GE AZ61H15DAD, AZ41E15DAC AZ61H15DAD Architect and Engineering Manual

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GE AZ61H15DAD, AZ41E15DAC AZ61H15DAD Architect and Engineering Manual

LEADERSIN

EFFICIENCY

GE ZONELINE® ARCHITECTS AND ENGINEERS DATA MANUAL

GE Zoneline packaged terminal air conditioners

QUICK REFERENCE

Full Specs on pages 54 and 55

ALL UNITS REQUIRE POWER CONNECTION KIT

Power Connection Kit determines resistance heat output 7000 BTUH units are not offered with 4.7 KW resistance heater

4100 series cooling with electric heat

MODEL

VOLTAGE

COOLING

EER

WATTS

NUMBER

(BTUH)

 

 

 

 

 

 

 

 

AZ41E07DAB

208

6900

12.3

560

230

7200

12.3

580

 

AZ41E09DAB

208

9600

12.0

795

230

9700

12.0

805

 

AZ41E12DAB

208

11500

11.1

1035

230

11800

11.1

1060

 

AZ41E15DAB

208

14000

10.3

1350

230

14300

10.3

1370

 

AZ41E07EAB

265

7200

12.3

580

AZ41E09EAB

265

9700

12.0

805

AZ41E12EAB

265

11800

11.1

1025

AZ41E15EAB

265

14300

10.3

1385

4100 series cooling with electric heat (corrosion treated models)

MODEL

VOLTAGE

COOLING

EER

WATTS

NUMBER

(BTUH)

 

 

 

AZ41E07DAC

208

6900

12.3

560

230

7200

12.3

580

 

AZ41E09DAC

208

9600

12.0

795

230

9700

12.0

805

 

AZ41E12DAC

208

11500

11.1

1035

230

11800

11.1

1060

 

AZ41E15DAC

208

14000

10.3

1350

230

14300

10.3

1370

 

AZ41E07EAC

265

7200

12.3

580

AZ41E09EAC

265

9700

12.0

805

AZ41E12EAC

265

11800

11.1

1025

AZ41E15EAC

265

14300

10.3

1385

Dry Air 25

4100 series cooling with electric heat

MODEL

VOLTAGE

COOLING

EER

WATTS

NUMBER

(BTUH)

 

 

 

 

 

 

 

 

AZ41E07DAP

208

6300

11.7

535

230

6500

11.7

555

 

AZ41E09DAP

208

8800

11.5

765

230

9200

11.5

790

 

AZ41E12DAP

208

11000

10.8

1015

230

11200

10.8

1035

 

AZ41E07EAP

265

6500

11.7

555

AZ41E09EAP

265

9200

11.5

795

AZ41E12EAP

265

11200

10.8

1020

Specifications subject to change.

4100 and 6100 Series Control Panel

PACKAGED TERMINAL AIR CONDITIONER 74R7

2

QUICK REFERENCE

Full Specs on pages 54 and 55

ALL UNITS REQUIRE POWER CONNECTION KIT

Power Connection Kit determines resistance heat output 7000 BTUH units are not offered with 4.7 KW resistance heater

6100 series heat pump with backup electric heat

MODEL

VOLTAGE

COOLING

EER

WATTS

HEATING

COP

WATTS

NUMBER

(BTUH)

(BTUH)

 

 

 

 

 

 

 

 

 

 

 

 

 

AZ61H07DAB

208

6900

13.0

525

6100

3.9

445

230

7100

13.0

545

6200

3.9

465

 

AZ61H09DAB

208

9100

12.2

740

8100

3.7

635

230

9400

12.2

755

8300

3.7

650

 

AZ61H12DAB

208

11600

11.6

965

10400

3.6

835

230

11700

11.6

985

10600

3.6

855

 

AZ61H15DAB

208

14200

10.6

1335

13400

3.3

1120

230

14500

10.6

1360

13500

3.3

1165

 

AZ61H07EAB

265

7000

12.8

545

6200

3.9

450

AZ61H09EAB

265

9400

12.2

765

8100

3.6

655

AZ61H12EAB

265

11700

11.6

1000

10700

3.6

870

AZ61H15EAB

265

14400

10.6

1355

13500

3.3

1165

6100 series heat pump with backup electric heat (corrosion treated models)

MODEL

VOLTAGE

COOLING

EER

WATTS

HEATING

COP

WATTS

NUMBER

(BTUH)

(BTUH)

 

 

 

 

 

AZ61H07DAC

208

6900

13.0

525

6100

3.9

445

230

7100

13.0

545

6200

3.9

465

 

AZ61H09DAC

208

9100

12.2

740

8100

3.7

635

230

9400

12.2

755

8300

3.7

650

 

AZ61H12DAC

208

11600

11.6

965

10400

3.6

835

230

11700

11.6

985

10600

3.6

855

 

AZ61H15DAC

208

14200

10.6

1330

13400

3.3

1155

230

14500

10.6

1350

13500

3.3

1190

 

AZ61H07EAC

265

7000

12.8

545

6200

3.9

450

AZ61H09EAC

265

9400

12.2

765

8100

3.6

655

AZ61H12EAC

265

11700

11.6

1000

10700

3.6

870

AZ61H15EAC

265

14400

10.6

1355

13500

3.3

1165

6100 series heat pump with backup electric heat (models featuring ICR - internal condensate removal)

MODEL

VOLTAGE

COOLING

EER

WATTS

HEATING

COP

WATTS

NUMBER

(BTUH)

(BTUH)

 

 

 

 

 

 

 

 

 

 

 

 

 

AZ61H07DAD

208

6900

12.7

530

6100

3.9

440

230

7000

12.7

550

6200

3.9

465

 

AZ61H09DAD

208

9100

11.9

750

8000

3.6

640

230

9200

11.9

760

8100

3.6

655

 

AZ61H12DAD

208

11600

11.4

960

10400

3.6

835

230

11700

11.4

980

10600

3.6

855

 

AZ61H15DAD

208

14100

10.4

1330

13400

3.2

1200

230

14300

10.4

1345

13500

3.2

1200

 

AZ61H07EAD

265

6900

12.7

540

6200

3.9

455

AZ61H09EAD

265

9200

11.9

760

8200

3.6

665

AZ61H12EAD

265

11700

11.4

1015

10900

3.6

880

AZ61H15EAD

265

14300

10.4

1355

13500

3.2

1210

POWER CONNECTION KITS

230/208-Volt Line-Cord Connection Units

Line Cord

Electric

Electric

Electric

Min. Circuit

Heat

Heater

Heat

Protection

Kit

BTUH

Watts

Amps

(Amps)

 

 

 

 

 

 

RAK3153A

8150/7900

2450/2360

11.0/11.6

15

RAK3203A

11200/10900

3350/3230

15.1/16.0

20

RAK3303A

16000/15450

4750/4580

21.2/22.4

30

Electric Heat Amps include electric heater and fan motor current draw.

Each Line-Cord Kit has an integral Leakage Current Detection and Interruption (LCDI) or Arc Fault Current Interrupter (AFCI) device as required by National Electrical Code (NEC) and Underwriters Laboratories (UL) for units manufactured after August 1, 2004.

230/208-Volt Sub-Base and Direct-Connected Units

 

Direct

Electric

Electric

Electric

Min. Circuit

Sub-Base

Connection

Heat

Heater

Heat

Protection

 

Kit

BTUH

Watts

Amps

(Amps)

 

 

 

 

 

 

RAK204D15P

RAK4157

8150/7900

2450/2360

11.0/11.6

15

RAK204D20P

RAK4207

11200/10900

3350/3230

15.1/16.0

20

RAK204D30P

RAK4307

16000/15450

4750/4580

21.2/22.4

30

Electric Heat Amps include electric heater and fan motor current draw.

Units connected through sub-base do not require an LCDI or AFCI device since they are not considered to be line-cord connected. Each 230/208-volt sub-base kit consists of sub-base with appropriate receptacle for minimum circuit amperage, chaseway to route power connector from sub-base to chassis, wiring to connect sub-base to building wiring and a short line cord with 9-pin connector to connect to chassis and plug into receptacle in sub-base.

Short sub-base line cord may not be used without sub-base. Junction box for 230/208-volt chassis must be purchased separately.

RAK4002A for 2900, 3900, 4100, and 6100 series units, RAK4002B for 5800 series units.

265-Volt Sub-Base and Direct-Connected Units

Sub-Base

Power

Direct

Electric Heat

Electric Heater

Electric Heat

Min. Circuit Protection

Connection Kit

Connection Kit

BTUH

Watts

Amps

(Amps)

 

RAK204E15

RAK5172

RAK5157

8150

2460

9.6

15

RAK204E20

RAK5202

RAK5207

11550

3460

13.3

20

RAK204E30

RAK5302

RAK5307

16350

4860

18.6

30

Electric Heat Amps include electric heater and fan motor current draw.

265-volt units are to be permanently connected in compliance with National Electrical Code and local codes and have a factory-installed junction box on the chassis. Each 265-volt sub-base kit consists of sub-base with appropriate receptacle for minimum circuit amperage, chaseway to route power connector from sub-base to chassis and wiring to connect sub-base to building wiring.

265-Volt Power Connection Kit must be ordered separately.

Important

Essential Elements Ordering Overview

230/208-volt line-cord connected units — order line cord kit 230/208-volt sub-base connected units — order sub-base 265-volt units — order sub-base and power connection kit

ZONELINE® CHASSIS NOMENCLATURE

The Zoneline chassis is identified by a model number defining the type of unit, cooling capacity, electrical information and optional features included on the unit. When specifying or ordering the Zoneline chassis, the use of this nomenclature will assure receiving the correct unit.

 

A

Z

6

 

1

 

H

1

2

D

A

D

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Zoneline

 

 

Chassis series

 

 

Nominal cooling capacity

 

 

Universal

 

 

 

packaged

 

41=deluxe line cool/

 

07=7,000 BTUH cooling

 

 

powerconnection

 

 

 

terminal

 

 

electric heat

 

 

 

09=9,000 BTUH cooling

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

chassis

 

 

61=deluxe line heat pump

 

12=12,000 BTUH cooling

 

 

Special Features

 

 

EXAMPLE

 

 

 

 

 

 

 

15=15,000 BTUH cooling

 

 

 

 

 

Unit type

 

 

 

 

 

 

 

 

 

 

B=base unit

 

 

 

 

 

 

 

 

 

 

 

 

 

C=corrosion treated

 

E=cooling with electric

 

 

Voltage/Phase/

 

 

 

 

 

 

 

D=internal

 

 

 

resistance heat

 

 

Frequency

 

 

 

 

 

 

 

 

 

 

 

 

 

 

condensate

 

 

 

H=heat pump with electric

 

 

D=230/208-Volt,

 

 

 

 

 

 

 

 

 

 

 

removal (ICR)

 

 

 

resistance heat

 

 

single-phase, 60 Hz

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

system (heat

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E=265-Volt, single-phase,

pump models

60 Hz

only) (not for

 

 

coastal areas)

 

P=Dry Air 25 (4100

 

Series only)

Specifications subject to change.

4

The Zoneline 4100 and 6100 Series have incorporated changes suggested by customers, along with enhancements by GE’s Technology Team and changes necessary to meet new UL and NEC requirements.

“L” shaped condenser coil.

Cross-flow blower across the product line for quieter operation.

The “Partial Open Vent Air” feature was a specific request by a customer.

“Heat Sentinel” is an enhancement developed by GE’s Technology Team to help lodging professionals welcome their guests with a moderate-temperature room and to help lower cooling costs.

Devices have been added on cord-connected units to protect against injury from unsafe power cords.

See the “Features and Benefits” section for in-depth explanation of these changes and the industry-leading features of GE Zoneline retained from the previous series.

The Deluxe 4100 Series Zoneline models include The “Dry Air 25” models, which remove 25% more moisture than other Zoneline models.

Deluxe Dry Air 25 Models

Cooling With Resistance Heat

Removes 25% more moisture than standard Zoneline models

Cools and dries air in less time than standard Zoneline models

Dry Air is a separate sealed refrigerant system

No mechanical parts — No special maintenance required

Helps maintain lower relative humidity in rooms

Maintains comfort at slightly higher room temperatures

Reduces operating costs — Provides comfort without overcooling

Corrosion treatment is standard

Excellent choice for humid climates

Available in 7,000, 9,000 and 12,000 BTU sizes

The Dry Air 25 system, a heat pipe, is a hermetically sealed heat transfer surface installed in a “saddlebag” configuration around the indoor (evaporator) coil of the Zoneline unit. This coil arrangement will transfer heat from the front coil of the saddlebag to the rear coil without power consumption.

This assembly uses R-410A as the refrigerant and is not connected to the regular Zoneline refrigerant circuit.

As warm, humid air is pulled through the pre-cool (front) section of the heat pipe, the heat removed from the air is absorbed by the refrigerant, causing the refrigerant to change to a gas and flow to the re-heat (rear) section of the heat pipe. The air leaving the pre-cool section of the heat pipe is cooler and at a higher relative humidity level than the room air. The pre-cooled air is further cooled as it passes through the evaporator, consequently allowing the evaporator coil to remove more moisture.

When the cold air from the evaporator comes in contact with the re-heat section of the heat pipe, the heat that was removed by the pre-cool section is added back to the air and the refrigerant in the heat pipe condenses and flows back to the pre-cool (front) section. The air discharged into the room by this process is much drier, creating a more comfortable room condition.

The Dry Air 25 models center around GE’s exclusive use of the patented Dinh® Dehumidifier Heat Pipe from Heat Pipe Technology, Inc. This innovative NASA spin-off technology enables Dry Air 25 to remove 25% more moisture from the air than other leading manufacturers’ packaged terminal air conditioners. This helps maintain room comfort at a higher room temperature, reducing operating costs.

The Dry Air 25 keeps a room cool and dry, and this is the most important benefit when it comes to the occupant of the room—hotel guests, apartment residents, students. In a hot, humid climate, getting away from the humidity is just as important as getting away from the heat, and the Dry Air 25 is the perfect solution. The dehumidification of the Dry Air 25 has been verified by the same AHRI test conditions under which standard units are rated.

Specifications subject to change.

5

TABLE OF CONTENTS

Front Cover

1

Mini Specs 4100 and 6100 Series

2–3

Mini Specs Power Connection Kits and Nomenclature

4

The 4100/6100 and Dry Air 25

5

Table of Contents

6

Introduction

7

The Zoneline® System

8

Features and Benefits

 

Features Table

9

Features and Benefits

10–12

Auxiliary Control Settings

13–14

Central Desk Control

15

Remote Thermostat Control

16–18

Heat Pumps and Energy Savings

19–20

Installation and Dimensions

 

Application Comments

21

Case Dimensions

22

Wall Case/Sub-Base Installation

23–34

Condensate Disposal Systems

35–37

Ducted Installations

38–40

Exterior Grilles

41–42

Product Data

 

Electrical Connection

43

Essential Elements Ordering Overview

44

Maximum Connected Load

45

Latent System Capacity

45

Normal Yearly Operating Data

46

Schematics

47–50

Product Specifications

 

Suggested Bid Form Specifications

51–52

Zoneline Chassis Nomenclature/Receptacles/Sub-Bases

53

Preliminary Specifications

54–55

Complete Accessory List

56

General Installation Suggestions

57–58

Warranty

58

Alphabetical Index

59

Back Cover

60

Important Notice

Equipment used as a primary source for heating or cooling is an integral part of the building in which it is installed. Proper application is essential for satisfactory performance over a wide range of operating conditions. It is strongly recommended that a professional engineer determine proper application.

If the unit is a replacement unit, its specifications and performance may differ from those of the unit it is replacing. For that reason, we again

strongly recommend that a professional engineer determine proper application.

6

INTRODUCTION

This manual is designed to provide product, performance and application information to our customers and their architects and engineers for use in selection and design of a zonal comfort control system utilizing GE Zoneline Packaged Terminal Air Conditioners (PTAC) and Packaged Terminal Heat Pumps (PTHP). GE Zoneline PTACs and PTHPs are self-contained units designed for through-the-wall installations in hotels, motels, apartments, hospitals,

nursing homes, add-on rooms and many other installations.

Zoneline units provide individual room or zone control in both cooling and heating operation. There is a model for practically every application, ranging in cooling capacity from 7,200 to 14,500 BTUH and heating capacity from 6,200 to 13,500 BTUH in heat pump operation. See pages 42 and 52 for resistance heaters available.

The Deluxe Line consists of the 4100 Series with electric resistance heat, the 4100 Series Dry Air 25 Models with enhanced dehumidification for hot and humid climates and the 6100 Series heat pump. The 6100 Series heat pump features reverse-cycle defrost and simultaneous supplemental resistance heat, when needed, to maintain room comfort. Both offer tactile touch controls with digital display and optional corrosion protection.

Deluxe Line Standard Features:

Two-fan-motor system with indoor cross-flow blower for quieter operation

Digital Controls

—LED Temperature Display

—Easy Temperature Selection

—Tactile Touch Pad

Universal Heaters

Heat Sentinel

“L” Coil Design Condenser

3-Position Vent Door

Freeze Sentinel

Indoor Coil Frost Control

Central Desk Control Interface

Remote Thermostat Control Interface

Random Restart

Electronic Temperature Limiting

“Smart Fan” Fan Cycle/Continuous Control

Transfer Fan Interface

Reverse Cycle Defrost and Simultaneous Supplemental Resistance Heat on Heat Pumps

Quick Heat Recovery

Deluxe Line Optional Features:

Corrosion Protection

Internal Condensate Removal (on 6100 Series Heat Pump without Corrosion Protection)

NOTE: Dry Air 25 models include all the standard features of the 4100 Series plus standard corrosion protection.

Advantages of the GE Zoneline System:

Flexible Application

—May be installed from flush to finished floor, to 3" from the ceiling

—7,200 to 14,500 BTUH units in same physical size

—Deluxe 4100 and 6100 Series may be ducted to condition more than one room

—Compatible with Class 2 remote thermostat control

—Compatible with 2-wire CDC or many Energy Management Systems

Economical Installation —No ductwork necessary

—No mechanical equipment rooms or pipes required for heating/cooling units

—Replacement units fit existing 42"-wide by 16"-high wall cases

Quiet Operation

—Indoor cross-flow blower

Energy-Saving Operation

—Units in unoccupied areas may be turned off

—Designed for efficient cooling operation — EERs from 10.3 to 13.0

—Efficient heat pump units — COPs from 3.3 to 3.9

—Extended heat pump operation without sacrificing room comfort

Ease of Maintenance

—Permanently lubricated fan motors

—Upfront lift-out interchangeable filters

—Slide-out chassis for easy access for cleaning or if service is required

Reverse Cycle Heat Pump Operation

The 6100 Series heat pumps utilize the unique GE PTAC heat pump operation to ensure a comfortable room. The logic used by the units is the same logic used by central system heat pumps to provide greater savings.

Specifications subject to change.

7

THE ZONELINE® SYSTEM

The typical Zoneline installation consists of the wall case (or sleeve), chassis, power cord and exterior grille. Some installations may use a sub-base for support of the unit or for ease of electrical connections. Each of the components should be the standard products offered by GE, or, in the case of the exterior grille, approved by GE Applications Engineering. Use of components not specifically designed or approved for use with the Zoneline unit can result in unsatisfactory operation and can be the cause of failure not covered by the warranty.

Components of the Zoneline System

Typical Installation (Deluxe Series shown)

 

Wall Case

Chassis

RAB71A (Steel-Insulated)

RAB77A4 (SMC — Molded)

Room Cabinet

Wall Case Options

(See pages 22-23)

 

RAG67 (shown) Grille Options (See page 41)

Power Connection Kit (required on all units)

Line Cord Kit shown

See pages 43-44

Power Supply Cord

Optional Accessories of the Zoneline System

Chaseway

RAK204D20P Sub-Base (shown)

RAK6052 Duct Adapter

Power Supply Cord (included with certain

RAK601/602

208V/230V sub-bases)

Duct Extension, Register and Trim Flange

See pages 23 and 33 for information on electrical sub-bases and chaseway.

See pages 38-40 for information on ducted installations.

8

ZONELINE FEATURES

 

Resistance heat

Heat pump

 

AZ

AZ

AZ

 

41 Series

41 Dry Air 25

61 Series

Cooling EER range (230 Volts/265 Volts)

10.6 - 12.8

11.3 - 12.2

10.8 - 13.2

Heating COP range (230 Volts/265 Volts)

N/A

N/A

3.3 - 4.0

Refrigerant type

R-410A

R-410A

R-410A

 

 

 

 

Cross-flow (tangential) blower

Standard

Standard

Standard

 

 

 

 

Enhanced dehumidification

Optional

Standard

 

 

 

 

Heat pump with resistance heat back-up

Standard

 

 

 

 

Heat pump with supplemental resistance heat

Standard

Staged heating

3-Stage***

 

 

 

 

Universal heaters - UPC**

Standard

Standard

Standard

 

 

 

 

Tactile touch-pad controls with LED

Standard

Standard

Standard

 

 

 

 

Touch control set-up features

Standard

Standard

Standard

 

 

 

 

Highly featured microcomputer controls

Standard

Standard

Standard

Electric resistance heat lock-out (above 46°F)

Standard

 

 

 

 

Automatic emergency heat

Standard

Standard

Standard

 

 

 

 

Heat pump defrost system

Reverse cycle

 

 

 

 

High-temperature operation protection

Standard

 

 

 

 

Quick heat recovery

Standard

 

 

 

 

Heat boost

Selectable

Separate indoor & outdoor

AC

AC

DC

motors — permanently lubricated

 

 

 

 

 

 

 

2-speed outdoor fan

Standard

Standard

Standard

 

 

 

 

Indoor fan speed settings

Hi/Low

Hi/Low

Hi/Low

"Fan Only" setting—2-speed

Hi/Low

Hi/Low

Hi/Low

"Cool & Heat Only" settings

Hi/Low/Auto

Hi/Low/Auto

Hi/Low/Auto

 

 

 

 

“SmartFan” fan cycle control

Standard

Standard

Standard

 

 

 

 

Auto power recovery

Standard

Standard

Standard

 

 

 

 

Automatic compressor restart delay

Standard

Standard

Standard

 

 

 

 

Freeze Sentinel (41F)

Standard

Standard

Standard

Heat Sentinel (85F)

Standard

Standard

Standard

 

 

 

 

Automatic indoor frost control

Standard

Standard

Standard

 

 

 

 

Temperature limiting

Electronic 7-step

Electronic 7-step

Electronic 7-step

 

 

 

 

Solid-state thermostat

Standard

Standard

Standard

 

 

 

 

Remote thermostat compatibility

Standard

Standard

Standard

Central Desk Control compatibility

Standard

Standard

Standard

 

 

 

 

2-position discharge grille 50º/40º

Standard

Standard

Standard

 

 

 

 

Upfront filter (interchangeable)

Standard

Standard

Standard

 

 

 

 

3-position manual air vent control

Standard

Standard

Standard

 

 

 

 

Sleep function

Standard

Standard

Standard

 

 

 

 

Transfer fan connections

Standard

Standard

Standard

Ducted installation capability

Optional

Optional

Optional

 

 

 

 

Corrosion-treated chassis

Optional

Standard

Optional

 

 

 

 

Internal condensate removal (ICR)*

Optional

 

 

 

 

*Not for use in corrosive environments

 

 

 

**UPC — Universal Power Cord Connection (see pages 43 and 53).

 

 

 

*** Two-stage heating if using remote thermostat

 

 

 

265-volt units must be connected in a manner to meet National Electrical Code and all local codes.

Specifications subject to change.

9

FEATURES AND BENEFITS

Standard Physical Dimensions

GE has maintained the same dimensions since 1961 — 42" wide x 16" high x 13-3/4" deep — making replacement of older units easy.

Weather-Protected Electrical Components

Vital electrical components are protected from the weather by locating them on the indoor side of the weather barrier.

Weather-Resistant “Superseal”

Properly installed unit in undistorted case keeps air leakage to a minimum.

7 CFM air infiltration with 25 MPH wind on ICR units — even less on units without ICR

Industry specification is 19 CFM of air infiltration

Heater Sizes to Meet Room Requirements

All units are equipped with a universal heater — the resistance heat output is determined by power connection kit.

230/208-volt — Line-Cord Connected Units

2.4/2.32 KW with RAK3153A — 15-amp circuit 3.3/3.20 KW with RAK3203A — 20-amp circuit 4.7/4.53 KW with RAK3303A — 30-amp circuit

230/208-volt - Sub-Base Connected Units

2.4/2.32 KW with RAK204D15P — 15-amp circuit 3.3/3.20 KW with RAK204D20P — 20-amp circuit 4.7/4.53 KW with RAK204D30P — 30-amp circuit

265-volt

2.4 KW with RAK5172 — 15-amp circuit

3.4 KW with RAK5202 — 20-amp circuit

4.8 KW with RAK5302 — 30-amp circuit

Unit Controls

4100 and 6100 Series — touch pad controls with digital readout of temperature set point

Highly Featured Microprocessor Controls

Microprocessor controls are programmed to interface with the temperature sensors to maximize comfort conditions for the room occupant and provide outstanding features.

Thermistors are used to sense small changes in temperature to give excellent room control and allow the microprocessor to monitor and react to changing conditions.

Electric Resistance Heat Lock-Out

To maximize the savings of the heat pump operation, the Zoneline® heat pumps do not utilize the resistance heater when the outdoor temperature is above 46°F during normal operation. The resistance heat is used in the Quick Heat Recovery feature.

Automatic Emergency Heat

Automatically uses electric resistance heat if the heat pump output is not sufficient to maintain selected room temperature.

Reverse Cycle Heat Pump Defrost System

Standard on all Zoneline 6100 Series heat pumps

Enables heat pump to operate at lower temperatures when other systems switch to more expensive electric resistance heat.

See pages 18 and 19 for discussion of heat pump operation and defrost systems.

High-Temperature Heat Pump Operation Protection

Automatically protects the compressor if heat pump is operated with high outdoor temperatures.

Power to the outdoor fan is turned off if the indoor coil gets too hot during heat pump operation to prevent damage to the compressor.

Quick Heat Recovery – Heat Pump Units

When the unit operation is changed from STOP or COOL to HEAT, the electric resistance heaters are used to warm the room to the thermostat set point. This provides faster room temperature increase for greater guest comfort.

Fan Motors – Permanently Lubricated

All units have two fan motors for quiet operation and maximum operating efficiency.

Motors are permanently lubricated to reduce maintenance and totally enclosed to keep dirt and water out of the motor windings.

Outdoor Fan

The unit automatically selects the most efficient speed for the outdoor fan. The operating sound level is lower when the outdoor fan can operate in low speed, yet there are situations where it must operate in high speed. The unit changes the fan speed automatically.

Indoor Fan Speed Selections – HIGH/LOW

Unit may be operated in HIGH HEAT or LOW HEAT or HIGH COOL or LOW COOL.

10

FEATURES AND BENEFITS (cont)

Fan-Only Setting – HIGH/LOW

The unit provides the option of selecting either HIGH or LOW speed for Fan-Only operation.

Fan-Cycle Switch – “SmartFan”

Unique “SmartFan” allows unit to operate fan continuously

in cooling operation and fan cycle in heating to provide better guest comfort. Eliminates complaint of cold-air draft during the heating season.

Eliminates the need for changing fan-cycle switch seasonally.

“SmartFan” settings are controlled via the auxiliary control setting push button.

Compressor Random Restart

In the event of a power failure, all compressors attempting to restart immediately when power is restored can result

in a power surge that can cause another power interruption.

The microprocessors in the Zoneline units have a random restart logic system that prevents all units from starting at the same time.

Rotary Compressor

Provides smoother operation for quiet, dependable service. GE has used rotary compressors since 1961.

Compressor Restart Delay

Zoneline units are designed to provide a minimum of three minutes of compressor-off time to allow refrigerant pressures to equalize before restarting to prevent compressor damage.

Zoneline units are also designed to provide a minimum of three minutes of compressor-run time to prevent room occupant disturbance due to short-cycling of the air conditioner.

Freeze Sentinel

Detects low room temperature and turns on heater to help protect against damage caused by freezing room temperature.

Heater turns on at 41°F and warms indoor thermistor temperature to 46°F and shuts off.

Freeze Sentinel may be turned off by dip switch on auxiliary control.

Heat Sentinel

The property owner may choose to activate the Heat Sentinel feature on the Zoneline unit. If the Heat Sentinel is activated and room temperature reaches 85°F (even when the unit

is in the “STOP” setting), the unit will automatically start in air conditioning operation and will shut off when the room temperature reaches 80°F. This will help dehumidify the air

and lower high temperatures so the guest will not be entering an extremely hot room.

Indoor Coil Frost Control

Prevents indoor coil from freezing and causing complaints due to lack of cooling. Frost can form on the indoor coil when the unit is operated

in cooling when outdoor temperatures are low. The unit automatically shuts the compressor off until the indoor coil temperature warms to the point where frosting will no longer occur.

Transfer Fan Interface

24 VAC terminals are provided to operate a relay to control

a fan mounted in a wall to move conditioned air into another space. The electrical power for the operation of the transfer fan itself is not provided by the Zoneline unit. Transfer fans and their controlling relays are field supplied.

Electronic Temperature Limiting

Seven independent programmable heating temperature limits and seven independent programmable cooling temperature limits.

 

Heating Temperature Limits

 

Highest

 

 

Heat

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

65

70

72

74

76

78

80

85

 

 

 

 

 

 

 

 

Lowest

 

Cooling Temperature Limits

 

Cool

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

60

64

66

68

70

72

74

76

 

 

 

 

 

 

 

 

Limits are set via the auxiliary control setting push button.

Remote Control Capability with Wall-Mounted Thermostat

See pages 16–18.

Central Desk Control Capability

See page 15.

Energy Management System Interface with Load-Shedding Option

All units have a switch via the auxiliary control setting to allow the indoor fan to continue operating if the unit is connected to an energy management system that shuts off compressor or heater operation. By allowing the indoor fan to run when the heater or compressor is shut off by the energy management system, the guest is less likely to realize the operation of the unit has been altered. This helps reduce peak energy demand loads without disturbing the room occupant.

Reversible Indoor Air Louvers

Allows air to be directed into room at 40º or 50º angle to provide better air distribution.

Angle is changed by removing room front and screws holding louver in place, and rotating louver section.

11

FEATURES AND BENEFITS (cont)

Up-Front Air Filters

Two interchangeable up-front filters, easy

to remove and reinstall, may be cleaned without opening or removing the room front.

Clean filters by brushing, vacuuming or backflushing under faucet

or shower head.

Concealed Manual

Vent Control

Open ventilation doors on GE Zoneline® Packaged Terminal Air Conditioners and Heat Pumps allow

outside air to enter the room through a screen-covered opening in the weather barrier that separates the indoor and outdoor sections of the unit.

A concealed lever, located along the left side of the unit under the front cover, is used to open and close the vent door.

The 3-position manual vent door control may be closed, partially open or fully open. Positive vent door closure prevents accidental opening and unwanted air infiltration.

Vent CFM High Speed

Unit

Full Open

Partial Open

7000

50

40

9000

70

45

12000

75

45

15000

75

45

CFM ratings at 230 and 265 volts.

For each CFM of air to enter the room, an equal amount of air must be removed through exhaust fans in the bathroom or roof tops. Greater amounts of air will be introduced (from chart shown above) depending on the size of the exhaust fan.

Outside ambient air entering the room through this screened vent opening is not conditioned. This unconditioned air becomes mixed with the conditioned air that is circulated by the indoor fan. This air mixture generates an additional heat load/heat loss that causes the unit to run longer and may translate into higher operating costs.

Zoneline vent openings are not intended to be the source of make-up air for building ventilation systems due to the additional heating or cooling loads generated.

Corrosion Protection (Optional)

4100 and 6100 Series units may be ordered with special protection to better withstand damage from salt air and salt water in seacoast or other corrosive areas.

Corrosion protection is standard on the Dry Air 25 models.

Heat pump units with ICR are not available with corrosion protection and should not be installed in seacoast or other corrosive environments.

Units installed in corrosive areas should use the RAB77 wall sleeve and be examined/cleaned more frequently than normal installations.

Internal Condensate Removal (ICR)

See page 35 for a discussion of the Internal Condensate Removal system available on 6100 Series heat pumps.

Enhanced Dehumidification

Moisture removal is an important function of an air conditioner. People are more comfortable at higher temperatures when the humidity level is relatively low. Air conditioners operate with less energy consumption when the room temperatures are set higher.

The GE Zoneline 4100 Series with the Dry Air 25 heat pipe application removes 25% more moisture than the base 4100 Series unit.

The GE Zoneline Dry Air 25 chassis is the only PTAC available with the application of the patented Dinh® Dehumidifier Heat Pipe under license from Heat Pipe Technology, Inc.

Customers who are using the Dry Air 25 report a freshersmelling room as a result of the lower humidity levels, as well as lower operating costs.

Locking Door Kit

RAK8023 — A door with a lock that replaces the standard control cover door to prevent unauthorized changing of control settings is offered as an accessory.

12

AUXILIARY CONTROL—AUX SET BUTTON

The auxiliary control push button is located behind the room cabinet, below the control panel. The auxiliary controls come preset to the modes most desired by customers. However, the owner is responsible for ensuring the auxiliary controls are set to the desired function. There are 9 different modes that can be set using the auxiliary set button.

To change modes:

Press the STOP button.

Press AUX SET (“AU” appears on the display).

Press the MODE button on the control pad until the first digit in the display shows the number corresponding to the mode you are choosing and the correct HEAT/COOL LED is lit.

Press the UP or DOWN arrow to change the mode setting selection (second digit in the display).

Press the MODE button to move to the next feature or the AUX SET button to exit the set up process.

Auxiliary Set Button

Access

Press “AUX SET”

 

 

 

First Digit

 

Second Digit

 

Cover

 

 

 

 

 

 

 

 

Press “Mode”

Press

/

 

 

 

 

Smart Fan

 

– Cycle

– Continue

 

 

 

HEAT

 

 

 

 

COOL

 

 

 

 

Load Shedding

 

 

 

 

 

 

 

 

 

 

 

Sentinel

 

– Off

– On

 

 

 

HEAT

 

 

 

 

 

 

COOL

 

 

 

 

Constant Fan

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

COOL

HEAT

 

Temperature

 

0: 60F-85F

0: 60F-65F

 

Limit

 

1: 64F-85F

1: 60F-70F

 

 

2: 66F-85F

2: 60F-72F

 

 

 

HEAT

 

3: 68F-85F

3: 60F-74F

 

 

 

COOL

 

4: 70F-85F

4: 60F-76F

 

 

 

 

 

5: 72F-85F

5: 60F-78F

 

 

 

 

 

6: 74F-85F

6: 60F-80F

 

 

 

 

 

7: 76F-85F

7: 60F-85F

 

 

 

 

 

 

 

 

Class 2 Mode

 

 

 

 

 

 

 

 

 

 

 

Duct Mode

 

 

 

 

 

 

 

 

– Off

– On

All I2R Mode

(AZ61 Only)

Boost Heat

(AZ61 Only)

Press “AUX SET”

 

 

 

First Digit

 

Second Digit

 

 

 

 

 

 

 

 

Press “Mode”

Press

/

 

 

 

 

 

 

 

 

Smart Fan

 

– Cycle

– Continue

 

 

 

HEAT

 

 

 

 

 

 

 

 

COOL

 

 

 

 

 

 

 

 

 

Load Shedding

 

 

 

 

 

 

 

 

 

 

Sentinel

 

– Off

– On

 

 

 

HEAT

 

 

 

 

 

 

 

 

 

 

COOL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Constant Fan

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

COOL

HEAT

Temperature

 

0: 60F-85F

0: 60F-65F

Limit

 

1: 64F-85F

1: 60F-70F

 

 

 

 

 

2: 66F-85F

2: 60F-72F

 

 

 

HEAT

 

3: 68F-85F

3: 60F-74F

 

 

 

 

 

 

 

COOL

 

4: 70F-85F

4: 60F-76F

 

 

 

 

 

5: 72F-85F

5: 60F-78F

 

 

 

 

 

6: 74F-85F

6: 60F-80F

 

 

 

 

 

7: 76F-85F

7: 60F-85F

 

 

 

 

 

 

 

Class 2 Mode

 

 

 

 

 

 

 

 

 

 

Duct Mode

 

 

 

 

 

 

 

 

– Off

– On

 

 

 

 

 

All I2R Mode

(AZ61 Only)

Boost Heat

(AZ61 Only)

AUXILIARY CONTROL SETTINGS

Mode 1—Smart Fan—Cooling/Heating The default setting for Mode 1 is as follows:

Cooling: Continuous (ON) Heating: Cycle (OFF)

*Note: In cyclic Cooling Mode, the indoor fan will activate occasionally to verify air temperature in the room. In cyclic Heating Mode, the fan will continue to operate for 90 seconds after the heating function has stopped in order to increase unit efficiency.

Mode 2—Load Shedding (Central Desk Control) The default setting for Mode 2 is OFF.

This feature is active only if the unit is connected to a CDC and the CDC has control. When this mode is on, only the indoor fan can be turned ON or OFF with the unit controls. When this mode is off, all operation is disabled except Heat/Freeze Sentinel (Mode 3).

Press “SET”

 

 

 

 

 

First Digit

Second Digit

 

 

 

 

 

Press “Mode”

Press

/

 

 

 

 

Smart Fan Cool – Cycle*

 

 

HEAT

 

Smart Fan Cool – Continue

 

 

 

 

 

COOL

 

 

 

 

 

 

 

 

 

 

Press “Mode”

Press

/

 

 

 

 

Smart Fan Heat – Cycle*

 

 

HEAT

 

Smart Fan Heat – Continue

 

 

 

 

 

COOL

 

 

 

 

 

 

 

 

 

 

Press “Mode”

Press

/

 

 

 

 

Load Shedding – Off

 

 

 

 

Load Shedding – On

 

 

 

 

 

13

AUXILIARY CONTROL SETTINGS (cont)

Mode 3—Freeze Sentinel/Heat Sentinel The default settings for Mode 3 are:

Heat Sentinel is off Freeze Sentinel is on.

When Freeze Sentinel is activated, it automatically provides heat without user interface. This helps to prevent plumbing damage by turning the heater and indoor fan ON at 41ºF and OFF at 46ºF.

When Heat Sentinel is activated, it automatically provides cooling without user interface. This helps to prevent an excessively hot room by turning the air conditioner ON

at 85ºF and OFF at 80ºF.

NOTE: These functions are active whenever the unit is plugged in, even if the unit is in the STOP position.

Mode 4—Constant ON Fan

The default setting for Mode 4 is OFF.

Mode 5—Temperature Limiting

The default setting for Mode 5 is as follows: Cool: 2 (66ºF to 85ºF)

Heat: 5 (60ºF to 78ºF)

Temperature limits—Cool

Temperature limits—Heat

0

= 60°F to 85°F

0

= 60°F to 65°F

1

= 64°F to 85°F

1

= 60°F to 70°F

2

= 66°F to 85°F

2

= 60°F to 72°F

3

= 68°F to 85°F

3

= 60°F to 74°F

4

= 70°F to 85°F

4

= 60°F to 76°F

5

= 72°F to 85°F

5

= 60°F to 78°F

6

= 74°F to 85°F

6

= 60°F to 80°F

7

= 76°F to 85°F

7

= 60°F to 85°F

Mode 6—Remote Thermostat – Class 2 The default setting for Mode 6 is OFF.

Setting this mode to ON will allow the unit to operate with a Class 2 Remote Control Wall Thermostat.

Mode 7—Duct Mode

The default setting for Mode 7 is OFF.

This setting is used when the unit is installed using

a duct adapter kit. If the unit is ducted, the Duct Mode needs to be set to ON. This increases the fan speed to ensure proper circulation.

Mode 8—All-Electric Heat (AZ6100 only) The default setting for Mode 8 is OFF.

This electric heat option functions only on the 6100 model. When this option is ON, heat pump operation is locked out, causing the unit to provide only electric resistance heat.

Mode 9—Heat Boost (AZ6100 only) The default setting for Mode 9 is OFF.

When Heat Boost is ON and outer temperatures are between 25ºF and 46ºF, heat pump-only operation is locked out. This setting is used to provide supplementary heat to the heat pump operation by electric resistance heat in conditions where the heat pump-only operation is not sufficient to maintain a consistent, comfortable room temperature.

NOTE: Heat Boost option should NOT be used with remote thermostat operation. This will cause the unit to switch to resistance heat when the outdoor temperature is 46ºF.

Press “Mode”

Press

/

 

 

 

 

Freeze Sentinel – Off

 

 

HEAT

 

Freeze Sentinel – On

 

 

 

 

 

COOL

 

 

 

 

 

 

 

 

 

 

Press “Mode”

Press

/

 

 

 

 

Heat Sentinel – Off

 

 

HEAT

 

Heat Sentinel – On

 

 

 

 

 

 

 

 

COOL

 

 

 

 

 

 

 

Press “Mode”

Press

/

 

 

 

 

Constant Fan – Off

 

 

 

 

Constant Fan – On

 

 

 

Press “Mode”

Press

/

 

 

 

 

Temperature Limit Cool

 

 

 

 

0: 60F-85F

 

 

 

 

1: 64F-85F

 

 

 

 

2: 66F-85F

 

 

 

 

3: 68F-85F

 

 

HEAT

 

4: 70F-85F

 

 

 

5: 72F-85F

 

 

COOL

 

6: 74F-85F

 

 

 

 

 

 

 

7: 76F-85F

 

 

 

Press “Mode”

Press

/

 

 

 

 

Temperature Limit Heat

 

 

 

 

0: 60F-65F

 

 

 

 

1: 60F-70F

 

 

 

 

2: 60F-72F

 

 

 

 

3: 60F-74F

 

 

HEAT

 

4: 60F-76F

 

 

 

5: 60F-78F

 

 

COOL

 

 

 

 

6: 60F-80F

 

 

 

 

7: 60F-85F

 

 

 

Press “Mode”

Press

/

Class 2 Mode – Off

Class 2 Mode – On

Press “Mode”

Press /

Duct Mode – Off

Duct Mode – On

Press “Mode”

Press /

ALL 12R Mode – Off

ALL 12R Mode – On

Press “Mode”

Press /

Boost Heat – Off

Boost Heat – On

14

CENTRAL DESK CONTROL

Some installations may want to govern the ability of the unit to operate from a control device remote to the unit or even remote to the room in which the unit is located. The general term given to systems such as this is Central Desk Control (CDC). The most common installation of this type of system is a switch mounted at the registration desk and, upon guest check-in, a button is pushed or a switch is moved to allow the air conditioner to operate. Likewise, when the guest checks out, the device is put into the “OFF” position so the unit will not operate while the room is vacant.

It is not necessary that the controlling device be located at a central desk to employ a device that will control the unit operation. For instance, in some resort areas, devices are connected to sliding glass doors and opening the door causes a contact to close, turning the air conditioner off. This prevents energy being wasted by operating the air conditioner when warm, humid air is entering the room. Some systems operate by motion sensors or heat-sensing detectors mounted in the room. These types of systems determine occupant presence in the room and allow the unit to operate; if no one is in the room the device signals the air conditioner to turn off.

Zoneline® models offer load-shedding capabilities on units connected to Central Desk Control systems. For more information on the models’ load-shedding feature, see page 11.

There is a wide variety of devices available, each with

its own benefits and constraints. While GE does not offer components that are external to the unit for a Central Desk Control system, GE Zoneline units are compatible with most CDC and energy management systems. Zoneline units provide a 24 VAC circuit that powers the Central Desk Control system and no external power is needed.

All Zoneline 4100 and 6100 Series units are compatible with simple on/off 2-wire Central Desk Control systems. Consult with the provider of the energy management system to be sure it is compatible with GE Zoneline units. Zoneline units have standard connectors factory-installed to provide a CDC interface that permits the unit to be connected to most of the energy management systems. The devices connected

to the Zoneline units require no power supply or transformers external to the unit.

Important CDC Comments (all series applicable)

1.When the switching device closes the circuit of the CDC conductors, the unit operation stops.

2.Do not use a common bus (at the unit or at the switch panel) in the wiring. Both wires comprising the circuit must connect to the unit connectors and to the controlling switch. Running one wire from one unit to another unit is common busing and may damage internal components or cause erratic operation of the system.

3.A 24-volt transformer is contained within the Zoneline unit. No external voltage may be applied to the unit through the CDC terminals. (Voltage on the CDC conductors is

24 volts AC.)

4.Recommended wire size must be followed as a minimum requirement.

Wire Size #AWG

Maximum Allowable Length

#22

600

Ft.

#20

900

Ft.

#18

1500

Ft.

#16

2000

Ft.

Freeze Sentinel and Heat Sentinel remain operational when the unit is connected to a CDC system. Even if the unit is turned “OFF” at the central location, if the sensor at the unit detects the low or high limit temperature, the unit will automatically turn on until it reaches the preset shutdown temperature (46°F heating, 80°F cooling).

Connecting the Zoneline unit to a CDC system does not eliminate the ability to connect the unit to a remote thermostat. Once the circuit is “opened,” and control of the unit removed from the CDC system, the selected controls—either the unitmounted control or the remote thermostat—govern the operation of the unit.

Please see page 57 for installation recommendations for the Central Desk Control wiring.

CDC Terminal Location and Typical Wiring

See page 16 for location of CDC terminals on unit.

Example of Common Busing

 

NOT PERMITTED

Unit #1

Unit #2

Unit #3

INCORRECT Common Busing

 

Normally Open

 

Switch -

 

Unit Operational

 

CDC Terminals

 

 

on Zoneline unit

 

 

Typical Wiring

 

(All Wiring Shown Is Field Supplied)

15

REMOTE THERMOSTAT CONTROL

In some installations, control of the operation of the unit at a location remote from the unit itself may be desired. A unit mounted high in the wall or over a door, for instance, where the unit-mounted controls are inaccessible, can be

connected to a wall-mounted thermostat. Other installations may use remote thermostat control for design or performance enhancement. The unit is connected to the thermostat by low-voltage wiring which permits the operation of the unit to be selected and the temperature sensed at the thermostat.

Important Notes: Remote thermostat wiring should NOT be run through the wall case. Thermostat wiring should exit the wall below the unit and enter the unit between room cabinet and chassis. Wire molding may be used to hide thermostat wiring. If a sub-base is used, the thermostat wiring may be concealed by the sub-base. Thermostat wiring should NOT be run parallel to line voltage wires since induced current may cause erratic operation.

All Zoneline® 4100 and 6100 Series units are adaptable to Class 2 remote low-voltage thermostats. The only additional field-supplied components are the remote thermostat and wiring necessary to connect it.

The controls on the unit are not functional when the remote control function is used.

RAK806 Universal Control Cover Label

When a Zoneline unit is using a remote thermostat control, the RAK806 Universal

Control Cover Label is recommended. The

RAK806 is only available in a

package of 10 labels. The label is placed

over the control panel to direct the user to the wall thermostat for operation of the Zoneline unit.

Resistance Heat Models

The Zoneline 4100 resistance heat units may be connected to a single-stage thermostat designed for use with cooling with electric heat systems. GE offers two thermostats compatible with the 4100 Series unit.

The remote thermostat-Class 2 option (Mode 6 in the auxiliary control setting) must be turned ON to enable remote thermostat control. Refer to installation instructions packaged with the chassis.

Please see page 57 for installation recommendations for the remote thermostat wiring. Compatibility of other thermostats considered for use with GE Zoneline units is the responsibility of the customer.

The control voltage on the remote control conductors is 24 volts AC. The AC voltage may not be compatible with some solid-state thermostats.

The fan speed for the 4100 Series in remote thermostat operation is selected by the connection of the fan wire from the thermostat to either the HIGH or LOW terminal on the unit. See the sketch of the unit terminals below for the location of the HIGH and LOW fan-speed terminals. Operating the unit in low fan speed reduces the operating sound level of the unit.

Freeze Sentinel and Heat Sentinel remain operational if the unit is connected to a remote thermostat. The unit may be connected to a Central Desk Control (CDC) system and controlled with a remote thermostat when the CDC system has the unit in operation. See page 15 for additional information on the CDC system.

Unit temperature-limiting settings are not functional when unit is connected to a remote thermostat.

Field Wiring Terminal

R— 24V AC

GL — Low-Speed Fan

GH — High-Speed Fan

B — Not Used on 4100

Y — Compressor

W — Heater

C— Common

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<![endif]>GL

<![if ! IE]>

<![endif]>GH

<![if ! IE]>

<![endif]>B

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<![endif]>Y

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Common

White — Heater

Yellow — Compressor

Black — Not Used On 4100

Green — High-Speed Fan

Green — Low-Speed Fan

Red — 24VAC

CDC Terminal

RAK164D2

RAK164P2

a solid-state

a solid-state digital

digital thermostat

programmable

requiring five

thermostat

connection wires.

requiring five

 

connection wires.

16

REMOTE THERMOSTAT CONTROL (cont)

Heat Pump Models

The Zoneline 6100 Series heat pump units may be connected to a single-stage cooling/two-stage heating thermostat designed for use with heat pump systems. GE offers two thermostats compatible with the

6100 series units:

RAK148D2

RAK148P2

solid-state digital

solid-state digital

thermostat

programmable

requiring six

thermostat

connection wires.

requiring six

 

connection wires.

Please see page 57 for installation recommendations for the remote thermostat wiring. Compatibility of other thermostats considered for use with the GE Zoneline unit is the responsibility of the customer.

The control voltage on the remote control conductors is 24 VAC.

The remote thermostat-Class 2 option (Mode 6 in the auxiliary control setting) must be turned ON to enable remote thermostat control. Refer to installation instructions packaged with the chassis.

The fan speed for the 6100 Series in remote thermostat operation is selected by the connection of the fan wire from the thermostat to either the HIGH or LOW terminal on the unit. See the sketch of the unit terminals for the location of the HIGH and LOW fan speed terminals. Operating the unit in low fan speed reduces the operating sound level of the unit.

Field Wiring Terminal

R

— 24V AC

GL

— Low-Speed Fan

GH

— High-Speed Fan

B

— Reversing Valve

Y

— Compressor

W

— Heater

C— Common

Feature

Heat Pump

Electric Heat

Indoor frost control

Yes

Yes

Freeze Sentinel

Yes

Yes

Heat Sentinel

Yes

Yes

Auto fan speed

No

No

Electronic

 

 

temperature limiting

No

No

Switch to resistance

 

 

heat based on indoor

Determined by

 

temperature

remote thermostat

N/A

Switch to resistance

 

 

heat based on

 

 

outdoor temperature

Yes

N/A

Reverse cycle defrost

Yes

N/A

Simultaneous

 

 

resistance heat

 

 

with heat pump

No

N/A

Resistance heat

 

 

lockout

Yes

N/A

“Smart Fan”

Fan ON/AUTO set on

Fan ON/AUTO set on

fan cycle

remote thermostat

remote thermostat

Central Desk Control

Yes

Yes

When connected to a remote thermostat, indoor airtemperature sensing is shifted from the unit to the remote thermostat. For this reason, the units will operate slightly differently when connected to a remote thermostat. The above chart shows the unit operation when connected

to a remote thermostat.

The Heat Boost option should NOT be used with remote thermostat operation since this will cause the unit to switch to resistance heat when outdoor temperatures are below 46ºF.

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Common

White — Heater

Yellow — Compressor

Black — Reversing Valve

Green — High-Speed Fan

Green — Low-Speed Fan

Red — 24VAC

CDC Terminal

17

REMOTE THERMOSTAT CONTROL (cont)

Remote Thermostat Control Selection Chart For Zoneline® Packaged Terminal Units

Zoneline Series

Thermostat Model

Type

Function

Low-Voltage Conductors

 

 

 

 

 

4100

RAK164D2

Digital

Cooling and Heating

5

 

 

 

 

 

RAK164P2

Digital Programmable

5

 

 

 

 

 

 

 

6100

RAK148D2

Digital

Single-Stage Cooling –

6

 

RAK148P2

Digital Programmable

2-Stage Heating

6

 

 

 

 

 

Thermostat wire size – up to 60 feet AWG20 – up to 66 feet AWG18

For remote thermostat operation follow the steps below:

1.Turn on the unit and ensure it is working properly BEFORE proceeding.

2.Unplug the unit or disconnect power and remove the room cover.

3.Connect the thermostat wiring per the appropriate diagram/colors for your model.

4.Plug the unit back in or reconnect power.

5.Press the AUX SET button once. The letters AU will appear in the display.

6.Press the MODE button until the number “6” appears in the left hand digit.

7.Press the UP arrow once so the top half of the right hand digit is lit.

8.Press the AUX SET button to exit the setup function.

9.Replace the room cover.

See pages 13 and 14 for full instructions on using the

Auxiliary Controls Feature.

18

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