Honda TRX500FM, TRX500FPM 2009 Owner's Manual

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This manual should be considered a permanent part of the ATV and should remain with the ATV when it is resold.

This Owner’s Manual covers the TRX500FM and TRX500FPM models. You may find descriptions of equipment and features that are not on your particular model. All illustrations are based on the TRX500FM model.

This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.

No part of this publication may be reproduced without written permission.

The vehicle pictured on the front cover may not match your vehicle.

Honda Motor Co., Ltd. 2008

2009

Honda TRX500FM/FPM

FOURTRAX FOREMAN 4×4 with Power Steering

OWNER’S MANUAL

FOR OFF-ROAD USE ONLY

This vehicle is designed and manufactured for off-road use only. USA only:

It conforms to US EPA Noise Emission regulations, but does not conform to Federal Motor Vehicle Safety Standards or US EPA On Highway Exhaust Emission regulations, and operation on public streets, roads, or highways is illegal. The vehicle is equipped with a USDA qualified spark arrester. Obey local laws and regulations.

It conforms to US EPA, California, and Environment Canada emission regulations for ATVs.

Introduction

Congratulations on choosing your Honda ATV.

When you own a Honda, you’re part of a worldwide family of satisfied customers people who appreciate Honda’s reputation for building quality into every product.

Your Honda was designed as a recreational ATV for off-road use by one rider only.

Before riding, take time to get acquainted with your ATV and how it works. To protect your investment, we urge you to take responsibility for keeping your ATV well maintained. Scheduled service is a must, of course. But it’s just as important to observe the break-in guidelines, and perform all pre-ride and other periodic checks detailed in this manual.

We also recommend that you read this owner’s manual before you ride. It’s full of facts, instructions, safety information, and helpful tips. To make it easy to use, the manual contains a detailed list of topics at the beginning of each section, and both an in-depth table of contents and an index at the back of the book.

As you read this manual, you will find information that is preceded by a symbol. This information is intended to help you avoid damage

to your Honda, other property, or the environment.

Read the Warranties Booklet (page 221 ) thoroughly so you understand the coverages that protect your new Honda and are aware of your rights and responsibilities.

Whenever you ride, tread lightly. By staying on established trails and riding only in approved areas, you help protect the environment and keep off-road riding areas open for the future.

Introduction

If you have any questions, or if you ever need special service or repairs, remember that your Honda dealer knows your ATV best and is dedicated to your complete satisfaction.

Please report any change of address or ownership to your Honda dealer so we will be able to contact you concerning important product information.

You may also want to visit our website at www.honda.com.

Happy riding!

California Proposition 65 Warning

WARNING: This product contains or emits chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Introduction

A Few Words About Safety

Your safety, and the safety of others, is very important. And operating this ATV safely is an important responsibility.

To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual. This information alerts you to potential hazards that could hurt you or others.

Of course, it is not practical or possible to warn you about all hazards associated with operating or maintaining an ATV. You must use your own good judgment.

You will find important safety information in a variety of forms, including:

Safety Labels –– on the ATV.

Safety Messages –– preceded by a safety alert symboland one of three signal words: DANGER, WARNING, or CAUTION.

A Few Words About Safety

These signal words mean:

You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions.

You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions.

You CAN be HURT if you don’t follow instructions.

Safety Headings –– such as Important Safety Reminders or Important Safety Precautions.

Safety Section –– such as ATV Safety.

Instructions –– how to use this ATV correctly and safely.

This entire manual is filled with important safety information –– please read it carefully.

A Few Words About Safety

Contents

These pages give an overview of the contents of your owner’s manual. The first page of each section lists the topics covered in that section.

ATV Safety ........................................................................................

Important safety information you should know, plus a look at the safety-related labels on your ATV.

Instruments & Controls....................................................................

The location and function of indicators and controls on your ATV and operating instructions for various controls and features.

Before Riding.....................................................................................

The importance of wearing a helmet and other protective gear, how to make sure you and your ATV are ready to ride, and important information about loading.

Basic Operation & Riding ................................................................

How to start and stop the engine, shift gears, and brake. Also, riding precautions.

Contents

Servicing Your Honda ......................................................................

Why your ATV needs regular maintenance, what you need to know before servicing your Honda, an owner maintenance schedule, and instructions for specific maintenance and adjustment items.

Tips .....................................................................................................	171
How to store and transport your ATV and how to be an
environmentally responsible rider.
Taking Care of the Unexpected .......................................................	181
What to do if you have a flat tire, your engine won’t start, etc.
Technical Information ......................................................................	201
ID numbers, technical specifications, and other technical facts.
Consumer Information .....................................................................	217
Information on warranties, emission controls, how to get Honda
service manuals.
Table of Contents ..............................................................................	226
Sequential listing of topics in this owner’s manual.
Index...................................................................................................	232
Quick Reference
Handy facts about fuel, engine oil, tire sizes, and air pressures.

Contents

ATV Safety

This section presents some of the most important information and recommendations to help you ride your ATV safely. Please take a few moments to read these pages. This section also includes information about the location of safety labels on your ATV.

Important Safety Information ................................................................	2
Safety Labels..........................................................................................	5

ATV Safety 1

Important Safety Information

Your ATV can provide many years of service and pleasure if you take responsibility for your own safety and understand the challenges you can meet while riding.

There is much that you can do to protect yourself when you ride. You’ll find many helpful recommendations throughout this manual. The following are a few that we consider to be most important.

Follow the Age Recommendation

The minimum recommended age for this ATV model is 16. Children under age 16 should never operate this vehicle. Refer to the age warnings provided in this manual and on the ATV.

Always Wear a Helmet

It’s a proven fact: helmets significantly reduce the number and severity of head injuries. So always wear an approved motorcycle helmet. We also recommend that you wear eye protection, sturdy boots, gloves, and other protective gear (page 46 ).

Never Carry a Passenger

Your ATV is designed for one person only. There are no handholds, footrests, or seat for a second person, so never carry a passenger. A passenger could interfere with your ability to move around to maintain your balance and control of the ATV.

2 ATV Safety

Important Safety Information

Ride Off-road Only

Your ATV is designed and manufactured for off-road use only. The tires are not made for pavement, and the ATV does not have turn signals and other features required for use on public roads. If you need to cross a paved or public road, get off and walk your ATV across.

Take Time to Learn & Practice

Even if you have ridden other ATVs, take time to become familiar with how this ATV works and handles. Practice in a safe area until you build your skills and get accustomed to the ATV’s size and weight.

Because many accidents involve inexperienced or untrained riders, we urge all riders to take a training course approved by the ATV Safety Institute (ASI). See page 48 .

Contact an authorized ATV dealer or call 1-800-887-2887 (USA only) to find out about the training courses nearest you.

Be Alert for Off-road Hazards

The terrain can present a variety of challenges when you ride off-road. Continually ‘‘read’’ the terrain for unexpected turns, drop-offs, rocks, ruts, and other hazards. Always keep your speed low enough to allow time to see and react to hazards.

ATV Safety 3

Important Safety Information

Ride within Your Limits

Pushing limits is another major cause of ATV accidents. Never ride beyond your personal abilities or faster than conditions warrant. Remember that alcohol, drugs, fatigue, and inattention can significantly reduce your ability to make good judgments and ride safely.

Don’t Drink and Ride

Alcohol and riding don’t mix. Even one drink can reduce your ability to respond to changing conditions, and your reaction time gets worse with every additional drink. So don’t drink and ride, and don’t let your friends drink and ride either.

Keep Your Honda in Safe Condition

It’s important to keep your ATV properly maintained and in safe riding condition. Having a breakdown can be difficult, especially if you are stranded off-road far from your base. To help avoid problems, inspect your ATV before every ride and perform all recommended maintenance.

4 ATV Safety

Safety Labels

Your ATV comes with a hang tag and several labels containing important safety information. Anyone who rides the vehicle should read and understand this information before riding.

The labels should be considered permanent parts of the vehicle. If a label comes off or becomes hard to read, contact your Honda dealer for replacements.

ATV Safety 5

Safety Labels

6 ATV Safety

Safety Labels

TRX500FM

TRX500FPM

ATV Safety 7

Safety Labels

(For Canada)

8 ATV Safety

Instruments & Controls

This section shows the location of all indicators and controls you would normally use before or while riding your ATV.

The items listed on this page are described in this section. Instructions for other components are presented in other sections of this manual where they will be most useful.

Operation Component Locations ..........................................................	.11
Indicators & Displays.............................................................................	14
Multi-function Display.......................................................................	18
Gear Position Indicator.......................................................................	19
Oil Change Indicator ..........................................................................	20
Odometer/Tripmeter...........................................................................	21
Hourmeter ..........................................................................................	23
Digital Clock ......................................................................................	24
Fuel Gauge .........................................................................................	26

(cont’d)

Instruments & Controls

Instruments & Controls
Controls & Features ...............................................................................	27
Fuel Valve ..........................................................................................	27
Choke Knob .......................................................................................	28
Ignition Switch ...................................................................................	29
2WD/4WD Select Switch ..................................................................	30
Start Button ........................................................................................	31
Engine Stop Switch ............................................................................	31
Headlight Switch................................................................................	32
Headlight Dimmer Switch..................................................................	32
Starting Primer Knob .........................................................................	33
Recoil Starter......................................................................................	33
Throttle Lever ....................................................................................	34
Reverse Selector Knob .......................................................................	35
Front Brake Lever ..............................................................................	36
Rear Brake Lever ...............................................................................	36
Rear Brake Pedal................................................................................	36
Parking Brake.....................................................................................	37
Flag Pole Bracket ...............................................................................	38
Trailer Hitch .......................................................................................	39
Accessory Socket ...............................................................................	40
Utility Box..........................................................................................	42
Storage Compartment.........................................................................	43
PS (Electric Power Steering) (TRX500FPM only)............................	44

10 Instruments & Controls

Operation Component Locations

reverse selector knob

parking brake lock lever	choke knob
	headlight
	switch
rear brake	front brake lever
lever/
parking brake
lever

		2WD/4WD
		select switch
headlight		throttle lever
dimmer
switch	engine stop switch
	engine stop switch
	start button	ignition switch

Instruments & Controls 11

Operation Component Locations

rear cargo rack

seat lock lever

front cargo rack

starting primer knob

recoil starter

rear brake pedal

12 Instruments & Controls

Operation Component Locations

accessory socket

fuel valve

utility box

flag pole bracket

trailer hitch

shift lever

storage compartment

Instruments & Controls 13

Indicators & Displays

The indicators and displays on your ATV keep you informed, alert you to possible problems, and make your riding safer and more enjoyable. Refer to the indicators frequently. Their functions are described on the following pages.

TRX500FM			TRX500FPM
(4) (5) (6)	(7)	(8)	(4) (5) (6)	(7)	(11)
(3)			(3)		(10)
					(8)
(2)			(1)
(2)
(1)		(10) (9)	(2)		(9)
(1) RESET button			(7) multi-function display
(2) odometer/tripmeter			(8) hour select button
select button			(9) minute select button
(3) 4WD indicator			(10) adjust button
(4) high oil temperature indicator			(11) PS (Electric Power
(5) neutral indicator			Steering) indicator
(6) reverse indicator			(TRX500FPM only)

USA: Displays read in mph and miles.

Canada: Displays read in km/h and kilometers.

14 Instruments & Controls

Indicators & Displays

Lamp Check

The high oil temperature indicator, neutral indicator, 4WD indicator and reverse indicator come on for a few seconds and then go off when you turn the ignition switch ON ( ).

TRX500FPM only:

The PS (Electric Power Steering) indicator comes on when you turn the ignition switch ON ( ) so you can check that it is working.

The indicator remains on until the engine is started.

These indicators are identified in the table on pages 16 17 with the words: Lamp Check.

When applicable, the reverse or neutral indicators come on when you turn the ignition switch ON ( ) and remain on until you shift out of reverse or neutral.

If one of these indicators does not come on when it should, have your Honda dealer check for problems.

Display Check

When the ignition switch is turned ON ( ), the multi-function display ( 1 ) will temporarily show all the modes and digital segments so you can make sure the liquid crystal display is functioning properly.

The displays are identified in the table on page 17 with the words:

Display Check.

If any part of these displays does not come on when it should, have your Honda dealer check for problems.

TRX500FM (1) TRX500FPM

(1) multi-function display

Instruments & Controls 15

Indicators & Displays

1	RESET button	Resets the tripmeter to zero (0)
		(page	22 ).
		This button also used to reset the oil
		change indicator (page 20 ).
2	Odometer/tripmeter	Selects display of the odometer or
	select button	tripmeter A or tripmeter B
		(page	21 ).
		This button also used to reset the oil
		change indicator (page 20 ).
3	4WD indicator	Lights when the drive mode is in the
		4WD mode. The 4WD indicator
		blinks if there is a possible problem
		with the 2WD/4WD select system.
		See your Honda dealer as soon as
		possible. Lamp Check.
4	High oil	Lights when engine oil temperature
	temperature	is high enough to adversely affect the
	indicator	service life of the engine.
		If the high oil temperature indicator
		comes on while you are riding,
		immediately bring the vehicle to a
		stop, turn the engine off and let it
		cool. See page 191. Lamp Check.
5	Neutral indicator	Lights when the transmission is in
		neutral. Lamp Check.
6	Reverse indicator	Lights when the transmission is in
		reverse. Lamp Check.

16 Instruments & Controls

		Indicators & Displays

7	Multi-function	The display includes the following
	display	functions. Display Check.
	Gear position	Shows the gear position (page 19 ).
	indicator
	Speedometer	Shows riding speed.
	Fuel gauge	Shows approximate fuel supply
		available (page 26 ).
	Oil change	Lights when specified maintenance
	indicator	interval for engine oil change is
		reached (page 20).
	Odometer	Shows accumulated mileage
		(page 21 ).
	Tripmeter	Shows mileage per trip (page 21 ).
	Hourmeter	Shows hours and tenths of hours of
		engine operation (page 23 ).
	Digital clock	Shows the time (hours and minutes)
		(page 24 ).
8	Hour select button	Advances the hour displayed by the
		digital clock (page 25 ).
9	Minute select button	Advances the minutes displayed by
		the digital clock (page 25 ).
10	Adjust button	Used to set the digital clock (page 25 ).
11	PS (Electric Power	Lights when there is an abnormality
	Steering) indicator	in the PS (Electric Power Steering)
	(TRX500FPM only)	system. See page 44 . Lamp Check.

Instruments & Controls 17

Indicators & Displays

Multi-function Display

The multi-function display ( 1 ) includes the following functions:

Gear position indicator	Tripmeter
Oil change indicator	Digital clock
Speedometer	Hourmeter
Odometer	Fuel gauge

TRX500FM:

The digital clock will reset if the battery is disconnected. TRX500FPM:

The digital clock and tripmeter will reset if the battery is disconnected.

	TRX500FM			TRX500FPM
(2)	(3)	(4)	(2)	(3)	(4)

(1)	(8)	(7)	(6)	(5)	(1)	(8)	(7)	(6)	(5)
(1) multi-function display					(5) hourmeter
(2) gear position indicator					(6) odometer/tripmeter
(3) speedometer					(7) digital clock
(4) fuel gauge					(8) oil change indicator
18	Instruments & Controls

Indicators & Displays

Gear Position Indicator

The gear position indicator ( 1 ) shows the gear position when the ignition switch is in the ON ( ) position.

The indicator displays: N for neutral, R for reverse, and 1 5 for the five forward gears.

‘‘- -’’ will be displayed on the gear position indicator when the transmission is not shifted into gear properly. Before riding, check that the gear position is properly displayed on the gear position indicator.

If the gear position indicator shows ‘‘- -’’ and blinks, turn the ignition switch to the OFF ( ) position, and then turn it back to the ON ( ) position again. If the gear position indicator still shows ‘‘- -’’ and blinks, see your Honda dealer.

TRX500FM	TRX500FPM
(1)	(1)

(1) gear position indicator

Instruments & Controls 19

Indicators & Displays

Oil Change Indicator

The oil change indicator ( 1 ) appears in the display when the mileage or operating hours on your ATV approaches the oil change interval specified on the maintenance schedule.

Reset the indicator after each oil change.

To reset the indicator, press and hold both the odometer/tripmeter select button ( 2 ) and RESET button ( 3 ) for more than 2 seconds. The indicator will disappear.

If the oil is changed before the oil change indicator appears, be sure to reset the oil change indicator after changing the oil. The indicator will appears for 2 seconds, then disappear. This means the indicator is reset.

TRX500FM	TRX500FPM
(2)	(3)

(3)	(1)	(2)	(1)
(1) oil change indicator		(3) RESET button

(2)odometer/tripmeter select button

20 Instruments & Controls

Indicators & Displays

Odometer/Tripmeter

The odometer/tripmeter display has two functions, odometer (1 ) and tripmeter.

The tripmeter has two sub modes, tripmeter A ( 2 ) and tripmeter B ( 3 ). The odometer registers total distance traveled in miles while the ignition switch is ON ( ).

The tripmeter shows mileage per trip while the ignition is ON ( ). To change the display from tripmeter A or tripmeter B to odometer, press and release the odometer/tripmeter select button ( 4 ).

(1) (4) (2) (4) (3)

(4)

(1) odometer	(3) tripmeter B
(2) tripmeter A	(4) odometer/tripmeter select button

Instruments & Controls 21

+ 228 hidden pages