INSTRUCTION MANUAL
...with Replacement Parts
MODELS 5216, 5216-HS,
MEAT SAWS
ML-19620 5216 (Painted)
ML-19622 5216-HS (Painted)
ML-19621 5216-D (SST)
ML-19623 5216-D HS (SST)
A p r o d u c t o f H O B A R T C O R P O R A T I O N |
T R O Y , O H I O 4 5 3 7 4 |
FORM 13028A (Rev. 9-80) (Supsds. F. 13028)
- THIS PAGE INTENTIONALLY LEFT BLANK -
INSTRUCTIONS 5216
Installation, Operation and Care of
MODELS 5216, 52 16-HS, 52 16-D 8 52 16-D HS MEAT SAWS
Save These Instructions
GENERAL
The 5216 Meat Saw is designed to process large quantities of product. I t is equipped with a 2 H.P. electrical motor. Applications above 250 volts include reduced voltage pilot circuit. Thermal overload protection is offered as an option. A carriage table, easily moved by operator'sbody, and a carriage lock are standard.
One long life blade is furnished with each meat saw. The blade cannot be resharpened and replacements are available through authorized Hobart offices.
INSTALLATION
Place the machine as close to i t s operating location as possible. Remove the shipping box. Remove and unpack all dissassembled components. The pusher plate and scrap pan are packed in the base compartment. Remove the four retaining bolts from the underside of the skid and slide the machine off the skid.
FEET ASSElVlBLY
Coat the threads of the feet with Lubriplate (supplied) and thread the feet into machine legs. Make final adiustments in machine location.
Fig. 1
Fig. 2
Level the machine side to side and front to back by placing a spirit level on top of the base unit (6, Fig. 1) and adjusting the feet as necessary. Lock feet in place, using the set screws furnished.
CARRIAGE SUPPORT
Remove the twelve retaining screws (8, Fig. 2) and the motor access panel on the left-hand side of machine. Locate the-carriagesupport (7, Fig. 3), using dowel pins as locators, and bolt in place. Next assemble the two support braces. One support brace has a tag attached to it. Install the brace on the right-hand side, tag end up (to carriage support). NOTE: Spacers (4, Fig. 2) are used on lower carriage bolts with nuts and lock washers on inside of base.
BLADE
Lower upper blade pulley by turning tension adjusting hand wheel several revolutions to the left. Open head door (3, Fig. 1). Raise gauge plate (10, Fig. 3) to i t s vertical position. Completely lower the upper guide assembly. Place the saw blade over the upper and lower blade pulleys. The blade teeth must point to the RIGHT and DOWN. If the teeth do not point DOWN, remove the blade, twist it inside out and replace on saw. Make sure the blade is properly placed in the upper guide unit (8, Fig. 1).
5216 INSTRUCTIONS
Fig. 3
Turn the tension adjusting hand wheel (3, Fig. 3) to the right until the figure "3" starts to appear in the tension indicator (2, Fig. 3). Turn the upper blade pulley, by hand, in the direction of operation, until the blade centers itself on the pulleys.
Turn the tension adjusting hand wheel (3, Fig. 3) slowly to the right until the indicator registers approximately "4" a t eye level. This i s the best operating tension for the blade. Swing nylon blade guard (5, Fig. 4) UP. Position front wiper assembly (6, Fig. 4), with blade in slot of steel block and wipers on both sides of blade (9, Fig. 3). Align wiper assembly into wiper bracket slideway slot and lower into position. Close nylon guard. Close head door.
TABLE
With the gauge plate in i t s raised position, tilt the table on i t s side, blade side edge up. Slide the table (5, Fig. 3) under the saw head. Move the table to i t s approximate location. The rear table angle should be against and inside of the rear table rest angle (3, Fig. 4). Lower the blade edge side. Raise the left end of the table and slide t o the ricrht until the table slide rod errgages the table catch-(1, Fig.
4). Lower the left end of the table, aligning the front notch with the blade guide. The table i s properly positioned when the reinforcement of the table i s inside the angular rest of the base. Lock the table in place with the table clamp (7, Fig. 2). Assemble and latch the blade cover (4, Fig. 3).
CARRIAGE
The carriage may be assembled from left or right side. Turn the "L" shaped carriage stop (7, Fig. 1) so that the rubber bumper is toward rear of machine. Align the center bearings of the carriage with the carriage guide. Roll carriage into position. Return carriage stop to stopping position.
SWITCH
Remove the upper right and lower control box mounting bracket bolts. Pivot the box to the left. Insert the rod, from the inside, through the bushing (5, Fig. 2), base and into the bracket (3, Fig. 2). Screw the knob (1, Fig. 2) on. Position the control box in place and slide the bent end of the rod into the adapter. Replace the control box and motor panel.
ELECTRICAL CONNECTIONS
WARMING: DISCONNECT ELECTRICAL POWER SUPPLY AT FUSED DISCONNECT SWITCH ARID PLACE A TAG IRIDICATING CIRCUIT IS BEING WORKED ON.
All internal wiring of the machine i s completed before shipping. Before making electrical supply connection, check the specifications on the data plate (6, Fig. 2) to assure they agree with those of your electrical service.
Fig. 4
Electrical connections should be made by qualified workmen who will observe all applicable safety codes and the National Electrical Code.
SUGGESTED WIRE ARID FUSE SIZES FOR INDIVIDUAL BRANCH CIRCUITS
|
|
Max. Time |
Min. |
60°C CU |
|
|
Delay |
Conductor |
Wire |
Volts |
Ph. |
Fuse Size |
Ampacity |
Size |
115 |
1 |
30 |
30 |
10 |
200-230 |
1 |
15 |
15 |
14 |
200-230 |
3 |
15 |
15 |
14 |
460 |
3 |
15 |
15 |
14 |
Connect the individual branch electrical power supply to the contactor leads. A 1-3/32" diameter hole (for 314" conduit) is provided in the base for connecting rigid or flexible conduit. Circuit conductors and fuse protection should conform to local, as well as national, code requirements.
Fdlotor Rotation
In three phase applications a check must be made t o verify correct direction of rotation. Apply electrical power and energize the machine momentarily by pulling then pushing the switch knob. The blade must travel in the DOWNWARD direction.
If rotation is incorrect, DISCONNECT ELECTRICAL POWER SUPPLY and interchange any two power supply leads. Re-energize &achine momentarily and verify correct direction of rotation.
Replace motor access panel and twelve retaining screws.
CLEANING & SANITIZIIVG
I t will be necessary to thoroughly clean and sanitize the machine after installation and prior to being placed into service. Refer to MAIhITENANCE for instructions.
OPERATION
SAFETY
Safety devices incorporated in the saw MUST be in correct operating positon anytime the saw i s in service.
BEFORE turning machine ON, adjust the UPPER GLIIDE ASSEMBLY by sliding the guide (1, Fig. 3) up or down as necessarv to keep the auide- as ciose t o the work as possibie.
INSTRUCTIONS 5216
The BUTT-END PUSHER PLATE is to be used when slicing short ends, thus keeping operator's hands away from saw blade.
The GAUGE PLATE (10, Fig. 3) is shaped to give maximum support of the product being cut while providing operator protection and facilitating slice removal.
All doors and inspection covers MUST be in operating (closed) position while machine is running.
CONTROLS
The SWITCH KNOB (1, Fig. 2) must be pulled to start the machine. To turn machine OFF push knob in.
Place item to be cut on the carriage (8, Fig. 3) and turn saw ON by pulling switch knob (1, Fig. 2). Stand in front of machine, leaning lightly against the scalloped front of the carriage. Move the carriage to the left, past the saw blade (9, Fig. 3) a t a steady and uniform rate. Use your left hand to remove and stack product as it i s cut. NEVER REACH IN FRONT OF BLADE. Always reach around the left side or in back of saw blade. On the return stroke, pull the item back and away from
blade.
To cut slices of uniform thickness, set the gauge plate a t the desired position by turning the adjusting knob (1, Fig. 5). A scale is stamped into the table.
If the gauge plate is not needed and interferes with the work, it may be moved out of the way. Lift the
Fig. 5
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