International model 75-550 drill press.
This drill has been carefully tested and inspected before shipment and if properly used and
maintained, will provide you with years of reliable service. To ensure optimum performance
and trouble-free operation, and to get the most from your investment, please take the time to
read this manual before assembling, installing and operating the unit.
The manual’s purpose is to familiarize you with the safe operation, basic function, and features
of this drill as well as the set-up, maintenance and identification of its parts and components.
This manual is not intended as a substitute for formal woodworking instruction, nor to offer the
user instruction in the craft of woodworking. If you are not sure about the safety of performing
a certain operation or procedure, do not proceed until you can confirm, from knowledgeable
and qualified sources, that it is safe to do so.
Once you’ve read through these instructions, keep this manual handy for future reference.
Disclaimer: The information and specifications in this
manual pertain to the unit as it was supplied from the
factory at the time of printing. Because we are committed to making constant improvements, General
International reserves the right to make changes to
components, parts or features of this unit as deemed
necessary,without prior notice and without obligation to
install any such changes on previously delivered units.
Reasonable care is taken at the factory to ensure that
the specifications and information in this manual corres-
ponds with that of the unit with which it was supplied.
However, special orders and “after factory” modifications may render some or all information in this manual
®
inapplicable to your machine. Further, as several generations of this model of drill and several versions of this
manual may be in circulation, if you own an earlier or
later version of this unit, this manual may not depict your
tool exactly. If you have any doubts or questions
contact your retailer or our support line with the model
number of your unit for clarification.
Page 3
GENERAL®& GENERAL®INTERNATIONAL WARRANTY
ll component parts of General®, General® International and Excalibur by General
A
International ® products are carefully inspected during all stages of production and each unit
is thoroughly inspected upon completion of assembly.
Limited Lifetime Warranty
Because of our commitment to quality and customer satisfaction, General® and General®
International agree to repair or replace any part or component which upon examination,
proves to be defective in either workmanship or material to the original purchaser for the life
of the tool. However, the Limited Lifetime Warranty does not cover any product used for pro-
fessionnal or commercial production purposes nor for industrial or educational applications.
Such cases are covered by our Standard 2-year Limited Warranty only. The Limited Lifetime
Warranty is also subject to the “Conditions and Exceptions” as listed below.
Standard 2-Year Limited Warranty
All products not covered by our lifetime warranty including products used in commercial,
industrial and educational applications are warranted for a period of 2 years (24 months) from
the date of purchase. General® and General® International agree to repair or replace any
part or component which upon examination, proves to be defective in either workmanship or
material to the original purchaser during this 2-year warranty period, subject to the “conditions
and exceptions” as listed below.
To file a Claim
To file a claim under our Standard 2-year Limited Warranty or under our Limited Lifetime
Warranty, all defective parts, components or machinery must be returned freight or postage
prepaid to General® International, or to a nearby distributor, repair center or other location
designated by General® International. For further details call our service department at 1-888949-1161 or your local distributor for assistance when filing your claim.
Along with the return of the product being claimed for warranty, a copy of the original proof
of purchase and a “letter of claim” must be included (a warranty claim form can also be used
and can be obtained, upon request, from General® International or an authorized distributor)
clearly stating the model and serial number of the unit (if applicable) and including an explanation of the complaint or presumed defect in material or workmanship.
CONDITIONS AND EXCEPTIONS:
This coverage is extended to the original purchaser only. Prior warranty registration is not
required but documented proof of purchase i.e. a copy of original sales invoice or receipt
showing the date and location of the purchase as well as the purchase price paid, must be
provided at the time of claim.
Warranty does not include failures, breakage or defects deemed after inspection by General®
or General® International to have been directly or indirectly caused by or resulting from;
improper use, or lack of or improper maintenance, misuse or abuse, negligence, accidents,
damage in handling or transport, or normal wear and tear of any generally considered consumable parts or components.
Repairs made without the written consent of General® Internationallwill void all warranty.
Page 4
RULES FOR SAFE OPERATION
To help ensure safe operation, please take a moment to learn the machine’s applications and limitations, as well as poten-
ial hazards. General® International disclaims any real or implied warranty and holds itself harmless for any injury that
t
may result from improper use of its equipment.
1. Do not operate the drill press when tired, distracted, or
under the effects of drugs, alcohol or any medication
that impairs reflexes or alertness.
. The working area should be well lit, clean and free of
2
debris.
3. Keep children and visitors at a safe distance when the
drill press is in operation; do not permit them to operate the drill press.
4. Childproof and tamper proof your shop and all
machinery with locks, master electrical switches and
switch keys, to prevent unauthorized or unsupervised
use.
5. Stay alert! Give your work your undivided attention.
Even a momentary distraction can lead to serious
injury.
6. Fine particulate dust is a carcinogen that can be hazardous to health. Work in a well-ventilated area and
whenever possible use a dust collector and wear eye,
ear and respiratory protection devices.
7. Do not wear loose clothing, gloves, bracelets, necklaces or other jewelry while the drill press is in operation.
8. Be sure that adjusting wrenches, tools, drinks and
other clutter are removed from the machine and/or
the table surface before operating.
9. Keep hands well away from the drill bit and all moving
parts. Use a hold-down or clamp to secure the stock,
and use a brush, not hands, to clear away chips and
dust.
13. Use suitable work piece support if the work piece does
not have a flat surface.
14. Do not push or force the bit into the stock. The drill will
erform better and more safely when working at the
p
rate feed for which it was designed.
15. Avoid working from awkward or off balance positions.
Do not overreach and keep both feet on floor.
16. Keep guards in place and in working order. If a guard
must be removed for maintenance or cleaning be
sure it is properly re-attached before using the tool
again.
17. Never leave the machine unattended while it is running or with the power on.
18. Use of parts and accessories NOT recommended by
GENERAL® INTERNATIONAL may result in equipment
malfunction or risk of injury.
19. Never stand on machinery. Serious injury could result
if the tool is tipped over or if the drill bit is unintentionally contacted.
20. Always disconnect the tool from the power source
before servicing or changing accessories such as bits,
or before performing any maintenance, cleaning, or if
the machine will be left unattended.
21. Make sure that the switch is in the “OFF” position before
plugging in the power cord.
22. Make sure the tool is properly grounded. If equipped
with a 3-prong plug, it should be used with a threepole receptacle. Never remove the third prong.
10. Be sure that the drill bit is securely installed in the
chuck before operation.
11. Be sure the drill bit has gained full operating speed
before beginning to drill.
12. Always use a clean, properly sharpened bit. Dirty or
dull bits are unsafe and can lead to accidents.
23. Do not use this drill press for other than its intended
use. If used for other purposes, GENERAL® INTERNATIONAL disclaims any real implied warranty and holds
itself harmless for any injury, which may result from
that use.
Page 5
ELECTRICAL REQUIREMENTS
EFORE CONNECTING THE MACHINE TO THE POWER SOURCE, VERIFY THAT THE VOLTAGE OF YOUR POWER SUPPLY CORRESPONDS
B
WITH THE VOLTAGE SPECIFIED ON THE MOTOR I.D. NAMEPLATE. A POWER SOURCE WITH GREATER VOLTAGE THAN NEEDED CAN
ESULT IN SERIOUS INJURY TO THE USER AS WELL AS DAMAGE TO THE MACHINE. IF IN DOUBT, CONTACT A QUALIFIED ELECTRICIAN
R
BEFORE CONNECTING TO THE POWER SOURCE.
THIS TOOL IS FOR INDOOR USE ONLY. DO NOT EXPOSE TO RAIN OR USE IN WET OR DAMP LOCATIONS.
GROUNDING INSTRUCTIONS
In the event of an electrical malfunction or short circuit,
grounding reduces the risk of electric shock. The motor
of this machine is wired for 110V single phase operation
and is equipped with a 3-conductor cord and a 3prong grounding plugto fit a grounded type receptacle. Do not remove the 3rd prong (grounding pin)
to make it fit into an old 2-hole wall socket or extension
cord. If an adaptor plug is used, it must be attached
to the metal screw of the receptacle.
Note: The use of an adaptor plug is illegal in some
areas. Check your local codes. If you have any doubts
or if the supplied plug does not correspond to your electrical outlet, consult a qualified eletrician before proceeding.
CIRCUIT CAPACITY
Make sure that the wires in your circuit are capable of
handling the amperage draw from your machine, as
well as any other machines that could be operating on
the same circuit. If you are unsure, consult a qualified
electrician. If the circuit breaker trips or the fuse blows
regularly, your machine may be operating on a circuit
that is close to its amperage draw capacity. However, if
an unusual amperage draw does not exist and a
power failure still occurs, contact a qualified technician
or our service department.
EXTENSION CORDS
If you find it necessary to use an extension cord with your
machine, use only 3-wire extension cords that have 3prong grounding plug and a matching 3-pole receptacle that accepts the tool’s plug. Repair or replace a
damaged extension cord or plug immediately.
Make sure the cord rating is suitable for the amperage
listed on the motor I.D. plate. An undersized cord will
cause a drop in line voltage resulting in loss of power
and overheating. The accompanying chart shows the
correct size extension cord to be used based on cord
length and motor I.D. plate amp rating. If in doubt, use
the next heavier gauge. The smaller the number, the
heavier the gauge.
TABLE - MINIMUM GAUGE FOR CORD
TOTAL LENGTH OF CORD IN FEET
AMPERE
RATING
6 TO 10
10 TO 12
12 TO 16
* NR = Not Recommended
110 VOLTS25 FEET50 FEET100 FEET150 FEET
220 VOLTS 50 FEET100 FEET200 FEET 300 FEET
AWG
< 5
------->
------->
------->
------->
18161614
18161412
16161412
1412* NR* NR
5
Page 6
RADIAL ARM DRILL PRESS
75-550
IDENTIFICATION OF MAIN PARTS AND COMPONENTS
MOTOR
POWER SWITCH
CHUCK GUARD
EXTENSION TABLE
MAIN TABLE
DOWNFEED HANDLES
6
PULLEY CASE COVER
TABLE HEIGHT ADJUSTMENT HANDLE
BASE
COLUMN FLANGE
RACK
PULLEY CASE COVER KNOB
COLUMN
Page 7
UNPACKING
arefully unpack and remove the drill press and its components from the box and check for missing or damaged
C
items as per the list of contents below.
Note: Please report any damaged or missing items to your General International distributor immediately.
LIST OF CONTENTS
Once the parts have been removed from the
packaging, you should have the following items:
Before assembling the drill press, clean the protective coating from all surfaces (where applicable) using a rag
dipped in kerosene, mineral spirits or paint thinner. (Dispose of potentially flammable solvent-soaked rags according to manufacturer’s safety recommendations.) Avoid rubbing painted surfaces, as many solvent-based products
will remove paint.
ASSEMBLY INSTRUCTIONS
To avoid risk of serious injury, make sure the drill press is installed on a flat, solid and stable surface.
Serious personal injury could occur if you connect the machine to the power source before you have completed the assembly steps. DO NOT connect the machine to the power source until instructed to do so.
INSTALL THE COLUMN TO BASE
Place the base on a flat surface and secure the column
to the base, using the 4 hex bolts and washers.
INSTALL TABLE BRACKET
REMOVE COLUMN RING AND RACK
Loosen the screwon the column ring to remove column ringand rack.
FIT COLUMN RING ONTO THE RACK
Insert and hold the rack in the notch in the table bracket and slide the bracket and rack onto the column until
the rack bottoms out on the column flange.
Note: Position the rack with more teeth towards the bottom.
8
Slide the ring onto the columnwith the beveled
edge facing down to secure the rack to the column.
Re-tighten the screw.
Note: Do not over-tighten the screw.
Page 9
INSTALL TABLE HEIGHT ADJUSTMENT HANDLE
MOUNT DRILL PRESS HEAD
1.Remove the protective sleevefrom the table
height adjustment handle shaft.
2.Align the bolt in the table height adjustment
handle with the flat portion of the shaft. Slide
the handle onto the shaft and tighten.
INSTALL DOWNFEED HANDLES
Install the three downfeed handles into the downfeed
mechanism cover as shown.
The drill press head is heavy. Do not over-exert.
Have an assistant nearby for help with lifting.
With the help of an assistant, lift the drill press head
onto the top of the column. Install the ratchet lever
to the t-bracket as shown.
INSTALL CHUCK GUARD
Fit the chuck guard onto the quilland tighten the
nut and bolt to secure the chuck guard in place.
INSTALL THE CHUCK
Make sure that the switch is in the OFF position before installing
or removing the chuck and arbor.
Note: To facilitate chuck and arbor installation, flip the spring loaded
chuck guard up as shown.
1. Slide the arbor into the quill assembly, flat end goes in first.
2. Slide the chuck onto the tapered end of the arbor then, using the
down-feed handle, lower the quill assembly against the table to
secure the chuck.
piece of wood on the table.)
Note: To remove the chuck and arbor, use the downfeed handle to
lower the quill assembly. Insert the drift key all the way into the quill
assembly (it may be necessary to rotate the quill to be able to get the
key all the way in) and while holding onto the chuck, tap gently on the
key to loosen and remove the arbor and chuck.
(To avoid damaging the chuck and table, place a
QUILL
ASSEMBLY
DRIFT KEY
ARBOR
CHUCK
9
Page 10
ADJUSTMENTS & CONTROLS
TABLE HEIGHT ADJUSTMENT
view from back
1.Loosen column lock handle.
2.Turn the table height adjustment handleuntil
the table is at the desired height.
3.Tighten the column lock handle to lock the table
in position.
TABLE TILT ADJUSTMENT
TABLE SWING ADJUSTMENT
1.Loosen column lock handle.
2.Swing the table arm bracket and the table to the
desired position. Tighten column lock handle.
Note: When working with taller workpieces swing the table
180° out of the way and use the base as a table.
TABLE EXTENSION ADJUSTMENT
view from under
1.Loosen the pivot boltunder the table, on the
table bracket.
2.Tilt the table to the desired angle indicated by
the scale.
3.Tighten the pivot bolt.
DEPTH STOP ADJUSTMENT
Nut #2
Nut #1
Depth Setting
1.Set the bottom edge of nut #1even with the
desired depth setting.
2.Tighten nut #2 against nut #1 to secure it in position.
3.Depth stop is now set and will provide repetitive
holes of equal depth.
10
view from under
1.Loosen the thumbscrewlocated below the
table.
2.Pull the extension table to the desired location.
3.Tighten the thumbscrew to lock table extension in
place.
HEADSTOCK TILT
Note: Reference line enhanced for visual clarity.
1. Loosen the lock leverlocated on the left side of
the headstock.
2.Pull out the lock pinlocated on the right side of
the headstock and tilt to the desired angle using
the scale.
3.Tighten the lock leverto secure headstock at
the desired angle.
Page 11
HEADSTOCK TRAVEL: FRONT & BACK
headstock moves
forward
headstock moves
backward
HEADSTOCK SWIVEL
1. Loosen the lock leverlocated on the left side of
the headstock.
2.Turn horizontal adjustment knobclockwise to
move headstock forward, and counter-clockwise
to move headstock backward.
INSTALL PULLEY CASE COVER KNOB
1.Remove the screwlocated on the pulley case..
2.Open the cover and re-install the screw from the
inside facing out and thread the knobonto the
screw.
3.Tighten screw and close cover.
1. Loosen the lock leverlocated on the left side of
he headstock. (See previous image)
t
2.Swing head to the desired position, away from
the table and tighten lock lever.
CHANGE SPEED
Note: Refer to the reference chartlocated on the
inside of the pulley case cover for belt positioning and
speed ranges.
To loosen tension on the belts, loosen the motor plate
tension lever. Manually reposition the belts on the
pulleys to select the desired speed as per the reference
chart. Re-tension the belts by tightening the motor tension plate lever.
ADJUSTING AND USING THE CHUCK GUARD
REAR VIEW
1.Loosen the wing nutson both sides of the chuck
guard and slide the chuck guard extension down
along the two slots to the desired height.
2.Tighten the wing nuts to lock the chuck guard exten
sion in place.
Note: To facilitate drill bit installation / removal, flip the
spring loaded chuck guard up as shown into keep it out
of the way.
TO PREVENT THE RISK OF SERIOUS INJURIES, ALWAYS
COVER THE CHUCK AND DRILL BIT WITH THE CHUCK
GUARD WHEN USING THE DRILL PRESS.
11
Page 12
POWER “ON”
.Make sure the switch is in the “OFF” position and plug the power cord into a matching outlet.
1
2.Make sure the pulley guard is closed.
3.Check that the chuck or keyless chuck is installed properly.
4.When turning the machine “ON” be aware that the shaft will rotate freely.
5.When the drill press is running check to see if it runs without vibration or shaking.
6.Make sure the table bracket moves up and down smoothly.
7.Make sure the spindle shaft turns smoothly.
8.Unlock the cover, press the green start button for starting machine. Press the red button to stop machine.
POWER ONPOWER OFF
BASIC OPERATIONS
INSTALL A DRILL BIT
1.Lift up the chuck guardto keep it out of the
way.
2.Insert the chuck keyand turn counterclockwise
to open the chuck jaws and allow a drill bit to fit
in.
3.Insert a drill bit.
4.Tighten the chuck key to hold drill bit in place.
MAINTENANCE
•Keep the unit clean and free of dust and debris. Painted surfaces can be wiped with a damp rag.
•Periodically lubricate all sliding or moving parts including the column (using all-purpose oil) and rack (using
all-purpose grease).
12
Page 13
RECOMMENDED OPTIONAL ACCESSORIES
We offer a large variety of products to help you increase convenience, productivity, accuracy and safety when
using your drill press Here’s a small sampling of optional accessories available from your local General
International dealer.
For more information about our products, please visit our website at www.general.ca
MORTISING ATTACHMENT KIT
#70-905
Included: Mounting hardware.
Cast-iron Chisel Holder. Guide
fence with workipiece holddown.
4 of the most commonly used
mortising chisel and bit sets with
5/8” bit shank x 1/4”, 5/16”, 3/8” &
1/2”. Adapter hardware including
6 bushings (4 two-piece & 2 split
style) to fit most drill presses with
52, 55, 58, 60, 65 & 66 mm quills.
9” AUGER DRILL BIT SET
#70-105
Heavy duty carbon steel. Heattreated and precision sharpened for quick, accurate and
effortless cuts. Includes 6 bits sizes: 1/4”, 5/16”, 3/8”, 1/2”,
5/8”, 3/4” with 3/8” shank, in a
conve-nient carrying case.
25 PIECE - RUBBER
DRUM SANDING SET
#75-025
Turn your drill press into a
mini drum sander. Ideal for
small sanding jobs on
curved or odd shaped
pieces. Kit includes 5 different sized drums: 1/2”, 3/4”,
1”, 1-1/2” & 2” plus 2 sets of
80 grit and 2 sets of 120 grit
sanding sleeves for each.
ABRASIVE SLEEVES
#70-030
10 piece replacement
abrasive sleeve set for
70-025. Includes 5 (one of
each size) 80 & 120 grit
sanding sleeves.
DRILL PRESS TOOL TRAY
#70-125
Can be installed on
most drill press columns.
Made from durable plastic
with a metal swivel rod.
12” X 24” (305 X 610 MM)
UNIVERSAL DRILL PRESS
TABLE
#70-135
Adds versatility to your drill
press and repeatable accuracy to your work. Includes: 3”
tall 2-pc. Full length fence with
t-slot and stop, 2-1/2” dust port
connection, parallel t-slots in
table and 2 workpiece
holdowns. Mounts to all drill
tables with mounting holes.
9” VISE-CLAMP
#70-130
Adjustable lock-in clamping
pressure and 360 degree rotation; a must for all safety conscious woodworkers. Includes
two 1/2” t-bolts to mount to
any drill table with 9/16” (or
wider)mounting holes.
17” X 32” (432 X 813 MM)
UNIVERSAL DRILL PRESS
TABLE
#70-140
Adds versatility to your drill
press and repeatable accuracy to your work. Includes: 3” tall
2-pc. Full length fence with tslot and stop, 2-1/2” dust port
connection, parallel t-slots in
table and 2 workpiece
holdowns. Mounts to all drill
tables with mounting holes.
DRILL PRESS VISES
#95-140/95-150/95-160
Hold down slots along both
sides. High tensile iron casting construction for maximum durability. One-piece
cast-iron axial sleeve and
movable jaws. Fast action,
“Acme” type screw threads.
BASE
COLUMN FLANGE
LOCK WASHER
HEX BOLT
COLUMN
COLUMN RACK
SIDE RAIL
TABLE HEIGHT ADJUSTMENT HANDLE
RAIL END CAP
WORM GEAR
HEX BOLT
WORM GEAR SHAFT
WORM
TABLE BRACKET
RACK COLLAR
SCREW
HANDLE KNOB
HANDLE BAR
PINION SHAFT BASE
PINION SHAFT SLEEVE
HEX NUT
WORM GEAR
T-BRACKET RATCHET LEVER
PIN
GEAR SHAFT
INNER HEX SET SCREW
ADJUSTMENT KNOB
COLUMN SLIDE PLATE
MOTOR MOUNTING NUT
SET SCREW
MOTOR MOUNTING PLATE
SCREW
MOTOR
MOTOR MOUNTING BOLT
HEX BOLT
CENTER PULLEY BASE
CAP SCREW
POWER CORD
REAR BELT
SET SCREW
MOTOR PULLEY
PULLEY CASE COVER
SHAFT CLIP RING
C RING
BEARING
CENTER PULLEY
CENTER PULLEY FRAME
SQUARE LOCKING SHOE
SQUARE LOCKING SHOE
T-BRACKET
HORIZONTAL COLUMN
HORIZONTAL RACK
SET SCREW
MACHINE HEAD
C RING
BEARING
PHILLIP HD SCREW
PULLEY DRIVE SHAFT
SPINDLE DRIVE PULLEY
DRIVE PULLEY RETENTION
FRONT BELT
MOTOR POWER CORD
SCREW W/WASHER
LOCK LEVER
RETURN SPRING & CAP ASSEMBLY
LOCK NUT
QUILL SET SCREW
HEX NUT
SWITCH BOX
SWITCH PANEL
SCREW
SWITCH
SCREW
SHAFT CLIP RING
SIDE SCALE HOLDER
SET SCREW
SPINDLE
DEPTH STOP JAM NUT
QUILL
BEARING
DEPTH SCALE
QUILL RUBBER PAD
DEPTH SCALE ROD HOLDER
SBEARING
SCREW
DEPTH SCALE ROD HOLDER
LOCK WASHER
HEX NUT
PINION SHAFT
SLIDE COLUMN ANGLE ADJUSTMENT
SET PIN
RIVET
SPRING
KNOB
ANGLE SCALE
RIVET
RETENTION PLATE
PIN
SCREW
TABLE BRACKET ANGLE SCALE
RIVET
RECTANGULAR LOCKING SHOE
SET SCREW
TABLE BRACKET LOCK LEVER
MAIN TABLE
ZERO MARK
RIVET
EXTENSION TABLE
T-BOLT
NUT
HEX BOLT
WASHER
PIN
THUMB SCREW
ARBOR
CHUCK
DRIFT KEY
CHUCK GUARD - ITEM #75-115A
CHUCK KEY
SCREW
3 MM ALLEN KEY (NOT SHOWN)
5 MM ALLEN KEY (NOT SHOWN)
COLUMN RING
QTY
1
1
1
1
2
1
4
4
1
1
1
1
1
1
1
1
1
1
1
1
1
NOTES
17
Page 18
75-550
8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3
Tel.: (514) 326-1161
Fax: (514) 326-5565 -
Parts & Service / Fax: (514) 326-5555 - Order Desk
orderdesk@general.ca
www.general.ca
IMPORTANT
When ordering replacement parts, always give the model number, serial number of the machine and
part number. Also a brief description of each item and quantity desired.
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