International model 25-650ABC M1
16” X 42” Wood Lathe. This wood lathe has been carefully tested and inspected before shipment and if properly used and maintained, will provide you with years of reliable service. For
your safety, as well as to ensure optimum performance and trouble-free operation, and to get
the most from your investment, please take the time to read this manual before assembling,
installing and operating the unit.
The manual’s purpose is to familiarize you with the safe operation, basic function, and features
of this wood lathe as well as the set-up, maintenance and identification of its parts and components. This manual is not intended as a substitute for formal woodworking instruction, nor to
offer the user instruction in the craft of woodworking. If you are not sure about the safety of
performing a certain operation or procedure, do not proceed until you can confirm, from
knowledgeable and qualified sources, that it is safe to do so.
Once you’ve read through these instructions, keep this manual handy for future reference.
Disclaimer: The information and specifications in this
manual pertain to the unit as it was supplied from the
factory at the time of printing. Because we are committed to making constant improvements, General
International reserves the right to make changes to
components, parts or features of this unit as deemed
necessary,without prior notice and without obligation to
install any such changes on previously delivered units.
Reasonable care is taken at the factory to ensure that
the specifications and information in this manual corresponds with that of the unit with which it was supplied.
However, special orders and “after factory” modifications may render some or all information in this manual
inapplicable to your machine. Further, as several gene-
®
rations of this model of wood lathe and several versions
of this manual may be in circulation, if you own an earlier or later version of this unit, this manual may not
depict your machine exactly. If you have any doubts or
questions contact your retailer or our support line with
the model and serial number of your unit for clarification.
GENERAL®& GENERAL®INTERNATIONAL WARRANTY
ll component parts of General®, General® International and Excalibur by General
A
International ® products are carefully inspected during all stages of production and each unit
is thoroughly inspected upon completion of assembly.
Limited Lifetime Warranty
Because of our commitment to quality and customer satisfaction, General® and General®
International agree to repair or replace any part or component which upon examination,
proves to be defective in either workmanship or material to the original purchaser for the life
of the tool. However, the Limited Lifetime Warranty does not cover any product used for pro-
fessional or commercial production purposes nor for industrial or educational applications.
Such cases are covered by our Standard 2-year Limited Warranty only. The Limited Lifetime
Warranty is also subject to the “Conditions and Exceptions” as listed below.
Standard 2-Year Limited Warranty
All products not covered by our lifetime warranty including products used in commercial,
industrial and educational applications are warranted for a period of 2 years (24 months) from
the date of purchase. General® and General® International agree to repair or replace any
part or component which upon examination, proves to be defective in either workmanship or
material to the original purchaser during this 2-year warranty period, subject to the “conditions
and exceptions” as listed below.
To file a Claim
To file a claim under our Standard 2-year Limited Warranty or under our Limited Lifetime
Warranty, all defective parts, components or machinery must be returned freight or postage
prepaid to General® International, or to a nearby distributor, repair center or other location
designated by General® International. For further details call our service department at 1-888949-1161 or your local distributor for assistance when filing your claim.
Along with the return of the product being claimed for warranty, a copy of the original proof
of purchase and a “letter of claim” must be included (a warranty claim form can also be used
and can be obtained, upon request, from General® International or an authorized distributor)
clearly stating the model and serial number of the unit (if applicable) and including an explanation of the complaint or presumed defect in material or workmanship.
CONDITIONS AND EXCEPTIONS:
This coverage is extended to the original purchaser only. Prior warranty registration is not
required but documented proof of purchase i.e. a copy of original sales invoice or receipt
showing the date and location of the purchase as well as the purchase price paid, must be
provided at the time of claim.
Warranty does not include failures, breakage or defects deemed after inspection by General®
or General® International to have been directly or indirectly caused by or resulting from;
improper use, or lack of or improper maintenance, misuse or abuse, negligence, accidents,
damage in handling or transport, or normal wear and tear of any generally considered consumable parts or components.
Repairs made without the written consent of General® Internationallwill void all warranty.
To helpensure safeoperation, please take a moment to learn the machine’s applications and limitations, as well as poten-
ial hazards. General® International disclaims any real or implied warranty and holds itself harmless for any injury that
t
may result from improper use of its equipment.
2. Before turning on the wood lathe, make sure the
. Do not operate the wood lathe when tired, distrac-
1
ted, or under the effects of drugs, alcohol or any
medication that impairs reflexes or alertness.
2. The working area should be well lit, clean and free
of debris.
3. Keep children and visitors at a safe distance when
the wood lathe is in operation; do not permit them
to operate the wood lathe.
1
workpiece is securely installed between centers
and that all locking levers and moveable or removable parts are tightened down and secured.
13. Adjust the cutting tool parallel and as close as possible to the workpiece and, before starting the
lathe, turn the workpiece by hand, at least one
full rotation to make sure that it does not come in
contact with the cutting tool.
4. Childproof and tamper proof your shop and all
machinery with locks, master electrical switches
and switch keys, to prevent unauthorized or unsupervised use.
5. Stay alert! Give your work your undivided attention. Even a momentary distraction can lead to serious injury.
6. Fine particulate dust is a carcinogen that can be
hazardous to health. Work in a well-ventilated area
and whenever possible use a dust collector and
wear eye, ear and respiratory protection devices.
7. Do not wear loose clothing, gloves, bracelets, necklaces or other jewelry while the wood lathe is in
operation. Wear protective hair covering to contain
long hair and wear non-slip footwear.
8. Be sure that adjusting wrenches, tools, drinks and
other clutter are removed from the machine before
operating.
9. Keep hands well away from the spindle, the spin
ning workpiece, and all moving parts. Use a brush,
not hands, to clear away chips and dust.
10.
Do not use stock containing defects such as checks,
splits, cracks, knots or foreign objects. Before starting,
inspect stock and remove all foreign objects such as dirt,
nails, staples or any object that could damage a tool or
become dislodged and fly free and cause injury.
11. Select appropriate turning speed for the size and
type of workpiece being turned and use lowest
speed when starting a new workpiece.
14. Maintain turning tools with care. Keep turning tools
sharp and clean for best and safest performance.
15. Avoid working from awkward or off balance positions. Do not overreach and keep both feet on floor.
16. Keep guards in place and in working order. If a
guard must be removed for maintenance or cleaning be sure it is properly re-attached before using
the tool again.
17. Use of parts and accessories NOT recommended
by
GENERAL INTERNATIONAL
ment malfunction or risk of injury.
18. Never stand on machinery. Serious injury could
result if the tool is tipped over.
19. Always disconnect the tool from the power source
before servicing, changing accessories, performing any maintenance or cleaning, or if the
machine will be left unattended.
20. Make sure that switch is in
plugging in the power cord.
21. Make sure the tool is properly grounded. If equipped with a 3-prong plug it should be used with a
three-pole receptacle. Never remove the third
prong.
22. Do not use this wood lathe for other than its
intended use. If used for other purposes,
INTERNATIONAL
and holds itself harmless for any injury, which may
result from that use.
disclaims any real implied warranty
may result in equip-
the “OFF”
position before
GENERAL
5
ELECTRICAL REQUIREMENTS
EFORE CONNECTING THE MACHINE TO THE POWER SOURCE, VERIFY THAT THE VOLTAGE OF YOUR POWER SUPPLY CORRESPONDS
B
WITH THE VOLTAGE SPECIFIED ON THE MOTOR I.D. NAMEPLATE. A POWER SOURCE WITH GREATER VOLTAGE THAN NEEDED CAN
ESULT IN SERIOUS INJURY TO THE USER AS WELL AS DAMAGE TO THE MACHINE. IF IN DOUBT, CONTACT A QUALIFIED ELECTRICIAN
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BEFORE CONNECTING TO THE POWER SOURCE.
HIS TOOL IS FOR INDOOR USE ONLY. DO NOT EXPOSE TO RAIN OR USE IN WET OR DAMP LOCATIONS.
T
A
B
GROUNDING INSTRUCTIONS
In the event of an electrical malfunction or short circuit,
grounding reduces the risk of electric shock. Though
equipped with a 220V 3 phase motor, due to the electronic frequency inverter this machine is wired for 110V
single phase operation and is equipped with a 3-conductor cord and a 3-prong grounding plug A to fit a
grounded type receptacle B. Do not remove the 3rd
prong (grounding pin) to make it fit into an old 2-hole
wall socket or extension cord. If an adaptor plug is
used, it must be attached to the metal screw of the
receptacle C.
Note: The use of an adaptor plug is illegal in some areas.
Check your local codes. If you have any doubts or if the
supplied plug does not correspond to your electrical outlet,
consult a qualified electrician before proceeding.
C
that is close to its amperage draw capacity. However, if
an unusual amperage draw does not exist and a
power failure still occurs, contact a qualified technician
or our service department.
EXTENSION CORDS
If you find it necessary to use an extension cord with
your machine, use only 3-wire extension cords that
have 3- prong grounding plug and a matching 3-pole
receptacle that accepts the tool’s plug. Repair or
replace a damaged extension cord or plug immediately.
Make sure the cord rating is suitable for the amperage
listed on the motor I.D. plate. An undersized cord will
cause a drop in line voltage resulting in loss of power
and overheating. The accompanying chart shows the
correct size extension cord to be used based on cord
length and motor I.D. plate amp rating. If in doubt, use
the next heavier gauge. The smaller the number, the
heavier the gauge.
AMPERES
(AMPS)
EXTENSION CORD LENGTH
25 FEET50 FEET100 FEET150 FEET
< 5
18161614
CIRCUIT CAPACITY
Make sure that the wires in your circuit are capable of
handling the amperage draw from your machine, as
well as any other machines that could be operating on
the same circuit. If you are unsure, consult a qualified
electrician. If the circuit breaker trips or the fuse blows
regularly, your machine may be operating on a circuit
6 TO 1018161412
10 TO 1216161412
12 TO 161412
* NR = Not Recommended
* NR* NR
BASIC FUNCTIONS
This General International model 25-650ABC M1 Wood Lathe is designed specifically for medium to larger sized
wood turning projects. With a maximum swing over bed of 16”, a distance between centers of 42”, and 3 electronically controlled variable speed ranges (45-1000, 85-2000 and 150 -3750 RPM) with digital spindle speed display, the
25-650ABC M1 is ideal for turnings such as chair or table legs and columns, as well as bowls of various sizes. A simple belt re-positioning on the drive pulleys, allows the operator to select the desired speed range and the electronic
speed controller allows for further fine-tuning within each speed range.
With its pivoting head, larger bowls can also be turned on the outboard side of the lathe. For longer turnings an
optional 18” bed extension, #25-618 can be added.
The 25-650ABC M1 comes equipped with a selection of the most commonly used accessories, including a 6” face
plate for bowl turning and both live and spur center for typical spindle turning, to allow the user to begin turning
(turning tools not supplied) after a few minutes of assembly and set-up, right out of the box.
The 25-650ABC M1 is designed to be compatible with all aftermarket turning accessories using MT#2 Morse taper in
both headstock and tailstock and the headstock spindle threads are compatible with all 1-1/4” dia x 8 TPI female
threaded chucks and face plates.
6
16" X 42" WOOD TURNING LATHE
25-650ABC M1
IDENTIFICATION OF MAIN PARTS AND COMPONENTS
U
T
X
V
W
HEADSTOCK
C
B
A
M
K
L
J
TOOL REST
O
N
S
D
A- MOTOR
E
F
G
H
I
P
Q
R
B- HEADSTOCK
C- BELT TENSION
RELEASE LEVER
D- INDEXING PIN
E- SPUR CENTER
F- FACE PLATE
G- SPINDLE SPEED
READ OUT
H- VARIABLE SPEED
CONTROL KNOB
I- HEADSTOCK PIVOT
LOCKING PIN
J- FORWARD /
REVERSE SWITCH
K- ON/OFF SWITCH
L- HEADSTOCK
LOCKING LEVER
M- FLYWHEEL
N- TOOL REST
O- TOOL REST
SWIVEL ARM
P- TOOL REST SWIVEL
ARM LOCKING
LEVER
Q- TOOL REST
CARRIAGE LEVER
R- TOOL REST
CARRIAGE
S- TOOL REST
LOCKING LEVER
T- LIVE CENTER
U- QUILL
V- TAILSTOCK
W- QUILL MOVEMENT
HANDWHEEL
X- MOVABLE SWITCH
7
UNPACKING
arefully unpack and remove the lathe components
C
from the box and check for damaged or missing items
as per the list of contents below.
NOTE: Please report any damaged or missing items to your
General International distributor immediately.
The unpainted cast-iron surface of the lathe bed is covered with a protective coating that helps prevent rust from
forming during shipping and storage. Remove this protective coating by rubbing with a rag dipped in kerosene,
mineral spirits or paint thinner. (Handle and dispose of potentially flammable solvent soaked rags according to
manufacturers’ safety recommendations.) Avoid rubbing the lathes painted surfaces as many solvent based products will remove paint.
To prevent rust, apply a light coating of paste wax or use regular applications of any after-market surface protectant or rust inhibitor.
8
PLACEMENT WITHIN THE SHOP
HIS MODEL 25-650ABC 16" X 42" WOOD LATHE IS VERY HEAVY. DO NOT OVER-EXERT. THE HELP OF AT LEAST TWO ASSISTANTS WILL
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BE NEEDED FOR THE FOLLOWING STEP.
O LIMIT THE RISK OF SERIOUS INJURY OR DAMAGE TO THE MACHINE, ANY EQUIPMENT USED TO LIFT THIS MACHINE (HOIST OR
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FORKLIFT) SHOULD HAVE A RATED CAPACITY IN EXCESS OF 418 LBS (190 KG).
This machine should be installed and operated only on a solid, flat and stable floor that is able to support the
weight of the lathe and the operator.
Plan for placement within your shop that will allow the operator to work unencumbered and unobstructed by foot
raffic (either passing shop visitors or other shop workers) or other tools or machinery.
t
LIFTING AND HANDLING THE MACHINE
Because of its great weight a minimum of two extra people
will be required to assist with lifting the wood lathe and
installing its support legs. That being said, to limit the risk of
serious injury or damage to the machine, ideally, a hoist or
lift should be used.
A
B
1. Remove the straps and wood blocks that hold the
lathe to the pallet and remove the plastic bag.
2. Thread two leveling feet into the threaded holes of
the legs A. Loosely tighten the hex nuts against the
bottom of the legs B.
3. A) Lifting with a lift of hoist:
Lift the lathe off the pallet using a forklift or hoist, and move the lathe to the desired location then install
the wood lathe on its support legs as instructed in step 4 while the lathe is still held by the forklift or hoist.
Note: Pay special attention to the balance of the machine while lifting. (The motor side is much heavier).
B) Lifting with the help of assistants:
If a forklift or hoist is not available, the help of at least
two assistants will be needed.
Note: First remove the tailstock and tool rest/tool carriage to decrease the weight of the lathe by loosening
and removing hex nut C on the opening in your lathe
bed with the supplied 14 mm wrench, then removing the
cap screw.
Lift the lathe and place it on a table or workbench, D,
with sufficient clearance to allow the support legs to
be attached from underneath.
4. Attach the support legs to the bed using 8 hex head
D
bolts with 8 flat washers E. Firmly tighten the bolts with
the supplied 14 mm wrench.
5. With the support legs firmly secured to the lathe, carefully lower the lathe onto the floor.
6. Adjust the leveling feet F to ensure that all four feet sit
firmly on the floor. Make sure that the machine does
not rock.
WORKBENCH
C
E
FOR YOUR SAFETY IT IS ESSENTIAL THAT THE MACHINE DOES
NOT ROCK OR TIP DURING OPERATION. UPON START-UP
OR DURING OPERATION, IF YOU NOTICE ANY ROCKING,
TIPPING OR CHATTERING OF THE BASE TURN THE MACHINE
OFF IMMEDIATELY AND RE-ADJUST THE LEVELING FEET AS
NEEDED TO STABILIZE THE LATHE ON THE FLOOR.
F
9
ASSEMBLY INSTRUCTIONS
or your convenience this lathe is shipped from the factory partially assembled and requires only minimal assem-
F
bly and set-up before being put into service.
SERIOUS PERSONAL INJURY COULD OCCUR IF YOU CON-
ECT THE MACHINE TO THE POWER SOURCE BEFORE YOU
N
AVE COMPLETED THE INSTALLATION AND ASSEMBLY
H
STEPS. DO NOT CONNECT THE MACHINE TO THE POWER
OURCE UNTIL INSTRUCTED TO DO SO.
S
INSTALL THE BELT TENSION RELEASE LEVER
Install the belt tension release lever A as shown in B.
INSTALL THE TOOL REST SWIVEL ARM
C
A
B
D
E
F
1. Loosen locking lever C and pull the tool rest out of
the tool rest carriage.
BASIC ADJUSTMENTS & CONTROLS
TO REDUCE THE RISK OF SHOCK OR FIRE DO NOT
OPERATE THE UNIT WITH A DAMAGED POWER
CORD OR PLUG. REPLACE DAMAGED CORD OR
PLUG IMMEDIATELY. TO AVOID UNEXPECTED OR
UNINTENTIONAL START-UP, MAKE SURE THAT THE
POWER SWITCH IS IN THE OFF POSITION BEFORE
CONNECTING TO A POWER SOURCE.
CONNECTING TO A POWER SOURCE
Refer back to the section entitled “Electrical Requirements” and make sure all requirements and grounding
instructions are followed.
Once the assembly steps have been completed, uncoil
the power cord and plug the power cord into an appropriate outlet, A. With the machine connected to a power
source the spindle speed read-out will show “0” B. When
turning operations have been completed unplug the
wood lathe from the power source.
2. Install the tool rest swivel arm in the tool rest carriage as shown in D, then tighten locking lever C.
3. Install the tool rest in the tool rest swivel arm as
shown in E then tighten locking lever F.
A
SWITCH OFF
B
10
ON/OFF POWER SWITCH
D
C
MOVABLE EMERGENCY SWITCH
E
NOTE: If a sudden power failure occurs, the spindle will
not re-start automatically when the power is restored to
the machine. Push the off button C to reset the switch,
and then press the on button D to start the lathe.
ALWAYS BE SURE TO STOP THE LATHE SPINDLE COMPLETELY BEFORE CHANGING DIRECTION. WHEN MOUNTING A
FACEPLATE, ALWAYS MAKE SURE THE SET SCREWS IN THE FACE PLATE ARE TIGHTENED SECURELY AFTER THE FACE
PLATE IS INSTALLED. FAILURE TO DO SO MAY RESULT IN THE FACE PLATE UNSCREWING FROM THE SPINDLE.
FORWARD / REVERSE SWITCH
F
An additional remote stop switch E is supplied with the
lathe. It has a 10 foot cord and a magnetic backing.
This switch has the same functions as the stop button
on the headstock with the added advantage of being
placeable anywhere on the wood lathe to suit the
operator.
STARTING / STOPPING THE LATHE
G
H
I
The forward/reverse switch F is located under the main
power switch.
Forward: Spindle rotates towards you from the top of
the workpiece.
Reverse: Spindle rotates away from you from the top of
the workpiece.
CHANGING SPINDLE SPEED RANGE
This model 25-650ABC M1 is equipped with an electronic
variable speed controller (See Frequency Inverter above) allowing the user to change the spindle speeds in
conjunction with the (3) drive belt positions.
TURN OFF AND UNPLUG THE MACHINE FROM THE
POWER SOURCE BEFORE OPENING THE BELT
GUARD AND BEFORE PERFORMING ANY MAINTENANCE OR ADJUSTMENTS.
To start the lathe:
1. Select the direction you want the spindle to turn,
either forward or reverse.
2. Set the variable speed control knob G to the lowest setting (counterclockwise).
Changing between the 3 speed
ranges requires moving the drive
belt from one set of drive pulleys to
another (H, M or L).
11
To change the speed range:
1. Unplug the machine from the power source.
2. Open the belt guard cover A located on top of the
headstock.
3. Loosen the motor tension lock knob B and pull the
belt tension release lever C towards you.
4. Place the drive belt in the desired speed range shown
on the chart inside the headstock cover.
With the belt slack, rotate the spindle by hand while
gently pushing the belt onto the desired pulley posi-
ion. Make sure the grooves in the belt are aligned
t
with the grooves in the pulley and the belt runs “true”.
5. Re-tension the belt by pushing the tension release
ever C away from you and tighten the motor tension
l
lock knob B when the belt is tensioned. Do not overtighten. The belt should deflect about 1/8 to 1/4” of an
inch when pressed moderately with your finger
between the 2 pulleys.
6. Turn the speed control knob D to the desired speed.
The digital spindle speed readout E will indicate the
current speed.
A
C
B
D
E
CHANGING SPINDLE SPEED
Note: Turning speeds vary depending on the size and diameter of the workpiece as well as which stage you are at in
the overall turning process.
When turning a smaller diameter workpiece, a higher spindle
speed is recommended.
Proper spindle speed selection comes with practice and
experience and when in doubt always start at a slower speed
increasing when you are sure that it is safe to do so.
Use the chart as a basic guideline for selecting appropriate spindle speed.
The tool rest carriage can be moved along the bed slide
ways and swiveled as needed. Loosen the tool rest carriage lever A and move the carriage to the desired location. Re-tighten the lever securely after adjustment.
The tool rest swivel arm allows for even more positional
adjustment as both the swivel arm in the tool rest carriage
mounting hole B and the tool rest in the swivel arm mounting hole C can be swiveled as needed for accurate and
convenient tool rest positioning.
The tool rest should be adjusted so that its top is 1/8"
above the center of the workpiece. Loosen the tool rest
locking lever D and adjust the height and position of the
tool rest as needed. Re-tighten the lever securely after
adjustment.
A
C
12
B
D
MOUNTING & REMOVING THE HEADSTOCK SPUR CENTER
A
B
The headstock spindle has an MT#2 taper hole into
which the spur center fits A.
Note: The spur center can be installed with the face plate
installed B on or removed A (to remove the face plate, see
section “Mounting a workpiece to the face plate” on page
15).
1. Make sure the shank of the spur center and the
spindle hole are clean and free of debris and fit
the spur center firmly in the spindle hole by hand.
MOUNTING & REMOVING THE TAILSTOCK LIVE CENTER
A
D
E
C
To remove the headstock spur center
Knock it out from the opposite end of the spindle D
using the supplied knock-out-bar C.
Note: When knocking out the spur center, always hold it by
hand to prevent it from falling E.
:
C
The tailstock has an MT#2 taper hole into which the live
center fits.
1. Make sure the shank of the live center and the tail-
stock hole are clean and free of debris and fit the
live center firmly in the hole by hand A.
MOVING TAILSTOCK QUILL IN / OUT
TAILSTOCK REAR VIEW
F
E
B
D
To remove the live center from the tailstock quill
Loosen the tailstock quill locking lever B and move the
quill out by turning the quill movement hand wheel C
until the quill end is nearly inside the tailstock and the
live center can be removed by hand.
Note: When removing the live center, always hold it by
hand to prevent it from falling D.
G
:
The tailstock quill can be moved in and out of the tailstock casting E by turning the tailstock quill movement
hand wheel F.
To move the tailstock quill:
1. Loosen the quill locking lever G.
2. Turn the the quill movement hand wheel to move
the quill as needed.
3. Re-tighten the quill locking lever to secure the
quill in position.
13
TAILSTOCK MOVEMENT
The tailstock is used to support the other end of the workpiece to be turned and can be moved along the bed
sideways to suit the length of the workpiece H.
To move the tailstock on the bed:
1. Loosen the tailstock locking lever I.
2. Move the tailstock by hand to the desired locationon the bed J.
3. Retighten the tailstock locking lever to secure the
tailstock in position.
H
J
I
ALIGNMENT BETWEEN CENTERS
There is a small amount of play built into the headstock
on the bed to allow the headstock to pivot freely.
Whenever the headstock is pivoted back from the outboard position, the alignment between the headstock
and tailstock centers should be double checked and
adjusted as needed.
1. Pivot the headstock to its normal spindle turning
position (0º) and lock it in place.
2.
Install a spur center in the headstock and a live center in the tailstock.
3.
Release the tailstock locking lever and advance
the tailstock on the bed A until the points of the 2
centers just barely touch each other.
4. Using the tailstock locking lever, secure the tail
stock on the bed with the points still touching.
5. Look down at the two centers from above B to verify that the points are in alignment. If the points line
up, proceed with normal turning operations.
6. If the points are not lined up release the headstock locking lever and manually adjust the headstock position
using the play in the head- stock to line up the center points.
7. With the points lined up, hold the headstock in place and tighten the headstock locking lever.
8. With the points lined up, proceed with normal turning operations.
C
B
A
HEADSTOCK, TOOL REST CARRIAGE AND TAILSTOCK LOCKING LEVER
ADJUSTMENT
The headstock, tool rest carriage and tailstock assemblies
use a cam action clamp to lock them in place along the
bed ways. You may need to adjust the cam action to
increase or decrease the clamping pressure. To adjust:
1. Loosen handle A, B and C until the component slides
freely on the ways. Remove travel limiters D on the
bed and slide the component off of the bed.
2. Using a 1- 1/16
sen the nut that is located under the donut shaped
wedge, E.
Turning the nut clockwise increases the clamping force
and counterclockwise decreases the force.
The (4) black locking levers that lock the quill, tool rests,
and the motor tension feature ratchet style handles for
easy positioning. Simply pull out on the spring loaded lever
and move it to a different position, then release it and it will
snap back onto the positive drive teeth.
th
inch wrench or socket, tighten or loo-
14
C
A
B
D
NOTE: If using a socket with an extension, the component
can be adjusted without removing it from under the lathe
bed.
E
MOUNTING A WORKPIECE TO THE FACE PLATE
For turning applications where the workpiece cannot
be secured between the headstock and tailstock cen-
ers (such as bowl turning) the face plate must be used
t
to secure the workpiece to the headstock spindle.
1. Unlock the face plate by loosening and removing
the two set screws A using a 3 mm Allen key.
2. Loosen the face plate by inserting the supplied
spindle lock pin B in one of the spindle holes to
eep the spindle from turning, while loosening the
k
face plate using the supplied face plate wrench, as
shown in C.
3. Unscrew and remove the face plate, D.
,
4. With the face plate removed from the lathe
the workpiece onto the face plate with wood
screws (not included) through the mounting holes
from the back of the face plate.
Note: Make sure the screws are not so long that they
will enter the area of the workpiece where the material is to be removed.
5. Thread the face plate back on the lathe and tighten using the spindle lock pin and face plate
wrench.
mount
B
C
A
D
NEVER TURN ON THE LATHE WHEN THE HEADSTOCK SPINDLE IS LOCKED IN PLACE. ALWAYS,TURN OFF AND UNPLUG THE LATHE FROM THE
POWER SOURCE, BEFORE INSERTING THE INDEXING PIN TO LOCK THE SPINDLE.
TURNING ON THE LATHE AFTER THE SPINDLE LOCK PIN (OR ANY OTHER OBJECT) HAS BEEN INSERTED INTO THE HEADSTOCK INDEXING
HOLE, THEREBY PREVENTING THE HEADSTOCK SPINDLE FROM TURNING, CAN LEAD TO SERIOUS INJURY, DAMAGE TO THE WORKPIECE,OR
DAMAGE TO THE LATHE AND THE MOTOR.
PIVOTING THE HEADSTOCK (FOR OUTBOARD TURNING)
The headstock pivots 360° with positive stops at 0°, 45°,
90°, 135°, 180° and 270° for multi-position outboard turning. Larger bowls can also be turned on the outboard
side of the lathe.
To pivot the headstock:
1. Release the heastock locking lever A.
A
2. Pull out on the headstock pivot pin B to release the
headstock.
B
3. Rotate the headstock to the desired position and
release the pivot pin so it seats in the corresponding
stop hole.
4. Secure the heastock in place by pulling the headstock locking lever A forward.
INDEXING
For advanced turners, the indexing features on this 25-650ABC M1 lathe allows the user to lock the spindle in place
at 36 evenly spaced 10° intervals while the workpiece is installed between the centers. There are 3 threaded holes
and 1 unthreaded hole placed in various positions around the spindle. This is primarily used for reeding or fluting
(cutting decorative grooves vertically up the length of the spindle) usually with the help of a shop made jig and
router.
NEVER TURN ON THE LATHE WHEN THE HEADSTOCK SPINDLE IS LOCKED IN PLACE. ALWAYS, TURN OFF AND UNPLUG
THE LATHE FROM THE POWER SOURCE, BEFORE INSERTING THE SPINDLE LOCK PIN TO LOCK THE SPINDLE.
TURNING ON THE LATHE AFTER THE INDEXING PIN (OR ANY OTHER OBJECT) HAS BEEN INSERTED INTO THE HEADSTOCK
INDEXING HOLE, THEREBY PREVENTING THE HEADSTOCK SPINDLE FROM TURNING, CAN LEAD TO SERIOUS INJURY,
DAMAGE TO THE WORKPIECE, OR DAMAGE TO THE LATHE AND THE MOTOR.
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A
B
To lock the spindle:
1. Thread the spindle lock/index pin into one of the threaded holes around the spindle, A.
2. Rotate the flywheel B slowly by hand until the pin finds the groove and bottoms out in the indexing hole.
3. Complete the desired cut, groove or other operation on the spindle.
4. If further grooves are required, loosen the pin again and slowly turn the spindle until the desired position is loca-
ted. Repeat the above steps.
Note: There are 36 evenly spaced holes in the headstock spindle allowing for indexing at 10° increments (360°/36 positions = 10°) C, allowing for a wide variety of symmetrical decorative grooves or patterned cuts.
PERIODIC MAINTENANCE
•
Keep the unit clean and free of dust by wiping with a cloth or vacuuming off any woodchips or dust after
each use.
•
All bearings are sealed and permanently lubricated and no further lubrication is required.
•
Regular applications of a surface protectant/lubricant will help prevent rust and keep the tool rest, head, and
tailstock sliding smooth on the bedway.
•
Periodically inspect the power cord and plug for damage. Replace the power cord and the plug at the first
signs of visible damage.
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RECOMMENDED OPTIONAL ACCESSORIES
A large range of optional aftermarket accessories can be used with this lathe. Your local dealer may be able
to offer suggestions based on what is readily available in your area.
Key issues to keep in mind when shopping for aftermarket accessories are:
Headstock and tailstock feature a MT#2 taper – to avoid damaging the lathe use only headstock and tailstock centers with a matching taper.
Headstock spindle threads are 1-1/4 ” diameter x 8 threads per inch (T.P.I.) – to avoid stripping or damaging the threads, use only threaded headstock attachments (such as face plates and jaw chucks) that have
atching threads.
m
We also offer a large variety of products to help you increase convenience, productivity, accuracy and safety
when using your wood lathe.
Here’s a small sampling of optional accessories available from your local General International dealer.
For more information about our products, please visit our website at www.general.ca
Outboard Turning Bracket
#25-305
Larger bowls can be turned on
the outboard side of the lathe,
with the help of an optional
outboard turning bracket.
Wood Lathe Guard - #25-160
This Wood Lathe Guard is easily installed on the lathe bed
and the height of its support column can be adjusted to
suit the clearance needed for the shield depending on the
size of your lathe.This device ensures complete safety against
the following risks: wood chips, broken tools, dust, or any
other object.
DOES NOT INTERFERE WITH
NORMAL LATHE USE.
4” Four jaw Scroll
Chuck - #25-605
Designed specifically
for use on lathes with
1 1/4” dia. x 8 TPI
headstock threads.
18” Bed Extension
#25-618
For longer turnings an
optional 18” bed extension, can be added.
4 Piece Woodturning Chisel Set
Made from hi-speed steel this kit comes in it’s own wooden carrying case and features 4 of the most commonly
used turning tools including a 3/4” parting tool, a 1/2”
round nose scraper, a 1” skew chisel and 1/2” bowl
gouge.
- #25-210
5 Piece Woodturning MiniChisel Set - #25-250
Made from high quality highspeed steel with solid hardwood handles.
Designed specially for smaller turning such as pen making and other small hobby
type projects.
Includes a 3/4” diamond parting tool, a 1/2” round nose
scraper, a 1” skew chisel, and a
1/2” bowl gouge.