLING STOP : The Idling Stop system is on.
• IDLING : The Idling Stop system is off.
Idling Stop system:
(P27)
24
Page 28
Operation Guide
Ignition Switch
Switches the electrical system on/off, locks the steering, and operates the fuel lid and seat opener switch.
u Key can be removed when in the OFF
or LOCK position.
ON
Turns electrical system on for starting/riding.
OFF
Turns engine off.
LOCK
Locks steering.
OPENER
Operates the fuel lid and seat opener switch.
Push
Ignition key
!a
!b
Turn
Steering Lock
Lock the steering when parking to help prevent theft. A U-shaped wheel lock or similar device is also recommended.
Locking
❙
!a Turn the handlebar all the way to the left. !b Push the key down, and turn the ignition
switch to the LOCK position.
u Jiggle the handlebar if the lock is difficult
to engage.
!c Remove the key.
Unlocking
❙
Insert the key, push it in, and turn the ignition switch to the OFF position.
continued
25
Page 29
Switches (Continued)
Operation Guide
Ignition key
Open
Close
Close
Shutter key
ProjectionSlot
Knob
Shutter
The ignition switch for this scooter is equipped with a shutter. After parking the scooter, close the shutter for theft prevention.
Close
❙
!a Remove the ignition key from the ignition
switch.
!b Align the projection of the shutter key with
the slot of the shutter, and turn the shutter key counterclockwise.
u You can also close the shutter by moving
the knob upward without the shutter key.
!c Remove the key.
Open
❙
Align the projection of the shutter key with the slot of the shutter, and turn the shutter key clockwise.
26
Page 30
Operation Guide

Idling Stop System

Idling Stop switch
This scooter is equipped with Idling Stop system. Idling Stop system is designed to help reduce the fuel consumption and noise, by idling stop while making a stop such as waiting at an intersection.
Idling Stop System Operating Con­ditions
Followings are requirements for the Idling Stop system to operate properly.
Before riding
• Put the side stand up.
• Warm up the engine.
u Idling Stop system does not operate, if
the engine is not warmed up.
• Push the Idling Stop switch to IDLING STOP.
Ride the scooter at speed over 10 km/h (6 mph), to enable the Idling Stop system under above conditions.
continued
27
Page 31
Idling Stop System (Continued)
Operation Guide
NOTICE
Idling Stop indicator
After Stopping
• Close the throttle completely.
u Engine will not stop if the throttle is little
opened.
• Stop the scooter completely.
u Engine will not stop if the speed is not at
0 km/h (0 mph).
The engine is stopped by the Idling Stop system under above conditions. At the same time, the headlights get dark but stay on.
u When the engine is stopped by the Idling
Stop system, the lit Idling Stop indicator changes to flash.
u While the engine is stopping by the Idling
Stop system, if you push the Idling Stop switch to IDLING, the Idling Stop system will be cancelled.
Engine Does Not Stop by the Idling
❙
Stop System: (P85)
28
Stopping by the Idling Stop system for a long time may cause battery discharge.
Page 32
Operation Guide
Restart the Engine
NOTICE
• Check the flashing Idling Stop indicator and the throttle is opened.
u If it is not flashing, you can’t restart the
engine with the Idling Stop system, even if you open the throttle.
u If you lower the side stand, Idling Stop
system will be cancelled. At the same time, the flashing Idling Stop indicator changes to stay on.
Engine Does Not Start Even If the Throttle
❙
Headlights stay on after the engine is stopped by the Idling Stop system. The battery may discharge and you may not be able to restart engine. When the battery is weak, switch the Idling Stop switch to IDLING and do not to use the Idling Stop system. See your dealer to check the battery.
See your dealer for checking the battery as specified in the maintenance schedule.
Maintenance Schedule: (P46)
❙
is Opened: (P86)
continued
29
Page 33
Idling Stop System (Continued)
Operation Guide
Safety Precaution for the Idling Stop System Do not leave the scooter while the Idling Stop indicator is flashing. When you leave the scooter, always turn the ignition switch to off.
u The engine may start unexpectedly if the
throttle is opened.
30
Page 34
Operation Guide

Starting

NOTICE
!b
Starting the Engine
Start your engine using the following procedure, regardless of whether the engine is cold or warm.
This scooter is equipped with a side stand ignition cut-off system.
u If the side stand is down, the engine cannot
be started.
u If you lower the side stand with the engine
running, it will automatically shut off.
• If the engine does not start within 5 seconds, turn the
ignition off and wait 10 seconds before trying to start the engine again to recover battery voltage.
• Extended fast idling and revving the engine can damage the engine, and the exhaust system.
• If the scooter is over-turned, you must first turn the ignition switch to the OFF position and then inspect the scooter carefully.
!a Place the scooter on its centre stand. !b Turn the ignition switch to the ON position.
continued
31
Page 35
Starting (Continued)
Operation Guide
!c !d
1/8 - 1/4 turn
!c Squeeze the rear brake lever.
u The starter motor will only work when
the rear brake lever is squeezed and the side stand is up.
!d Press the start button with the throttle
completely closed. Release the start button as soon as the engine starts.
32
If you cannot start a warm engine:
!a Place the scooter on its centre stand and
squeeze the rear brake lever.
!b Rotate the throttle 1/8 - 1/4 turn while
starting the engine.
Page 36
Operation Guide
If you cannot start the engine:
About 3 mm
!a Place the scooter on its centre stand and
squeeze the rear brake lever.
!b With the throttle slightly open (about 3
mm), press the start button.
If the engine does not start:
!a Open the throttle fully and press the start
button for 5 seconds.
!b Repeat the normal starting procedure. !c If the engine starts, open the throttle slightly
if idling is unstable.
!d If the engine does not start, wait 10 seconds
before trying steps !a & !b again.
If Engine Will Not Start (P81)
❙
33
Page 37
Operation Guide

Riding

Open (Accelerate)
Close (Decelerate)
Starting the Scooter
!a Push the scooter forward off the centre
stand.
u Squeeze the rear brake lever. u Keep throttle closed.
Make sure the side stand and centre stand are up.
!b Get on the scooter.
u Mount the scooter from the left side,
keeping at least one foot on the ground.
!c Release the rear brake lever.
!d Acceleration and deceleration
To accelerate.......Open the throttle slowly.
To decelerate.......Close the throttle.
34
Page 38
Operation Guide
Braking
Rear brake lever Front brake lever
Close the throttle and apply the front and rear brakes together.
35
Page 39
Operation Guide

Refuelling

Fuel lid
FUEL
OPENER
Ignition key
Fuel lid and seat opener switch
Fuel type: Unleaded petrol only Fuel octane number: Your scooter is
designed to use Research Octane Number (RON) 91 or higher. Tank capacity: 5.9 litres (1.56 US gal, 1.30 Imp gal)
Refuelling and Fuel Guidelines (P14)
❙
Opening the Fuel Fill Cap
!a Insert the ignition key and turn it to the
position of OPENER.
!b Push the FUEL side of the fuel lid and seat
opener switch.
u The fuel lid opens.
36
Page 40
Operation Guide
!c Turn the fuel fill cap counterclockwise and
Filler neck plate
Fuel level (max)
Fuel filler opening
Fuel fill cap
Arrow marks
3
WARNING
remove the cap.
Closing the Fuel Fill Cap
!a Install and tighten the fuel fill cap firmly by
turning it clockwise.
u Make sure that the arrow marks on the
cap and fuel tank are aligned.
!b Close the fuel lid until it locks.
u Make sure that the fuel lid is closed
securely.
Do not fill with fuel above the plate.
Petrol is highly flammable and explosive. You can be burned or seriously injured when handling fuel.
• Stop the engine, and keep heat, sparks, and flame away.
• Handle fuel only outdoors.
• Wipe up spills immediately.
37
Page 41
Operation Guide

Storage Equipment

Seat
OPENER
Ignition key
Fuel lid and seat opener switch
SEAT
Seat Open
!a Turn the handlebar pointed straight ahead. !b Insert the ignition key and turn it to the
position of OPENER.
!c Push the SEAT side of the fuel lid and seat
opener switch.
!d Open the seat.
Seat Close
Close and push down on the rear of the seat until locks. Make sure that the seat is locked securely to pull it up lightly. Take care not to lock your key in the compartment under the seat.
38
Page 42
Operation Guide
Helmet Holder
Helmet D-ring
Helmet set wire
Helmet holder
3
WARNING
The helmet holder is located under the seat. A helmet set wire is in the tool kit.
u Use the helmet holder only when parked.
Riding with a helmet attached to the holder can interfere with the rear wheel or suspension and could cause a crash in which you can be seriously hurt or killed.
Use the helmet holder only while parked. Do not ride with a helmet secured by the holder.
continued
39
Page 43
Storage Equipment (Continued)
Operation Guide
Helmet
Centre compartment
Tool kit
Document bag
Tool kit compartment
Document compartment
A helmet can be stored in the centre compartment. Set in the front of the helmet forward.
u Some helmets may not fit in the
compartment due to their size or design.
Tool Kit/Document Bag
The tool kit and document bag are in the centre compartment.
Centre compartment
Never exceed the maximum weight limit.
Maximum Weight: 10 kg (22 lb)
u Do not store any items that are flammable or
susceptible to heat damage.
u Do not store valuables or fragile articles.
40
Page 44
Operation Guide
Glove Box
Glove box lid
Knob
Open
❙
Pull the knob up, then open the glove box lid.
Close
❙
Close the glove box lid.
The maximum allowable load in the glove box shall be no more than
1.0 kg (2.2 lb)
Make sure that the glove box lid is closed securely.
u Do not store valuables or fragile articles.
41
Page 45

Maintenance

Please read “Importance of Maintenance” and “Maintenance Fundamentals” carefully before attempting any maintenance. Refer to “Specifications” for service data.
Importance of Maintenance ......................P. 43
Maintenance Schedule...............................P. 44
Maintenance Fundamentals ......................P. 47
Tool Kit........................................................P. 57
Removing & Installing Body Components ...
Battery Cover ............................................P. 58
Clip A........................................................P. 59
Clip B ........................................................P. 60
Battery ......................................................P. 61
Crankcase Breather ....................................P. 62
Spark Plug...................................................P. 63
P. 58
Engine Oil................................................... P. 66
Coolant ....................................................... P. 70
Brakes ......................................................... P. 72
Side Stand .................................................. P. 77
Throttle....................................................... P. 78
Other Adjustments .................................... P. 79
Headlight Aim........................................... P. 79
Page 46
Maintenance

Importance of Maintenance

3
WARNING
Importance of Maintenance
Keeping your scooter well-maintained is absolutely essential to your safety and to protect your investment, obtain maximum performance, avoid breakdowns, and reduce air pollution. Maintenance is the owner’s responsibility. Be sure to inspect your scooter before each ride, and perform the periodic checks specified in the Maintenance Schedule.
2 P. 44
Improperly maintaining your scooter or failing to correct a problem before you ride can cause a crash in which you can be seriously hurt or killed.
Always follow the inspection and maintenance recommendations and schedules in this owner’s manual.
Maintenance Safety
Always read the maintenance instructions before you begin each task, and make sure that you have the tools, parts, and skills required. We cannot warn you of every conceivable hazard that can arise in performing maintenance. Only you can decide whether or not you should perform a given task.
Follow these guidelines when performing maintenance.
● Stop the engine and remove the key.
● Park your scooter on a firm, level surface
using the side stand, centre stand or a maintenance stand to provide support.
● Allow the engine, muffler, brakes, and other
high-temperature parts to cool before servicing as you can get burned.
● Run the engine only when instructed, and do
so in a well-ventilated area.
43
Page 47
Maintenance

Maintenance Schedule

The maintenance schedule specifies the maintenance requirements necessary to ensure safe, dependable performance, and proper emission control.
Maintenance work should be performed in accordance with Honda’s standards and specifications by properly trained and equipped technicians. Your dealer meets all of these requirements. Keep an accurate record of maintenance to help ensure that your scooter is properly maintained. Make sure that whomever performs the maintenance completes this record.
44
All scheduled maintenance is considered a normal owner operating cost and will be charged for by your dealer. Retain all receipts. If you sell the scooter, these receipts should be transferred with the scooter to the new owner.
Honda recommends that your dealer should road test your scooter after each periodic maintenance is carried out.
Page 48
Maintenance
I
I
IIIII
III
RRR
III
III
I
R
Maintenance Schedule
*1
Items × 1,000 km 1 4 8 12
Check
2 P. 47
× 1,000 mi 0.6 2.5 5 7.5
Fuel Line –
Pre-ride
Fuel Level –
I
Throttle Operation 78
Air Cleaner
Crankcase Breather
*2
*3
Spark Plug 63
Valve Clearance –
Engine Oil 66
I
Engine Oil Strainer Screen 67
Engine Idle Speed –
Radiator Coolant
*4
I
Cooling System –
Drive Belt
Maintenance Level
: Intermediate. We recommend service by your dealer, unless
you have the necessary tools and are mechanically skilled. Procedures are provided in an official Honda Shop Manual.
: Technical. In the interest of safety, have your scooter serviced
by your dealer.
Frequency
Annual
Check
Regular Replace
Refer to
page
I I
Every 16,000 km (10,000 mi) –
R
R
I
I I
2 Years 70
I
Every 8,000 km (5,000 mi) , Every 24,000 km (15,000 mi)
R
Maintenance Legend
I
: Inspect (clean, adjust, lubricate, or replace, if necessary) : Replace : Clean
62
–
continued
45
Page 49
Maintenance Schedule
Maintenance
I
I
I
IIIII
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
IIIII
I
I
I
III
*1
Items × 1,000 km 1 4 8 12
Final Drive oil
Battery 49
Brake Fluid
Brake Shoes/Pads Wear 73, 76
Brake System 47
Brake Light Switch –
Headlight Aim 79
Lights/Horn –
Clutch Shoes Wear –
Side Stand 77
Suspension –
Nuts, Bolts, Fasteners –
Wheels/Tyres 53
Steering Head Bearings –
Notes:
*1 : At higher odometer readings, repeat at the frequency interval established here. *2 : Service more frequently when riding in unusually wet or dusty areas. *3 : Service more frequently when riding in rain or at full throttle. *4 : Replacement requires mechanical skill.
*4
*4
Pre-ride
Check
2 P. 47
× 1,000 mi 0.6 2.5 5 7.5
Frequency
I I
I I
I I
I I
I I
I I
I I
I I
Annual
Check
I
46
Regular Replace
2 Years –
2 Years 72
Refer to
page
Page 50
Maintenance

Maintenance Fundamentals

Pre-ride Inspection
To ensure safety, it is your responsibility to perform a pre-ride inspection and make sure that any problem you find is corrected. A pre­ride inspection is a must, not only for safety, but because having a breakdown, or even a flat tyre, can be a major inconvenience.
Check the following items before you ride your scooter:
● Fuel level-Fill fuel tank when necessary.
2 P. 36
● Throttle-Check for smooth opening and
full closing in all steering positions. 2 P. 78
● Engine oil level-Add engine oil if necessary.
Check for leaks. 2 P. 66
● Coolant level-Add coolant if required.
Check for leaks. 2 P. 70
● Brakes-Check operation;
Front: check brake fluid level and pads
wear.
2 P. 72, 73
CBS: check brake fluid level.
2 P. 72
Rear: check shoes wear and freeplay,
adjust if necessary.
● Lights and horn-Check that lights,
2 P. 74, 76
indicators and horn function properly.
● Side stand ignition cut-off system-Check
for proper function. 2 P. 31, 77
● Wheels and tyres-Check condition, air
pressure and adjust if necessary. 2 P. 53
47
Page 51
Maintenance Fundamentals
Maintenance
3
WARNING
Colour label
Replacing Parts
Always use Honda Genuine Parts or their equivalents to ensure reliability and safety. When ordering coloured components, specify the model name, colour, and code mentioned on the colour label. The colour label is attached to the centre compartment under the seat.
2 P. 38
48
Installing non-Honda parts may make your scooter unsafe and cause a crash in which you can be seriously hurt or killed.
Always use Honda Genuine Parts or equivalents that have been designed and approved for your scooter.
Page 52
Maintenance
NOTICE
NOTICE
3
WARNING
Battery
Your scooter has a maintenance-free type battery. You do not have to check the battery electrolyte level or add distilled water. Clean the battery terminals if they become dirty or corroded. Do not remove the battery cap seals. There is no need to remove the cap when charging.
Your battery is a maintenance-free type and can be permanently damaged if the cap strip is removed.
This symbol on the battery means that this product must not be treated as household waste.
An improperly disposed of battery can be harmful to the environment and human health. Always confirm local regulations for battery disposal.
Maintenance Fundamentals
The battery gives off explosive hydrogen gas during normal operation.
A spark or flame can cause the battery to explode with enough force to kill or seriously hurt you.
Wear protective clothing and a face shield, or have a skilled mechanic do the battery servicing.
Cleaning the Battery Terminals
❙
1.
Remove the battery. 2 P. 61
2.
If the terminals are starting to corrode and
are coated with a white substance, wash with
warm water and wipe clean.
continued
49
Page 53
Maintenance Fundamentals
Maintenance
NOTICE
NOTICE
Blown fuse
3.
If the terminals are heavily corroded, clean and polish the terminals with a wire brush or sandpaper. Wear safety glasses.
4.
After cleaning, reinstall the battery.
The battery has a limited life span. Consult your dealer about when you should replace the battery. Always replace the battery with another maintenance-free battery of the same type.
Fuses
Fuses protect the electrical circuits on your scooter. If something electrical on your scooter stops working, check for and replace any blown fuses.
2 P. 94
Inspecting and Replacing Fuses
❙
Turn off the ignition switch to remove and inspect fuses. If a fuse is blown, replace with a fuse of the same rating. For fuse ratings, see “Specifications.”
2 P. 108
Installing non-Honda electrical accessories can overload the electrical system, discharging the battery and possibly damaging the system.
50
Replacing a fuse with one that has a higher rating greatly increases the chance of damage to the electrical system.
Page 54
Maintenance
If a fuse fails repeatedly, you likely have an
Oil code
Oil classification
Not recommended Recommended
electrical fault. Have your scooter inspected by your dealer.
Engine Oil
Engine oil consumption varies and oil quality deteriorates according to riding conditions and time elapsed. Check the engine oil level regularly, and top off if necessary. Dirty oil or old oil should be changed as soon as possible.
Selecting the Engine Oil
❙
For recommended engine oil, see “Specifications.”
2 P. 107
If you use non-Honda engine oil, check the label to make sure that the oil satisfies all of the following standards:
● JASO T 903 standard
● SAE standard
● API classification
*2
: 10W-30
*3
: SG or higher
*1
: MB
Maintenance Fundamentals
*1.
The JASO T 903 standard is an index for engine oils for 4-stroke motorcycle engines. There are two classes: MA and MB. For example, the following label shows the MB classification.
*2.
The SAE standard grades oils by their viscosity.
*3.
The API classification specifies the quality and performance rating of engine oils. Use SG or higher oils, excluding oils marked as “Energy Conserving” on the circular API service symbol.
51
Page 55
Maintenance Fundamentals
Maintenance
NOTICE
NOTICE
Brake Fluid
Do not add or replace brake fluid, except in an emergency. Use only fresh brake fluid from a sealed container. If you do add fluid, have the brake system serviced by your dealer as soon as possible.
Brake fluid can damage plastic and painted surfaces. Wipe up spills immediately and wash thoroughly.
Recommended brake fluid:
Honda DOT 3 or DOT 4 Brake Fluid or equivalent
52
Recommended Coolant
Pro Honda HP is a pre-mixed solution of antifreeze and distilled water.
Concentration:
50% antifreeze and 50% distilled water
A concentration of antifreeze below 40% will not provide proper corrosion and cold temperature protection. A concentration of up to 60% will provide better protection in colder climates.
Using coolant not specified for aluminium engines or ordinary tap water can cause corrosion.
Crankcase Breather
Service more frequently when riding in rain, at full throttle, or after the scooter is washed or overturned. Service if the deposit level can be seen in the transparent section of the drain tube.
Page 56
Maintenance
Tyres (Inspecting/Replacing)
Checking the Air Pressure
❙
Visually inspect your tyres and use an air pressure gauge to measure the air pressure at least once a month or any time you think the tyres look low. Always check air pressure when your tyres are cold.
Maintenance Fundamentals
Inspecting for Abnormal Wear
❙
Inspect the tyres for signs of abnormal wear on the contact surface.
Inspecting for Damage
❙
the bumps or bulges in the side walls of the tyres.
Inspect the tyres for cuts, slits, or cracks that exposes fabric or cords, or nails or other foreign objects embedded in the side of the tyre or the tread. Also inspect for
continued
53
Page 57
Maintenance Fundamentals
Maintenance
Wear indicator location mark
3
WARNING
Germany
Inspecting Tread Depth
❙
Inspect the tread wear indicators. If they become visible, replace the tyres immediately. For safe riding, you should replace the tyres when the minimum tread depth is reached.
Riding on tyres that are excessively worn or improperly inflated can cause a crash in which you can be seriously hurt or killed.
54
Follow all instructions in this owner’s manual regarding tyre inflation and maintenance.
German law prohibits use of tyres whose tread depth is less than 1.6 mm.
Page 58
Maintenance
3
WARNING
Have your tyres replaced by your dealer. For recommended tyres, air pressure and minimum tread depth, see “Specifications.”
2 P. 107
Follow these guidelines whenever you replace tyres.
● Use the recommended tyres or equivalents of
the same size, construction, speed rating, and load range.
● Have the wheel balanced with Honda
Genuine balance weights or equivalent after the tyre is installed.
● Do not install a tube inside a tubeless tyre on
this scooter. Excessive heat build-up can cause the tube to burst.
● Use only tubeless tyres on this scooter. The
rims are designed for tubeless tyres, and during hard acceleration or braking, a tube­type tyre could slip on the rim and cause the tyre to rapidly deflate.
Maintenance Fundamentals
Installing improper tyres on your scooter can adversely affect handling and stability, and can cause a crash in which you can be seriously hurt or killed.
Always use the size and type of tyres recommended in this owner’s manual.
55
Page 59
Maintenance Fundamentals
Maintenance
Air Cleaner
This scooter is equipped with a viscous type air cleaner element. Air blow cleaning or any other cleaning can degrade the viscous element performance and cause the intake of dust. Do not perform the maintenance. Should be serviced by your dealer.
56
Page 60
Maintenance

Tool Kit

The tool kit is in reverse side of the seat.
2 P. 40
You can perform some roadside repairs, minor adjustments and parts replacement with the tools contained in the kit.
● Spark plug wrench
● 10 × 14 mm Open end wrench
● Standard/Phillips screwdriver
● Screwdriver grip
● Helmet set wire
● Fuse puller
57
Page 61
Maintenance

Removing & Installing Body Components

Clip A
Battery cover
Battery Cover
58
The battery cover must be removed to remove the battery, to service the fuse box fuses.
Removal
❙
1.
Open the seat. 2 P. 38
2.
Remove the clip A. 2 P. 59
3.
Remove the battery cover.
Installation
❙
Install the parts in the reverse order of removal.
Page 62
Maintenance
Clip A
!a
!b
!a
!b !c
The clip A must be removed to remove the battery cover.
Removal
❙
1.
Press down on the centre pin to release the lock.
2.
Pull the clip out of the hole.
Removing & Installing Body Components u Clip A
Installation
❙
1.
Push the bottom of the centre pin.
2.
Insert the clip into the hole.
3.
Press down on the centre pin to lock the clip.
59
Page 63
Removing & Installing Body Components u Clip B
Maintenance
!a !b
!a
!b !c
Clip B
The clip B must be removed to service the coolant reserve tank.
Removal
❙
1.
Press down on the centre pin to release the lock.
2.
Pull the clip out of the hole.
60
Installation
❙
1.
Slightly open the retaining pawls and then push them out.
2.
Insert the clip into the hole.
3.
Press down on the centre pin to lock the clip.
Page 64
Maintenance
Negative terminal
Rubber strap
Battery
Positive terminal
Battery
Removing & Installing Body Components u Battery
Removal
❙
Make sure the ignition switch is off.
1.
Remove the battery cover. 2 P. 58
2.
Unhook the rubber strap.
3.
Disconnect the negative - terminal from the battery.
4.
Disconnect the positive + terminal from the battery.
5.
Pull out the battery taking care not to drop the terminal nuts.
Installation
❙
Install the parts in the reverse order of removal. Always connect the positive + terminal first. Make sure that bolts and nuts are tight. For proper handling of the battery, see “Maintenance Fundamentals.” Battery Goes Dead 2 P. 88
2 P. 49
61
Page 65
Maintenance

Crankcase Breather

Crankcase breather tube
1.
Place a drain pan under the crankcase breather tube.
2.
Remove the crankcase breather tube and drain deposits.
3.
Reinstall the crankcase breather tube.
62
Page 66
Maintenance
NOTICE
Floor mat
Screw
Slit
Protective cloth
Plug maintenance lid

Spark Plug

Changing Spark Plug
For the recommended spark plug, see “Specifications.”
Use only the recommended type of spark plug in the recommended heat range.
Using spark plugs with an improper heat range can cause engine damage.
1.
Place your scooter on the side stand on a level surface.
2.
Pull the floor mat off.
3.
Remove the screw.
4.
Remove the plug maintenance lid by inserting a flat head screwdriver covered with a protective cloth into the slit on the floor.
2 P. 107
continued
63
Page 67
Spark Plug u Changing Spark Plug
Maintenance
Spark plug cap
NOTICE
5.
Disconnect the spark plug cap.
6.
Clean any dirt from around the spark plug base.
7.
Remove the spark plug using the spark plug wrench provided in the tool kit.
9.
With the plug washer attached, thread the spark plug in by hand to prevent cross-threading.
10.
Tighten the spark plug:
● If the old plug is good:
1/8 turn after it seats
● If installing a new plug, tighten it twice
to prevent loosening: a) First, tighten the plug: NGK: 1/2 turn after it seats. b) Then loosen the plug. c) Next, tighten the plug again: 1/8 turn after it seats.
8.
Install the new spark plug.
64
Improperly tightened spark plug can damage the engine. If a plug is too loose, a piston may be damaged. If a plug is too tight, the threads may be damaged.
Page 68
Maintenance
11.
Reinstall the spark plug cap. Take care avoid pinching any cables or wires.
12.
Install the parts in the reverse order of removal.
Spark Plug u Changing Spark Plug
65
Page 69
Maintenance

Engine Oil

Oil fill cap/dipstick
Upper level
Lower level
Checking the Engine Oil
Check the engine oil with the Idling Stop switch IDLING.
1.
Park your scooter on its centre stand on a firm, level surface.
2.
If the engine is cold, idle the engine for 3 to 5 minutes.
3.
Turn the ignition switch off, stop the engine and wait for 2 to 3 minutes.
4.
Remove the oil fill cap/dipstick and wipe it clean.
5.
Insert the oil fill cap/dipstick until it seats, but don’t screw it in. Check that the oil level is between the upper and lower level marks in the oil fill cap/dipstick.
6.
Securely install the oil fill cap/dipstick.
66
Page 70
Engine Oil u Adding Engine Oil
Maintenance
NOTICE
Adding Engine Oil
If the engine oil is below or near the lower level mark, add the recommended engine oil.
2 P. 107
1.
Add the recommended oil until it reaches the upper level mark.
u Place your scooter on its centre stand
on a firm, level surface when checking the oil level.
u Do not overfill above the upper level
mark.
u Make sure no foreign objects enter the
oil filler opening.
u Wipe up any spills immediately.
2.
Securely reinstall the oil fill cap/dipstick.
Overfilling with oil or operating with insufficient oil can cause damage to your engine. Do not mix different brands and grades of oil. They may affect lubrication.
For the recommended oil and oil selection guidelines, see “Maintenance Fundamentals.”
2 P. 51
Changing Engine Oil, Cleaning Strainer Screen
Changing the oil and cleaning the strainer screen requires special tools. We recommend that you have your scooter serviced by your dealer.
Change the engine oil with the Idling Stop switch IDLING.
1.
Park your scooter on its centre stand on a firm, level surface.
2.
If the engine is cold, idle the engine for 3 to 5 minutes.
continued
67
Page 71
Engine Oil u Changing Engine Oil, Cleaning Strainer Screen
Maintenance
Sealing washer
Drain bolt
Oil strainer screen cap
Spring
O-ring
Oil strainer screen
3.
Turn the ignition switch off, stop the engine and wait for 2 to 3 minutes.
4.
Place a drain pan under the drain bolt.
5.
Remove the oil fill cap/dipstick, drain bolt and sealing washer to drain the oil.
6.
Remove the oil strainer screen cap, O-ring, spring and oil strainer screen and let the remaining oil drain out.
u Discard the oil at an approved recycling
centre.
7.
Clean the oil strainer screen.
8.
Check that the oil strainer screen and sealing rubber are in good condition.
9.
Replace the O-ring and apply a thin coat of engine oil to the new O-ring before installing it.
10.
Install the oil strainer screen, spring, O-ring and oil strainer screen cap and tighten.
Torque: 20 N·m (2.0 kgf·m, 15 lbf·ft)
68
Page 72
Maintenance
Engine Oil u Changing Engine Oil, Cleaning Strainer Screen
11.
Install a new sealing washer onto the drain bolt.
12.
Install the drain bolt and tighten.
Torque: 24 N·m (2.4 kgf·m, 18 lbf·ft)
13.
Fill the crankcase with the recommended oil (2 P. 51) and install the oil fill cap/ dipstick.
Required oil
When changing oil & cleaning the strainer screen:
0.9 litres (1.0 US qt, 0.8 Imp qt)
When changing oil only:
0.8 litres (0.8 US qt, 0.7 Imp qt)
14.
Check the oil level. 2 P. 66
15.
Check that there are no oil leaks.
69
Page 73
Maintenance

Coolant

Reserve tank
UPPER level mark
LOWER level mark
Checking the Coolant
1.
Place your scooter on a firm, level surface.
2.
Hold your scooter in an upright position.
3.
Open the seat. 2 P. 38
4.
Check that the coolant level is between the UPPER and LOWER level marks in the reserve tank.
70
If the coolant level is dropping noticeably or the reserve tank is empty, you likely have a serious leak. Have your scooter inspected by your dealer.
Adding Coolant
1.
If the coolant level is below the lower level, add the recommended coolant (2 P. 52) until the level reaches the UPPER level mark. Add fluid only from the reserve tank cap and do not remove radiator cap.
2.
Remove the clip B. 2 P. 60
3.
Remove the reserve tank lid.
Page 74
Maintenance
3
WARNING
Reserve tank cap
Reserve tank lid
Clip B
4.
Remove the reserve tank cap and add fluid while monitoring the coolant level.
u Do not overfill above the UPPER level
mark.
u Make sure no foreign objects enter the
reserve tank opening.
5.
Securely reinstall the cap.
6.
Install the reserve tank lid.
7.
Close the seat.
Coolant u Changing Coolant
Removing the radiator cap while the engine is hot can cause the coolant to spray out, potentially scalding you.
Always let the engine and radiator cool down before removing the radiator cap.
Changing Coolant
Have your dealer change the coolant unless you have the proper tools and are mechanically qualified.
71
Page 75
Maintenance

Brakes

Front brake
CBS brake
Front brake
CBS brake
Front brake fluid reservoir
UPPER level mark
CBS brake fluid reservoir
LOWER level mark
LOWER level mark
Checking Brake Fluid
1.
Place your scooter in an upright position on a firm, level surface.
2.
Check that the brake fluid reservoir is horizontal and that the fluid level is:
UPPER level marks. If the brake fluid level in either reservoir is below the LOWER level mark or the brake lever freeplay becomes excessive, inspect the brake pads for wear. If the brake pads are not worn, you most likely have a leak. Have your scooter inspected by your dealer.
above the LOWER level mark.
between the LOWER level and
72
Page 76
Maintenance
Brake pad
Wear indicator
Disc
Inspecting the Brake Pads
Check the condition of the brake pad groove wear indicators. The pads need to be replaced if a brake pad is worn to the indicator.
Brakes u Inspecting the Brake Pads
1.
Inspect the brake pads from below the
brake caliper. If necessary have the pads replaced by your dealer. Always replace both left and right brake pads at the same time.
73
Page 77
Brakes u Inspecting the Rear Brake Lever Freeplay
Maintenance
Freeplay
Brake arm pin
Adjusting nut
Inspecting the Rear Brake Lever Freeplay
1.
Place the scooter on its centre stand.
2.
Measure the distance of the rear brake lever before the starts to take hold.
Freeplay at the tip of the brake lever: 10 to 20 mm (0.4 to 0.8 in)
74
Adjusting the Rear Brake Lever Freeplay
Adjust the freeplay of the brake lever with the front wheel pointed straight ahead. Make sure the cut-out on the adjusting nut is seated on the brake arm pin when adjusting the freeplay.
If proper adjustment cannot be obtained by this method, see your dealer.
Page 78
Maintenance
Brake arm pin
Increase Freeplay
Adjusting nut
Decrease Freeplay
NOTICE
Brake arm
Gap
Adjusting nut
Push
Pin
1.
Adjust by turning the rear brake adjusting nut a half-turn at a time.
Brakes u Adjusting the Rear Brake Lever Freeplay
3.
Push the brake arm to confirm that there
is a gap between the rear brake adjusting
nut and brake arm pin.
2.
Apply the brake several times and check for free wheel rotation after the brake lever is released.
After adjustment, confirm the freeplay of the brake lever.
Do not turn the adjuster beyond its natural limits.
75
Page 79
Brakes u Inspecting the Brake Shoe Wear
Maintenance
Brake arm
Reference mark
Brake panel
Arrow
Inspecting the Brake Shoe Wear
The rear brake is equipped with a brake wear indicator.
76
When the brake is applied, an arrow attached to the brake arm moves toward a reference mark on the brake panel. If the arrow aligns with the reference mark on full application of the brake, the brake shoes must be replaced. See your dealer for this service.
When the brake service is necessary, see your dealer. Use only Honda Genuine Parts or its equivalent.
Page 80
Maintenance
Side stand spring

Side Stand

1.
Park your scooter on its centre stand on a firm, level surface.
2.
Check that the side stand operates smoothly. If the side stand is stiff or squeaky, clean the pivot area and lubricate the pivot bolt with clean grease.
3.
Check the spring for damage or loss of tension.
4.
Sit on the scooter and raise the side stand.
5.
Start the engine.
6.
Lower the side stand all the way. The
engine should stop as you lower the side
stand. If the engine doesn’t stop, have
your scooter inspected by your dealer.
77
Page 81
Maintenance

Throttle

Freeplay
Flange
Checking the Throttle
With the engine off, check that the throttle rotates smoothly from fully closed to fully open in all steering positions and throttle freeplay is correct. If the throttle does not move smoothly, close automatically, or if the cable is damaged, have the scooter inspected by your dealer.
Freeplay at the throttle grip flange:
2 to 6 mm (0.1 to 0.2 in)
78
Page 82
Maintenance
Raise
Lower
Pinion

Other Adjustments

Adjusting the Headlight Aim
You can adjust vertical aim of the headlights for proper alignment. Turn the pinion using a Phillips screwdriver provided in the tool kit (
2 P. 57) in or out as necessary.
Obey local laws and regulations.
79
Page 83

Troubleshooting

Engine Will Not Start .................................P. 81
Overheating (High coolant temperature
indicator is on)..........................................P. 82
Warning Indicators On...............................P. 83
PGM-FI (Programmed Fuel Injection)
Malfunction Indicator Lamp (MIL) ............P. 83
Other Warning Indication..........................P. 84
Fuel Gauge Failure Indication.....................P. 84
When the Idling Stop System Does Not
Operate Properly ......................................P. 85
Engine Does Not Stop by the Idling Stop
System.....................................................P. 85
Engine Does Not Start Even If the Throttle is
Opened................................................... P. 86
Tyre Puncture............................................. P. 87
Electrical Trouble .......................................P. 88
Battery Goes Dead .................................... P. 88
Burned-out Light Bulb............................... P. 88
Blown Fuse ...............................................P. 94
Page 84
Troubleshooting

Engine Will Not Start

Starter Motor Operates But Engine
❙
Does Not Start
Check the following items:
● Check the correct engine starting
sequence.
● Check that there is petrol in the fuel tank.
● Check if the PGM-FI malfunction indicator
lamp (MIL) is on.
u If the indicator light is on, contact your
2 P. 31
dealer as soon as possible.
Starter Motor Does Not Operate
❙
Check the following items:
● Make sure the side stand is raise.
● Check for a blown fuse. 2 P. 94
● Check for a loose battery connection or
battery terminal corrosion. 2 P. 49
● Check the condition of the battery. 2 P. 88
If the problem continues, have your scooter inspected by your dealer.
81
Page 85
Troubleshooting

Overheating (High coolant temperature indicator is on)

NOTICE
If there is a leak:
The engine is overheating when the following occurs:
● High coolant temperature indicator comes
on.
● Acceleration becomes sluggish.
If this occurs, pull safely to the side of the road and perform the following procedure. Extended fast idling may cause the high coolant temperature indicator comes on.
Continuing to ride with an overheated engine can cause serious damage to the engine.
82
1.
Stop the engine using the ignition switch.
2.
Allow the engine to cool with the ignition switch in the OFF position.
3.
After the engine has cooled, inspect the radiator hose and check if there is a leak.
2 P. 70
Do not start the engine. Transport your scooter to your dealer.
4.
Check the coolant level in the reserve tank, and add coolant as necessary.
2 P. 70
5.
If 1–4 check normal, you may continue riding, but closely monitor the high coolant temperature indicator.
Page 86
Troubleshooting

Warning Indicators On

PGM-FI (Programmed Fuel Injection) Malfunction Indicator Lamp (MIL)
If the indicator comes on while riding, you may have a serious problem with the PGM-FI system. Reduce speed and have your scooter inspected by your dealer as soon as possible.
83
Page 87
Troubleshooting

Other Warning Indication

Fuel Gauge Failure Indication
If the fuel system has an error, all segments will blink as shown in the illustration. If this occurs, see your dealer as soon as possible.
84
Page 88
Troubleshooting

When the Idling Stop System Does Not Operate Properly

If the Idling Stop switch is at IDLING:
If the engine is cold:
If the scooter does not stop completely:
If the throttle is not closed completely:
If you did not ride the scooter after engine starts:
If PGM-FI malfunction indicator lamp (MIL) lights:
Engine Does Not Stop by the Idling Stop System
When the Idling Stop system does not operate properly (the Idling Stop switch is at IDLING STOP position), perform the followings.
Push the Idling Stop switch to IDLING STOP and check the Idling Stop indicator comes on.
Warm up the engine.
Stop the scooter completely. The Idling Stop system operates if the speed is only at 0 km/h (0 mph).
Close the throttle completely.
Ride the scooter at speeds of over 10 km/h (6 mph). The Idling Stop system does not operate until you ride once.
When the PGM-FI malfunction indicator lamp (MIL) lights, the Idling Stop system does not operate for protection of the engine. See your dealer.
85
Page 89
When the Idling Stop System Does Not Operate Properly u Engine Does Not Start Even If the
Troubleshooting
If the side stand is down:
If the Idling Stop switch is at IDLING:
Low (or dead) battery or battery lead is loose:
Throttle is Opened
Engine Does Not Start Even If the Throttle is Opened
Engine does not start even if the throttle is
Idling Stop indicator flashes (the Idling Stop switch is at IDLING STOP position), but engine does not start even if the throttle is opened, perform the followings.
opened, perform the followings.
Check the battery and battery terminals. If
When you put down the side stand, Idling Stop system will be cancelled. At the same
the battery is weak, charge the battery.
time, the flashing Idling Stop indicator changes to stay on. See starting procedure (
2 P. 31) for standard engine starting.
While the engine is stopping by the Idling Stop system, if you push the Idling Stop switch to IDLING, the Idling Stop system will be cancelled. See starting procedure (
2 P. 31)
for standard engine starting.
86
Page 90
Troubleshooting

Tyre Puncture

3
WARNING
Repairing a puncture or removing a wheel requires special tools and technical expertise. We recommend you have this type of service performed by your dealer. After an emergency repair, always have the tyre inspected/replaced by your dealer.
Riding your scooter with a temporary tyre repair can be risky. If the temporary repair fails, you can crash and be seriously injured or killed.
Emergency Repair Using a Tyre Repair Kit
If your tyre has a minor puncture, you can make an emergency repair using a tubeless tyre repair kit. Follow the instructions provided with the emergency tyre repair kit. Riding your scooter with a temporary tyre repair is very risky. Do not exceed 50 km/h (30 mph). Have the tyre replaced by your dealer as soon as possible.
If you must ride with a temporary tyre repair, ride slowly and carefully and do not exceed 50 km/h (30 mph) until the tyre is replaced.
87
Page 91
Troubleshooting

Electrical Trouble

NOTICE
Battery Goes Dead
Charge the battery using a motorcycle battery charger. Remove the battery from the scooter while charging. Do not use an automobile-type battery charger, as these can overheat a scooter battery and cause permanent damage. If the battery does not recover after recharging, contact your dealer.
Jump starting using an automobile battery is not recommended, as this can damage your scooter’s electrical system.
88
Burned-out Light Bulb
Follow the procedure below to replace a burned-out light bulb. Turn the ignition switch to the OFF or LOCK position. Allow the bulb to cool before replacing it. Do not use bulbs other than those specified. Check the replacement bulb for correct operation before riding.
For the light bulb wattage, see “Specifications.”
2 P. 108
Page 92
Troubleshooting
TOP mark
Dust cover
Connecter
Bulb
Headlight Bulb
❙
Electrical Trouble u Burned-out Light Bulb
1.
Pull the dust cover back.
2.
Turn the bulb counterclockwise and pull it
out.
3.
Remove the bulb from the connector.
4.
Install a new bulb and parts in the reverse
order of removal.
u Install the dust cover with its TOP mark
facing up. Do not touch the glass surface with your fingers. If you touch the bulb with your bare hands, clean it with a cloth moistened with alcohol.
continued
89
Page 93
Electrical Trouble u Burned-out Light Bulb
Troubleshooting
Socket Bulb
Position Light Bulb
❙
1.
Turn the socket counterclockwise and pull it out.
2.
Pull out the bulb without turning it.
3.
Install a new bulb and parts in the reverse order of removal.
90
Page 94
Electrical Trouble u Burned-out Light Bulb
Troubleshooting
Screws
Socket
Bulb
Rear cover
Prongs
Prong
!a
!a
!b
!b
!c
Prongs
Prongs
Brake/Tail Light Bulb
❙
1.
Remove the screws.
2.
While the rear cover pressing as illustration, unhook the prongs, from the front side of the rear cover.
3.
Remove the rear cover.
4.
Turn the socket counterclockwise and pull it out.
5.
Slightly press the bulb in and turn it counterclockwise.
6.
Install a new bulb and parts in the reverse order of removal.
continued
91
Page 95
Electrical Trouble u Burned-out Light Bulb
Troubleshooting
BulbSocket
Bulb
Screws
Rear turn signal lens
Hook
Rear turn signal assembly
Front Turn Signal Bulb
❙
1.
Turn the socket counterclockwise and pull it out.
92
2.
Slightly press the bulb in and turn it counterclockwise.
3.
Install a new bulb and parts in the reverse order of removal.
u Use only the amber bulb.
Rear Turn Signal Bulb
❙
1.
Remove the rear turn signal assembly by removing the screws.
2.
Unhook the hook and remove the rear turn signal lens from the rear turn signal assembly.
3.
Slightly press the bulb in and turn it counterclockwise.
Page 96
Troubleshooting
4.
License light cover
Screws Bulb
Install a new bulb and parts in the reverse order of removal.
u Use only the amber bulb. u After putting back the lens packing in
place, install the rear turn signal lens.
Electrical Trouble u Burned-out Light Bulb
License Plate Light Bulb
❙
1.
Remove the screws and license light cover.
2.
Pull out the bulb without turning it.
3.
Install a new bulb and parts in the reverse order of removal.
93
Page 97
Electrical Trouble u Blown Fuse
Troubleshooting
Fuse box cover
Spare fuses
Main fuse 2
Main fuse 1
NOTICE
Blown Fuse
Before handling fuses, see “Inspecting and Replacing Fuses.”
Fuse Box Fuses
❙
2 P. 50
1.
Remove the battery cover. 2 P. 58
2.
Open the fuse box cover.
3.
Pull the main fuse 1, main fuse 2 and other fuses out with the fuse puller in the tool kit one by one and check for a blown fuse. Always replace a blown fuse with a spare of the same rating.
4.
Close the fuse box cover.
5.
Install the battery cover.
If a fuse fails repeatedly, you likely have an electrical problem. Have your scooter inspected by your dealer.
94
Page 98

Information

Keys............................................................. P. 96
Instruments, Controls, & Other Features..P. 97
Fuels Containing Alcohol...........................P. 98
Catalytic Converter ....................................P. 99
Caring for Your Scooter...........................P. 100
Storing Your Scooter ...............................P. 102
Transporting Your Scooter ......................P. 103
You & the Environment ...........................P. 104
Serial Numbers .........................................P. 105
Page 99

Keys

Information
Key number plate
Ignition key
Keys
Ignition key
Be sure to record the key number provided with the key number plate and record it in this manual. Store the key number plate in a safe location. To make a duplicate, take the spare key or the key number plate to your dealer. If you lose all keys and the key number plate, the ignition switch assembly will probably have to be removed by your dealer to determine the key number.
96
A metal key holder may cause damage to the area surrounding the ignition switch.
Page 100
Information

Instruments, Controls, & Other Features

Ignition Switch
Leaving the ignition switch on with the engine stopped will drain the battery.
Instruments, Controls, & Other Features
Do not turn the key while riding.
Odometer
The display locks 999,999 when the read-out exceeds 999,999.
Tripmeter
The tripmeter returns to 0.0 when the read-out exceeds 999.9.
Document Bag
The owner’s manual, registration, and insurance information can be stored in the plastic document bag under the seat.
97
Loading...