Flintec FT-15D User Manual

WEIGHT INDICATOR
FT-15(D)
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For Firmware Version 2.06 and higher
Flintec GmbH Bemannsbruch 9 74909 Meckesheim GERMANY
www.flintec.com
Table of Contents:
1 Safety Instructions.........................................................................................................................................4
2 Declaration of Conformity.............................................................................................................................5
3 Overview..........................................................................................................................................................6
3.1 Key Features.............................................................................................................................................6
3.2 Available Options and Accessoires...........................................................................................................6
3.3 Technical Specification .............................................................................................................................7
3.4 Housing Dimensions .................................................................................................................................8
3.4.1 Desk Type Housing ...........................................................................................................................................8
3.4.2 Stainless Steel Housing ....................................................................................................................................8
4 Installation and Commissioning...................................................................................................................9
4.1 Mechanical Installation..............................................................................................................................9
4.1.1 Jumpers.............................................................................................................................................................9
4.2 Electrical Connections...............................................................................................................................9
4.2.1 Power Supply and Grounding............................................................................................................................9
4.2.2 Standard Load Cell Connection (for FT-15 only) .............................................................................................10
4.2.3 Digital Load Cell Connection (for FT-15D only)...............................................................................................10
4.3 Commissioning........................................................................................................................................10
5 Front Panel and Keypad..............................................................................................................................11
5.1 Weight Display and Status LEDs ............................................................................................................11
5.2 Keypad ....................................................................................................................................................12
5.3 Key lock (for FT-15 only).........................................................................................................................12
6 Vehicle Weighing..........................................................................................................................................13
6.1 First and Second Weighing.....................................................................................................................13
6.2 Weighing with Preset Vehicle Weight .....................................................................................................18
6.3 Transit Weighing .....................................................................................................................................19
7 Reports..........................................................................................................................................................20
7.1 Daily Report.............................................................................................................................................20
7.2 Report between two Dates......................................................................................................................20
7.3 Report between two Ticket Numbers......................................................................................................21
7.4 Report of Temporary First Weighing Memory.........................................................................................21
7.5 Accumulated Report for Preset Vehicle Weights....................................................................................22
7.6 Reprint the Weighing Ticket....................................................................................................................22
8 Memory Operations......................................................................................................................................23
8.1 Temporary First Weighing Memory.........................................................................................................23
8.2 ID Memory...............................................................................................................................................23
8.3 Preset Vehicle Weight Memory...............................................................................................................23
9 Setup and Calibration..................................................................................................................................24
9.1 Basics......................................................................................................................................................24
9.1.1 Basic Setup Keys on the Frontplate ................................................................................................................24
9.1.2 Entering the Setup and Calibration Menu........................................................................................................24
9.1.3 Exiting the Setup and Calibration Menu ..........................................................................................................24
9.2 Defining the Digital Load cells (for FT-15D only) ....................................................................................25
9.2.1 Digital Load Cell Addressing ...........................................................................................................................25
9.2.2 Eccentricity Adjustment ...................................................................................................................................26
9.3 Configuration Parameters .......................................................................................................................27
9.4 Scale Parameters....................................................................................................................................27
9.5 Scale Calibration .....................................................................................................................................29
10 Alibi Memory and Legal Metrological Records .....................................................................................30
FT-15(D) Technical Manual, Rev. 1.02 August 2010
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11
Communication and Printer.....................................................................................................................31
11.1 Overview about Communication..........................................................................................................31
11.2 Serial Interface and Printer..................................................................................................................31
11.2.1 Standard Serial Interface Connector (RS232C) ..............................................................................................31
11.2.2 Optional Serial Interface Connector (RS232C, RS485, 20 mA TTY)...............................................................31
11.2.3 Continuous Output Mode ................................................................................................................................33
11.2.4 PC Software Interface Mode ...........................................................................................................................33
11.2.5 Host Mode .......................................................................................................................................................33
11.2.6 Print Mode .......................................................................................................................................................34
11.2.7 Setup ...............................................................................................................................................................36
11.3 Ethernet Option (for FT-15 only)..........................................................................................................38
11.3.1 Electrical Connections .....................................................................................................................................38
11.3.2 Setup ...............................................................................................................................................................38
11.3.3 Data Structure .................................................................................................................................................40
12 Traffic Light Control.................................................................................................................................41
13 Diagnostics ...............................................................................................................................................42
Appendix 1: FT-15(D) Setup and Calibration Menu.........................................................................................43
Appendix 2: Host Mode Data Structure............................................................................................................45
Appendix 3: Error Table.....................................................................................................................................47
Appendix 4: Parameter’s Default Table............................................................................................................48
Appendix 5: Calibration Table...........................................................................................................................50
RIGHTS AND LIABILITIES
All rights reserved.
No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, mechanical, photocopying, recording, or otherwise, without the prior written permission of Flintec GmbH
No patent liability is assumed with respect to the use of the information contained herein. While every precaution has been taken in the preparation of this book, FLINTEC assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein.
The information herein is believed to be both accurate and reliable. FLINTEC, however, would be obliged to be informed if any errors occur. FLINTEC cannot accept any liability for direct or indirect damages resulting from the use of this manual.
FLINTEC reserves the right to revise this manual and alter its content without notification at any time.
Neither FLINTEC nor its affiliates shall be liable to the purchaser of this product or third parties for damages, losses, costs, or expenses incurred by purchaser or third parties as a result of: accident, misuse, or abuse of this product or unauthorized modifications, repairs, or alterations to this product, or failure to strictly comply with FLINTEC operating and maintenance instructions.
FLINTEC shall not be liable against any damages or problems arising from the use of any options or any consumable products other than those designated as Original FLINTEC Products.
NOTICE: The contents of this manual are subject to change without notice.
Copyright © 2010 by Flintec GmbH, 74909 Meckesheim, Bemannsbruch 9, Germany
FT-15(D) Technical Manual, Rev. 1.02 August 2010
Page 3 of 52
1 SAFETY INSTRUCTIONS
CAUTION READ this manual BEFORE operating or servicing this equipment. FOLLOW
these instructions carefully. SAVE this manual for future reference. DO NOT allow untrained personnel to operate, clean, inspect, maintain, service, or tamper with this equipment. ALWAYS DISCONNECT this equipment from the power source before cleaning or performing maintenance. CALL FLINTEC ENGINEERING for parts, information, and service.
WARNING ONLY PERMIT QUALIFIED PERSONNEL TO SERVICE THIS EQUIPMENT. EXERCISE CARE WHEN MAKING CHECKS, TESTS AND ADJUSTMENTS THAT MUST BE MADE WITH POWER ON. FAILING TO OBSERVE THESE PRECAUTIONS CAN RESULT IN BODILY HARM.
WARNING FOR CONTINUED PROTECTION AGAINST SHOCK HAZARD CONNECT TO PROPERLY GROUNDED OUTLET ONLY. DO NOT REMOVE THE GROUND PRONG.
WARNING DISCONNECT ALL POWER TO THIS UNIT BEFORE REMOVING THE FUSE OR SERVICING.
WARNING BEFORE CONNECTING/DISCONNECTING ANY INTERNAL ELECTRONIC COMPONENTS OR INTERCONNECTING WIRING BETWEEN ELECTRONIC EQUIPMENT ALWAYS REMOVE POWER AND WAIT AT LEAST THIRTY (30) SECONDS BEFORE ANY CONNECTIONS OR DISCONNECTIONS ARE MADE. FAILURE TO OBSERVE THESE PRECAUTIONS COULD RESULT IN DAMAGE TO OR DESTRUCTION OF THE EQUIPMENT OR BODILY HARM.
CAUTION OBSERVE PRECAUTIONS FOR HANDLING ELECTROSTATIC SENSITIVE DEVICES.
FT-15(D) Technical Manual, Rev. 1.02 August 2010
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2 DECLARATION OF CONFORMITY
EG-Konformitätserklärung
0
Monat/Jahr: month/year: 06/2010 Hersteller: Manufacturer: Flintec GmbH Anschrift: Address:
Produktbezeichnung: Product name: FT-15 Weight Indicator
Das bezeichnete Produkt stimmt mit folgenden Vorschriften der Europäischen Richtlinien überein: This product confirms with the following re gula tions o f the Directive s of the European Community
Richtlinie 2004/108/EG des Europäischen Parlaments und des Rates vom 15. Dezember 2004 zur Angleichung der Rechtsvorschriften der Mitgliedstaaten über die elektromagnetische Verträglichkeit und zur Aufhebung der Richtlinie 89/336/EWG
Richtlinie 2006/95/EG Niederspannungs-Richtlinie
EC-Declaration of Conformity
Bemannsbruch 9 D-74909 Meckesheim Deutschland / Germany
FT-15D Digital Weight Indicator
Directive 2004/108/EC of the European Parliament and of the Council of 15th December 2004 on the approximation of the laws of the Member States relating to electromagnetic compatibility and repealing Directive 89/336/EEC
Directive 2006/95/EC Low Voltage Directive
Die Absicherung aller produktspezifischen Qualitätsmerkmale erfolgt auf Basis eines zertifizierten Qualitätsmanagement-Systems nach DIN ISO 9001.
Diese Erklärung bescheinigt die Übereinstimmung mit den genannten Richtlinien, beinhaltet jedoch keine Zusicherung von Eigenschaften.
Folgende Normen werden zum Nachweis der Übereinstimmung mit den Richtlinien eingehalten:
As a proof of conformity with the directives following standards are fulfilled:
EN 61326-1
EN 60950-1
Elektrische Mess-, Steuer-, Regel- und Laborgeräte - EMV-Anforderungen - Teil 1: Allgemeine Anforderungen (IEC 61326-1:2005)
Electrical equipment for measurement, control and laboratory use - EMC requirements - Part 1: General requirements (IEC 61326-1:2005)
Einrichtungen der Informationstechnik - Sicherheit - Teil 1: Allgemeine Anforderungen (IEC 60950­1:2005, modifiziert);
Information technology equipment - Safety - Part 1: General requirements (IEC 60950-1:2005 modified)
All product-related features are assured by a quality system in accordance with ISO 9001.
This declaration certifies the conformity with the listed directives, but it is no promise of characteristics.
FT-15(D) Technical Manual, Rev. 1.02 August 2010
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3 OVERVIEW
The type FT-15(D) weight indicator is an economic and powerful state-of-the-art vehicle scale indicator designed for easy application and reporting at weighbridges. For direct access to the weighing process the instrument features first weighing, second weighing and single weighing keys. FT-15(D) weight indicators can be used in both single range or dual range scales. The weight data can be directly printed on a label together with header and footer, date and time, vehicle ID, ID1 and ID 2. It also has a built-in data memory for 99 vehicle weights and 99 alphanumerical ID1 and ID2 strings. Alphanumeric headers and ID1 & ID2 such as customer, products etc. can be freely defined and downloaded to FT-15(D) for later printing. FT-15(D) is approved by Weights & Measures Authorities for use in Accuracy Class III applications with up to 10000 intervals according to OIML R76 and EN 45501 standards. It has a large 6 digit LED weight display (red, 20 mm) with weight status information. The accurate instrument is available in two different housings which are desk type housing or stainless steel housing.
3.1 Key Features
FT-15D FT-15
EU Type approved for 10 000 intervals Yes Yes Single or dual range Yes Yes Approved sensitivity 0.4 V/e High internal resolution up to 8 000 000 counts Yes Yes Display resolution up to 60 000 counts Yes Yes Maximum conversion rate of 100/s Yes Adaptive digital filter for fast and stable reading Yes Yes High resolution display mode Yes Yes Up to 6 load cells (350 ) or 18 load cells (1100 ) Up to 10 digital load cells (DLC); 16 if externally powered Yes Automatic eccentricity adjustment Yes Realtime clock Yes Yes Standard Serial interface RS232C Yes Yes Integrated AC power supply Yes Yes Zeroing with one button & auto zero tracking Yes Yes Up to 99 preset vehicle weight data memory Yes Yes FT-15(D) stores last 9 583 weighing results for reporting Yes Yes 2 different ID codes and 99 alphanumerical ID memories Yes Yes Ticket printouts incl. header, footer and alphanumeric IDs Yes Yes Ticket printouts incl. header, footer and alphanumeric IDs Yes Yes Key lock option to prevent unauthorized access Yes Yes
Yes
Yes
3.2 Available Options and Accessoires
FT-15D FT-15
Additional serial interface RS232C Yes Yes Additional serial interface RS485 Yes Yes Ethernet TCP/IP Yes Digital I/O ( for traffic light control) Yes Yes Flintec IndFace Software Yes Yes
FT-15(D) Technical Manual, Rev. 1.02 August 2010
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3.3 Technical Specification
Accuracy
Accuracy class: III EU Type approved: 10 000 intervals (single range); 2x 6 000 intervals (dual range)
Display and Keyboard
Display: 6 digits, 7 segments, LED red, 20 mm high (Panel type 14 mm high) Display update rate: 250 ms Status annunciators Gross, net, motion, zero, weighing range, information, power, unit, programme state Keyboard: 18-keys; membran with tactile feedback On / off switch Yes Key lock Basic weighing related keys can be locked against unauthorized access
A/D Converter
A/D converter type:
Conversion rate: Max. 100 measurement values per second Input sensitivity: 0.4 V/e (approved), 0.1 V/d (non approved) Analogue input range: 0 to 20 mV Internal resolution: Up to 8 000 000 counts Display resolution: Up to 60 000 counts
Scale Calibration and Functions
Calibration: By application weights Corner adjustment: Automatic Only externally Digital filter: 5 step adjustable Application modes: Basic weighing, vehicle scale application Weighing functions: Zero, auto zero tracking, motion detection, auto zero at power up Other functions: Traffic light control (needs digital I/O option) Alibi memory: Last 9583 records
Linearity: Load cells
Communication & protocol: RS485, compatible to RC3D Excitation: 12 V DC, max. 450 mA
Number of load cells:
Connection:
Communication:
Continuous mode update rate: 100 ms Option board update rate: 40 ms
Power supply: Environment and Enclosure
Operation temperature: -10 °C to +40 °C legal for trade; max. 85% RH, non-condensing Enclosure Aluminium cast desk type (IP30) or stainless steel (IP65)
Up to 10 (directly powered) or
up to 16 (externally powered)
4-wire technique, 2 wires for digital
interface and 2 wires for power supply
Standard serial interface RS232C; 1 200 to 57 600 baud; programmable
FT-15D FT-15
24 bit Delta-Sigma ratiometric
with integral analog and digital filters
200…240 V AC, 50/60 Hz, max. 12 VA
Within 0.0015% FS, 2 ppm/°C
5 V DC at 58...1200  max. 100 mA
Up to 6 load cells (350 ) or
18 load cells (1 100 ) connected in parallel
4- or 6-wire technique. Cable length is
274 m/mm² for 6-wire connection
FT-15(D) Technical Manual, Rev. 1.02 August 2010
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3.4 Housing Dimensions
3.4.1 Desk Type Housing
140
Desk type front view Desk type side view
RS232
OPTIO
S/N
Desk type rear view Dimensions of Desk type housing with wall mount kit
155195
187
179
LOAD CELL
3.4.2 Stainless Steel Housing
220
220
220
Stainless steel housing front view Stainless steel housing side view
160
160
160
70
70
15
15
15
230
230
230
100 mm deep with big backplane option
100
100
100
70
70
70
FT-15(D) Technical Manual, Rev. 1.02 August 2010
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4 INST ALLATION AND COMMISSIONING
PRECAUTION: Please read this manual carefully before energizing the indicator. Perform the commissioning
operation according the procedure given here. Use trained personnel for cleaning, commissioning, checking and service of the indicator. The interference of untrained personnel may cause some unwanted damages or injures.
Note: In this manual the term “Digital Load Cell“ will be refered to “DLC“.
4.1 Mechanical Installation
First of all please determine the place where your indicator can operate safely. This place should be clean, not getting direct sun light if possible, with a temperature between -10 ºC and +40 ºC, humidity not exceeding 85% non-condensing. Take care to the housing dimensions and the suggested panel hole dimensions given in chapter 3.4. All the cables should be installed safely to avoid mechanical damages. To avoid electrical noise protect your indicator which has very low input signal level from the equipment that produces electrical noise, especially in panel mounting.
4.1.1 Jumpers
There are three jumpers on the instrument’s main board/weighing board for calibration and for switching on/off. To change the position of this jumpers, open the housing and perform the necessary changes before energizing the indicator.
Figure 4.1 FT-15(D) Main board
J8 On/Off Switch (always short circuit at the Panel type)
J2 Calibration (short circuit for calibration)
J17 short circuit for on/off key function
4.2 Electrical Connections
4.2.1 Power Supply and Grounding
FT-15(D) is available with 230 V AC power supply and will be supplied with a power cable. The quality of the instrument’s ground will determine the accuracy and the safety of your indicator. A poor ground can result in an unsafe condition if an electrical short cuircuit happens. A good ground connection is needed to minimize extraneous electrical noise pulses. It is important that the instrument does not share power lines with noise-generating equipment such as heavy load switching, motor control equipments, inductive loads, etc. If the condition of the power line in the plant is bad, prepare a special power line and grounding. If you have to service the indicator, turn off the power and wait at least for 30 seconds before interfering. All connectors are at the rear side of the housings of desk and panel types. The stainless steel housings must be opened to make the required connections. These connections must be done as described below.
FT-15(D) Technical Manual, Rev. 1.02 August 2010
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4.2.2 Standard Load Cell Connection (for FT-15 only)
The load cell wiring should be made carefully before energizing to avoid damages to the weight indicator and the load cells. The input resistance of the load cells that you want to connect should be more than 58 . The sense pins of the instrument should be connected. In 4-wire installations the sense and excitation pins with the same polarity should be short circuited at the connector side.
6-wire Load Cell
Connection
+ Excitation + Excitation 1 1
+ Sense + Excitation 2 2
Shield Shield 3 4
- Sense - Excitation 4 6
- Excitation - Excitation 5 7 + Signal + Signal 7 3
- Signal - Signal 8 5 Shield Shield Connector body 4
4-wire Load Cell
Connection
Pin no. for desk type housing
(D-Sub, 9-pin, female)
Pin no. for Stainless steel housing
(J12 connector)
4.2.3 Digital Load Cell Connection (for FT-15D only)
The signal cable between the instrument and the junction box must be suitable for high speed RS485. The cable must have a common shield. Please also take care for the correct termination of the RS485 bus (see also manual of type KPFD junction box).
Definition
+ Power 5 5
- Power 3 6 COM A 9 2 COM B 7 3
Shielding Connector body 4
Pin no. for desk type housing
(D-Sub, 9-pin, female)
Pin no. for stainless steel housing
(J12 connector)
4.3 Commissioning
After making the required installations and connections to your indicator, turn the power on and perform following steps:
 Get familiar with the instrument’s setup mode (see chapter 9.1)  For FT-15D only: Define the digital load cells (see chapter 9.2)  Define the configuration parameters (see chapter 9.3)*  Define the scale parameters (see chapter 9.4)  Calibrate the scale (see chapter 9.5)
* Note: Most of the parameters can be skipped for later setup. Please take care for the parameters which may be locked by the J2 calibration jumper in legal for trade applications (see Appendix 1: Setup and Calibration Menu of the instrument).
If you want to use the Flintec IndFace Software for FT-15(D) then you have to set up the instrument’s standard serial interface to host mode (see chapter 11.2) before you adjust all the configuration parameters.
After checking the performance of your weighing instrument you can begin to use the indicator.
If there are peripheral connections, first you should turn the power off; make the peripheral connections, perform the required safety checks and energize the indicator. Then set the related parameters and check if the peripheral devices are operating properly.
If required perform following additional steps:
 Set up the serial interfaces (see chapter 11.2)  Printer setup (see chapter 11.2)  Ethernet Setup (see chapter 11.3)
FT-15(D) Technical Manual, Rev. 1.02 August 2010
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5 FRONT PANEL AND KEYPAD
5.1 Weight Display and Status LEDs
FT-15FT-15
Figure 5.1 Front panel view of FT-15(D)
The weight display of FT-15(D) is a 6 digit LED with 20 mm height. At the right side of the display there are three status LEDs for indicating “Gross”, “Info” and the standard unit “kg”. Below and left to the weight display there are 12 status LEDs related to the weighing process.
The meanings of the various LEDs are:
Status LEDs
LED Meaning
Ready
1 2
PTVehic
TRANSIT
Indicates the instrument is ready for a new weighing cycle Indicates the first weighing process Indicates the second weighing process Indicates the instrument is in the preset vehicle weighing process Indicates the transit weighing process
Key lock: is active Power: This LED will flash in case of supply voltage decrease. If the voltage decreases too much the
indicator will automatically shut off. Range: With multi range scales these LED indicates the current operating range. For single range scales only the first range LED is lit.
Preset tare: Indicator works with a preset tare Stable: The weight value on the display is stable Center of zero: The weight is in the center of zero (see param. [203] in chap.6.3)
Info: The instrument displays information different from the weight
FT-15(D) Technical Manual, Rev. 1.02 August 2010
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5.2 Keypad
The meaning of the front panel keys and the key functions are:
FT-15(D) Meaning
Power On/Off: This key is used for turning the instrument on or off. To switch off the key must be
pressed and hold at least for 2 seconds. There is no On/Off key on panel type housings.
Function: This key is used in combination with other keys to enter any function or to quit without saving. Reset: Reset any weighing process
Info: This key is used to view the last printed ticket no. CN, the vehicle quantity in the temporary first
weighing memory [Temp ] as well as Date and Time information. To toggle between these infos you have to press this key repeatedly and finally you will return to the weighing mode again. Manual Zero: If the scale doesn’t show zero while there is no load on the scale, you can zero the scale by pressing this key. Key Lock Key: You can activate or deactivate the key lock function by pressing the <F> and <Key Lock> keys sequentially.
Transit: Pressing this key starts the transit weighing cycle.
Preset Vehicle Weighing: Pressing this key starts the weighing cycle with a preset vehicle weight value.
First weighing: Pressing this key starts the first vehicle weighing cycle.
Second weighing: Pressing this key starts the second vehicle weighing cycle.
Enter: This key is used to go to the next step within a weighing cycle. It is also used for confirming an entered value and to get to the next parameter in setup mode.
ID: Used for numerical ID entry. Numerical Keys: These keys are used for entering numerical values.
Memory: This key is used to enter data to the preset vehicle weight memory or the ID memory or to store a vehicle weight to the memory.
High Resolution: By pressing this key the weight value will be shown with a higher resolution for a short period.
Label No: After pressing this key, first [CN ] message appears on the display then you can see the CN no. By pressing the <F> key or after a while automatically it returns to weighing mode
Reprint: This key is used for reprinting the last weight ticket if the indicator is in the instrument ready status.
Report Daily: This key is used for a daily report.
Report DD: This key is used for a report between two dates
Report CN: This key is used for a report between two ticket numbers.
Report Accu PV: This key is used for accumulator report of the vehicles in the preset vehicle weight memory.
5.3 Key lock (for FT-15 only)
The instrument has the capability to lock the keys to avoid unauthorized person’s interference. You can activate or deactivate this function by pressing the <F> and <Key Lock> keys sequentially. The LED with the key sign (below the display) indicates the keys are locked.
FT-15(D) Technical Manual, Rev. 1.02 August 2010
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6 VEHICLE WEIGHING
The FT-15(D) Weight Indicator can be used in various type of vehicle weighing which are
 First & Second weighing,  Weighing with preset vehicle weight and  Transit weighing.
If no vehicle weighing cycle is in operation, the indicator waits in the instrument ready status by lightening the “Ready” LED on the left top of the display. One of the operation keys may start any weighing cycle. The weighing tickets, if any, are created automatically after a weighing cycle has been finalized. If FT-15 in the instrument ready status receives a print command (“ASCII P” via communication interface or manual print), the indicator transmits the weighing results via the communication interface. This feature is a benefit for the user. In normal operation a PC software initiates ticket printing, but in case of problems with the PC the FT-15 indicator can directly print the ticket on a local printer. The weighing results may be transferred to the PC afterwards, when the PC has returned to normal operation.
Warning: In normal weighbridge operation the operator MUST be very attentive and concentrated. Correct data entry is mandatory. If the operator enters wrong data, it is NOT possible to cancel the operation or to change the record in the data memory AFTER the ticket has been printed.
6.1 First and Second Weighing
This is the most common vehicle weighing procedure; the vehicle will be weighed two times and after the second weighing the ticket will be printed with the difference as the net weight.
First weighing:
The first weighing data will be stored temporarily to the temporary first weighing memory and a first weighing ticket for the second weighing cycle may be created. First weighing can be done with or without printing the first weighing ticket (refer to parameter [045 ]). The first weighing ticket includes the temporary first weighing memory code, the first weight value and the vehicle ID, if any.
Second weighing:
This second weighing data will be combined with the first weighing data to create the weighing ticket. After the second weighing has been finalized, the corresponding temporarily stored data to the temporary first weighing memory can not be used again. The vehicle weighing data will be stored, too. The first and the second weighing cycles are described on the following pages.
FT-15(D) Technical Manual, Rev. 1.02 August 2010
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First weighing cycle with printing first weighing label (parameter 045=1):
Steps Vehicle Position Description
[ 0 kg ]
[ 9760 kg ]
[ First ]
[ V. Id ] [
584 ]
[ Id1 ] [
78 ]
[ Id2 ] [
22 ]
[ Print ] [
9760 kg ]
There is no vehicle on the weighbridge. (Unloaded Scale)
Vehicle is parked on the scale and the engine is stopped.
Vehicle is on the scale + the displayed weight is stable.
If the indication is not 0 kg, press the <Zero> key before loading the scale in the instrument ready status.
Load the scale.
Press the <First> key to start the first weighing cycle.
Message will be displayed for 1 second.
Enter the vehicle ID numerically,if this entry is defined for the first weighing. (refer to parameter [042]).
Press the <Enter> key.
Press the <M> key to select from the ID memory or press the <ID> key for a numeric entry, if this entry is defined for the first weighing (refer to parameter [043]).
Press the <Enter> key.
Press the <M> key to select from the ID memory or press the <ID> key for a numeric entry, if this entry is defined for first weighing. (refer to parameter [044 ]).
Press the <Enter> key.
If the vehicle has finalized the weighing process, press the <Enter> key to save and print the first weighing ticket.
[ Cod XX ]
Temporary memory code number will be automatically created and displayed for 15 seconds. First weighing ticket is printed.
[ Unload ] [
9760 kg ]
Message appears until the scale gets unloaded.
[ 0 kg]
Vehicle leaves the scale.
Unload the scale.
If the displayed weight is less than 20e or the <F> key is pressed, FT-15 returns to the instrument ready status.
 Press the <F> key to cancel the first weighing cycle.  Go to the temporary first weighing memory to delete the first weighing record.  [Code FL] message appears, if the temporary first weighing memory is full. Check the memory for records
which can be deleted or wait until any second weighing cycle to free memory for a new 1
FT-15(D) Technical Manual, Rev. 1.02 August 2010
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weighing.
Page 14 of 52
First weighing cycle without printing first weighing label (parameter 045=0):
Steps Vehicle Position Description
[ 0 kg ]
[ 9760 kg ]
[ First ]
[ V. Id ] [
584 ]
[ Id1 ] [
78 ]
[ Id2 ] [
22 ]
[Save W ] [
9760 kg ]
There is no vehicle on the weighbridge. (Unloaded Scale)
Vehicle is parked on the scale and the engine is stopped.
Vehicle is on the scale + the displayed weight is stable.
If the indication is not 0 kg, press the <Zero> key before loading the scale in the instrument ready status.
Load the scale.
Press the <First> key to start the first weighing cycle.
Message will be displayed for 1 second.
Enter a vehicle ID number numerically (up to 6 digits) as a first weighing code.
Press the <Enter> key.
Press the <M> key to select from the ID memory or press the <ID> key for a numeric entry, if this entry is defined for the first weighing (refer to parameter [043]).
Press the <Enter> key.
Press the <M> key to select from the ID memory or press the <ID> key for a numeric entry, if this entry is defined for first weighing. (refer to parameter [044]).
Press the <Enter> key.
If the vehicle has finalized the weighing process, press the <Enter> key to save the weighing result.
[ Unload ] [
9760 kg ]
[ 0 kg]
Vehicle leaves the scale.
Message appears until the scale gets unloaded.
Unload the scale.
If the displayed weight is less than 20e or the <F> key is pressed, FT-15 returns to the instrument ready status.
 Press the <F> key to cancel the first weighing cycle.  If the vehicle ID already exist in the first memory the [Change ] message will be displayed.  Go to the temporary first weighing memory to delete the first weighing record.  [Code FL] message appears, if the temporary first weighing memory is full. Check the memory for records
which can be deleted or wait until any second weighing cycle to free memory for a new 1
FT-15(D) Technical Manual, Rev. 1.02 August 2010
st
weighing.
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Second weighing cycle with printing first weighing label (parameter 045=1):
Steps Vehicle Position Description
[ 0 kg ]
[ 28680 kg ]
[Second ]
[ Cod XX ]
There is no vehicle on the weighbridge. (Unloaded Scale)
Vehicle is parked on the scale and the engine is stopped.
Vehicle is on the scale + the displayed weight is stable.
If the indication is not 0 kg, press the <Zero> key before loading the scale in the instrument ready status.
Load the scale.
Press the <Second> key to start the second weighing cycle. Message will be displayed for 1 second.
Enter temporarily the first weighing code.
[ First ] [
9760 kg ]
The first weight in the memory will be displayed. Press the <Enter> key to go to the next step
[ V. Id ] [
584 ]
Enter the the vehicle ID numerically if this entry is defined for the second weighing. (refer to parameter [042]).
Press <Enter> key.
[ Id1 ] [
78 ]
[ Id2 ] [
22 ]
[ Print ] [
28680 kg ]
[ Sure XX ]
[ Unload ] [
28680 kg ]
Press the <M> key to select from the ID memory or press the <ID> key for a numeric entry, if this entry is defined for second weighing (refer to parameter [043]).
Press the <Enter> key.
Press the <M> key to select from the ID memory or press the <ID> key for a numeric entry, if this entry is defined for second weighing (refer to parameter [044]).
Press the <Enter> key.
If the vehicle has finalized the weighing process, press the <Enter> key to save and print the weighing result.
If the displayed temporary first weighing code is correct, press the <Enter> key; if not, press the <Reset> key. The second weighing ticket will be printed. Message appears until the scale gets unloaded.
[ 0 kg]
FT-15(D) Technical Manual, Rev. 1.02 August 2010
Vehicle leaves the scale.
Unload the scale.
If the displayed weight is less than 20e or the <F> key is pressed, FT-15 returns to the instrument ready status.
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Second weighing cycle without printing first weighing label (parameter 045=0):
Steps Vehicle Position Description
[ 0 kg ]
[ 28680 kg ]
[ Second ]
There is no vehicle on the weighbridge. (Unloaded Scale)
Vehicle is parked on the scale and the engine is stopped.
Vehicle is on the scale + the displayed weight is stable.
If the indication is not 0 kg, press the <Zero> key before loading the scale in the instrument ready status.
Load the scale.
Press the <Second> key to start the second weighing cycle.
Message will be displayed for 1 second.
[ V. Id ] [
584 ]
[ First ] [
9760 kg ]
Enter the vehicle ID numerically to select the first weighing data from the temporary memory.
Press the <Enter> key.
The first weight in the memory will be displayed. Press the <Enter> key to go to the next step
[ Id1 ] [
78 ]
[ Id2 ] [
22 ]
[ Print ] [
28680 kg ]
Press the <M> key to select from the ID memory or press the <ID> key for a numeric entry, if this entry is defined for the second weighing (refer to parameter [043]).
Press the <Enter> key.
Press the <M> key to select from the ID memory or press the <ID> key for a numeric entry, if this entry is defined for the second weighing (refer to parameter [044]).
Press the <Enter> key.
If the vehicle has finalized the weighing process, press the <Enter> key to save and print the weighing result.
[ Unload ] [
28680 kg ]
[ 0 kg]
FT-15(D) Technical Manual, Rev. 1.02 August 2010
Vehicle leaves the scale.
Message appears until the scale gets unloaded.
Unload the scale.
If the displayed weight is less than 20e or the <F> key is pressed, FT-15 returns to the instrument ready status.
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6.2 Weighing with Preset Vehicle Weight
In this vehicle weighing procedure the vehicle will be weighed only once. To spare time the net weight will be calculated by using the preset vehicle weight. At first the vehicle weight has to be saved to the preset vehicle weight memory or it can be entered numerically.
Steps Vehicle Position Description
[ 0 kg ]
[ 28680 kg ]
[ P.Vehic ]
[ P. No XX ]
[ 4650 kg ]
[ V. Id ] [
584 ]
[ Id1 ] [
78 ]
[ Id2 ] [
22 ]
[ Print ] [
24030 kg ]
There is no vehicle on the weighbridge. (Unloaded Scale)
Vehicle is parked on the scale and the engine is stopped.
Vehicle is on the scale + the displayed weight is stable.
If the indication is not 0 kg, press the <Zero> key before loading the scale in the instrument ready status.
Load the scale.
Press the <Preset vehicle weighing> key to start the weighing cycle. Message will be displayed for 1 second.
Press the <M> key to select the preset vehicle weight from the memory or press the <ID> key for a numeric entry. Press the <Enter> key. The weight in the memory will be displayed for 1 second.
Enter the vehicle ID numerically if this entry is defined (refer to parameter [042 ]).
Press the <Enter> key.
Press the <M> key to select from the ID memory or press the <ID> key for a numeric entry, if this entry is defined (refer to parameter [043 ]).
Press the <Enter> key.
Press the <M> key to select from the ID memory or press the <ID> key for a numeric entry, if this entry is defined (refer to parameter [044 ]).
Press the <Enter> key.
If the vehicle has finalized the weighing process, press the <Enter> key to save and print the preset vehicle weighing ticket.
[ Unload ] [
24030 kg ]
[ 0 kg ]
FT-15(D) Technical Manual, Rev. 1.02 August 2010
Vehicle leaves the scale.
Message appears until the scale gets unloaded.
Unload the scale.
If the displayed weight is less than 20e or the <F> key is pressed, FT-15 returns to the instrument ready status.
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6.3 Transit Weighing
In this vehicle weighing procedure the vehicle will be weighed only in a transit. There is no net weight computation.
Steps Vehicle Position Description
[ 0 kg ]
[ 28680 kg ]
[Trans ]
[ V. Id ] [
584 ]
[ Print ] [
28680 kg ]
There is no vehicle on the weighbridge. (Unloaded Scale)
Vehicle is parked on the scale and the engine is stopped.
Vehicle is on the scale + the displayed weight is stable.
If the indication is not 0 kg, press the <Zero> key before loading the scale in the instrument ready status.
Load the scale.
Press the <Transit weighing> key to start the weighing cycle.
Message will be displayed for 1 second.
Enter the vehicle ID numerically, if this entry is defined (refer to parameter [042]).
Press the <Enter> key.
If the vehicle has finalized the weighing process, press the <Enter> key to save and print the transit weighing ticket.
[ Unload ] [
28680 kg ]
[ 0 kg]
Vehicle leaves the scale.
Message appears until the scale gets unloaded.
Unload the scale.
If the displayed weight is less than 20e or the <F> key is pressed, FT-15 returns to the instrument ready status.
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7 REPORTS
y
The reporting feature of FT-15(D) is very powerful and easy to use. There are fast access keys for various report types to spare time for the report printing. Five report types are available, which are the daily report, a report between two dates, a report between two ticket numbers, an accumulated report for preset vehicles in the memory and the temporary first weighing memory report. To possibility to reprint the last ticket is an additional feature of the instrument. Reports include all setup and entered data with header as shown below.
7.1 Daily Report
You can print all weighing data which belong to the last day. This report shall be created before the day will end. To create this report first press the <Report Daily> key in the instrument ready status, then press the <Enter> key after the “Daily ” message appears.
Press the <Reset> key to cancel a report.
The daily report is printed as shown below.
REPORT Daily
01.01.2009 10:05 Ticket Date Time Vehicle Customer Commodity 1.Weight kg 2.Weight kg Net kg
---------- ------------- --------- --------------- ------------------ ------------------ --------------- ----------------- ----------
000237 01.01.09 09:22 4444 BAYKON Sample XX 12220 22220 10000Out 000236 01.01.09 09:10 3333 Cust 112233 Sample 11 11100PT 55560 44460PV 000235 01.01.09 08:42 2222 No entry No entry Transit 44440 -------Tr 000234 01.01.09 08:12 1111 Customer A Sample A 33320 11100 22220In
Instrument Ready Status
[ Daily? ]
Message to start reporting
[ Print ]
Report Message
7.2 Report between two Dates
You can print all weighing data between two dates.
After pressing the <Report DD> key in the instrument ready status, the [ start ] message appears. Then enter the report starting date in [dd.mm.yy] format. Enter the start date by numerical keys and press the <Enter> key. After the [ End ] message appears, enter the last reporting date by numerical keys. Then press the <Enter> key to create the report.
Press the <Reset> key to cancel a report.
The DD report is printed as shown below.
REPORT Between Two Dates
13.01.2009 08:05 Starting Date: 01.01.09 Ending Date: 12.01.09
Ticket Date Time Vehicle Customer Commodity 1.Weight kg 2.Weight kg Net kg
---------- ------------- --------- --------------- ------------------ ------------------ --------------- ----------------- ----------
000237 12.01.09 17:22 4444 BAYKON Sample XX 12220 22220 10000Out 000236 08.01.09 12:10 3333 Cust 112233 Sample 11 11100 PT 55560 44460PV 000235 03.01.09 09:42 2222 No entry No entry Transit 44440 -------Tr 000234 01.01.09 08:12 1111 Customer A Sample A 33320 11100 22220In
Instrument Ready Status
[ Start? ]
Enter the starting date of the report
via numerical keys.
[ End? ]
Enter the last date of the report
via numerical ke
s.
[ Print ]
Report Message
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7.3 Report between two Ticket Numbers
You can print all weighing data between two ticket numbers. After pressing the <Report CN> key in the instrument ready status, the [ start ] message appears. Then enter the first ticket number to report by numerical keys and press the <Enter> key. After the [ End ] message appears, enter the last ticket number by numerical keys. Then press the <Enter> key to create the report.
Press the <Reset> key to cancel a report.
The CN report is printed as shown below.
REPORT Between Two Ticket Numbers
13.01.2009 09:17 Starting Ticket No: 234 Ending Ticket No: 237
Ticket Date Time Vehicle Customer Commodity 1.Weight kg 2.Weight kg Net kg
---------- ------------- --------- --------------- ------------------ ------------------ --------------- ----------------- ----------
000234 01.01.09 08:12 1111 Customer A Sample A 33320 11100 22220In 000235 03.01.09 09:42 2222 No entry No entry Transit 44440 -------Tr 000236 08.01.09 12:10 3333 123456 123456 11100 PT 55560 44460PV 000237 12.01.09 17:22 4444 Customer B Sample B 12220 22220 10000Out
Instrument Ready Status
Enter the first ticket number of the report
[ Start? ]
via numerical keys.
[ End? ]
Enter the last ticket number of the report
via numerical keys.
[ Print ]
Report Message
7.4 Report of Temporary First Weighing Memory
You can print all data in the temporary first weighing memory.
The first way to print this report is by pressing the <Report CN> key when the vehicle quantity together with the [Temp ] message are displayed in the info menu.
The second way to print this report is by pressing the <Second> key when there is the [Cod XX] message displayed in the temporary first weighing memory menu (refer to section 7.1).
Press the <Reset> key to cancel the report.
REPORT First Weighing Memory T. Memory Code Weight kg
--------------------------------------------
01 14680 12 25430 89 8540
in the temporary first weighing memory
Temporary memory code is displayed
[Temp XX]:
Vehicle quantity
[ Print ]
Report Message
[ Code XX ]
[ Print ]
Report Message
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7.5 Accumulated Report for Preset Vehicle Weights
You can print an accumulated weighing data by the <Report PV> key.
After pressing the <Report Accu PV> key in the instrument ready status, the [Accu] message appears. The report starts after pressing the <Enter> key. The report includes the first CN, the last CN and the totals. The [DEL N] message appears after the report. Press the <Enter> key to exit without clearing the accumulator. To clear the accumulator, press the preset vehicle weight key, change the message to [DEL Y] and press the <Enter> key. The [SURE] message will be displayed. Then press the <Enter> key and accumulator will be cleared.
Press the <Reset> key to cancel the report.
The accumulator report will be created as shown below.
REPORT PVehicle Accumulator
CN Start: 234 Date: 01.01.2009 CN End: 456 Date: 14.01.2009
PV Code Weighing Qtity Total kg
----------------------------------------------------------
01 09 94680 03 248 425430 88 3 38540
----------------------------------------------------------------­TOTAL 260 558650
Instrument Ready Status
[ Accu? ]
Message to start report
[ Print ]
Report Message
[ DEL N ]
Message to start clearing accumulator
[ DEL Y ]
Message to validate
clearing accumulator
[ SUrE ? ]
Accumulator is
cleared.
Accumulator is
not cleared.
7.6 Reprint the Weighing Ticket
You can reprint the last weighing ticket in the instrument ready status. This feature gives the operator a benefit in case of lost tickets or for any reason non-printed tickets.
After pressing the <CN> key, press the <Enter> key in the instrument ready status to reprint the last weighing ticket. If you enter a new CN before you press the <Enter> key, the related weighing ticket will be printed.
Press the <F> key to return to the instrument ready status or wait for a while.
FT-15(D) Technical Manual, Rev. 1.02 August 2010
Instrument Ready Status
[ XXXXXX ]
Ticket number
[ Print ]
Report Message
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8 MEMORY OPERATIONS
8.1 Temporary First Weighing Memory
Up to 99 first weighing records are saved in the temporary first weighing memory for later use with second weighing records. After the second weighing operation of any inbounded vehicle, the related first weighing record will be deleted from the Temporary First Weighing Memory. The first weighing record will be stored to the temporary memory with its code which will be automatically created by the instrument. This code will be printed on the first weighing ticket for later use with the second weighing record. It is not possible to manipulate any data in this memory or to manually enter new data into this memory. The only possibility is to delete a weighing record which will not be needed anymore by using. Therefore you have to use its code.
To access any first weighing record, press the <F> and the <First Weighing> keys in sequence. Then the message [ teMp ?] appears on the display. Press the <Enter> key to enter the menu. Then the message [Cod --] and the corresponding first weight value toggles on the display. You can go to any
record by using the <
To delete any weighing record from the temporary first weighing memory, press the <First Weighing> key while its code is displayed as [Cod XX]. The message [dEL XX] appears on the display. When you press the <Enter> key the weighing record will be deleted. If you want to delete all weighing records, press the <Zero> key instead of the <Enter> key. The message [ ALL ?] appears. If you press the <Enter> key, the message [ SUrE ?] appears and all temporary first weighing records will be deleted after pressing the <Enter> key. The record delete cycle can be aborted by pressing the <F> key.
If you press the <Second Weighing> key when the message [Cod XX] and the corresponding first weight toggles on the display, a temporary first weighing memory report will be printed.
> and <> keys.
8.2 ID Memory
FT-15(D) has two ID codes and the capability to assign clear-text names to them for print out. There are also 99 ID memories which can be shared between the two IDs in any way. The IDs can either be entered via related keys or can be downloaded via serial port in host mode (e.g. by using the FLINTEC IndFace software). To call any ID from the memory you have to press the <M> key at the entry step of a weighing process. then the [ıd --] is prompted. Enter the ID code (from 1 to 99) and confirm with the <Enter> key. If you want to return to the manual ID entry status, you can simply press the <F> key while the [ıd --] is prompted. If you have downloaded ID headers to FT-15 by using the IndFace software, the new ID headers can be printed instead of the default ID headers which are “Customer” for ID 1 and “Commodity” for ID 2.
8.3 Preset Vehicle Weight Memory
99 numerical vehicle weight values can be stored within FT-15(D) and can be recalled as a preset tare to compute the net weight. To store a numerical vehicle weight value into the memory you have to press the <M> key in the instrument ready status. Afterwards the message [MeMorY] is shown on the display and you have to press the <PV> key. Then the message [PtN x] will appear on the display which means that you have reached the first PT record in the preset vehicle weight memory. You can directly enter the code number of the desired vehicle weight or you
can search for the vehicle weight code by < After finding the desired vehicle record number you can access it by pressing the <Enter> key. The vehicle weight value is now shown on the display. Enter the the new preset vehicle weight value with numerical keys, then confirm with the <Enter> key. Now the indicator steps to the next vehicle record. Pressing the <F> key will be enough to return to the weighing mode.
For selecting a preset vehicle weight code (any preset tare value) from the memory within a preset vehicle weighing process you have to press the <M> key first. Now the message [P.no ] code is prompted on the display. You should type the related preset weight code (from 1 to 99) with numerical keys and confirm it with the <Enter> key. The chosen preset vehicle weight value (any preset tare value) will be shown on the display for a while, then the indicator goes to the next step. If a selected preset tare code is empty, the [EMPtY] message will appear on the display. If the tare weight value is smaller than zero or greater than the scale capacity, the [Err Pt] message appears on the display. The message can be confirmed by pressing the <Enter> key and a new value can be entered.
> and <> keys.
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9 SETUP AND CALIBRATION
9.1 Basics
9.1.1 Basic Setup Keys on the Frontplate
The symbols located on the lower right corner of each key indicate the function of the keys in the setup menu. The basic meanings of these keys are given in the table below.
Enter
Exit without
saving
Stepping forwards
to the next
parameter
Stepping backwards
to the previous
parameter
Entering the
parameter
value
Changing the
value
Clear (delete)
If you use a PC the Flintec IndFace software can be used for the setup and the calibration of FT-15(D).
9.1.2 Entering the Setup and Calibration Menu
To enter the Setup and Calibration Menu: Press <F> and <Info> keys sequentially
First [FunC ] and then [PASSWr ] prompts will be displayed sequentially.
Here you can enter the parameter block by using:
the service password: Press <Zero> key and <Info> key and <Enter> key or the operator password: Press <Transit> key and <Enter> key
The calibration jumper (see chapter 4.1) should be short circuit to change the legal metrological parameters in the service mode (there is black box on the top right corner of the grey coloured boxes in the calibration menu flowcharts, see Appendix 1).
The Setup and Calibration menu consists of main blocks which are displayed as [X-- ] and sub-blocks. By using <> and <> keys you can reach previous or next main blocks. After reaching the desired main block you can get in by pressing the <Enter> key. As you enter the block you will reach the first sub-block in that main block. The sub-block address will be seen on the display as [X0- ]. You can also search between the sub-blocks by using <> and <> keys and reach the first parameter of the displayed sub-block by pressing the <Enter> key. The number of the parameter is displayed as [XY0 ]. Again you can search between parameters by <> and <> keys. FT-15(D) has numerical keys for entering parameter values.
9.1.3 Exiting the Setup and Calibration Menu
Whatever parameter block you are in – if you press the <F> key, you will get out of the active sub-block and reach the next sub-block. If you press the <F> key again you will get out of the active block and reach the next main block. If you press the <F> key once again, the [SAvE ] message appears on the display. Here you can press
 the <Enter> key to save the changes into the memory or  you can press the <Info> key to store the changes temporarily until the power goes off or  you can press the <F> key to abort any changes.
The [Waıt] message will be displayed for a few seconds and afterwards the weighing mode will restart automatically. Especially for legal metrological usage, please don’t forget to turn the power off and remove the calibration jumper before you start the operation.
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9.2 Defining the Digital Load cells (for FT-15D only)
8
9.2.1 Digital Load Cell Addressing
The parameter group [22-] is used for defining and addressing the DLCs.
[22-] DLC Configuration Block
In this section the DLCs are introduced to the indicator.
[220 X] DLC Type
0 = RC3D This parameter must be set to “0” for type RC3D digital load cell.
[221 XX] Quantity of DLC
Enter the quantity of DLCs used in the scale. The quantity can be selected between 1 and 16.
[222 ] DLC Addressing
The following diagram shows the addressing principles of the DLCs in a weighbridge / truck scale. The numbers in the diagram show the DLC addressing principle for easy eccentricity adjustment.
Entrance Exit
1
3
5
Figure 9.1 The addressing principles of the DLC’s in a weighbridge / truck scale
The serial numbering system of the indicator is 9 digits. The last 6 digits will be entered after entering the first 3 digits. If the S/N is less than 9 digits, the unused digits on the left must be entered as 0. For example, if the serial number is 1234567, 001234567 must be entered as a serial number.
For addressing of DLCs, press the <Trans> key. The messages [222 YY] and [ XXXXXX ] will be displayed alternately.
Here: “YY” DLC number /address “X” Last 6 digits of the DLC’s serial number
If you press <Enter> the next load cell will be shown, the <F> key is used to return the parameter group [20-]. For entering the serial number of the DLC to address 1, press the <Trans> key, and enter the first 3 digits of the S/N. Press the <Enter> key for last 6 digits of the S/N. Use the numerical keys for changing the digits of the S/N. After entering of the S/N, press the <Enter> key for the next DLC. After entering the last DLC serial number to the indicator, the [20- ] is shown on the display. This means all load cells are addressed and ready to operate in the scale.
Important hint: When addressing the connected Type RC3D load cells, the load cells should always be loaded. If the load cells are unloaded, FT-15D may show a DLC input error.
For replacing any load cell, you have to re-address the new load cell in parameter [222]. After installing the new load cell, turn on the indicator. Enter parameter [222] and then access the load cell address of the replaced DLC. Enter the serial number of the new load cell as described in the previous paragraph.
Note: It is always assumed that the RS485 load cell bus system is correctly terminated, please see the manual of the installed junction box.
2
4
6
7
9
10
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9.2.2 Eccentricity Adjustment
The eccentricity adjustment must be done in parameter group [32-] before the calibration of the scale. The adjustment can be done for each load cell independently or for sectional pairs. The selection is done by parameter [320]. After selection of the adjustment method , the adjustment is performed automatically as described in parameter [321].
[32-] DLC Eccentricity Adjustment Block
In this parameter group the eccentricity correction is performed automatically or manually. This adjustment must be performed automatically before calibration.
[320 X] Adjustment Method
The scale eccentricity can be adjusted in corners (each DLC individually) or in sectional pairs.
0 = Independent DLC (factory default) 1 = Sectional pair
[321 ] Auto Adjustment
After entering parameter [321] by pressing the <Trans> key, you will see [Zero CA] on the display. Unload the scale and press the <Enter> key. Do not interfere the scale during the period the [Waıt] message is displayed. Next the instrument will display [321 01]. Place a weight of at least 10% of the DLC capacity as close as possible to the independent load cell or sectional pair 1. Then press <Enter>. After some period [321 02] appears on the display. Apply the same load to the other places in sequence. After loading all load cells / sections the message [322 ] will be shown on the display. This means the eccentricity error correction is performed automatically.
[322 ] Manual Adjustment
If needed the eccentricity error can get modified manually. You can change the error correction coefficients of the DLCs in this parameter. For entering this parameter press the <Trans> key. You can change the load cell number by the <Enter> key. For changing the coefficient of any DLC select the number of the DLC and press the <Trans> key to view and edit the coefficient. Use the numerical keys for changing the value and then press the <Enter> key. To exit this parameter press the <F> key and save the changes you applied by pressing <Enter>. The <F> key is used to quit without saving the manual corrections.
[323 X] Service mode: Set Shift Coefficients manually to 1
This parameter allows you to view the weighbridge’s performance with disabled eccentricity correction for service purposes. Using this function does not change any stored coefficient but all coefficients are “temporarily” set to value 1.
0 = Normal operation (factory default) 1 = Service mode Attention: After the eccentricity adjustment a scale calibration has to be done.
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9.3 Configuration Parameters
Warning: The parameters are automatically limited to legal for trade settings if parameter [200] = 1.
[1--] Configuration Block [10-] Application
In this sub-block you can select the application mode and enter the parameters related to the selected mode.
[100 0] Operation
0 : All Weighing Types (default) 1 : No Preset Vehicle Weighing 2 : No Transit Vehicle Weighing 3 : Only First / Second Weighing.
[12-] Filter
In this block the proper filter values according to the operating conditions can be entered. One of the most important features of the indicator is viewing the filter characteristics on the display and with the help of this option, you can select the most suitable filter without leaving the setup mode.
[120 4] Filter
The filter value can be set from 0 to 4. When you enter this parameter and press the <Enter> key while [120 X] is shown on the display, the weight variation can be seen on the display. The value of the filter can be changed by using the <> and <> keys and the weight variation for each value is shown on the display. After finalising the filter selection you can go to the next step by pressing the <F> key.
[14-] Entries
In this block you can enter date and time.
[140 ] Date
[DD.MM.YY] First press the <> key for the date entry, then enter the new date via numerical keys and save
by pressing <Enter>.
[141 ] Time
[ HH.MM] First press the <> key for the time entry, then enter the new date via numerical keys and save
by pressing <Enter>.
9.4 Scale Parameters [2--] Scale Block
The parameters related to the weighing operation are located here.
[20-] Set Up
[200 0] Approved
0 = No 1 = Yes
[201 0] Increased Indication (10x)
0 = By pressing key 1 = Always increased indication
[202 2] Power On Zero
This parameter setting controls if after power-on the scale will get automatically zeroed if the weight is in the percentage of the zeroing range. If the weight is not in the zeroing range the display will show [E E E ] message until you press the <Enter>.
0 = disable 1 = ± 2% 2 = ± 10%
[203 1] Zeroing Range
0 = disable 1 = ± 2% 2 = ± 20%
[204 0] Auto Zero Tracking
AZT automatically re-adjusts the scale to zero for compensating defined small deviations around the centre of zero. 0 = disable 1 = ± 0,5e 2 = ± 1e 3 = ± 3e
[206 1] Motion Detector
This parameter defines the sensitivity level which will determine what is considered as stable. 0 = ± 0.3e 1= ± 0.5e 2= ± 1e 3= ± 2e 4 = No motion detector
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[208 X] Stability Time (for FT-15D only)
If the scale is in no motion during this time period, the scale is regarded as stable. Allowed settings: 0.0….9.9 s
[21-] Scale Build
The capacity and the resolution of the scale will be defined here.
[210 0] Scale Type
The capacity and resolution parameters will vary according to the selection here. 0 = Single Range (default) 1 = Dual Range You will reach the next parameter by pressing <Enter>. Please note that the following parameters will vary according
to this selection.
If single range has been selected: [212 ] Capacity
Press the <Tare> key to reach this parameter.
[CAP ] [ XXXXXX ] [d ] [ XXXXXX ]
If dual range has been selected: [211 ] 1. Capacity
Press the <Tare> key to reach this parameter.
[CAP1 ] [ XXXXXX ] [d1 ] [ XXXXXX ]
The capacity of the scale will be entered here by <Tare> and <Zero> keys. The value will be confirmed by pressing <Enter>.
Display resolution of the scale will be selected by <Zero> key. The selection will be confirmed by pressing <Enter>.
The capacity of the first weighing range (Select from Appendix 5) will be entered here by <Tare> and <Zero> keys and confirmed with <Enter>.
Display resolution of the first weighing range will be selected by <PV> key and confirmed with <Enter>.
[212 ] 2. Capacity
Press the <Tare> key to reach this parameter.
[CAP2 ] [ XXXXXX ] [d2 ] [ XXXXXX ]
Attention: After the scale parameters have been changed the scale has to be calibrated.
The capacity of the second weighing range (Select from Appendix 5) will be entered here by <Tare> and <Zero> keys and confirmed with <Enter>.
Display resolution of the second weighing range will be selected by <Zero> key and confirmed with <Enter>.
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9.5 Scale Calibration [3--] Calibration Block
The calibration of the scale will be performed here.
[30-] Calibration
[300 ] Gravity (for FT-15 only)
This parameter should be used in the scale that will be verified in two stages by gravity adjustment (in legal metrologic applications). This parameter should not be touched in other applications. If you enter a value in this parameter before calibration (as six decimal digits, e.g. enter “798564” for “9.798564”), this value will be assumed as the reference gravity acceleration where the initial calibration has been performed. After the initial calibration this parameter will be automatically set to “0”. If the value of this parameter is “0” this means no gravity adjustment has been performed after the initial calibration. In the second stage of the verification the gravity acceleration of the place where the weighing indicator will be used should be entered (as six decimal digits, e.g. enter “800065” for “9.800065”). Exit setup by saving the changes without entering the calibration (parameter [301]).
[301 ] Calibration with Test Weights
Begin the calibration by pressing <Enter>. Unload the scale when the displays shows [ZEro.CA] message and press <Enter>. The display will show the [WAıt ] message during the zero calibration. In this period the scale must be unloaded and stable. Approximately 10 seconds later the display will show [LoAd ] and then [ XXXXXX ]. The value shown on the display is the weight that should be used for the span calibration. If the value of the test weight which will be used is different from the value shown on the display, type the new value by <Tare> and <Zero> keys, place the test weights on the scale and press <Enter>. Any test weight should be at least 10% of the scale capacity or higher. The display will show the [WAıt ] message during the span calibration. Approximately 10 seconds later the display will show the [SAvE ] message. You can save the calibration by pressing <Enter> or quit without saving by pressing the <F> key.
[31-] Adjustment
In this sub-block you can only perform zero adjustment or span adjustment without doing a full calibration.
[310 ] Zero Adjustment
This parameter is only used for refreshing the zero level of the scale to prevent wrong weighings due to zero drifts. Begin the zero adjustment by pressing <Enter>. Unload the scale when the displays shows the [ZEro.CA] message and press <Enter> again. The display will show the [WAıt ] message during the zero adjustment. In this period the scale must be unloaded and stable. Approximately 10 seconds later the display will show the [SAvE ] message. You can confirm the “Save zero adjustment” by pressing <Enter> or cancel it by pressing the <F> key.
[311 ] Span Adjustment
This parameter lets you perform the span adjustment. By pressing the <Enter> key [XXXXXX] appears on the display. The displayed value is the weight that should be used for the span adjustment. If the value of the test weight that will be used is different from the value shown on the display, then type the new value by <Tare> and <Zero> keys, place the test weights on the scale and press <Enter>. The display will show the [WAıt ] message during the span adjustment. Approximately 10 seconds later the display will show the [SAvE ] message. You can confirm the “Save span adjustment” by pressing <Enter> or cancel it by pressing the <F> key.
[312 ] Span Adjustment Under Load (for FT-15 only)
This parameter is being used to perform span adjustment of a scale without lifting the load from it. This operation is especially used for span adjustment of filled tanks. You can make span adjustment without removing the load in the tank. When you press the <Enter> key the [P.ZEro ] message appears on the display. This means the scale will take the current load as a temporary zero. After getting ready for this level, which means temporary zero adjustment, the <Enter> key should be pressed. The display will show the [WAıt ] message during the temporary zero adjustment. After this step the display will show [LoAd ] for a certain period and then [ XXXXXX ]. The value shown on the display is the weight that should be used for the span adjustment. If the value of the test weight which will be used is different from the value shown on the display, type the new value by <Tare> and <Zero> keys, place the test weight on the scale and press <Enter>. The display will show the [WAıt ] message during the span adjustment under load. Approximately 10 seconds later the display will show the [SAvE ] message. You can confirm the “Save span adjustment under load” by pressing <Enter> or cancel it by pressing the <F> key.
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10 ALIBI MEMORY AND LEGAL METROLOGICAL RECORDS
FT-15(D) keeps the last 9 583 weighing records in the loop alibi memory. The ticket number, which is also the alibi record number, cannot be changed manually. This data records can be shown on the indicator’s display or can be transmitted via serial port. The reports initiated by the report keys located on the instrument’s front can also be used as an alibi memory report, if they include the required records. Empty records will be printed as ------ , the characters “PT” are located on the right of a preset vehicle weight value, the message “Transit“ will be printed in the first weighing column of a transit weighing record and corrupted records will be printed as ******. For the records, where a weighing result is not available, the message [ no rec ] will be shown on the display. After installing the alibi board or changing the main board “Error 41” or “Error 42” will be shown on the display after power on because the activation of the alibi memory is required. If the calibration jumper is short circuited, you can activate the alibi board by pressing the <Enter> key after power on. Otherwise the alibi errors will disappear by pressing the <Enter> key, but you cannot export any data (Error “40” will be shown after pressing the <Reprint> key ).
Alibi report form:
ALIBI MEMORY RECORD FILE
09.01.2009 17:10
Ticket Date Time Vehicle Customer Commodity 1.Weight kg 2.Weight kg Net kg
---------- ------------- --------- --------------- ------------------ ------------------ --------------- ----------------- ----------
000234 01.01.09 08:12 1111 Customer A Sample A 33320 11100 22220In 000235 03.01.09 09:42 2222 No entry No entry Transit 44440 -------Tr 000236 08.01.09 12:10 3333 23456 123456 11100 PT 55560 44460PV 000237 12.01.09 17:22 4444 Customer B Sample B 12220 22220 10000Out 000238 13.01.09 09:13 0 0 33330 33330PC
To find a definite record you have to enter parameter [802]. After reaching the desired record, the recorded data can be viewed in the display. If needed you can print this record together with the following 9 records by pressing the <Print> key. If you press the <Print> key in parameter [803], all recorded data will be sent via serial port. The <F> key cancels the print job.
[8--] Metrological Data Block
The parameters about Metrological Registry are being entered in this section.
[80-] Legal Metrological Records
In this block edit the parameters with <> key and use the <Enter> key according to the parameter’s description.
[800] Counter
This counter increases automatically by 1 after starting the setup mode with enabled calibration jumper and service password. This counter cannot be changed manually.
[801] Alibi Memory)
0 = Disabled 1 = Enabled
[803] Print all Alibi Memory records
All data from the Alibi Memory can be printed by pressing the <Print> key. You can stop printing with the <F> key.
[804] Alibi Info
You can get some basic information about the alibi memory board and the records by pressing the <Print> key. These data are:
 SN : Pin code of the alibi memory card  SA : The alibi record start number within this indicator  LA : The alibi record number of the next weighing with this indicator  CN : Calibration counter number  CS : Check sum status  AS : Capacity of the alibi memory  LD : Firmware date of the alibi memory
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11 COMMUNICA TION AND PRINTER
11.1 Overview about Communication
Application Hardware channel
Data export to PC (non-approved); Remote display; Remote control with ASCII entries (Z, T, C)* Remote control with ASCII entries (Z, T, C)* IndFace-Software; (PLC, DCS, SCADA...) Data export to PC (legal for trade with alibi memory); Output to printer; Remote control with ASCII entries (P, Z, T, C)*;
* Z = Zero; T = Tare; C = Clear; P = Print
Option: Serial Interface 3 (RS232C, RS485, 20 mA
Serial Interface 1 (RS232C;
see Chap. 11.2.1 & 11.2.6)
OR
Option: Serial Interface 2 (RS232C;
see Chap. 11.2.2 & 11.2.6)
OR
TTY; see Chap. 11.2.2 & 11.2.6)
OR
Option for FT-15:
Ethernet TCP/IP IP (see Chap. 11.3)
11.2 Serial Interface and Printer
The instrument has a standard serial port to connect peripheral equipment. The serial interface is suitable for bi­directional communication. If you transmit ASCII codes of P, Z, T or C letters to the serial port, the indicator will behave like the related keys have been pressed. If optional serial interfaces are installed, only continuous data output can be programmed for more than one interface (see chapter 11.2.7 for setup details).
Operation mode of the
interface
Continuous output mode; see Chap. 11.2.3
PC Software Interface Mode, see Chap. 11.2.4 Host mode; see Chap.
11.2.5 & Appendix 2
Print mode; see Chap. 11.2.6
11.2.1 Standard Serial Interface Connector (RS232C)
The instrument has a standard serial port for connecting to peripherals.
Standard Serial interface
Baudrate 1200, 2400, 4800, 9600, 19 200, 38 400 or 57 600 baud Data format 8 bit no parity OR 7 bit even parity OR 7 bit odd parity Start / Stop bit 1 start bit and 1stop bit
The connection of the standard RS232C of the instrument should be made as given in the table below.
Definition
TXD 2 3 3 RXD 3 4 2 GND 7 2 5
Shield Connector body 1
Desk type housing;
Pin no. (D-Sub, 9-pin, male)
Stainless steel housing Pin no. (J11 connector)
RS232C;
typical PC allocation
You have to connect each TXD (output) with RXD (input) at the other end.
11.2.2 Optional Serial Interface Connector (RS232C, RS485, 20 mA TTY)
Additional serial interfaces can be added in addition to the standard RS232C port.
2nd Serial interface Optional RS232C; Parameter group [01-] 3nd Serial interface Optional RS232C / RS485 / 20 mA TTY current loop (field changeable); Parameter group [02-]
* 20 mA TTY current loop not available with stainless steel housing
If parameter [012] is set to 2 (= hardware handshake), the second serial interface cannot be used as RS232C port. Up to 32 instruments can be connected with enabled RS485 port.
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The pin configuration of the optional D-Sub 25-pin female connector is given below.
Parameter [012] Pin no. for stainless steel housing
is set to
“0” or “1”
is set to “2”
for desk type housing
(D-Sub, 25-pin, female)
Pin no.
J10 connector
(Option 1)
JR1 / JR2 connector
(Option 2 or 3)
TxD1; Par. [01-] 2 8 15
RxD1; Par. [01-] 3 7 14 TxD2; Par. [02-] RTS1; Par. [01-] 4 3 10 RxD2; Par. [02-] CTS1; Par. [01-] 5 2 9
GND (RS 232C) 7 6-9 13
R-; Par. [02-] 8 Not used
R+; Par. [02-] 9 Not used
T+; Par. [02-] 10 Not used
+V; Par. [02-] 11 Not used Termination (RS 485) 19 Not used Termination (RS 485) 20 Not used
A; Par. [02-] 21 5 12 B; Par. [02-] 22 4 11
T-; Par. [02-] 24 Not used
+24V; 20 mA CL 25 Not used
Shield D25 body 1 1
The RS485 interface termination can be done by short circuiting pin no. 19 and 20 at the desk and panel type enclosures or by jumper JP4 on the interface board within the stainless steel housing . These short circuits terminate the line with an internal termination resistor of 100 . The 20mA CL ASCII output is disabled by default. The connections should be made as given in figure 9.1 for enabling this output. (Enabled output is not available for 12 V DC instruments ).
25
11
10
24
9
FT-1x
8
Figure 11.1 20 mA CL ASCII interface connection
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11.2.3 Continuous Output Mode
The format and the definition of the continuous data output is given below (see also overview in chapter 11.1).
Status Indicated Tare
STX STA STB STC D5 D4 D3 D2 D1 D0 D5 D4 D3 D2 D1 D0 CR CHK
The definition of the status bytes STA, STB and STC is given below.
Definition Table for Status Byte A
Bits 0, 1 and 2 Bits 3 and 4 Bit 5 Bit 6 Bit 7
0 1 2 Decimal point 3 4 Increment size
0 0 0 XXXXOO 1 0 X 1 1 0 0 XXXXXO 0 1 X 2 0 1 0 XXXXXX 1 1 X 5 1 1 0 XXXXX.X 0 0 1 XXXX.XX
Always 1 Always 1 X
1 0 1 XXX.XXX 0 1 1 XX.XXXX 1 1 1 X.XXXXX
Definition Table for Status Byte B
Bit 0 Gross = 0 Net=1 Bit 1 Weight positive = 0 Weight negative=1 Bit 2 Overload = 1 Bit 3 Stable = 0 Unstable =1 Bit 4 Always = 1 Bit 5 Always = 1 Bit 6 When energized = 0 Zeroed = 1 Bit 7 x
Definition Table for Status Byte C
Bit 0 Always 0 Bit 1 Always 0 Bit 2 Always 0 Bit 3 Always 0 Bit 4 Always 1 Bit 5 Always 1 Bit 6 Always 0 Bit 7 x
CR = ( D7,D6,D5,D4,D3,D2,D1,D0 ) = ( X, 0, 0, 0, 1, 1, 0, 1 )
CSUM = 0 – ( STX  STATUS A  .....  CR )
11.2.4 PC Software Interface Mode
After receving the command ASCII Z the instrument will be zeroed. The command ASCII P requests the current weight values as indicated below:
G: 35070kg T: 0kg N: 35070kg *ALB: 781*
Gross value
M
L
S D
SP Always “0” SP Net value SP Alibi number LF CR
M S D
L S D
M S D
L S D
S D
M
L S D
S D
13 3 13 3 13 3 12 1 1
The command ASCII R requests the last record from the alibi memory. The response is:
000234 01.01.09 08:12 1111 Customer A Sample A 33320 11100 22220In
Ticket S P Date S P Time S P Vehicle S P ID1
Header SP
6 1 8 1 5 1 7 1 16 1 16 1 8 1 9 1 9 1 1
ID2 Header SP
1.Weight SP2.Weight S P Net CR LF
11.2.5 Host Mode
The indicator can communicate with a PC in host mode. You can upload or download data to the indicator by adjusting the related interface parameters within the FLINTEC IndFace software or using the command sets described in Appendix 2. This mode is convenient for process control applications which need not only the weight data, but also require some uploads / downloads and status control.
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11.2.6 Print Mode
N
N
N
In the print mode you can select the print formats (parameter group [04-], see chapter 11.2.7). The print mode is not available for more than one interface (see also overview in chapter 11.1). It is possible to load up to 4 lines of header and up to 2 lines of footer to FT-15, then you can print a ticket with header and footer for strip printer and label printer formats. The header and footer of the tickets and the ID headers can be downloaded to the FT-15 instrument by using the FLINTEC INDFACE PC software via the serial port in host mode.
1. Strip Printer Format
The ticket samples for the strip printer are shown below.
First weighing ticket: Ticket printed after second
weighing:
Ticket printed with preset vehicle weight data:
Ticket printed after transit weighing:
FLINTEC GmbH
Tel : +49 6226 9240 0
Fax : +49 6226 9240 99
Meckesheim, Germany
WEIGHING TICKET
Code : 22 Vehicle ID : 123456
1.Weight : 12340 kg
Thank you
www.flintec.com
FLINTEC GmbH
Tel : +49 6226 9240 0
Fax : +49 6226 9240 99
Meckesheim, Germany
WEIGHING TICKET
Ticket no
: 22
Date : 24. 03.2009 Time : 09:12
Vehicle ID : 123456 Customer : Cust1122 Commodity : 316 L/ 2.5mm
1.Weight : 10980 kg
2.Weight : 54120 kg
et : 43140 kg
Thank you
www.flintec.com
FLINTEC GmbH
Tel : +49 6226 9240 0
Fax : +49 6226 9240 99
Meckesheim, Germany
WEIGHING TICKET
Ticket no
: 3422
Date : 24. 03.2009 Time : 09:12
Vehicle ID : 12 Customer : -­Commodity: 316 L/ 2.5mm
1.Weight : 9820 kgPT
2.Weight : 53980 kg
et : 44160 kg
Thank you
www.flintec.com
2. Serial Dot Matrix Printer Format
The 80 column dot matrix printer is very common. Ticket samples are shown below.
FLINTEC GmbH
Tel : +49 6226 9240 0
Fax : +49 6226 9240 99
Meckesheim, Germany
WEIGHING TICKET
Ticket no : 13488 Date : 24. 03.2009 Time : 09:12
Vehicle ID: 123456
Weight : 53980 kg
Thank you
www.flintec.com
FLINTEC GmbH Tel : +49 6226 9240 0 Fax : +49 6226 9240 99 Meckesheim, Germany
WEIGHING TICKET
Ticket no : 22 Date & Time : 24. 03.2009 09:18
Vehicle ID : 123456 Customer : Customer D Commodity : 316 L/ 2.5mm
1.Weight :
2.Weight :
et : 43140 kg
10980 kg 54120 kg
First and second weighing
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N
N
g
N
BAYKON A.S. Tel : +90 216 5932630 Fax : +90 216 5932638 Istanbul, Turkey
WEIGHING TICKET
Ticket no : 22 Date & Time : 24. 03.2009 09:18
Vehicle ID : 123456 Customer : Customer D Commodity : 316 L/ 2.5mm
1.Weight :
2.Weight :
et : 16860 kg
14120 kgPT 30980 kg
Weighing with preset vehicle weight
3. Ticket (POS) Printer Format
The POS printer ticket samples are shown below. The printer command data structure of this printout format is ESC/POS. The first weighing data and the second weighing data are printed on the same ticket in sequence. Recommended printers are e.g. Epson TM-U295, Star SP298 or compatible.
FLINTEC GmbH Tel : +49 6226 9240 0 Fax : +49 6226 9240 99 Meckesheim, Germany
WEIGHING TICKET
Code : 10 Ticket no : 22 Date : 24. 03.2009 Time : 09:18
Vehicle ID : 123456 Customer : Customer D Commodity : 316 L/ 2.5mm
1.Weight : 10980 kg
2.Weight : 54120 kg
et : 43140 kg
FLINTEC GmbH Tel : +49 6226 9240 0 Fax : +49 6226 9240 99 Meckesheim, Germany
WEIGHING TICKET
Ticket no : 22 Date & Time : 24. 03.2009 09:18
Vehicle ID : 123456 Customer : Customer D Commodity : 316 L/ 2.5mm
1.Weight :
2.Weight : 30980 kg et : 16860 k
14120 kgPT
First and second weighing
Weighing with preset vehicle weight
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FLINTEC GmbH Tel : +49 6226 9240 0 Fax : +49 6226 9240 99 Meckesheim, Germany
WEIGHING TICKET
Ticket no : 22 Date & Time : 24. 03.2009 09:18
Vehicle ID : 123456 Customer : Customer D Commodity : 316 L/ 2.5mm
Weight :
14120 kg
Transit weighing
11.2.7 Setup
[0--] Interface Block
You can access the parameters of the instruments’s serial interface(s) in parameter section [0--]. The data output modes can be used only once per instrument except for continuous data output.
[00-] Serial Interface 1
The parameters of the 1st serial interface (= standard serial interface).
[000 4] Data Format
0 : No data transfer 1 : Continuous data output 2 : PC-Software interface mode (with ASCII P and Z) 3 : Host mode 4 : Ticket and report printer (default)
[001 3] Baud Rate
0 : 1 200 Baud 1 : 2 400 Baud 2 : 4 800 Baud 3 : 9 600 Baud (default) 4 : 19 200 Baud 5 : 38 400 Baud 6 : 57 600 Baud
[002 0] Handshake
0 : No Handshake (default) 1 : Xon/Xoff
[003 00] Address
The address range is 1 to 99. If you enter 0, the indicator will operate without an address.
[004 0] Data Length and Parity
0 : 8 bit, no parity (default) 1 : 7 bit, odd parity 2 : 7 bit, even parity
[005 0] Checksum
0 : Checksum byte disabled (default) 1 : Checksum byte enabled
[01-] Serial Interface 2 [02-] Serial Interface 3
This sub-block includes the parameters of the 2nd serial interface respective 3rd serial interface.
[010 0] Data Format respective [020 0] Data Format
0 : No data transfer 1 : Continuous data output (default) 2 : PC-Software interface mode (with ASCII P and Z) 3 : Host mode 4 : Ticket and report printer (default)
[011 3] Baud Rate respective [021 X] Baud Rate
0 : 1 200 Baud 1 : 2 400 Baud 2 : 4 800 Baud 3 : 9 600 Baud (default) 4 : 19 200 Baud 5 : 38 400 Baud 6 : 57 600 Baud
[012 0] Handshake respective [022 0] Handshake
0 : No Handshake (default) 1 : Xon/Xoff 2 : Hardware (for serial interface 2 only)
Warning: If you choose Hardware as handshake, then the serial interface 3 can not be used as RS232C.
[013 00] Address respective [023 00] Address
The address range is 1 to 99. If you enter 0, the indicator will operate without an address.
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[024 00] Serial Mode (for serial interface 3 only)
0 : RS232C (if par.[012] 2) 1 : RS-485 2 : 20 mA CL ASCII
[014 0] Data Length and Parity respective [025 0] Data Length and Parity
0 : 8 bit, no parity (default) 1 : 7 bit, odd parity 2 : 7 bit, even parity
[015 0] Checksum respective [026 0] Checksum
0 : Checksum byte disabled (default) 1 : Checksum byte enabled
[04-] Printer
If one of the serial interfaces is selected as printer, the label settings will be made in this sub-block.
[040 X] Ticket Format
1 : Strip printer 2 : 80 column dot matrix printer 3 : Ticket printer format (e.g. Epson TM-U295)
Note: The terminal transmits the indicated weight value, if it receives the command “ASCII P” in instrument ready status. This value will be stored to the alibi memory.
[041 X] Date and time
0 : no, don’t print 1 : yes, will be printed
[042 X] Vehicle ID
0 : disable 1 : vehicle ID will be printed in first, transit and preset vehicle weighing cycles 2 : vehicle ID will be printed in second, transit and preset vehicle weighing cycles
[043 X] ID1 respective [044 X] ID2
0 : disable 1 : ID will be printed in first weighing cycle 2 : ID will be printed in second, transit and preset vehicle weighing cycles
Warning: The code / alphanumeric data table should be loaded into the ID memory via serial interface to print the alphanumeric data of the ID.
[045 ] First Weighing Tticket
0 : no, don’t print 1 : yes, will be printed
[047 X] Reprint Ticket
0 : No 1 : Ticket as set up 2 : Ticket with header “Reprint”
[048 0] Space on the left
This parameter is used for adding space (up to 9 characters) on the left side of the ticket. Parameter range is 0 to 9.
[049 XY] Line Feed
X = 0, 1, 2…9 Number of empty lines at the top of the label (numerical key entry) Y = 0, 1, 2…9 Number of empty lines at the bottom of the label (numerical key entry)
[04A X] Form Feed
0 : No form feed 1 : Form feed after printing (select this setting for ticket printers)
[04B X] Quantity of Copies
X = 0, 1, 2…9 Number of tickets to print for each weighing
[04C XX] Back Feed
XX : 0,1,2….99 : Enter the number of the back feed
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11.3 Ethernet Option (for FT-15 only)
Indicators which are equipped with an Ethernet option can be connected to an Ethernet TCP/IP network.
11.3.1 Electrical Connections
The pin configuration of the RJ45 Ethernet connector is described below:
Ethernet Connector (RJ-45)
Connector
1212
1: Link LED
2 Activity LED
State Off No link No Activity
Amber 10 Mbit/s Half Duplex Green 100 Mbit/s Full Duplex
Pin no. Signal Description
1 TX+ Differential Ethernet transmit data + 2 TX– Differential Ethernet transmit data – 3 RX+ Differential Ethernet receive data + 4 Not used, terminated 5 Not used, terminated 6 RX– Differential Ethernet receive data – 7 Not used, terminated 8 Not used, terminated
Shield Chassis ground
Link LED Activity LED
Connection to an Ethernet hub
Cabling is done using a standard RJ-45 patch cable.
Direct connection to a PC
Cabling is done using a RJ-45 cross over cable.
11.3.2 Setup There are several setup parameters for the Ethernet network as described below:
Host Name IP Address Local Port
Gateway Subnet Mask Primary DNS Secondary DNS
DHCP Remote
Connection Remote IP
Remote Port
Important hint: During the setup the Ethernet output (weight value and status bits) will not be updated.
Device name on the network. Default is “ “ The numeric code that identifies all computers that are connected to the internet. Default is “92.168.16.250” Ethernet connection point of the device. Default is “10001” Network point that acts as an entrance to other networks. Default is “192.168.16.254” Defines a range of IP addresses in a network. Default is “255.255.255.0” Primary DNS server IP address Secondary DNS server IP address The Dynamic Host Configuration Protocol provides dynamically allocated IP addresses to computers on a network, if it is enabled.
Automatic connection to any device on the network
IP address of the PC or device which should be connected automatically Ethernet connection point of the PC or device which should be connected automatically
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The Ethernet setup is done by using the Ether X PC software.
Note: For older instruments the configuration will be done by the Ethernet Device Installer PC
Step 1: Install the Ether X software from the Flintec Product-CD to any PC on the network Step 2: Start the Ether X software Step 3: After pressing the “Search” button the software lists the FT-1x devices on the network as shown in
Step 4: The IP address of any device may be changed after clicking the “Assign IP” button Step 5: Click the “Details“ button to open the parameter window as shown below.
software, see separate document on the Flintec Product-CD.
the figure below
Frequently Asked Questions (FAQ)
Question: Answer:
Question: Answer:
The Ether X could not reach the FT-1x instrument.
1. Check the local network connection
2. Check if the IP address of the indicator is convenient for your network
3. Check the PC Ethernet output with other network instruments
4. Check the existence of the Ethernet related parameters in the instrument setup (see chapter 8.3.3). If you cannot not see these parameters in the setup, please check the proper installation of the Ethernet board.
5. Change the Ethernet option board.
The Ether X software could reach the FT-1x instrument, but you can’t communicate with the instrument. The port number of the indicator is not convenient for port numbers of your application software. Check the port number of the indicator by using the Ether X software.
The parameter window presents information like Firmware Version of Ethernet option board and it helps to edit resources like Host Name, Gateway, DNS server etc.
After changing any parameter, enter the password and click the “Save Settings” button. The default Password is “123456”.
The “Load Defaults” button resets the device to the default settings.
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Question: Answer:
How can I check the communication? You can use any communication program like HyperTerminal which is supplied with your Windows operating system (Microsoft).
Example: HyperTerminal
1. Open the HyperTerminal and choose a name for the connection. Press OK.
2. Then enter the Ethernet address of the indicator and the port number as shown at the left. Also you need to set the connection type to “TCP/IP (WinSock)”.
3. To test the connection now, you can set the Ethernet output of the indicator to “continuous” (refer to chapter 8.3.3).
With an active HyperTerminal you should now be able to follow the data stream.
11.3.3 Data Structure
[0--] Interface Block [03-] Ethernet
This sub-block includes the parameters of the Ethernet port.
[030 X ] Data Format
0 : No data transfer (default) 1 : Continuous data output 2 : PC-Software interface mode (with ASCII P and Z) 3 : Host mode 4 : Ticket and report printer
Note: In continuous data format of the Ethernet interface, the checksum byte is disabled.
The data structure depends on the selected data format (see parameter [030]):
Data format Data structure
Continuous output mode See Appendix 2 Print mode See Chapter 8.2.5 and 8.2.6 parameter [040] Host mode See Appendix 3
[031 XX] Address
The address of the instrument will be entered via numerical keypad in the range 01 to 99.
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12 TRAFFIC LIGHT CONTROL
If the instrument is equipped with the Digital I/O option (3 inputs / 3 outputs) the traffic light control is activated automatically. FT-15(D) assumes an unloaded weighbridge if the weight is less than 20e.
Traffic light control outputs functions are described below:
Active Passive Active Passive
Ready for start, weight < 20e
Entrance green Exit red
Vehicle on scale; weight > 20e Weighing finalized; weight > 20e
Weighing finalized; weight < 20e
Entrance green Exit red
Input-1 may be used for zeroing and Input-2 may be used for printing in ready status.
The electrical connection of the inputs and outputs should be made as shown in Fig. 12.1.
Output-1 Output-2
Entrance red Exit red
Entrance red Exit green
Figure 12.1 Digital I/O ports connection diagram
Voltage Current
Digital input 20 to 28 V DC Max. 30 mA Digital output 20 to 28 V DC Max. 300 mA (sum of all 3 outputs)
The power for the digital I/O has to be supplied from an external power supply module.
The pin layout of the parallel Input/Output connector is given below.
Pin no. for stainless steel housing
J10 connector
(Option 1)
JR1 / JR2 (Option 2 or 3)
Definition
Pin no. for desk type
(DB-Sub, 25-pin, female)
0 V 13 1 1
+24V 12 - 24 - 25 2 2 Output 1 1 7 8 Output 2 3 8 7
Output 3 (not used) 5 9 6
Input 1 11 3 10 Input 2 10 4 11
Input 3(not used) 9 5 12
Shield Connector Body Not used Not used
FT-15(D) Technical Manual, Rev. 1.02 August 2010
Page 41 of 52
13 DIAGNOSTICS
The parameter block [9--] contains certain functions for checking and testing.
[9--] Diagnostics
The operations about checking and testing the instrument can be made here.
[90-] Tests
[900 ] Key Pad test
In this step each key’s ASCII code will be shown on the display as you press the related key. By this way you can test if all the keys are functioning or not. Pressing “” key will take you to the next parameter.
[901 ] Serial Interface-1 test
The characters in the alphabet will sequentially be transferred from serial interface-1 by pressing the “Zero” key repeatedly. Received numerical data is shown on display.
[904 ] mV Indication (for FT-15 only)
When pressing the <Enter> key the output voltage of the load cell will be shown on the display. This uncalibrated value is only for test- and service purposes.
[905 ] DLC Internal Count (for FT-15D only)
When pressing the <Enter> key the message [905 1 ] is shown. The number of the load cell can be selected by up and down keys and internal counts can be seen by pressing the <Enter> key. Press the <F> key to quit this parameter.
[91-] Serial Numbers
[910] Instrument Serial No. [911] Option 1 Serial No. [912] Option 2 Serial No. [913] Option 3 Serial No
When pressing the <Enter> key the serial number of the instrument or the option will be shown.
[97-] Calibration Coefficients
The parameters located in this section are the calibration parameters of the instrument. If these values have been noted this can help when a calibration problem occurs. You can refresh the calibration by entering the correct values. Press the <Trans> key after the message [SAvE t ] appears on the display.
[99-] Printing Parameter Values
[990] Print All Parameters
By pressing the <Print> key all parameters can be printed.
[991] Loading Default Parameters
When pressing the <Enter> key the [ Ld dEf ] message appears on the display. Press the <Trans> key for loading the default values or press the <F> key to go to “9-“ sub block.
FT-15(D) Technical Manual, Rev. 1.02 August 2010
Page 42 of 52
APPENDIX 1: FT-15(D) SETUP AND CALIBRATION MENU
FT-15 Weight Indicator
0_ _
0_ _
INTERFAC E
INTERFAC E
00 _
00 _
01 _
01 _
SERIAL 1
SERIAL 1
SERIAL 2
SERIAL 2
000
000
010
010
D.FORMAT
D.FORMAT
D.FORMAT
D.FORMAT
001
001
BAUD RATE
BAUD RATE
011
011
BAUD RATE
BAUD RATE
002
002
HANDSHAKE
HANDSHAKE
012
012
HANDSHAKE
HANDSHAKE
003
003
013
013
ADDRESS
ADDRESS
ADDRESS
ADDRESS
004
004
014
014
PARITY
PARITY
PARITY
PARITY
005
005
CHECKSUM
CHECKSUM
015
015
CHECKSUM
CHECKSUM
Chapter 11.2
1_ _
1_ _
CONFG
CONFG
2_ _
2_ _
SCALE PRMT
SCALE PRMT
3_ _
3_ _
3_ _
3_ _
CALIBRATION
CALIBRATION
CALIBRATION
CALIBRATION
02 _
02 _
SERIAL 3
SERIAL 3
03 _
03 _
ETHERNET
ETHERNET
04 _
04 _
04 _
PRINTER
PRINTER
PRINTER
10 _
10 _
10 _
APPLICATION
APPLICATION
APPLICATION
12 _
12 _
12 _
14 _
14 _
ENTRIES
ENTRIES
20 _
20 _
20 _
21 _
21 _
21 _
WEIGHING
WEIGHING
WEIGHING
30 _
30 _
30 _
30 _
31 _
31 _
31 _
31 _
CAL. ADJ
CAL. ADJ
CAL. ADJ
CAL. ADJ
FLTER
FLTER
FLTER
SETUP
SETUP
SETUP
CALB
CALB
CALB
CALB
020
020
D.FORMAT
D.FORMAT
030 ETHERNET
030 ETHERNET
D.FORMAT
D.FORMAT
040
040
040
P.FORMAT
P.FORMAT
P.FORMAT
04C
04C
04C
BACK FEED
BACK FEED
BACK FEED
100
100
100
OPERATION
OPERATION
OPERATION
120
120
120
F.ADJ
F.ADJ
F.ADJ
140
140
DATE
DATE
200
200
200
METROLOGIC
METROLOGIC
METROLOGIC
210
210
210
SCALE TYPE
SCALE TYPE
SCALE TYPE
300
300
300
300
GRAVITY
GRAVITY
GRAVITY
GRAVITY
310
310
310
310
ZERO CAL.
ZERO CAL.
ZERO CAL.
ZERO CAL.
021
021
BAUD RATE
BAUD RATE
031 ETHERNET
031 ETHERNET
ADDRESS
ADDRESS
041
041
041
DATE/TIME
DATE/TIME
DATE/TIME
04B
04B
04B
QNTY COPIES
QNTY COPIES
QNTY COPIES
120 0
120 0
120 0
NO FILTER
NO FILTER
NO FILTER
141
141
TIME
TIME
201
201
201
DISPLAY
DISPLAY
DISPLAY
211
211
211
CAP1 / d1
CAP1 / d1
CAP1 / d1
301
301
301
301
311
311
311
311
SPAN CAL
SPAN CAL
SPAN CAL
SPAN CAL
CAL
CAL
CAL
CAL
022
022
HANDSHAKE
HANDSHAKE
042
042
042
VEHICLE ID
VEHICLE ID
VEHICLE ID
04A
04A
04A
FORM FEED
FORM FEED
FORM FEED
120 1
120 1
120 1
FASTEST
FASTEST
FASTEST
202
202
202
PWR ON ZERO
PWR ON ZERO
PWR ON ZERO
212
212
212
CAP2 / d2
CAP2 / d2
CAP2 / d2
312
312
312
312
SPAN ADJ CAL
SPAN ADJ CAL
SPAN ADJ CAL
SPAN ADJ CAL
023
023
ADDRESS
ADDRESS
043
043
043
049
049
049
LINE FEED
LINE FEED
LINE FEED
120 2 120 3
120 2 120 3 120 4
120 2 120 3
203
203
203
ZERO
ZERO
ZERO
024
024
044
044
044
ID1
ID1
ID1
048
048
048
SPACE LFT
SPACE LFT
SPACE LFT
204
204
204
AUTO.ZERO
AUTO.ZERO
AUTO.ZERO
MODE
MODE
ID2
ID2
ID2
025
025
PARITY
PARITY
026
026
CHECKSUM
CHECKSUM
045
045
045
1st WGHT PRT
1st WGHT PRT
1st WGHT PRT
047
047
047
REPRINT TCKT
REPRINT TCKT
REPRINT TCKT
120 4
120 4
SLOWEST
SLOWEST
SLOWEST
206
206
206
206
MOTION DTCT
MOTION DTCT
MOTION DTCT
MOTION DTCT
Chapter 11.3
Chapter 11.2
Chapter 9.3
Chapter 9.4
Chapter 9.5
8_ _
8_ _
M.LOGIC REC
M.LOGIC REC
9_ _
9_ _
DIAGNOSTICS
DIAGNOSTICS
80 _
80 _
80 _
RECORDS
RECORDS
RECORDS
90 _
90 _
90 _
91 _
91 _
91 _
97 _
97 _
97 _
97 _
CAL. COEFF
CAL. COEFF
CAL. COEFF
CAL. COEFF
99 _
99 _
99 _
PRMT. PRT
PRMT. PRT
PRMT. PRT
TESTS
TESTS
TESTS
FT S/N
FT S/N
FT S/N
800
800
800
CAL. COUNT
CAL. COUNT
CAL. COUNT
900
900
900
910
910
910
970
970
970
970
979
979
979
979
SAVE COEFF
SAVE COEFF
SAVE COEFF
SAVE COEFF
990
990
990
ALL PRMT.
ALL PRMT.
ALL PRMT.
KEY PAD
KEY PAD
KEY PAD
COEFF.1
COEFF.1
COEFF.1
COEFF.1
804
804
OPT 1
OPT 1
OPT 1
912
912
912
972
972
972
972
977
977
977
977
804
904
904
904
ALIBI INFO
ALIBI INFO
ALIBI INFO
OPT 2
OPT 2
OPT 2
COEFF.3
COEFF.3
COEFF.3
COEFF.3
COEFF.8
COEFF.8
COEFF.8
COEFF.8
mV
mV
mV
913
913
913
973
973
973
973
976
976
976
976
OPT 3
OPT 3
OPT 3
974
974
974
COEFF.4
COEFF.4
COEFF.4
COEFF.4
COEFF.7
COEFF.7
COEFF.7
COEFF.7
974
COEFF.5
COEFF.5
COEFF.5
COEFF.5
975
975
975
975
COEFF.6
COEFF.6
COEFF.6
COEFF.6
Editable with any
Editable with any
Editable with any
Editable with any
Editable with any password
password
password
password
password
Editable with service
Editable with service
Editable with service
Editable with service
Editable with service password
password
password
password
password Editable with service
Editable with service
Editable with service
Editable with service
Editable with service password and
password and
password and
password and
password and calibration jumper
calibration jumper
calibration jumper
calibration jumper
calibration jumper
Chapter 10
Chapter 13
803
803
803
ALIB I PRT
ALIB I PRT
ALIB I PRT
901
901
901
SERIAL 1
SERIAL 1
SERIAL 1
911
911
911
FT
FT
FT
971
971
971
971
COEFF.2
COEFF.2
COEFF.2
COEFF.2
978
978
978
978
COEFF.9
COEFF.9
COEFF.9
COEFF.9
991
991
991
DEFAULT
DEFAULT
DEFAULT
FT-15(D) Technical Manual, Rev. 1.02 August 2010
Page 43 of 52
FT-15D Digital Weight Indicator
0_ _
0_ _
INTERFACE
INTERFACE
00 _
00 _
00 _
SERIAL 1
SERIAL 1
SERIAL 1
000
000
000
D.FORMAT
D.FORMAT
D.FORMAT
001
001
001
BAUD RATE
BAUD RATE
BAUD RATE
002
002
002
HANDSHAKE
HANDSHAKE
HANDSHAKE
003
003
003
ADDRESS
ADDRESS
ADDRESS
004
004
004
PARITY
PARITY
PARITY
005
005
005
CHECKSUM
CHECKSUM
CHECKSUM
Chapter 11.2
1_ _
1_ _
CONFG
CONFG
2_ _
2_ _
SCALE PRMT
SCALE PRMT
3_ _
3_ _
3_ _
3_ _
CALIBRATION
CALIBRATION
CALIBRATION
CALIBRATION
01 _
01 _
01 _
SERIAL 2
SERIAL 2
SERIAL 2
02 _
02 _
02 _
SERIAL 3
SERIAL 3
SERIAL 3
04 _
04 _
04 _
PRINTER
PRINTER
PRINTER
10 _
10 _
10 _
APPLICATION
APPLICATION
APPLICATION
12 _
12 _
12 _
FLT E R
FLT E R
FLT E R
14 _
14 _
ENTRIES
ENTRIES
20 _
20 _
21 _
21 _
21 _
WEIGHING
WEIGHING
WEIGHING
22 _
22 _
22 _
DLC CONFIG
DLC CONFIG
DLC CONFIG
30 _
30 _
30 _
30 _
SETUP
SETUP
CALB
CALB
CALB
CALB
010
010
010
D.FORMAT
D.FORMAT
D.FORMAT
020
020
020
D.FORMAT
D.FORMAT
D.FORMAT
040
040
040
P.FORMAT
P.FORMAT
P.FORMAT
04C
04C
04C
BACK FEED
BACK FEED
BACK FEED
100
100
100
OPE RATI ON
OPE RATI ON
OPE RATI ON
120
120
120
140
140
200
200
MET ROLOGI C
MET ROLOGI C
210
210
210
SC AL E TY PE
SC AL E TY PE
SC AL E TY PE
220
220
220
DLC TYPE
DLC TYPE
DLC TYPE
301
301
301
301
F.ADJ
F.ADJ
F.ADJ
DATE
DATE
CAL
CAL
CAL
CAL
011
011
011
BAUD RATE
BAUD RATE
BAUD RATE
021
021
021
BAUD RATE
BAUD RATE
BAUD RATE
041
041
041
DATE/TIME
DATE/TIME
DATE/TIME
04B
04B
04B
QNTY COPIE S
QNTY COPIE S
QNTY COPIE S
120 0
120 0
120 0
NO FILTER
NO FILTER
NO FILTER
141
141
201
201
DISPLAY
DISPLAY
211
211
211
CAP1 / d1
CAP1 / d1
CAP1 / d1
211
211
211
QUANTITY
QUANTITY
QUANTITY
TIME
TIME
012
012
012
HANDSHAKE
HANDSHAKE
HANDSHAKE
022
022
022
HANDSHAKE
HANDSHAKE
HANDSHAKE
042
042
042
VEHICLE ID
VEHICLE ID
VEHICLE ID
04A
04A
04A
FORM FEED
FORM FEED
FORM FEED
120 1
120 1
120 1
FASTE ST
FASTE ST
FASTE ST
202
202
PWR ON ZERO
PWR ON ZERO
212
212
212
CAP2 / d2
CAP2 / d2
CAP2 / d2
212
212
212
ADDRESSING
ADDRESSING
ADDRESSING
014
014
ID1
ID1
ID1
ZER O
ZER O
014
024
024
024
044
044
044
048
048
048
SPACE LFT
SPACE LFT
SPACE LFT
204
204
AUTO.ZERO
AUTO.ZERO
206
206
206
MOT IO N DT CT
MOT IO N DT CT
MOT IO N DT CT
013
013
013
ADDRESS
ADDRESS
ADDRESS
023
023
023
ADDRESS
ADDRESS
ADDRESS
043
043
043
049
049
049
LINE FEED
LINE FEED
LINE FEED
120 2 120 3
120 2 120 3 120 4
120 2 120 3
203
203
206
206
206
MOT IO N DT CT
MOT IO N DT CT
MOT IO N DT CT
PARITY
PARITY
PARITY
MOD E
MOD E
MOD E
ID2
ID2
ID2
015
015
015
CHECKSUM
CHECKSUM
CHECKSUM
025
025
025
PARITY
PARITY
PARITY
026
026
026
CHECKSUM
CHECKSUM
CHECKSUM
045
045
045
1st WGHT PRT
1st WGHT PRT
1st WGHT PRT
047
047
047
REPRINT TCKT
REPRINT TCKT
REPRINT TCKT
120 4
120 4
SLOWEST
SLOWEST
SLOWEST
Chapter 9.3
Chapter 9.4
Chapter 9.2
Chapter 9.5
8_ _
8_ _
M.LOGIC REC
M.LOGIC REC
9_ _
9_ _
DIAGNOSTICS
DIAGNOSTICS
31 _
31 _
31 _
CAL. A DJ
CAL. A DJ
CAL. A DJ
32 _
32 _
32 _
ECCENTRI CITY
ECCENTRI CITY
ECCENTRI CITY
80 _
80 _
80 _
RECORDS
RECORDS
RECORDS
90 _
90 _
TESTS
TESTS
91 _
91 _
FT S /N
FT S /N
97 _
97 _
97 _
97 _
CAL. COEFF
CAL. COEFF
CAL. COEFF
CAL. COEFF
99 _
99 _
PRMT. PRT
PRMT. PRT
310
310
310
ZERO CAL
ZERO CAL
ZERO CAL
320
320
320
ME T H OD
ME T H OD
ME T H OD
800
800
800
CAL. COUNT
CAL. COUNT
CAL. COUNT
905
905
DLC INT VALUE
DLC INT VALUE
910
910
970
970
970
970
COEFF.1
COEFF.1
COEFF.1
COEFF.1
979
979
979
979
SAVE COEFF
SAVE COEFF
SAVE COEFF
SAVE COEFF
991
991
DEFAULT
DEFAULT
311
311
311
SPAN CAL
SPAN CAL
SPAN CAL
321
321
321
AUTOMATIC
AUTOMATIC
AUTOMATIC
803
803
803
ALIBI PRT
ALIBI PRT
ALIBI PRT
804
804
804
322
322
322
MA N UA L
MA N UA L
MA N UA L
ALIBI INFO
ALIBI INFO
ALIBI INFO
323
323
323
SERVICE
SERVICE
SERVICE
Chapter 9.2
Chapter 10
Chapter 13
FT
FT
971
971
971
971
978
978
978
978
COEFF.2
COEFF.2
COEFF.2
COEFF.2
COEFF.9
COEFF.9
COEFF.9
COEFF.9
972
972
972
972
COEFF.3
COEFF.3
COEFF.3
COEFF.3
977
977
977
977
COEFF.8
COEFF.8
COEFF.8
COEFF.8
Editable with any password
Editable with any password
Editable with any password
Editable with service password
Editable with service password
Editable with service password
Editable with service password
Editable with service password
Editable with service password and calibration jumper
and calibration jumper
and calibration jumper
973
973
973
973
976
976
976
976
COEFF.4
COEFF.4
COEFF.4
COEFF.4
COEFF.7
COEFF.7
COEFF.7
COEFF.7
974
974
974
974
975
975
975
975
COEFF.5
COEFF.5
COEFF.5
COEFF.5
COEFF.6
COEFF.6
COEFF.6
COEFF.6
FT-15(D) Technical Manual, Rev. 1.02 August 2010
Page 44 of 52
APPENDIX 2: HOST MODE DATA STRUCTURE
This interface is convenient for process control applications which require not only the weight data, but also require some uploads / downloads and / or status control. If the related parameters are adjusted for host communication, the weight indicator will be connected to your system in Host Mode. Functions “0x03” and “0x10” are supported.
Read Hold Registers (0x03)
This function code is being used to read the information in the register addresses which have been permitted to be read from holding registers. The reading operation will be performed by transmitting the information about the registry to be read as given in the “Request Table”. The indicator will evaluate the received data and will respond the info in the format as stated in the “Reply Table” or “Error Table”.
Request:
Field Name Host-Bus ASCII Code STX @ 64
Slave address X X X,X Function 0 3 48,51 Address registers high X X X,X Address registers low X X X,X No. of addr. registers high X X X,X No. of addr. registers low X X X,X Error check X X (csum) X,X EOP Cr 13
Error:
Field Name Host-Bus ASCII Code STX @ 64
Slave address X X X,X Function 8 3 56,51 Exception code X X X,X Error check X X (csum) X,X EOP Cr 13
Reply:
Field Name Host-Bus ASCII Code STX @ 64
Slave address X X X,X Function 0 3 48,51 No. of data registers X X X,X Data high X X X,X … X X X,X Data low X X X,X Error check X X (csum) X,X EOP Cr 13
Exception codes:
1 : Function code is not supported 2 : Out of starting and ending address range 3 : Invalid value entry 4 : Operation error
Preset Multiple Registers (0x10)
This function code is used to edit the information in the register addresses of the holding registers which are allowed to be overwritten. The write operation will be performed by transmitting the information about the registry to be changed as stated in the “Request Table”. The indicator will evaluate the received data and will respond the info in the format as stated in the “Reply Table” or “Error Table”.
Request:
Field Name Host-Bus ASCII Code STX @ 64
Slave address X X X, X Function 1 0 49, 48 Address registers high X X X, X Address registers low X X X, X No. of addr. registers high X X X, X No. of addr. registers low X X X, X No. of data registers X X X, X Data high X X X, X Data low X X X, X Error check X X (csum) X, X EOP Cr 13
Error :
Field Name Host-Bus ASCII Code STX @ 64
Slave Add X X X, X Function 9 0 57, 48 Exception code X X X, X Error Check X X (csum) X, X EOP Cr 13
Reply :
Field Name Host-Bus ASCII Code STX @ 64
Slave address X X X, X Function 1 0 49, 48 Address registers high X X X, X Address registers low X X X, X No. of addr. registers high X X X, X No. of addr. registers low X X X, X Error check X X (csum) X, X EOP Cr 13
Exception codes:
1 : Function code is not supported 2 : Out of starting and ending address range 3 : Invalid value entry or wrong byte number 4 : Operation error
FT-15(D) Technical Manual, Rev. 1.02 August 2010
Page 45 of 52
Error Check Calculating:
CSUM = 0 – (Slave_Add + Function + … + Last_data) (STX and CSUM are neglected while calculating CSUM)
Tool for counting:
Example: @|01|10|0008|0001|02||0006|DE|<Cr>
To get the check sum (here FA) you have to sum following numbers first: 01+10+00+08+00+01+02+00+06 = 22
Now you have to subtracte 22 from 00: 00 - 22 = DE
(Calculation examples: 00 – 10 = F0 ; 00 – 11 = EF)
Command
Display value 03 (R) 0000 0002 -- ----- Current display value; gross or net Status 03 (R) 0002 0001 -- -----
0003 0002 -- ---- Reserved Gross Weight 03 (R) 0005 0002 -- ---- Current gross weight Status 03 (R) 0007 0001 -- ---- Same as address 0002
Examples: The commands will be used for an indicator which instrument address is set to 1.
Reading weight data: @,01,03,00,00,00,02,FA<Cr> Reading status data: @,01,03,00,02,00,01,F9<Cr> Reading Tare data: @,01,03,00,03,00,02,F7<Cr> Zeroing: @,01,10,00,08,00,01,02,00,01,E3,<Cr>
0 1 2 3 4 5 6 7 8 9 A B C D E F
Function
(Read /
Write)
Address
register
Quantity Address
register
Quantity
Data
register
Data Definition
Transfer the replied status data (hex, 4 digits) into binary (up to 16 digits) and compare the binary digits with the following table.
Digit Definition
D0 Busy 1 – System Busy
D1 Data ok
D2 Motion 1 – Weight is not stable D3 0 NA D4 0 NA D5 Output 1 D6 Output 2 D7 Output 3 D8 Input 1 D9 Input 2 D10 Input 3 D11 0 NA D12 0 NA
D13 D14 D15
---- None Control 10 (W) 0008 0001 02
0001 Zero
Error Code; transfer D13, D14, D15 (binary) to decimal and compare to code
1 – Data ok 0 – Error
1 – Output active
1 – Input active
0 No Errors 1 ADC out of range 2 ADC over range 3 ADC under range 4 System fault
5
FT is not in weighing mode
FT-15(D) Technical Manual, Rev. 1.02 August 2010
Page 46 of 52
APPENDIX 3: ERROR TABLE
A
The FT-1x weight indicators have been designed as very reliable and virtually error free instruments. However if an error occurs do not attempt to repair the equipment before you understand what caused the error. Note the problems you have with your instrument and the error messages shown on the display. Then try to solve the problem according to the error table given below.
Error Code
Under Weight is too low X X Over Over Load
Adc Out Input signal outside the input range
no Prn
no rCr No alibi record Check the numerical entry X X rCr Er Alibi record data error Change alibi memory board if this error appears for all CN X X Empty No data X X ChAnGE Same code already exists in memory Change vehicle ID code X X Cod FL Temporary memory is full Wait for the any 2nd weighing cycle or check the memory X X E E E Load not within zero range See parameter [202] in chapter 9.4 X X Err 1
Err 2
Err 3 Indicator cannot get calibrated Check load cell and load; Repeat the calibration X X Err 10 EEPROM error Configure the instrument; EEPROM defective X X Err 20 Calibration error Calibrate the indicator X X Err 21 Configuration error Configure the indicator X X
Err 22
Err 23 Header Error Reload the header X X Err 24 Footer Error Reload the footer X X Err 27 Indicator is not calibrated Calibrate the indicator X X Err 28 Date & Time error Adjust Date & Time; replace battery X X Err 29 ID error Reload ID information X X Err 30 Processor Error Contact FLINTEC X X Err 34 Indicator cannot get calibrated Load cell signal is negative, very low or too high X X
Err 35 Calibration Error
Err 37 Scale unstable
Err 40 Alibi memory error Correct parameter [801]; Alibi memory card broken X X Err 41 New alibi card installed X X Err 42 Alibi card serial no. is not identical
Err 43
Err 44 Alibi card info error X X Err 46 Alibi recording capacity error X X Err 47 Info error from weighing board X X Err 50 DLC board not detected X Err 61 U10 (eeprom) is not installed X X Err 62 U8 (eeprom) is not installed X X E XXXX Hardware error
Ed1 yy ** Communication time out X
Ed2 yy ** Checksum error Ed3 yy ** DLC error Check ambient temperature; Replace DLC X
Ed4 yy ** DLC is under X Ed5 yy ** DLC is over
Ed6 yy ** DLC communication error
Ed7 yy ** DLC address and SN matching error
Ed0 yy ** DLC status error Replace DLC X * see chapter 9 ** yy = number of DLC
Description Actions to take / Possible cause FT-15 FT-15D
Check the load; Load cell or instrument could be defective Check the load; Check the calibration;
Load cell or instrument could be defective There is no serial interface configured for printing reports or tickets
ADC error respective Re-energize indicator.If seen again contact FLINTEC. X
Calibration error
Tare, CN, Total weight + the SP, PT + ID in use error
Alibi card serial no. is not identical, no print operation will be performed
Configure the printer interface X X
djust DLC eccentricity; Parameter [320] X X
Check SP, PT + ID entries; Check Tare, CN + Total
weight
Calibration test weight is too small;
Check load cell connections
Wait until scale becomes stable;
Check ground connection
Appears when new alibi memory card is installed (*)
Identify the alibi memory card to the indicator (*) X X
Re-energize indicator.
If seen again contact FLINTEC.
Check DLC (RS-485) hardware; Check DLC cables;
Check DLCs and serial number;
Contact FLINTEC
Check mechanical installation and DLC
Check DLC (RS-485) hardware; Re-energize indicator;
Re-define DLC address
Check serial number; Re-define DLC address;
Replace DLC
X X
X
X X
X X
X X
X X
X X
X
X
X
X
FT-15(D) Technical Manual, Rev. 1.02 August 2010
Page 47 of 52
APPENDIX 4: PARAMETERS DEFAULT TABLE
Parameter Factory defaults FT-15 FT-15D
0-- Interface 00- Serial Interfac e 1
0 Data format 4 = Printer X X 1 Baud rate 3 = 9600 X X 2 Handshake 0 = Disable X X 3 Address 0 X X 4 Data length and parity 0 = 8 bit, no parity X X 5 Checksum 1 = Enable X X
01- Serial Interfac e 2
10 Data format 0 = Disable X X 11 Baud rate 3 = 9600 X X 12 Handshake 0 = No X X 13 Address 0 X X 14 Data length and parity 0 = 8 bit, no parity X X 15 Checksum 1 = Enable X X
02- Serial Interfac e 3
20 Data format 0 = Disable X X 21 Baud rate 3 = 9600 X X 22 Handshake 0 = Disable X X 23 Address 0 X X 24 Mode 0 = RS232C X X 25 Data length and parity 0 = 8 bit, no parity X X 26 Checksum 1 = Enable X X
03- Ethernet
30 Ethernet data format 0 = Disable X 31 Ethernet address 0 X
04- Printer
40 Print out format 1 = Strip X X 41 Time 1 = Will be printed X X 42 Vehicle ID 1 = Will be printed X X 43 ID1 0 = Won’t be printed X X 44 ID2 0 = Won’t be printed X X 45 First weighing ticket 0 X X 47 Reprint ticket 1 X X 48 Space on the left 0 X X
49 Line feed 11 = 1 LF + 1 LF X X 4A Form feed 0 = No X X 4B Quantity of copies 1 X X 4C Back feed 0 X X
1-- Configuration 10- Application
100 Operation 0 = All types X X
12- Filter
120 Filter FT-15: 3 / FT-15D: 3 X X
14- Entries
140 Date entry DD.MM.YY X X 141 Time entry hh:mm X X
2-- Scale Parameters 20- Set up
200 Approved 0 = No X X 201 Increased indication 0 = With x10 key X X 202 Power on zero 2 = ± %10 X X 203 Zero with key 1 = ± %2 X X 204 Auto zero tracking 0 = Disable X X 206 Motion detector 1 = ± 0,5e X X 208 Stability time 0.0 X
21- Scale Build
210 Scale Type 0 = Single Range X X 211 Capacity 1 / d1 X X 212 Capacity (2) / d(2) 60 000 kg / 10 kg X X
22- DLC Configuration Block
220 DLC Type 0 = Flintec RC3D X 221 Quantity of DLC 1 X 222 DLC Address X
X X X X
X X
X X
X
X X
X X X X
X X
X X
X X X X
X X
X
FT-15(D) Technical Manual, Rev. 1.02 August 2010
Page 48 of 52
Parameter Factory defaults FT-15 FT-15D
3-- Calibration / Adjustment 30- Calibration
300 Gravity X 301 Calibration X X
31- Adjustment
310 Zero adjustment X X 311 Span adjustment X X 312 Span adjustment under load X
32- Eccentricity Adjustment
320 Adjustment Method 0 = independend DLC X 321 Auto Adjustment X 322 Manual Adjustment X 323 Temporarily set constants to “1” 0 = normal operation X
8-- Metrological Data 80- Legal Metrology
800 Calibration cou nter X X 803 Print Alibi memory X X 804 Alibi memory information X X
9-- Diagnostics 90- Tests
900 Key Pad test X 901 Serial interface 1 test X 904 mV indication X 905 DLC internal count X
91- Serial numbers
910 FT-1x serial no. X X 911 Option 1 serial no. (if installed) X 912 Option 2 serial no. (if installed) X 913 Option 3 serial no. (if installed) X
97- Calibration coefficients 97X Calibration coefficients X X 99- Print Parameters
990 All parameters X 991 Load default parameters X X
X X X X
X X
X
X X X X
X X X X
X X
X X
X X
FT-15(D) Technical Manual, Rev. 1.02 August 2010
Page 49 of 52
APPENDIX 5: CALIBRATION TABLE
The n = maximum capacity / e values are given in the table below. Use this table for selecting your Max and e values.
FT-15(D) Technical Manual, Rev. 1.02 August 2010
Page 50 of 52
FT-15(D) Technical Manual, Rev. 1.02 August 2010
Page 51 of 52
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FT-15(D) Technical Manual, Rev. 1.02 August 2010
Page 52 of 52
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