General 75-260 M1 User Manual

SETUP & OPERATION MANUAL
FEATURES
Rotating, 45° tilting, crank-operated worktable with quick release clamp.
Adjustable spindle tension return spring.
Spindle is supported by high quality ball bearings.
Cast-iron pulleys reduce vibration.
Industrial quality Totally Enclosed Fan Cooled (T.E.F.C.) 1 HP motor.
Heavy-duty positive depth stop for quick easy adjustment.
Extra long quill stroke, drills deeper than most drill presses.
Slower speed options ideal for metal drilling applications.
3/4” regular chuck with key included.
Laser pointer and see-through chuck guard included.
17” EXTENDED STROKE DRILL PRESS
SPECIFICATIONS
• Swing 16 15⁄16” (430 mm)
• Drilling capacity 3/4” (19 mm)
• Chuck size 3/4” (19 mm)
• Spindle travel (stroke) 6” (152 mm)
• Spindle distance to table 23 3/4” (605 mm)
• Spindle distance to base 44 1/2” (1130 mm)
• Table size 14” x 14” (355 x 355 mm)
• Column diameter 3 1⁄8” (80 mm)
• Spindle speeds (12) 255 to 2750 rpm
• Spindle taper MT 3
• Overall Height 68” (1730 mm)
• Base size 11 3/4” x 19 5/8” (302 x 500 mm)
• Motor 1 HP, 110/220 V, 12.5/6.25 A
• Weight 229 lbs (104 kg)
Version 5_Revision 3 - June 2015 (78359110)
© Copyright General International
MODEL
#75-260 M1
GENERAL® INTERNATIONAL
8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3
Telephone (514) 326-1161 • Fax (514) 326-5555 • www.general.ca
THANK YOU for choosing this General
®
International model 75-260 M1 17” 17” extended stroke drill press. This drill press has been carefully tested and inspected before shipment and if properly used and maintained, will provide you with years of reliable service. To ensure optimum performance and trouble-free operation, and to get the most from your investment, please take the time to read this manual before assembling, installing and oper­ating the unit.
The manual’s purpose is to familiarize you with the safe operation, basic function, and features of this drill press as well as the set-up, maintenance and identification of its parts and com­ponents. This manual is not intended as a substitute for formal woodworking instruction, nor to offer the user instruction in the craft of woodworking. If you are not sure about the safety of performing a certain operation or procedure, do not proceed until you can confirm, from knowledgeable and qualified sources, that it is safe to do so.
Once you’ve read through these instructions, keep this manual handy for future reference.
Disclaimer: The information and specifications in this manual pertain to the unit as it was supplied from the factory at the time of printing. Because we are com­mitted to making constant improvements, General International reserves the right to make changes to components, parts or features of this unit as deemed necessary, without prior notice and without obligation to install any such changes on previously delivered units. Reasonable care is taken at the factory to ensure that the specifications and information in this manu­al corres-ponds with that of the unit with which it was
®
supplied. However, special orders and “after factory” modifications may render some or all information in this manual inapplicable to your machine. Further, as several gene-rations of this model of drill press and sev­eral versions of this manual may be in circulation, if you own an earlier or later version of this unit, this manual may not depict your machine exactly. If you have any doubts or questions contact your retailer or our support line with the model and serial number of your unit for clarification.
GENERAL® INTERNATIONAL WARRANTY
are carefully inspected during all stages of production and each unit is thoroughly inspected upon completion of assembly.
Limited Lifetime Warranty
Because of our commitment to quality and customer satisfaction, General® International agrees to repair or replace any part or component which upon examination, proves to be defective in either workmanship or material to the original purchaser for the life of the tool. However, the Limited Lifetime Warranty does not cover any product used for professional or commercial production purposes nor for industrial or educational applications. Such cases are covered by our Standard 2-year Limited Warranty only. The Limited Lifetime Warranty is also subject to the “Conditions and Exceptions” as listed below.
Standard 2-Year Limited Warranty
All products not covered by our lifetime warranty including products used in commercial, industrial and educational applications are warranted for a period of 2 years (24 months) from the date of purchase. General® International agrees to repair or replace any part or component which upon examination, proves to be defective in either workmanship or material to the original purchaser during this 2-year warranty period, subject to the “conditions and exceptions” as listed below.
To file a Claim
To file a claim under our Standard 2-year Limited Warranty or under our Limited Lifetime Warranty, all defective parts, components or machinery must be returned freight or postage prepaid to General® International, or to a nearby distributor, repair center or other location designated by General® International. For further details call our service department at 1-888-949-1161 or your local distributor for assistance when filing your claim.
Along with the return of the product being claimed for warranty, a copy of the original proof of purchase and a “letter of claim” must be included (a warranty claim form can also be used and can be obtained, upon request, from General® International or an authorized distributor) clearly stating the model and serial number of the unit (if applicable) and including an explanation of the complaint or presumed defect in material or workmanship.
CONDITIONS AND EXCEPTIONS:
This coverage is extended to the original purchaser only. Prior warranty registration is not required but documented proof of purchase i.e. a copy of original sales invoice or receipt showing the date and lo­cation of the purchase as well as the purchase price paid, must be provided at the time of claim.
Warranty does not include failures, breakage or defects deemed after inspection by General® International to have been directly or indirectly caused by or resulting from; improper use, or lack of or improper maintenance, misuse or abuse, negligence, accidents, damage in handling or trans­port, or normal wear and tear of any generally considered consumable parts or components.
Repairs made without the written consent of General® International will void all warranty.
TABLE OF CONTENTS
Rules for safe operation ................................................................................ 5
Electrical requirements ................................................................................ 6
Grounding instructions ...................................................................................................................................... 6
Circuit capacity .................................................................................................................................................6
Converting the motor to 220 V ........................................................................................................................6
Extension cords ..................................................................................................................................................6
Identification of main parts and components ........................................................7
Basic functions .......................................................................................... 8
Unpacking ................................................................................................ 8
List of contents .................................................................................................................................................... 8
Additional requirements for set up .................................................................................................................. 8
Placement within the shop / Establishing a safety zone .......................................... 9
Assembly instructions .................................................................................. 9
Install the column to the base .........................................................................................................................9
Remove the column ring and rack ................................................................................................................9
Install the table ................................................................................................................................................. 10
Fit the column ring onto the rack .................................................................................................................. 10
Install the table height adjustment handle .................................................................................................. 10
Install the table lock handle ..........................................................................................................................10
Mount the drill press head .............................................................................................................................10
Install the downfeed handles ........................................................................................................................10
Install the chuck guard ................................................................................................................................... 11
Adjusting and using the chuck guard .......................................................................................................... 11
Install the chuck ............................................................................................................................................... 11
Install the laser pointer .................................................................................................................................... 11
Install the pulley case cover knob ................................................................................................................ 11
Adjustments & controls ................................................................................ 12
Table height adjustment ................................................................................................................................. 12
Table swing adjustment .................................................................................................................................. 12
Table tilt adjustment ........................................................................................................................................12
Depth stop adjustment ...................................................................................................................................12
How to adjust the spindle distance to table ................................................................................................ 12
Connecting to a power source ..................................................................................................................... 13
Power “On” .......................................................................................................................................................13
Changing speeds .....................................................................................................................................13 - 14
Reference chart for spindle speed selection ..............................................................................................15
Basic operations ........................................................................................ 15
Install a drill bit .................................................................................................................................................15
Maintenance ............................................................................................ 15
Recommended optional accessories................................................................ 16
Parts list & diagrams ...............................................................................17 - 19
Contact information ....................................................................................20
RULES FOR SAFE OPERATION
To help ensure safe operation, please take a moment to learn the machine’s applications and limitations, as well as poten­tial hazards. General® International disclaims any real or implied warranty and holds itself harmless for any injury that may result from improper use of its equipment.
1. Do not operate the drill press when tired, distracted, or under the effects of drugs, alcohol or any medication that impairs reflexes or alertness.
2. The work area should be well lit, clean and free of debris.
3. Keep children and visitors at a safe distance when the drill press is in operation; do not permit them to ope­ rate the drill press.
4. Childproof and tamper proof your shop and all machinery with locks, master electrical switches and switch keys, to prevent unauthorized or unsupervised use.
5. Stay alert! Give your work your undivided attention. Even a momentary distraction can lead to serious injury.
6. Fine particulate dust is a carcinogen that can be haz­ ardous to health. Work in a well-ventilated area and whenever possible use a dust collector and wear eye, ear and respiratory protection devices.
7. Do not wear loose clothing, gloves, bracelets, neck­ laces or other jewelry while the drill press is in opera­ tion.
8. Be sure that adjusting wrenches, tools, drinks and other clutter are removed from the machine and/or the table surface before operating.
9. Keep hands well away from the drill bit and all moving parts. Use a hold-down or clamp to secure the stock, and use a brush, not hands, to clear away chips and dust.
13. Use suitable work piece support if the work piece does not have a flat surface.
14. Do not push or force the bit into the stock. The drill will perform better and more safely when working at the rate feed for which it was designed.
15. Avoid working from awkward or off balance positions. Do not overreach and keep both feet on floor.
16. Keep guards in place and in working order. If a guard must be removed for maintenance or cleaning be sure it is properly re-attached before using the tool again.
17. Never leave the machine unattended while it is run­ ning or with the power on.
18. Use of parts and accessories NOT recommended by GENERAL® INTERNATIONAL may result in equipment malfunction or risk of injury.
19. Never stand on machinery. Serious injury could result if the tool is tipped over or if the drill bit is unintention­ ally contacted.
20. Always disconnect the tool from the power source before servicing or changing accessories such as bits, or before performing any maintenance, cleaning, or if the machine will be left unattended.
21. Make sure that the switch is in the “OFF” position before plugging in the power cord.
22. Make sure the tool is properly grounded. If equipped with a 3-prong plug, it should be used with a three­ pole receptacle. Never remove the third prong.
10. Be sure that the drill bit is securely installed in the chuck before operation.
11. Be sure the drill bit has gained full operating speed before beginning to drill.
12. Always use a clean, properly sharpened bit. Dirty or dull bits are unsafe and can lead to accidents.
23. Do not use this drill press for other than its intended use. If used for other purposes, GENERAL® INTERNA­ TIONAL disclaims any real implied warranty and holds itself harmless for any injury, which may result from that use.
5
ELECTRICAL REQUIREMENTS
BEFORE CONNECTING THE MACHINE TO THE POWER SOURCE, VERIFY THAT THE VOLTAGE OF YOUR POWER SUPPLY CORRE­SPONDS WITH THE VOLTAGE SPECIFIED ON THE MOTOR I.D. NAMEPLATE. A POWER SOURCE WITH GREATER VOLTAGE THAN NEEDED CAN RESULT IN SERIOUS INJURY TO THE USER AS WELL AS DAMAGE TO THE MACHINE. IF IN DOUBT, CONTACT A QUALI-FIED ELECTRICIAN BEFORE CONNECTING TO THE POWER SOURCE.
THIS TOOL IS FOR INDOOR USE ONLY. DO NOT EXPOSE TO RAIN OR USE IN WET OR DAMP LOCATIONS.
GROUNDING INSTRUCTIONS
In the event of an electrical malfunction or short circuit, grounding reduces the risk of electric shock. The motor of this machine is wired for 110V single phase operation and is equipped with a 3-conductor cord and a 3-prong grounding plug receptacle ing pin) to make it fit into an old 2-hole wall socket or extension cord. If an adaptor plug is used attached to the metal screw of the receptacle.
Note: The use of an adaptor plug is illegal in some areas. Check your local codes. If you have any doubts or if the supplied plug does not correspond to your electrical outlet, consult a qualified eletrician before proceeding.
. Do not remove the 3rd prong (ground-
to fit a grounded type
, it must be
CONVERTING THE MOTOR TO 220V
Should you need to convert your machine’s motor from 110 V to 220 V power, there is an electrical schematic drawing on the inside of the motor cover plate. Unless you are a qualified electrician, we do not recommend attempting this conversion on your own. If you choose to do so, you may risk serious personal injury, damage to the motor and voiding the warranty of your machine.
We suggest you ask your local General International distributor to recommend qualified electricians in your area (or perhaps one of their own technicians) who can make this conversion properly and safely.
EXTENSION CORDS
If you find it necessary to use an extension cord with your machine, use only 3-wire extension cords that have 3-prong grounding plug and a matching 3-pole recep­tacle that accepts the tool’s plug. Repair or replace a damaged extension cord or plug immediately.
Make sure the cord rating is suitable for the amperage listed on the motor I.D. plate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The accompanying chart shows the correct size extension cord to be used based on cord length and motor I.D. plate amp rating. If in doubt, use the next heavier gauge. The smaller the number, the heavier the gauge.
CIRCUIT CAPACITY
Make sure that the wires in your circuit are capable of handling the amperage draw from your machine, as well as any other machines that could be operating on the same circuit. If you are unsure, consult a qualified electrician. If the circuit breaker trips or the fuse blows regularly, your machine may be operating on a circuit that is close to its amperage draw capacity. However, if an unusual amperage draw does not exist and a power failure still occurs, contact a qualified technician or our service department.
6
TABLE - MINIMUM GAUGE FOR CORD
TOTAL LENGTH OF CORD IN FEET
AMPERE
RATING
6 TO 10
10 TO 12 12 TO 16
* NR = Not Recommended
110 VOLTS 25 FEET 50 FEET 100 FEET 150 FEET
220 VOLTS 50 FEET 100 FEET 200 FEET 300 FEET
< 5
------->
------->
------->
------->
18 16 16 14
18 16 14 12
16 16 14 12
14 12 * NR * NR
AWG
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