General 25-114QC User Manual

SETUP & OPERATION MANUAL

FEATURES

Quick lock control levers easily position tool-rest.

Stable cast-iron frame, head and tailstock to reduce chatter and vibration for smoother turning.

Maximum distance of 17” between centers.

Quick release lever for quick belt positioning changes.

3 variable speed ranges; 250-800, 550-1700 & 1200-3600.

Features positive indexing in 15° increments – total 24 indexing positions.

Heavy-duty 1” diameter tool rest post.

Maximum distance of 40” between centers with optional bed extension (item # 25-116)

VARIABLE SPEED “MAXI-LATHE VF”

SPECIFICATIONS

SPINDLE SPEED 250 - 3600 RPM

SWING OVER BED 14” (356 MM)

SWING OVER TOOL REST 10 3⁄4” (273 MM)

DISTANCE BETWEEN CENTERS 17” (432 MM)

SPINDLE THREAD 1” – 8 TPI

TAILSTOCK THROUGH HOLE 3⁄8” (10 MM)

MORSE TAPER MT#2 (HEADSTOCK & TAILSTOCK)

SELF EJECTING TRAVEL 2” (51 MM)

TOOL REST 6” (152 MM)

FACE PLATE 3” (76 MM)

INDEXING POSITIONS 24 X 15°

MOTOR 3⁄4 HP, 110 V, 5 A, 1950 RPM

WEIGHT 93 LBS (42.5 KG)

MODEL

#25-114QC M1

REVISION 1 - Version 2 (May 24/11) © Copyright General® International 05/2011

THANK YOU

for choosing this General®International model 25-114QC Variable Speed “Maxi-Lathe VF”. This wood lathe has been carefully tested and inspected before shipment and if properly used and maintained, will provide you with years of reliable service. To ensure optimum performance and trouble-free operation, and to get the most from your investment, please take the time to read this manual before assembling, installing and operating the unit.

The manual’s purpose is to familiarize you with the safe operation, basic function, and features of this wood lathe as well as the set-up, maintenance and identification of its parts and components. This manual is not intended as a substitute for formal woodworking instruction, nor to offer the user instruction in the craft of woodworking. If you are not sure about the safety of performing a certain operation or procedure, do not proceed until you can confirm, from knowledgeable and qualified sources, that it is safe to do so.

Once you’ve read through these instructions, keep this manual handy for future reference.

Disclaimer:

The information and specifications in this manual pertain to the unit as it was supplied from the factory at the time of printing. Because we are committed to making constant improvements, General

International reserves the right to make changes to components, parts or features of this unit as deemed necessary,without prior notice and without obligation to install any such changes on previously delivered units. Reasonable care is taken at the factory to ensure that the specifications and information in this manual corresponds with that of the unit with which it was supplied.

However, special orders and “after factory” modifications may render some or all information in this manual inapplicable to your machine. Further, as several generations of this model of wood lathe and several versions of this manual may be in circulation, if you own an earlier or later version of this unit, this manual may not depict your machine exactly. If you have any doubts or questions contact your retailer or our support line with the model and serial number of your unit for clarification.

GENERAL® INTERNATIONAL

8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3

Telephone (514) 326-1161 • Fax (514) 326-5555 • www.general.ca

All component parts of General®, General® International and Excalibur by General International ® products are carefully inspected during all stages of production and each unit is thoroughly inspected upon completion of assembly.

Limited Lifetime

Warranty

Because of our commitment to quality and customer satisfaction, General® and General® International agree to repair or replace any part or component which upon examination, proves to be defective in either workmanship or material to the original purchaser for the life of the tool.

However, the Limited Lifetime Warranty does not cover any product used for professionnal or commercial production purposes nor for industrial or educational applications. Such cases are covered by our Standard 2-year Limited Warranty only. The Limited Lifetime Warranty is also subject to the “Conditions and Exceptions” as listed below.

Standard 2-Year Limited Warranty

All products not covered by our lifetime warranty including products used in commercial, industrial and educational applications are warranted for a period of 2 years (24 months) from the date of purchase. General® and General® International agree to repair or replace any part or component which upon examination, proves to be defective in either workmanship or material to the original purchaser during this 2-year warranty period, subject to the “conditions and exceptions” as listed below.

o file a Claim

To file a claim under our Standard 2-year Limited Warranty or under our Limited Lifetime Warranty, all defective parts, components or machinery must be returned freight or postage prepaid to General® International, or to a nearby distributor, repair center or other location designated by General® International. For further details call our service department at 1-888949-1161 or your local distributor for assistance when filing your claim.

Along with the return of the product being claimed for warranty, a copy of the original proof of purchase and a “letter of claim”must be included (a warranty claim form can also be used and can be obtained, upon request, from General® International or an authorized distributor) clearly stating the model and serial number of the unit (if applicable) and including an explanation of the complaint or presumed defect in material or workmanship.

GENERAL®& GENERAL®INTERNATIONAL WARRANTY

CONDITIONS AND EXCEPTIONS:

This coverage is extended to the original purchaser only. Prior warranty registration is not required but documented proof of purchase i.e. a copy of original sales invoice or receipt showing the date and location of the purchase as well as the purchase price paid, must be provided at the time of claim.

Warranty does not include failures, breakage or defects deemed after inspection by General® or General® International to have been directly or indirectly caused by or resulting from; improper use, or lack of or improper maintenance, misuse or abuse, negligence, accidents, damage in handling or transport, or normal wear and tear of any generally considered consumable parts or components.

Repairs made without the written consent of General® Internationallwill void all warranty.

TABLE OF CONTENTS

Rules for safe operation . . . . . . . . . . . . . . .5

Electrical requirements . . . . . . . . . . . . . . .6

Grounding instructions . . . . . . . . . . . . . . . . . . . . . . .6

Circuit capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Extension cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Identification of main parts

and components . . . . . . . . . . . . . . . . . . . .

Basic functions . . . . . . . . . . . . . . . . . . . . .8

Unpacking . . . . . . . . . . . . . . . . . . . . . . . . .8

List of contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Clean up . . . . . . . . . . . . . . . . . . . . . . . . . .9

Installation & Assembly . . . . . . . . . . . . .9-10

Attach the cord storage hooks . . . . . . . . . . . . . . .10

Connect the control box to the motor . . . . . . . . .10

Attach the control box to the lathe . . . . . . . . . . . .10

Attach the right carrying handle . . . . . . . . . . . . . .10

Attach the cord storage hooks . . . . . . . . . . . . . . .10

Install the tool rest . . . . . . . . . . . . . . . . . . . . . . . . . .10

Basic adjustments & controls . . . . . . . .11-15

Connecting to a power source . . . . . . . . . . . . . . .11

On / off power switch . . . . . . . . . . . . . . . . . . . . . . .11

On / off switch with safety key . . . . . . . . . . . . . . .11

Spindle direction switch . . . . . . . . . . . . . . . . . . . . .11

Starting / stopping the lathe . . . . . . . . . . . . . . . . .11

Thermal relay / circuit breaker . . . . . . . . . . . . . . .11

Spindle speed control . . . . . . . . . . . . . . . . . . . . . . .12

Changing spindle speed range . . . . . . . . . . . . . .12

Tool rest carriage & tool rest adjustments . . . . . .13

Mounting & removing the headstock spur

center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Mounting & removing the tailstock live center . .14

Moving tailstock quill in / out . . . . . . . . . . . . . . . .14

Tailstock movement . . . . . . . . . . . . . . . . . . . . . . . . .14

Mounting a workpiece to the face plate . . . . . . .15

Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Periodic Maintenance . . . . . . . . . . . . . . . .15

Spindle speed digital readout -

Error Messages & Remedies . . . . . . . . . . .

Recommended optional accessories . . . . .18

Parts list & diagrams . . . . . . . . . . . . . . . . .19

RULES FOR SAFE OPERATION

To help ensure safe operation, please take a moment to learn the machine’s applications and limitations, as well as potential hazards. General® International disclaims any real or implied warranty and holds itself harmless for any injury that may result from improper use of its equipment.

1. Do not operate the wood turning lathe when tired,

distracted, or under the effects of drugs, alcohol or any medication that impairs reflexes or alertness.

2. The working area should be well lit, clean and free

of debris.

3. Keep children and visitors at a safe distance when

the wood turning lathe is in operation; do not per mit them to operate the wood turning lathe.

4. Childproof and tamper proof your shop and all

machinery with locks, master electrical switches and switch keys, to prevent unauthorized or unsupervised use.

5. Stay alert! Give your work your undivided atten-

tion. Even a momentary distraction can lead to serious injury.

6. Fine particulate dust is a carcinogen that can be

hazardous to health. Work in a well-ventilated area and whenever possible use a dust collector and wear eye, ear and respiratory protection devices.

7. Do not wear loose clothing, gloves, bracelets, neck-

laces or other jewelry while the wood turning lathe is in operation. Wear protective hair covering to contain long hair and wear non-slip footwear.

8. Be sure that adjusting wrenches, tools, drinks and

other clutter are removed from the machine before operating.

9. Keep hands well away from the spindle, the spin

ning workpiece, and all moving parts. Use a brush, not hands, to clear away chips and dust.

10. Do not use stock containing defects such as che-

cks, splits, cracks, knots or foreign objects. Before starting, inspect stock and remove all foreign objects such as dirt, nails, staples or any object that could damage a tool or become dislodged and fly free and cause injury.

11. Select appropriate turning speed for the size and

type of workpiece being turned and use lowest speed when starting a new workpiece.

12. Before turning on the wood turning lathe, make

sure the workpiece is securely installed between centers and that all locking levers and moveable or removable parts are tightened down and secured.

13. Adjust the tool rest parallel and as close as possible

to the workpiece and before starting the wood turning lathe turn the workpiece by hand, at least one full rotation to make sure that it does not come in contact with the tool rest.

14. Maintain turning tools with care. Keep turning tools

sharp and clean for best and safest performance.

15. Avoid working from awkward or off balance posi

tions. Do not overreach and keep both feet on floor.

16. Keep guards in place and in working order. If a

guard must be removed for maintenance or cleaning be sure it is properly re-attached before using the tool again.

17. Use of parts and accessories NOT recommended

GENERAL® INTERNATIONAL

may result in equip-

ment malfunction or risk of injury.

18. Never stand on machinery. Serious injury could

result if the tool is tipped over.

19. Always disconnect the tool from the power source

before servicing, changing accessories, performing any maintenance or cleaning, or if the machine will be left unattended.

20. Make sure that switch is in

the “OFF”

position before

plugging in the power cord.

21. Make sure the tool is properly grounded. If equip-

ped with a 3-prong plug it should be used with a three-pole receptacle. Never remove the third prong.

22. Do not use this wood turning lathe for other than its

intended use. If used for other purposes,

GENERAL®

INTERNATIONAL

disclaims any real implied warranty and holds itself harmless for any injury, which may result from that use.

GROUNDING INSTRUCTIONS

In the event of an electrical malfunction or short circuit, grounding reduces the risk of electric shock. The motor of this machine is wired for 110V single phase operation and is equipped with a 3-conductor cord and a 3prong grounding plug to fit a grounded type receptacle A. Do not remove the 3rd prong (grounding pin) to make it fit into an old 2-hole wall socket or extension cord. If an adaptor plug is used B, it must be attached to the metal screw of the receptacle.

Note: The use of an adaptor plug is illegal in some areas. Check your local codes. If you have any doubts or if the supplied plug does not correspond to your electrical outlet, consult a qualified eletrician before proceeding.

EXTENSION CORD

If you find it necessary to use an extension cord with your machine make sure the cord rating is suitable for the amperage listed on the motor I.D. plate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The accompanying chart shows the correct size extension cord to be used based on cord length and motor I.D. plate amp rating. If in doubt, use the next heavier gauge.The smaller the number, the heavier the gauge.

AMPERES

(AMPS)

EXTENSION CORD LENGTH

25 feet 50 feet 100 feet 150 feet

<5 18 16 16 14

6 TO 10 18 16 14 12

10 TO 12 16 16 14 12

12 TO 16 14 12 *NR *NR

*NR=Not Recommended

BEFORE CONNECTING THE MACHINE TO THE POWER SOURCE, VERIFY THAT THE VOLTAGE OF YOUR POWER SUPPLY CORRESPONDS WITH THE VOLTAGE SPECIFIED ON THE MOTOR I.D. NAMEPLATE. A POWER SOURCE WITH GREATER VOLTAGE THAN NEEDED CAN RESULT IN SERIOUS INJURY TO THE USER AS WELL AS DAMAGE TO THE MACHINE.IF IN DOUBT, CONTACT A QUALIFIED ELECTRICIAN BEFORE CONNECTING TO THE POWER SOURCE.

THIS TOOL IS FOR INDOOR USE ONLY. DO NOT EXPOSE TO RAIN OR USE IN WET OR DAMP LOCATIONS.

ELECTRICAL REQUIREMENTS

CIRCUIT CAPACITY

Make sure that the wires in your circuit are capable of handling the amperage draw from your machine, as well as any other machines that could be operating on the same circuit. If you are unsure, consult a qualified electrician. If the circuit breaker trips or the fuse blows regularly, your machine may be operating on a circuit that is close to its amperage draw capacity. However, if an unusual amperage draw does not exist and a power failure still occurs, contact a qualified technician or our service department.

VARIABLE SPEED “MAXI-LATHE VF”

25-114QC

IDENTIFICATION OF MAIN PARTS AND COMPONENTS

A- HEADSTOCK B- FACE PLATE C- SPUR CENTER D- MOTOR PIVOT HANDLE E- MOTOR PIVOT LOCKING LEVER F- MOTOR G- FLYWHEEL H- LEFT CARRYING HANDLE I- ON/OFF SWITCH J- SPINDLE SPEED CONTROLLER K- THERMAL RELAY RE-SET (under the switch) L- TOOL REST M- TOOL REST CARRIAGE

N- TOOL REST LOCKING LEVER O- TOOL REST CARRIAGE LEVER P- LATHE BED Q- LIVE CENTER R- TAILSTOCK LOCKING LEVER S- TAILSTOCK T- QUILL MOVEMENT HAND WHEEL U- RIGHT CARRYING HANDLE V- LEVELING FOOT W- BELT GUARD X- BELT GUARD LOCK KNOB Y- INDEXING PIN (SHOWN INSTALLED) Z- TAILSTOCK QUILL LOCKING LEVER

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