General 75-260 M1 User Manual

SETUP & OPERATION MANUAL
FEATURES
Rotating, 45° tilting, crank-operated worktable with quick release clamp.
Adjustable spindle tension return spring.
Spindle is supported by high quality ball bearings.
Cast-iron pulleys reduce vibration.
Industrial quality Totally Enclosed Fan Cooled (T.E.F.C.) 1 HP motor.
Heavy-duty positive depth stop for quick easy adjustment.
Extra long quill stroke, drills deeper than most drill presses.
Slower speed options ideal for metal drilling applications.
3/4” regular chuck with key included.
Laser pointer and see-through chuck guard included.
17” EXTENDED STROKE DRILL PRESS
SPECIFICATIONS
• Swing 16 15⁄16” (430 mm)
• Drilling capacity 3/4” (19 mm)
• Chuck size 3/4” (19 mm)
• Spindle travel (stroke) 6” (152 mm)
• Spindle distance to table 23 3/4” (605 mm)
• Spindle distance to base 44 1/2” (1130 mm)
• Table size 14” x 14” (355 x 355 mm)
• Column diameter 3 1⁄8” (80 mm)
• Spindle speeds (12) 255 to 2750 rpm
• Spindle taper MT 3
• Overall Height 68” (1730 mm)
• Base size 11 3/4” x 19 5/8” (302 x 500 mm)
• Motor 1 HP, 110/220 V, 12.5/6.25 A
• Weight 229 lbs (104 kg)
Version 5_Revision 3 - June 2015 (78359110)
© Copyright General International
MODEL
#75-260 M1
GENERAL® INTERNATIONAL
8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3
Telephone (514) 326-1161 • Fax (514) 326-5555 • www.general.ca
THANK YOU for choosing this General
®
International model 75-260 M1 17” 17” extended stroke drill press. This drill press has been carefully tested and inspected before shipment and if properly used and maintained, will provide you with years of reliable service. To ensure optimum performance and trouble-free operation, and to get the most from your investment, please take the time to read this manual before assembling, installing and oper­ating the unit.
The manual’s purpose is to familiarize you with the safe operation, basic function, and features of this drill press as well as the set-up, maintenance and identification of its parts and com­ponents. This manual is not intended as a substitute for formal woodworking instruction, nor to offer the user instruction in the craft of woodworking. If you are not sure about the safety of performing a certain operation or procedure, do not proceed until you can confirm, from knowledgeable and qualified sources, that it is safe to do so.
Once you’ve read through these instructions, keep this manual handy for future reference.
Disclaimer: The information and specifications in this manual pertain to the unit as it was supplied from the factory at the time of printing. Because we are com­mitted to making constant improvements, General International reserves the right to make changes to components, parts or features of this unit as deemed necessary, without prior notice and without obligation to install any such changes on previously delivered units. Reasonable care is taken at the factory to ensure that the specifications and information in this manu­al corres-ponds with that of the unit with which it was
®
supplied. However, special orders and “after factory” modifications may render some or all information in this manual inapplicable to your machine. Further, as several gene-rations of this model of drill press and sev­eral versions of this manual may be in circulation, if you own an earlier or later version of this unit, this manual may not depict your machine exactly. If you have any doubts or questions contact your retailer or our support line with the model and serial number of your unit for clarification.
GENERAL® INTERNATIONAL WARRANTY
are carefully inspected during all stages of production and each unit is thoroughly inspected upon completion of assembly.
Limited Lifetime Warranty
Because of our commitment to quality and customer satisfaction, General® International agrees to repair or replace any part or component which upon examination, proves to be defective in either workmanship or material to the original purchaser for the life of the tool. However, the Limited Lifetime Warranty does not cover any product used for professional or commercial production purposes nor for industrial or educational applications. Such cases are covered by our Standard 2-year Limited Warranty only. The Limited Lifetime Warranty is also subject to the “Conditions and Exceptions” as listed below.
Standard 2-Year Limited Warranty
All products not covered by our lifetime warranty including products used in commercial, industrial and educational applications are warranted for a period of 2 years (24 months) from the date of purchase. General® International agrees to repair or replace any part or component which upon examination, proves to be defective in either workmanship or material to the original purchaser during this 2-year warranty period, subject to the “conditions and exceptions” as listed below.
To file a Claim
To file a claim under our Standard 2-year Limited Warranty or under our Limited Lifetime Warranty, all defective parts, components or machinery must be returned freight or postage prepaid to General® International, or to a nearby distributor, repair center or other location designated by General® International. For further details call our service department at 1-888-949-1161 or your local distributor for assistance when filing your claim.
Along with the return of the product being claimed for warranty, a copy of the original proof of purchase and a “letter of claim” must be included (a warranty claim form can also be used and can be obtained, upon request, from General® International or an authorized distributor) clearly stating the model and serial number of the unit (if applicable) and including an explanation of the complaint or presumed defect in material or workmanship.
CONDITIONS AND EXCEPTIONS:
This coverage is extended to the original purchaser only. Prior warranty registration is not required but documented proof of purchase i.e. a copy of original sales invoice or receipt showing the date and lo­cation of the purchase as well as the purchase price paid, must be provided at the time of claim.
Warranty does not include failures, breakage or defects deemed after inspection by General® International to have been directly or indirectly caused by or resulting from; improper use, or lack of or improper maintenance, misuse or abuse, negligence, accidents, damage in handling or trans­port, or normal wear and tear of any generally considered consumable parts or components.
Repairs made without the written consent of General® International will void all warranty.
TABLE OF CONTENTS
Rules for safe operation ................................................................................ 5
Electrical requirements ................................................................................ 6
Grounding instructions ...................................................................................................................................... 6
Circuit capacity .................................................................................................................................................6
Converting the motor to 220 V ........................................................................................................................6
Extension cords ..................................................................................................................................................6
Identification of main parts and components ........................................................7
Basic functions .......................................................................................... 8
Unpacking ................................................................................................ 8
List of contents .................................................................................................................................................... 8
Additional requirements for set up .................................................................................................................. 8
Placement within the shop / Establishing a safety zone .......................................... 9
Assembly instructions .................................................................................. 9
Install the column to the base .........................................................................................................................9
Remove the column ring and rack ................................................................................................................9
Install the table ................................................................................................................................................. 10
Fit the column ring onto the rack .................................................................................................................. 10
Install the table height adjustment handle .................................................................................................. 10
Install the table lock handle ..........................................................................................................................10
Mount the drill press head .............................................................................................................................10
Install the downfeed handles ........................................................................................................................10
Install the chuck guard ................................................................................................................................... 11
Adjusting and using the chuck guard .......................................................................................................... 11
Install the chuck ............................................................................................................................................... 11
Install the laser pointer .................................................................................................................................... 11
Install the pulley case cover knob ................................................................................................................ 11
Adjustments & controls ................................................................................ 12
Table height adjustment ................................................................................................................................. 12
Table swing adjustment .................................................................................................................................. 12
Table tilt adjustment ........................................................................................................................................12
Depth stop adjustment ...................................................................................................................................12
How to adjust the spindle distance to table ................................................................................................ 12
Connecting to a power source ..................................................................................................................... 13
Power “On” .......................................................................................................................................................13
Changing speeds .....................................................................................................................................13 - 14
Reference chart for spindle speed selection ..............................................................................................15
Basic operations ........................................................................................ 15
Install a drill bit .................................................................................................................................................15
Maintenance ............................................................................................ 15
Recommended optional accessories................................................................ 16
Parts list & diagrams ...............................................................................17 - 19
Contact information ....................................................................................20
RULES FOR SAFE OPERATION
To help ensure safe operation, please take a moment to learn the machine’s applications and limitations, as well as poten­tial hazards. General® International disclaims any real or implied warranty and holds itself harmless for any injury that may result from improper use of its equipment.
1. Do not operate the drill press when tired, distracted, or under the effects of drugs, alcohol or any medication that impairs reflexes or alertness.
2. The work area should be well lit, clean and free of debris.
3. Keep children and visitors at a safe distance when the drill press is in operation; do not permit them to ope­ rate the drill press.
4. Childproof and tamper proof your shop and all machinery with locks, master electrical switches and switch keys, to prevent unauthorized or unsupervised use.
5. Stay alert! Give your work your undivided attention. Even a momentary distraction can lead to serious injury.
6. Fine particulate dust is a carcinogen that can be haz­ ardous to health. Work in a well-ventilated area and whenever possible use a dust collector and wear eye, ear and respiratory protection devices.
7. Do not wear loose clothing, gloves, bracelets, neck­ laces or other jewelry while the drill press is in opera­ tion.
8. Be sure that adjusting wrenches, tools, drinks and other clutter are removed from the machine and/or the table surface before operating.
9. Keep hands well away from the drill bit and all moving parts. Use a hold-down or clamp to secure the stock, and use a brush, not hands, to clear away chips and dust.
13. Use suitable work piece support if the work piece does not have a flat surface.
14. Do not push or force the bit into the stock. The drill will perform better and more safely when working at the rate feed for which it was designed.
15. Avoid working from awkward or off balance positions. Do not overreach and keep both feet on floor.
16. Keep guards in place and in working order. If a guard must be removed for maintenance or cleaning be sure it is properly re-attached before using the tool again.
17. Never leave the machine unattended while it is run­ ning or with the power on.
18. Use of parts and accessories NOT recommended by GENERAL® INTERNATIONAL may result in equipment malfunction or risk of injury.
19. Never stand on machinery. Serious injury could result if the tool is tipped over or if the drill bit is unintention­ ally contacted.
20. Always disconnect the tool from the power source before servicing or changing accessories such as bits, or before performing any maintenance, cleaning, or if the machine will be left unattended.
21. Make sure that the switch is in the “OFF” position before plugging in the power cord.
22. Make sure the tool is properly grounded. If equipped with a 3-prong plug, it should be used with a three­ pole receptacle. Never remove the third prong.
10. Be sure that the drill bit is securely installed in the chuck before operation.
11. Be sure the drill bit has gained full operating speed before beginning to drill.
12. Always use a clean, properly sharpened bit. Dirty or dull bits are unsafe and can lead to accidents.
23. Do not use this drill press for other than its intended use. If used for other purposes, GENERAL® INTERNA­ TIONAL disclaims any real implied warranty and holds itself harmless for any injury, which may result from that use.
5
ELECTRICAL REQUIREMENTS
BEFORE CONNECTING THE MACHINE TO THE POWER SOURCE, VERIFY THAT THE VOLTAGE OF YOUR POWER SUPPLY CORRE­SPONDS WITH THE VOLTAGE SPECIFIED ON THE MOTOR I.D. NAMEPLATE. A POWER SOURCE WITH GREATER VOLTAGE THAN NEEDED CAN RESULT IN SERIOUS INJURY TO THE USER AS WELL AS DAMAGE TO THE MACHINE. IF IN DOUBT, CONTACT A QUALI-FIED ELECTRICIAN BEFORE CONNECTING TO THE POWER SOURCE.
THIS TOOL IS FOR INDOOR USE ONLY. DO NOT EXPOSE TO RAIN OR USE IN WET OR DAMP LOCATIONS.
GROUNDING INSTRUCTIONS
In the event of an electrical malfunction or short circuit, grounding reduces the risk of electric shock. The motor of this machine is wired for 110V single phase operation and is equipped with a 3-conductor cord and a 3-prong grounding plug receptacle ing pin) to make it fit into an old 2-hole wall socket or extension cord. If an adaptor plug is used attached to the metal screw of the receptacle.
Note: The use of an adaptor plug is illegal in some areas. Check your local codes. If you have any doubts or if the supplied plug does not correspond to your electrical outlet, consult a qualified eletrician before proceeding.
. Do not remove the 3rd prong (ground-
to fit a grounded type
, it must be
CONVERTING THE MOTOR TO 220V
Should you need to convert your machine’s motor from 110 V to 220 V power, there is an electrical schematic drawing on the inside of the motor cover plate. Unless you are a qualified electrician, we do not recommend attempting this conversion on your own. If you choose to do so, you may risk serious personal injury, damage to the motor and voiding the warranty of your machine.
We suggest you ask your local General International distributor to recommend qualified electricians in your area (or perhaps one of their own technicians) who can make this conversion properly and safely.
EXTENSION CORDS
If you find it necessary to use an extension cord with your machine, use only 3-wire extension cords that have 3-prong grounding plug and a matching 3-pole recep­tacle that accepts the tool’s plug. Repair or replace a damaged extension cord or plug immediately.
Make sure the cord rating is suitable for the amperage listed on the motor I.D. plate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The accompanying chart shows the correct size extension cord to be used based on cord length and motor I.D. plate amp rating. If in doubt, use the next heavier gauge. The smaller the number, the heavier the gauge.
CIRCUIT CAPACITY
Make sure that the wires in your circuit are capable of handling the amperage draw from your machine, as well as any other machines that could be operating on the same circuit. If you are unsure, consult a qualified electrician. If the circuit breaker trips or the fuse blows regularly, your machine may be operating on a circuit that is close to its amperage draw capacity. However, if an unusual amperage draw does not exist and a power failure still occurs, contact a qualified technician or our service department.
6
TABLE - MINIMUM GAUGE FOR CORD
TOTAL LENGTH OF CORD IN FEET
AMPERE
RATING
6 TO 10
10 TO 12 12 TO 16
* NR = Not Recommended
110 VOLTS 25 FEET 50 FEET 100 FEET 150 FEET
220 VOLTS 50 FEET 100 FEET 200 FEET 300 FEET
< 5
------->
------->
------->
------->
18 16 16 14
18 16 14 12
16 16 14 12
14 12 * NR * NR
AWG
17” EXTENDED STROKE DRILL PRESS
75-260 M1
IDENTIFICATION OF MAIN PARTS AND COMPONENTS
A
H
B
C
D
E
F
I
J
K
L
M
G
A - PULLEY CASE COVER B - ON/OFF SWITCH C - CHUCK GUARD D - CHUCK E - COLUMN F - TABLE G - COLUMN FLANGE
N
H - MOTOR I - BELT TENSION LEVER J - LASER POINTER K - DOWN FEED HANDLES L - RACK M - TABLE HEIGHT ADJUSTMENT N - BASE
7
BASIC FUNCTIONS
This model 75-260 M1 17” extended stroke drill press is designed for precision drilling applications in either wood or metal. This unit includes all the basic functions and features found on most standard drill presses and because of its 6-inch vertical spindle travel (stroke) it offers the user the added benefit of extended drilling depth capacity for the drilling of deeper holes into or through, thicker stock.
Featuring a large front mounted stop switch, the 75-260 M1 also offers the user the flexibility to choose from 12 spin­dle speed options to suit a large variety of drilling applications. By simply changing the positioning of the belts on the pulleys, which is clearly shown on the conveniently located speed selection chart located on the inside of the pulley cover door, the user can select the following spindle speeds: 255, 360, 520, 560, 620, 760, 1000, 1420, 1570, 2120, 2580 and 2750 rpm. As a general rule, drilling larger holes or drilling in metals is best done at lower speeds. Drilling at higher spindle speeds is normally reserved for smaller holes or drilling in wood.
UNPACKING
Carefully unpack and remove the drill press components from the box and check for damaged or missing items as per the list of contents below.
NOTE: Please report any damaged or missing items to your General® International distributor immediately.
LIST OF CONTENTS QTY
DRILL PRESS HEAD ........................................................... 1
LASER POINTER ................................................................ 1
HEX BOLT ......................................................................... 4
LOCK WASHER................................................................. 4
TABLE LOCK HANDLE ...................................................... 1
CHUCK ............................................................................. 1
DOWN FEED HANDLE ...................................................... 3
TABLE HEIGHT ADJUSTMENT HANDLE ............................. 1
CHUCK GUARD ............................................................... 1
COLUMN ......................................................................... 1
ARBOR ............................................................................. 1
DRIFT KEY ......................................................................... 1
CHUCK KEY ..................................................................... 1
PULLEY CASE COVER KNOB ........................................... 1
3 MM ALLEN KEY ............................................................. 1
5 MM ALLEN KEY ............................................................. 1
TABLE BRACKET .............................................................. 1
TABLE ................................................................................ 1
BASE ................................................................................. 1
ADDITIONAL REQUIREMENTS FOR SET UP
• Extra person for help with lifting
• 14 and 17 socket or open end wrenches
• 24 mm socket wrench or adjustable wrench
• Phillips head screwdriver
or
or
8
PLACEMENT WITHIN THE SHOP / ESTABLISHING A SAFETY ZONE
PLACEMENT WITHIN THE SHOP
This machine should be installed and operated only on a solid, flat and stable floor that is able to support the weight of the sander (275 lbs - 125 kg) and the operator.
Using the dimensions shown as a guideline, plan for placement within your shop that will allow the operator to work unencumbered and unobstructed by foot traffic (either passing shop visitors or other shop workers) or other tools or machinery.
ESTABLISHING A SAFETY ZONE
For shops with frequent visitors or multiple operators, it is advisable to establish a safety zone around shop machi­nery. A clearly defined “no-go” zone on the floor around each machine can help avoid accidents that could cause injury to either the operator or the shop visitor. It is advisable to take a few moments to either paint (using non-slip paint) or using tape, define on the floor the limits or perimeter of each machines safety zone. Take steps to ensure that all operators and shop visitors are aware that these areas are off limits whenever a machine is running for everyone but the individual operating the unit.
68”
32”
14.5”
ASSEMBLY INSTRUCTIONS
SERIOUS PERSONAL INJURY COULD OCCUR IF YOU CONNECT THE MACHINE TO THE POWER SOURCE BEFORE YOU HAVE COM­PLE-TED THE INSTALLATION AND ASSEMBLY STEPS. DO NOT CONNECT THE MACHINE TO THE POWER SOURCE UNTIL INSTRUCTED TO DO SO.
Before assembling the drill press, clean the protective coating from all surfaces (where applicable) using a rag dipped in kerosene, mineral spirits or paint thinner. (Dispose of potentially flammable solvent-soaked rags accord­ing to manufacturer’s safety recommendations.) Avoid rubbing painted surfaces, as many solvent-based products will remove paint.
INSTALL THE COLUMN TO THE BASE
CLOSER VIEW
REMOVE THE COLUMN RING AND RACK
Place the base on a flat surface and secure the col­umn to the base with the 4 hex bolts and lock washers
, using a 17 mm socket wrench or open end wrench.
Loosen the screw on the column ring to remove column rack collar
and rack .
9
INSTALL THE TABLE
FIT THE COLUMN RING ONTO THE RACK
Insert and hold the rack in the notch in the table bracket
and slide the bracket and rack onto the column until the rack bottoms out on the rack seat two set screws by Allen key.
and fasten
INSTALL THE TABLE HEIGHT ADJUSTMENT HANDLE
1. Remove the protective sleeve from the table height adjustment handle shaft the table height adjustment handle with the flat portion of the shaft
2. Slide the handle onto the shaft and tighten, using a 14 mm wrench
.
then align the bolt in
, as shown in .
Slide the ring onto the column edge facing down to secure the rack to the column. Re-tighten the screw
Note: Do not over-tighten the screw.
.
with the beveled
INSTALL THE TABLE LOCK HANDLE
Thread the table lock handle bracket
.
into the table mounting
MOUNT THE DRILL PRESS HEAD
THE DRILL PRESS HEAD IS HEAVY. DO NOT OVER-EX­ERT. HAVE ONE OR TWO ASSISTANTS NEARBY TO HELP WITH LIFTING.
With the help of an assistant, lift the drill press head onto the top of the column then secure the head on the column by tightening the two set screws supplied 5 mm allen key.
, using the
10
INSTALL THE DOWNFEED HANDLES
Install the three downfeed handles into the down­feed mechanism cover
as shown in .
INSTALL THE CHUCK GUARD
Fit the chuck guard onto the quill and tighten the Phillips screw to secure the chuck guard in place.
ADJUSTING AND USING THE CHUCK GUARD
1. Loosen the wing nuts on both sides of the chuck guard and slide the chuck guard extension down along the two slots to the desired height
2. Tighten the wing nuts to lock the chuck guard ex­ tension in place.
Note: To facilitate drill bit installation / removal, flip the spring loaded chuck guard up as shown in it out of the way.
TO REDUCE THE RISK OF SERIOUS INJURIES, ALWAYS COVER THE CHUCK AND DRILL BIT WITH THE CHUCK GUARD WHEN USING THE DRILL PRESS.
.
to keep
REAR VIEW
INSTALL THE CHUCK
MAKE SURE THAT THE SWITCH IS IN THE OFF POSITION BEFORE INSTALLING OR REMOVING THE CHUCK AND ARBOR.
DRIFT KEY
Note: To facilitate chuck and arbor installation, flip the spring loaded chuck guard up.
1. Slide the arbor into the quill assembly, flat end goes in first.
2.
Slide the chuck onto the tapered end of the arbor
then, using the downfeed handle, lower the quill assembly against the table to secure the chuck (to avoid damaging the chuck and table, place a piece of wood on the table).
Note: To remove the chuck and arbor, use the downfeed handle to lower the quill assembly. Insert the drift key all the way into the quill assembly (it may be necessary to rotate the quill to be able to get the key all the way in) and while holding onto the chuck, tap gently on the key with a hammer or rubber mallet to loosen and remove the arbor and chuck
INSTALL THE LASER POINTER
.
INSTALL THE PULLEY CASE COVER KNOB
DRILL PRESS HEAD UNDERSIDE VIEW
QUILL ASSEMBLY
ARBOR
CHUCK
Install the laser pointer
using the instructions sup-
plied in the box with the laser pointer.
Remove the screw
located on the pulley case and
thread the knob into the threaded hole
.
11
ADJUSTMENTS & CONTROLS
TABLE HEIGHT ADJUSTMENT
VIEW FROM BACK
1. Loosen table lock handle .
2. Turn the table height adjustment handle
table is at the desired height.
3. Tighten the table lock handle to lock the table in position.
until the
TABLE TILT ADJUSTMENT
TABLE SWING ADJUSTMENT
1. Loosen the table lock handle
2. Swing the table to the desired position
the table lock handle.
Note: When working with taller workpieces swing the table 180° out of the way and use the base as a table
.
. Tighten
DEPTH STOP ADJUSTMENT
.
1. Loosen the pivot bolt under the table, on the table bracket, using an adjustable wrench or a 24 mm socket wrench.
2. Tilt the table to the desired angle the scale
3. Tighten the pivot bolt to secure the table at the desired angle.
.
indicated by
HOW TO ADJUST THE SPINDLE DISTANCE TO TABLE
NUT #2
NUT #1
DEPTH SETTING
1. Set the bottom edge of nut #1 even with the de­ sired depth setting.
2. Tighten nut #2 against nut #1 to secure it in posi­ tion.
3. Depth stop is now set and will provide repetitive holes of equal depth.
1. Loosen the rack seat screws the rack holder
2. Loosen the locking handle the rack to the desired position by adjust­ ing the handle collar and tighten the locking handle.
3. Lift the column plate and rack seat by hand until it touches the rack and fit to the notch of the column plate. Fasten seat by set screws.
to the desired position.
until the rack insert to the
and move
and adjust
12
START
CONNECTING TO A POWER SOURCE
TO REDUCE THE RISK OF SHOCK OR FIRE DO NOT OPERA­TE THE UNIT WITH A DAMAGED POWER CORD OR PLUG. REPLACE DAMAGED CORD OR PLUG IMMEDIATELY.
TO AVOID UNEXPECTED OR UNINTENTIONAL START-UP, MAKE SURE THAT THE POWER SWITCH ON THE DRILL PRESS IS IN THE OFF POSITION BEFORE CONNECTING TO A POWER SOURCE.
SWITCH OFF
Once the assembly steps have been completed, uncoil the power cord and plug the power cord into an appro­priate outlet. Refer back to the section entitled ELECTRICAL
REQUIREMENTS” and make sure all requirements and grounding instructions are followed. When drilling operations have been completed unplug the drill press from the power source.
POWER “ON”
1. Make sure the switch is in the “OFF” position and plug the power cord into a matching outlet.
2. Make sure the pulley cover is closed. Check that the chuck or keyless chuck is installed properly.
3. When turning the machine “ON” be aware that the shaft will rotate freely.
4. When the drill press is running check to see if it runs with­out vibration or shaking. Make sure the spindle shaft turns smoothly.
5. Make sure the table bracket moves up and down smoothly.
UNLOCK
6. Unlock the switch panel and press the green start button to start the machine. Press the switch panel to stop the
machine.
START
START
STOP/LOCK
CHANGING SPEEDS
1. With the machine turned off and unplugged from the power source, loosen the set screw located on each side of back portion of the headstock using a 4mm Allen key.
Using a phillips head screwdriver remove the pulley
2.
cover locking screw and open the pulley cover.
3. To loosen or remove the rear belt pull up on the belt tension lever while pushing on drive pulley.
4. To loosen or remove the spindle belt loosen the 2 bolts
with a 12 mm wrench.
13
A
D
C
B
1
3
2
4
A
B
C
4
3
2
1
D
CHANGING SPEEDS (CONTINUED)
5. Then push on the center pulley. 6. Once the spindle belt is loosened, position it on the pulleys to select the desired speed range as per the chart below.
7. Then pull back the center pulley and retighten the
2 bolts A.
SPEED SELECTION CHART
SPINDLE
PULLEY
D-1 D-2
C-1
D-3 B-1
C-2
A-2 B-3 A-3
C-4
B-4 A-4
BELT POSITION SPEED (rpm)
14
8. If needed position the drive belt on the pulleys to
9. Close the pulley cover and secure the pulley cover
SPINDLE SPEED
select the desired speed range as per the chart be­low. Then push and hold the belt tension lever and retighten the two set screws.
with its screw before starting the machine.
DRIVE
PULLEY
255 360 520 560 620
760 1000 1420 1570 2120 2580 2750
REFERENCE CHART FOR SPINDLE SPEED SELECTION - BASED ON BIT SIZE AND WORKPIECE MATERIAL*
WORKPIECE MATERIAL
SOFT WOOD
BIT SIZE (DIAMETER)
1 16” (2 mm)
1/8” (3 mm)
3/16” (5 mm
1/4” (6 mm)
5/16” (8 mm
3/8” (10 mm)
7/16” (11 mm)
1/2” (13 mm)
*The information in this chart is supplied as a general guideline only. Your results may vary depending on drill bit material, as well as their quality and sharpness. For best results always follow any speed recommendations supplied with the drill bits being used.
2800 - 3200
2800 - 3200
2800 - 3200
2800 - 3200
1980 - 2380
1980 - 2380
1980 - 2380
1980 - 2380
HARD WOOD
2800 - 3200
2800 - 3200
2800 - 3200
2800 - 3200
1980 - 2380
1980 - 2380
1980 - 2380
1620 - 2020
CAST STEEL
TOOL STEEL
REVOLUTIONS PER MINUTE (RPM)
1910 - 2445
1220 - 1275
765 - 815
610
480 - 490
380 - 405
350
300 - 305
2865 - 3665
1835 - 1910
1145 - 1220
915 - 955
715 - 735
570 - 610
520 - 525
440 - 460
CAST IRON
3820 - 4890
2445 - 2545
1530 - 1630
1220 - 1275
955 - 980
765 - 815
700
590 - 610
MILD STEEL
4775 - 6110
3055 - 3185
1910 - 2035
1530 - 1590
1195 - 1220
955 - 1020
870
735 - 765
ALUMINIUM &
COPPER
9550 - 12225
6110 - 6365
3820 - 4075
3055 - 3180
2390 - 2445
1910 - 2035
1740 - 1745
1470 - 1530
BASIC OPERATIONS
INSTALL A DRILL BIT
1. Lift up the chuck guard to keep it out of the way.
2. Insert the chuck key and turn counterclockwise
to open the chuck jaws and allow a drill bit to fit in.
3. Insert a drill bit .
4. Tighten the chuck key to hold drill bit in place.
MAINTENANCE
• Keep the unit clean and free of dust and debris. Painted surfaces can be wiped with a damp rag.
• Periodically lubricate all sliding or moving parts including the column and rack
and the quill
purpose grease, available at any hardware store).
• Lightly grease the slide bars
every two months or as needed depending on frequency of use.
• Bearings in the quill and the V-belt pulley are sealed and permanently lubricated – no further lubrication is required.
(use any all
CLOSE UP
15
RECOMMENDED OPTIONAL ACCESSORIES
We offer a large variety of products to help you increase convenience, productivity, accuracy and safety when using your drill press Here’s a small sampling of optional accessories available from your local General International dealer.
For more information about our products, please visit our website at www.general.ca
25 piece - Rubber drum Sanding Set Item 70-025
Turn your drill press into a mini drum sander. Ideal for small sanding jobs on curved or odd shaped pieces. Kit includes 5 different sized drums: 1/2”, 3/4”, 1”, 1-1/2” & 2” plus 2 sets of 80 grit and 2 sets of 120 grit sanding sleeves for each.
9” Auger drill bit set item 70-105
Heavy duty carbon steel. Heat-treated and precision sharpened for quick, accu­rate and effortless cuts. Includes 6 bits - sizes: 1/4”, 5/16”, 3/8”, 1/2”, 5/8”, 3/4” with 3/8” shank, in a conve­nient carrying case.
Heavy-duty chuck guard item 70-175
Prevents unintentional user contact with the chuck and bit during operations. Contains wood chips, shavings or other debris for safer drilling. Designed to meet the most stringent indus­trial and educational safety requirements. Sturdy cast alumi­num body and impact resistant windows. Spring loaded flip-up design, allows for quick drill bit changes without interference.
17” X 32” (432 X 813 mm)
Abrasive sleeves item 70-030
10 piece replacement abrasive sleeve set for 70-025. Includes 5 (one of each size) 80 & 120 grit sanding sleeves.
Drill press tool tray item 70-125
Can be installed on most drill press columns. Made from durable plas­tic with a metal swivel rod.
Universal drill press table item 70-140
Adds versatility to your drill press and repeatable accuracy to your work. Includes: 3” tall 2-pc. Full length fence with t-slot and stop, 2-1/2” dust port connection, parallel t-slots in table and 2 workpiece holdowns. Mounts to all drill tables with mounting holes.
16
9” Vise-clamp item 70-130
Adjustable lock-in clamping pressure and 360 degree rota­tion; a must for all safety con­scious woodworkers. Includes two 1/2” t-bolts to mount to any drill table with 9/16” (or wider)mounting holes.
95-140 (4”) / 95-150 (5”) / 95160 (6”)
Drill press vises item 95-140/95­150/95-160
Hold down slots along both sides. High tensile iron casting construction for maximum durability. One-piece cast-iron axial sleeve and movable jaws. Fast action, “Acme” type screw threads.
I
L
1
2
3
4
6
90
91
93
92
84
94
95
8 7
9
12
11
10
66
64
65
62
716970
83
81 82
80
79
89
88
76
78
77
96
13
14
98
99
103
100
101
102
17
16
15
18
87
86
73
72
74
75
19
59
61
60
58
57
56
55
46
41
45 44
42
43N
47
49
48
50
52
51
53
54
24
22
20
21
23
25
26
39
40
38
28
29
36
27
30
32
33
31
35
67 68
34
63
97
17-1
37
85
40-1
107
106
104 105
111
112
108 109
110
5N
70-1
17
18
PARTS LIST 75-260 M1
PART NO. DESCRIPTION QTY
75260-01 BASE 1 75260-02 WASHER 4 75260-03 HEX HEAD BOLT 4 75260-04 FLANGE 1 75260-05N COLUMN RACK 1 75260-06 COLUMN 1 75260-07 HANDLE BRACE 1 75260-08 HEX HEAD BOLT 1 75260-09 WORM GEAR 1 75260-10 GEAR SHAFT 1 75260-11 GEAR 1 75260-12 TABLE BRACKET 1 75260-13 PLASTIC KNOB 3 75260-14 FEEDING HANDLE 3 75260-15 PHILLIPS HEAD SCREW 1 75260-16 COLUMN RACK COLLAR 1 75260-17 PINION SHAFT BASE 1 75260-17-1 PINION SHAFT 1 75260-18 INNER HEX SET SCREW 2 75260-19 MACHINE HEAD 1 75260-20 BELT TENSION ADJ-LEVER 1 75260-21 INNER HEX SET SCREW 1 75260-22 RING-CLIP 1 75260-23 HEX HEAD BOLT 4 75260-24 MOTOR MOUNTING PLATE 1 75260-25 HEX NUT 4 75260-26 MOTOR 1 75260-27 INNER HEX SET SCREW 1 75260-28 MOTOR PULLEY 1 75260-29 MOTOR PULLEY GUARD 1 75260-30 HEX HEAD BOLT 2 75260-31 MOTOR WIRING BOX RUBBER PAD 1 75260-32 LOW-WIRING BOX 1 75260-33 PHILLIPS HEAD SCREW 4 75260-34 RUBBER SEAL 1 75260-35 UPPER-WIRING BOX 1 75260-36 PHILLIPS HEAD SCREW 1 75260-37 BELT 1 75260-38 HEX NUT 2 75260-39 SPRING WASHER 2 75260-40 MOTOR SUPPORT FRAM-A 1 75260-40-1 FRAM RING CLIP 1 75260-41 MOTOR SUPPORT FRAM-B 1 75260-42 ADJUST BLOCK 1 75260-43N SET SCREW 2 75260-44 PULLEY COVER HOLDER 1 75260-45 WASHER FACE SET SCREW 2 75260-46 MIDDLE PULLEY SUPPORT FRAM 1 75260-47 WASHER 2 75260-48 HEX HEAD BOLT 2 75260-49 MIDDLE PULLEY 1 75260-50 BALL BEARING 2 75260-51 SNAP RING 1 75260-52 CLIP RING 1 75260-53 COVER LOCK SCREW 1 75260-54 PULLEY COVER 1 75260-55 PULLEY LOCK NUT 1 75260-56 SPINDLE PULLEY 1 75260-57 SPINDLE DRIVER KEY 1 75260-58 PULLEY SET SCREW 1 75260-59 SNAP RING 2
PARTS LIST 75-260 M1
PART NO. DESCRIPTION QTY
75260-60 SPINDLE TRANSMISSION SLEEVE 1 75260-61 BEARING SPACE 1 75260-62 BALL BEARING 2 75260-63 SET SCREW 2 75260-64 POWER CORD HOLD CLIP 2 75260-65 BELT 1 75260-66 POWER CORD 1 75260-67 KEY HOLDER SET SCREW 1 75260-68 KEY HOLDER 1 75260-69 SWITCH SET SCREW 4 75260-70 POWER SWITCH 1 75260-70-1 SWITCH PANEL 1 75260-71 SWITCH MOUNTING SET SCREW 6 75260-72 SWITCH MOUNTING PLATE 1 75260-73 OIL RESIST PAD 1 75260-74 SPRING CAPLOCK NUT 1 75260-75 SPRING CAP 1 75260-76 SCALE INDICATE NUT 2 75260-77 FEEDING SCALE 1 75260-78 SCALE STICK 1 75260-79 COLUMN RUBBER RING 1 75260-80 SCALE STICK HOLD FRAM SET SCREW 1 75260-81 WASHER 1 75260-82 NUT 1 75260-83 FLAT BEARING 1 75260-84 BALL BEARING 1 75260-85 SPINDLE 1 75260-86 WORKING TABLE 1 75260-87 TABLE ARM 1 75260-88 TABLE ARM SET SCREW 1 75260-89 TABLE ARM COCK BOLT 1 75260-90 HEX HEAD BOLT 1 75260-91 SPRING WASHER 1 75260-92 ZERO MARK SCALE 1 75260-93 RIVET 2 75260-94 TABLE ANGLE SCALE 1 75260-95 RIVET 2 75260-96 TABLE BRACKET LOCK BOLT 1 75260-97 DEEP SCALE TICK HOLD FRAM 1 75260-98 QUILL 1 75260-99 BALL BEARING 1 75260-100 CLIP RING 1 75260-101 QUILL SET SCREW 1 75260-102 NUT 1 75260-103 PINION SHAFT SET PIN 1 75260-104 ARBOR 1 75260-105 CHUCK 1 75260-106 CHUCK KEY 1 75260-107 CHUCK GUARD (ITEM #70-115C) 1 75260-108 RACK RING 1 75260-109 RACK HOLDER 1 75260-110 BOLT HEX. HEAD M4 1 75260-111 SET SCREW M10 2 75260-112 SPACER 2
19
MODEL 75-260 M1
8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3
Tel.: (514) 326-1161
Fax: (514) 326-5565 - Parts & Service / Fax: (514) 326-5555 - Order Desk
orderdesk@general.ca
www.general.ca
IMPORTANT
When ordering replacement parts, always give the model number, serial number of the machine and
part number. Also a brief description of each item and quantity desired.
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