Flintec FT-11D User Manual

4.7 (3)

Weight Indicator

FT-11(D)

Technical Manual

For FT-11 Firmware Version 2.13 and higher For FT-11D Firmware Version 2.06 and higher

Flintec GmbH Bemannsbruch 9 74909 Meckesheim GERMANY www.flintec.com

Table of Contents:

1.

Safety Instructions .....................................................................................................................................

4

2.

Declaration of Conformity..........................................................................................................................

5

3.

Overview......................................................................................................................................................

6

3.1

Key Features.............................................................................................................................................

6

3.2

Available Options and Accessoires...........................................................................................................

6

3.3

Technical Specifications............................................................................................................................

7

3.4

Housing Dimensions .................................................................................................................................

8

3.4.1

Desk Type Housing ...........................................................................................................................................

8

3.4.2

Stainless Steel Housing ....................................................................................................................................

8

3.4.3

Panel Type Housing (for FT-11 only) ................................................................................................................

9

4.

Installation and Commissioning .............................................................................................................

10

4.1

Mechanical Installation............................................................................................................................

10

4.1.1.

Jumpers...........................................................................................................................................................

10

4.2.

Electrical Connections.............................................................................................................................

10

4.2.1.

Power Supply and Grounding..........................................................................................................................

10

4.2.2.

Standard Load Cell Connection (for FT-11 only) .............................................................................................

11

4.2.3.

Digital Load Cell Connection (for FT-11D only) ...............................................................................................

11

4.3.

Commissioning........................................................................................................................................

11

5.

Front Panel and Keypad...........................................................................................................................

12

5.1.

Weight Display and Status LEDs ............................................................................................................

12

5.2.

Keypad ....................................................................................................................................................

13

5.3.

Key lock...................................................................................................................................................

13

6.

Setup and Calibration...............................................................................................................................

14

6.1.

Basics......................................................................................................................................................

14

6.1.1.

Basic Setup Keys on the Frontplate ................................................................................................................

14

6.1.2.

Entering the Setup and Calibration Menu........................................................................................................

14

6.1.3.

Exiting the Setup and Calibration Menu ..........................................................................................................

14

6.2.

Defining the Digital Load cells (for FT-11D only) ....................................................................................

15

6.2.1.

Digital Load Cell Addressing ...........................................................................................................................

15

6.2.2.

Eccentricity Adjustment ...................................................................................................................................

16

6.3.

Configuration Parameters .......................................................................................................................

17

6.4.

Scale Parameters....................................................................................................................................

17

6.5.

Scale Calibration .....................................................................................................................................

19

7.

Alibi Memory and Legal Metrological Records .....................................................................................

21

8.

Communication.........................................................................................................................................

22

8.1.

Overview about Communication .............................................................................................................

22

8.2.

Serial Interface and Printer .....................................................................................................................

22

8.2.1.

Standard Serial Interface Connector (RS232C) ..............................................................................................

22

8.2.2.

Optional Serial Interface Connector (RS232C, RS485, 20 mA TTY)...............................................................

22

8.2.3.

Continuous Output Mode ................................................................................................................................

23

8.2.4.

Host Mode (for FT-11 only) .............................................................................................................................

23

8.2.5.

Print Mode .......................................................................................................................................................

23

8.2.6.

Setup...............................................................................................................................................................

24

8.3.

Ethernet Option (for FT-11 only) .............................................................................................................

26

8.3.1.

Electrical Connections.....................................................................................................................................

26

8.3.2.

Setup...............................................................................................................................................................

26

8.3.3.

Data Structure .................................................................................................................................................

28

8.4.

Profibus Option (for FT-11 only)..............................................................................................................

29

8.4.1.

Electrical Connections.....................................................................................................................................

29

8.4.2.

Setup...............................................................................................................................................................

29

8.4.3.

Data Structure .................................................................................................................................................

29

FT-11(D) Technical Manual, Rev. 1.35 November 2010

Page 2 of 52

8.5. ProfiNet Option (for FT-11 only)..............................................................................................................

30

8.5.1.

Electrical Connections.....................................................................................................................................

30

8.5.2.

Setup...............................................................................................................................................................

30

8.5.3.

Data Structure .................................................................................................................................................

30

8.6. CANopen Option (for FT-11 only) ...........................................................................................................

31

8.6.1.

Electrical Connections.....................................................................................................................................

31

8.6.2.

Setup...............................................................................................................................................................

31

8.6.3.

Data Structure .................................................................................................................................................

31

9.

Other I/O Options......................................................................................................................................

32

9.1. Analogue Output Option (for FT-11 only)................................................................................................

32

9.1.1.

Electrical Connections.....................................................................................................................................

32

9.1.2.

Setup...............................................................................................................................................................

32

9.2.

Digital I/O Option.....................................................................................................................................

33

9.2.1.

Electrical Connections.....................................................................................................................................

33

9.2.2.

Setup...............................................................................................................................................................

33

9.2.3.

Entering Setpoints ...........................................................................................................................................

34

9.3.

Binary Output Option...............................................................................................................................

34

10.

Diagnostics ...............................................................................................................................................

35

Appendix 1: Setup and Calibration Menus ......................................................................................................

36

Appendix 2: Continues Output Mode Data Structure .....................................................................................

38

Appendix 3: Host Mode Data Structure............................................................................................................

39

Appendix 4: Modbus RTU Data Structure........................................................................................................

42

Appendix 5: Profibus DP / ProfiNet Data Structure (FT-11 only)...................................................................

45

Appendix 6: CANopen Data Structure (for FT-11 only) ..................................................................................

47

Appendix 7: Error Table.....................................................................................................................................

49

Appendix 8: Parameter’s Default Table............................................................................................................

50

Appendix 9: Calibration Table...........................................................................................................................

52

FT-11(D) Technical Manual, Rev. 1.35 November 2010

Page 3 of 52

RIGHTS AND LIABILITIES

All rights reserved.

No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, mechanical, photocopying, recording, or otherwise, without the prior written permission of Flintec GmbH

No patent liability is assumed with respect to the use of the information contained herein. While every precaution has been taken in the preparation of this book, FLINTEC assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein.

The information herein is believed to be both accurate and reliable. FLINTEC, however, would be obliged to be informed if any errors occur. FLINTEC cannot accept any liability for direct or indirect damages resulting from the use of this manual.

FLINTEC reserves the right to revise this manual and alter its content without notification at any time.

Neither FLINTEC nor its affiliates shall be liable to the purchaser of this product or third parties for damages, losses, costs, or expenses incurred by purchaser or third parties as a result of: accident, misuse, or abuse of this product or unauthorized modifications, repairs, or alterations to this product, or failure to strictly comply with FLINTEC operating and maintenance instructions.

FLINTEC shall not be liable against any damages or problems arising from the use of any options or any consumable products other than those designated as Original FLINTEC Products.

NOTICE: The contents of this manual are subject to change without notice.

Copyright © 2008 – 2010 by Flintec GmbH, 74909 Meckesheim, Bemannsbruch 9, Germany

1.Safety Instructions

CAUTION READ this manual BEFORE operating or servicing this equipment. FOLLOW these instructions carefully. SAVE this manual for future reference. DO NOT allow untrained personnel to operate, clean, inspect, maintain, service, or tamper with this equipment.

ALWAYS DISCONNECT this equipment from the power source before cleaning or performing maintenance. CALL FLINTEC ENGINEERING for parts, information, and service.

WARNING ONLY PERMIT QUALIFIED PERSONNEL TO SERVICE THIS EQUIPMENT. EXERCISE CARE WHEN MAKING CHECKS, TESTS AND ADJUSTMENTS THAT MUST BE MADE WITH POWER ON. FAILING TO OBSERVE THESE PRECAUTIONS CAN RESULT IN BODILY HARM.

WARNING FOR CONTINUED PROTECTION AGAINST SHOCK HAZARD CONNECT TO PROPERLY GROUNDED OUTLET ONLY. DO NOT REMOVE THE GROUND PRONG.

WARNING DISCONNECT ALL POWER TO THIS UNIT BEFORE REMOVING THE FUSE OR SERVICING.

WARNING BEFORE CONNECTING/DISCONNECTING ANY INTERNAL ELECTRONIC COMPONENTS OR INTERCONNECTING WIRING BETWEEN ELECTRONIC EQUIPMENT ALWAYS REMOVE POWER AND WAIT AT LEAST THIRTY (30) SECONDS BEFORE ANY CONNECTIONS OR DISCONNECTIONS ARE MADE. FAILURE TO OBSERVE THESE PRECAUTIONS COULD RESULT IN DAMAGE TO OR DESTRUCTION OF THE EQUIPMENT OR BODILY HARM.

CAUTION OBSERVE PRECAUTIONS FOR HANDLING ELECTROSTATIC SENSITIVE DEVICES.

FT-11(D) Technical Manual, Rev. 1.35 November 2010

Page 4 of 52

2.Declaration of Conformity

0 EG-Konformitätserklärung

EC-Declaration of Conformity

Monat/Jahr: month/year:

07/2010

Hersteller: Manufacturer:

Flintec GmbH

Anschrift: Address:

Bemannsbruch 9

 

D-74909 Meckesheim

 

Deutschland / Germany

Produktbezeichnung: Product name:

FT-11 Weight Indicator

 

FT-11D Digital Weight Indicator

Das bezeichnete Produkt stimmt mit folgenden Vorschriften der Europäischen Richtlinien überein:

This product confirms with the following regulations of the Directives of the European Community

Richtlinie 2004/108/EG des Europäischen Parlaments und des Rates vom 15. Dezember 2004 zur Angleichung der Rechtsvorschriften der Mitgliedstaaten über die elektromagnetische Verträglichkeit und zur Aufhebung der Richtlinie 89/336/EWG

Richtlinie 2006/95/EG Niederspannungs-Richtlinie

Die Absicherung aller produktspezifischen Qualitätsmerkmale erfolgt auf Basis eines zertifizierten Qualitätsmanagement-Systems nach DIN ISO 9001.

Diese Erklärung bescheinigt die Übereinstimmung mit den genannten Richtlinien, beinhaltet jedoch keine Zusicherung von Eigenschaften.

Directive 2004/108/EC of the European Parliament and of the Council of 15th December 2004 on the approximation of the laws of the Member States relating to electromagnetic compatibility and repealing Directive 89/336/EEC

Directive 2006/95/EC Low Voltage Directive

All product-related features are assured by a quality system in accordance with ISO 9001.

This declaration certifies the conformity with the listed directives, but it is no promise of characteristics.

Folgende Normen werden zum Nachweis der Übereinstimmung mit den Richtlinien eingehalten:

As a proof of conformity with the directives following standards are fulfilled:

EN 61326-1

EN 60950-1

Elektrische Mess-, Steuer-, Regelund Laborgeräte - EMV-Anforderungen - Teil 1: Allgemeine Anforderungen (IEC 61326-1:2005)

Electrical equipment for measurement, control and laboratory use - EMC requirements - Part 1: General requirements (IEC 61326-1:2005)

Einrichtungen der Informationstechnik - Sicherheit - Teil 1: Allgemeine Anforderungen (IEC 60950- 1:2005, modifiziert);

Information technology equipment - Safety - Part 1: General requirements (IEC 60950-1:2005 modified)

FT-11(D) Technical Manual, Rev. 1.35 November 2010

Page 5 of 52

3.Overview

The type FT-11(D) weight indicator is an economic and powerful state-of-the-art instrument. The accurate and versatile instrument is available in different housings, meeting the industries demand for various environmental conditions. FT-11(D) is approved by Weights & Measures Authorities for use in Accuracy Class III applications with up to 10 000 intervals according to OIML R76. It has a large 6 digit LED weight display (red, 20 mm or 14 mm high) with weight status information. With a variety of interface options the FT-11(D) weight indicators are the perfect fit to weighing systems and process control systems.

3.1

Key Features

 

 

 

 

FT-11D

FT-11

EU Type approved for 10 000 intervals

Yes

Yes

Single or dual range

Yes

Yes

Approved sensitivity 0.4 V/e

Yes

Yes

High internal resolution up to 8 000 000 counts

Yes

Display resolution up to 60 000 counts

Yes

Yes

Maximum conversion rate of 100/s

Yes

Yes

Adaptive digital filter for fast and stable reading

Yes

High resolution display mode

Yes

Yes

Up to 6 load cells (350 ) or 18 load cells (1100 )

Yes

Yes

Up to 10 digital load cells (DLC); 16 if externally powered

 

Automatic eccentricity adjustment

Yes

 

Realtime clock

No

No

Standard Serial interface RS232C

Yes

Yes

Integrated AC power supply

Yes

Yes

Zeroing with one button & Taring with one button

Yes

Yes

Auto-zero tracking and auto-zero at power-up

Yes

Yes

Motion detection

Yes

Yes

Printout in different formats incl. header and footer

Yes

Yes

Isolated digital inputs / outputs

Option

Option

Setpoint monitoring (3 setpoints, digital I/O required)

Yes

Yes

Key lock option to prevent unauthorized access

Yes

Yes

3.2Available Options and Accessoires

 

FT-11D

FT-11

Alibi memory for up to 149 764 weighing results

Yes

Yes

Additional serial interface RS232C

Yes

Yes

Additional serial interface RS232C / 20 mA TTY CL / RS485

Yes*

Yes*

Modbus RTU

No

Yes

Ethernet TCP/IP and Modbus RTU over Ethernet

No

Yes

Profibus DP-V0 & DP-V1

No

Yes

ProfiNet

No

Yes

CANopen

No

Yes

Analogue output 0 – 10 V and 4 – 20 mA

No

Yes

Binary data output (17-bit code)

No

Yes

Digital inputs / outputs

3x / 3x

3x / 3x

12 V DC (12…17 V DC) power inlet

No

Yes

24 V DC (20…27 V DC) power inlet

No

Yes

Rechargeable battery (for 230 V AC version only)

No

Yes

Flintec IndFace Software

No

Yes

* 20 mA TTY CL not for stainless steel housing

 

 

FT-11(D) Technical Manual, Rev. 1.35 November 2010

Page 6 of 52

3.3Technical Specifications

 

 

FT-11D

 

FT-11

 

Accuracy

 

 

 

 

 

Accuracy class:

 

 

III

 

 

EU Type approved:

10 000 intervals (single range); 2x 6 000 intervals (dual range)

 

 

 

 

 

 

 

Display and Keyboard

 

 

 

 

 

Display:

6 digits, 7 segments, LED red, 20 mm high (Panel type 14 mm high)

 

 

Display update rate:

 

250 ms

 

Keyboard:

8-keys; membran with tactile feedback

 

 

 

 

 

 

 

A/D Converter

 

 

 

 

 

A/D converter type:

 

 

24 bit Delta-Sigma ratiometric

 

 

 

 

with integral analog and digital filters

 

 

 

 

 

Conversion rate:

 

 

Max. 100 measurement values per second

 

Input sensitivity:

 

 

0.4 μV/e (approved), 0.1 μV/d (non approved)

 

Analogue input range:

 

 

0 to 20 mV

 

Internal resolution:

 

 

Up to 8 000 000 counts

 

Display resolution:

Up to 60 000 counts

 

 

 

 

 

 

 

Scale Calibration and Functions

 

 

 

 

Calibration:

By application weights

 

By application weights or in mV/V (eCal)

 

 

Corner adjustment:

Automatic

 

Only externally

 

Digital filter:

5 step adjustable

 

10 step adjustable

 

Weighing functions:

Tare, zero, auto zero tracking,

motion detection, auto zero at power up

 

Programmable setpoints:

3 setpoints, (needs digital I/O option)

 

Alibi memory:

Optionally available: 74 880 records or 149 760 records

 

 

 

 

 

 

Linearity:

 

 

Within 0.0015% FS, 2 ppm/°C

 

 

 

 

 

 

 

Load cells

 

 

 

 

 

Communication & protocol:

RS485, compatible to RC3D

 

 

 

 

Excitation:

12 V DC, max. 450 mA

 

5 V DC at 58...1200 max. 100 mA

 

Number of load cells:

Up to 10 (directly powered) or

 

Up to 6 load cells (350 ) or

 

up to 16 (externally powered)

 

18 load cells (1 100 ) connected in parallel

 

 

 

 

Connection:

4-wire technique, 2 wires for digital

 

4- or 6-wire technique. Cable length is

 

interface and 2 wires for power supply

 

274 m/mm² for 6-wire connection

 

 

 

 

 

 

 

Communication:

Standard serial interface RS232C; 1 200 to 57 600 baud; programmable

 

Continuous mode update rate:

 

100 ms

 

Option board update rate:

 

 

40 ms

 

 

 

 

 

 

 

Power supply:

 

 

 

 

 

200...240 V AC , 50/60 Hz

Yes

 

Yes

 

 

12...17 V DC, max. 12 VA

No

 

Optionally

 

20...27 V DC, max. 12 VA

No

 

Optionally

 

Battery runtime:

 

 

5 h (with 93 LC) to 7 h (with 410 LC)

 

Battery charging time:

 

 

6 h

 

 

 

 

 

 

 

Environment and Enclosure

 

 

 

 

 

Operation temperature:

-10 °C to +40 °C legal for trade; max. 85% RH, non-condensing

 

 

 

Aluminium cast desk type (IP30) or

 

Aluminium cast desk type (IP30) or

 

Enclosure

 

panel type (front panel IP65) or

 

stainless steel (IP65)

 

 

 

 

stainless steel (IP65)

 

 

 

 

FT-11(D) Technical Manual, Rev. 1.35 November 2010

Page 7 of 52

Flintec FT-11D User Manual

3.4Housing Dimensions

3.4.1 Desk Type Housing

195

 

 

 

 

 

155

 

 

 

 

 

 

 

 

 

 

 

 

140

Desk type front view

Desk type side view

187

179

POWER 230 VAC, 50Hz,

RS232

LOAD CELL

C

 

 

OPTIO

 

N

S/N

 

ANA BIN ETH INT MOD I/O3 3 I/O4 8

 

Desk type rear view Dimensions of Desk type housing with wall mount kit

3.4.2 Stainless Steel Housing

 

 

 

 

 

 

 

 

 

100

220

 

 

 

 

 

 

 

70

 

 

 

70

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

160

230

Stainless steel housing front view

Stainless steel housing side view

 

100 mm deep with big backplane option

FT-11(D) Technical Manual, Rev. 1.35 November 2010

Page 8 of 52

3.4.3 Panel Type Housing (for FT-11 only)

174

 

 

 

 

 

175

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

90

68

Panel type front view

Panel type side view

5,5

9

144

 

69

80

 

 

164

Sticker

 

5, mounting with 4x M4

Panel type rear view

The hole dimensions for mounting on a panel

FT-11(D) Technical Manual, Rev. 1.35 November 2010

Page 9 of 52

4.Installation and Commissioning

PRECAUTION: Please read this manual carefully before energizing the indicator. Perform the commissioning operation according the procedure given here. Use trained personnel for cleaning, commissioning, checking and service of the indicator. The interference of untrained personnel may cause some unwanted damages or injures. Note: In this manual the term “Digital Load Cell“ will be refered to “DLC“.

4.1Mechanical Installation

First of all please determine the place where your indicator can operate safely. This place should be clean, not getting direct sun light if possible, with a temperature between -10 ºC and +40 ºC, humidity not exceeding 85% non-condensing. Take care to the housing dimensions and the suggested panel hole dimensions given in chapter 3.4. All the cables should be installed safely to avoid mechanical damages.

To avoid electrical noise protect your indicator which has very low input signal level from the equipment that produces electrical noise, especially in panel mounting.

4.1.1.Jumpers

There are three jumpers on the instrument’s main board/weighing board for calibration and for switching on/off. To change the position of this jumpers, open the housing and perform the necessary changes before energizing the indicator.

J8 On/Off Switch

(always short circuit at the Panel type)

J2 Calibration

(short circuit for calibration)

Only for FT-11(D) & FT-12

J17 short circuit for on/off key function

Figure 4.1 FT-11(D) Main board

4.2.Electrical Connections

4.2.1.Power Supply and Grounding

FT-11(D) is available with 230 V AC power supply or 24 V DC or 12 V DC power inlet. The 230 V AC indicators are supplied with a power cable; the DC indicators are supplied with a special connector for the power inlet. Prepare your power voltage according to your instrument’s power inlet. The DC connector pin configuration can be found in Figure 4.2 below.

Definition

Pin no.

Pin no.

for desk and panel type

for stainless steel housing

 

12 V / 24 V

1

3

0 V

2

2

Housing Gnd

3

1

Desk / Panel

Figure 4.2 The pin layout of the DC DC connector

 

The quality of the instrument’s ground will determine the accuracy and the safety of your indicator. A poor ground can result in an unsafe condition if an electrical short cuircuit happens. A good ground connection is needed to minimize extraneous electrical noise pulses. It is important that the instrument does not share power lines with noise-generating equipment such as heavy load switching, motor control equipments, inductive loads, etc. If the condition of the power line in the plant is bad, prepare a special power line and grounding.

If you have to service the indicator, turn off the power and wait at least for 30 seconds before interfering.

All connectors are at the rear side of the housings of desk and panel types. The stainless steel housings must be opened to make the required connections. These connections must be done as described below.

FT-11(D) Technical Manual, Rev. 1.35 November 2010

Page 10 of 52

4.2.2.Standard Load Cell Connection (for FT-11 only)

The load cell wiring should be made carefully before energizing to avoid damages to the weight indicator and the load cells. The input resistance of the load cells that you want to connect should be more than 58 Ω.

The sense pins of the instrument should be connected. In 4-wire installations the sense and excitation pins with the same polarity should be short circuited at the connector side.

6-wire Load Cell

4-wire Load Cell

Pin no. for desk type & panel

Pin no. for stainless steel

Connection

Connection

type (D-Sub, 9-pin, female)

housing (J12 connector)

+ Excitation

+ Excitation

1

1

+ Sense

+ Excitation

2

2

Shield

Shield

3

4

- Sense

- Excitation

4

6

- Excitation

- Excitation

5

7

+ Signal

+ Signal

7

3

- Signal

- Signal

8

5

Shield

Shield

Connector body

4

4.2.3.Digital Load Cell Connection (for FT-11D only)

The signal cable between the instrument and the junction box must be suitable for high speed RS485. The cable must have a common shield. Please also take care for the correct termination of the RS485 bus (see also manual of type KPFD junction box).

Definition

Pin no. for desk type housing

Pin no. for stainless steel housing

(D-Sub, 9-pin, female)

(J12 connector)

 

+ Power

5

5

- Power

3

6

COM A

9

2

COM B

7

3

Shielding

Connector body

4

4.3.Commissioning

After making the required installations and connections to your indicator, turn the power on and perform following steps:

Get familiar with the instrument’s setup mode (see chapter 6.1)For FT-11D only: Define the digital load cells (see chapter 6.2)Define the configuration parameters (see chapter 6.3)*

Define the scale parameters (see chapter 6.4)Calibrate the scale (see chapter 6.5)

* Note: Most of the parameters can be skipped for later setup. Please take care for the parameters which may be locked by the J2 calibration jumper in legal for trade applications (see Appendix 1: Setup and Calibration Menu of the instrument).

If you want to use the Flintec IndFace Software (for FT-11 only) then you have to set up the instrument’s standard serial interface to host mode (see chapter 9.2) before you adjust all the configuration parameters.

After checking the performance of your weighing instrument you can begin to use the indicator.

If there are peripheral connections, first you should turn the power off; make the peripheral connections, perform the required safety checks and energize the indicator. Then set the related parameters and check if the peripheral devices are operating properly.

If required perform following additional steps:

Set up the serial interfaces (see chapter 8.2)Printer setup (see chapter 8.2)

Set up other optional inputs and outputs (see chapter 8.3ff and 9)

FT-11(D) Technical Manual, Rev. 1.35 November 2010

Page 11 of 52

5.Front Panel and Keypad

5.1.Weight Display and Status LEDs

Figure 5.1 Front panel view of FT-11(D)

The weight display of FT-11(D) is a 6 digit LED with 14 mm or 20 mm height.

At the right side of the display there are three status LEDs for indicating “Gross”, “Net” and the standard unit “kg”.

Below the weight display there are several status LEDs. The meanings of these are:

Status LEDs related to the weighing process

 

LED

Meaning

Info: The instrument displays information different from the weight

Range: With multi range scales these LED indicates the current operating range. For single range scales only the first range LED is lit.

Stable: The weight value on the display is stable

Center of zero: The weight is in the center of zero (see param. [203] in chap.6.4)

Key lock: is active

Power: This LED will flash in case of supply voltage decrease. If the voltage decreases too much the indicator will automatically shut off.

FT-11(D) Technical Manual, Rev. 1.35 November 2010

Page 12 of 52

5.2.Keypad

The meaning of the front panel keys and the key functions are:

Key

Meaning

Power On/Off: This key is used for turning the instrument on or off.

To switch off the key must be pressed and hold at least for 2 seconds.

There is no On/Off key on panel type housings.

Manual Zero: In Gross mode, if the scale doesn’t show zero while there is no load on the pan, you can zero the scale by pressing this key.

Manual Tare: Pressing this key tares the scale and gets into the Net mode.

Clear: Pressing this key clears the tare and the scale and returns to Gross mode.

Print: By pressing this key weight data and other information depending on the instrument setup are sent to a printer or a PC via serial port.

Enter: This key is used for confirming an entered value and to get to the next parameter in setup mode.

High Resolution: By pressing this key the weight value will be shown with a higher resolution for a short period.

Info: This key is being used to view Total and CN information. To toggle between these infos you have to press this key repeatedly and finally you will return to weighing mode again. To clear the total weight, you have to press the <Clear> key while the total value is seen on the display. [All C ] will appear on the display. You can confirm the deletion by pressing <Enter> or cancel by pressing the <F> key.

Function : This key is used in combination with other keys to enter any function or to quit without saving.

Setpoint: These keys are being used to view or to enter setpoint values.

5.3.Key lock

The instrument has the capability to lock the keys to avoid unauthorized person’s interference. You can activate or deactivate this function by pressing the <F> and <Key Lock> keys sequentially. The LED with the key sign (below the display) indicates the keys are locked.

For FT-11: The key(s) which would be locked are set in parameter [115].

FT-11(D) Technical Manual, Rev. 1.35 November 2010

Page 13 of 52

6.Setup and Calibration

6.1.Basics

6.1.1.Basic Setup Keys on the Frontplate

The symbols located on the lower right corner of each key indicate the function of the keys in the setup menu. The basic meanings of these keys are given in the table below.

Exit without

Stepping forwards to

Stepping backwards to

Changing

Changing the value

Clear

 

or increasing the

Enter

saving

the next parameter

the previous parameter

the digit

(delete)

flashing digit

 

 

 

 

 

 

 

 

 

 

 

 

 

 

If you use a PC the Flintec IndFace software can be used for the setup and the calibration (for FT-11 only).

6.1.2.Entering the Setup and Calibration Menu

To enter the Setup and Calibration Menu: Press <F> and <Info> keys sequentially First [FunC ] and then [PASSWr ] prompts will be displayed sequentially.

Here you can enter the parameter block by using:

the service password:

Press <Zero> and <Info> and <Enter>

or the operator password:

Press <Tare> and <Enter>

The calibration jumper (see chapter 4.1) should be short circuit to change the legal metrological parameters in the service mode (there is black box on the top right corner of the grey coloured boxes in the calibration menu flowcharts, see Appendix 1).

The Setup and Calibration menu consists of main blocks which are displayed as [X-- ] and sub-blocks.

By using < > and < > keys you can reach previous or next main blocks. After reaching the desired main block you can get in by pressing the <Enter> key. As you enter the block you will reach the first sub-block in that main block. The sub-block address will be seen on the display as [X0- ].

You can also search between the sub-blocks by using < > and < > keys and reach the first parameter of the displayed sub-block by pressing the <Enter> key. The number of the parameter is displayed as [XY0 ]. Again

you can search between parameters by < > and < > keys.

For entering numerical values in the parameters press the <Tare> key to select the digit and press the <Zero> key to change the value.

6.1.3.Exiting the Setup and Calibration Menu

Whatever parameter block you are in – if you press the <F> key, you will get out of the active sub-block and reach the next sub-block. If you press the <F> key again you will get out of the active block and reach the next main block. If you press the <F> key once again, the [SAvE ] message appears on the display.

Here you can press

the <Enter> key to save the changes into the memory or

you can press the <Tare> key to store the changes temporarily until the power goes off oryou can press the <F> key to abort any changes.

The [Waıt] message will be displayed for a few seconds and afterwards the weighing mode will restart automatically. Especially for legal metrological usage, please don’t forget to turn the power off and remove the calibration jumper before you start the operation.

FT-11(D) Technical Manual, Rev. 1.35 November 2010

Page 14 of 52

6.2.Defining the Digital Load cells (for FT-11D only)

6.2.1.Digital Load Cell Addressing

The parameter group [22-] is used for defining and addressing the DLCs.

[22-] DLC Configuration Block

In this section the DLCs are introduced to the indicator.

[220 X] DLC Type

0 = RC3D

This parameter must be set to “0” for type RC3D digital load cell.

[221 XX] Quantity of DLC

Enter the quantity of DLCs used in the scale. The quantity can be selected between 1 and 16.

[222 ] DLC Addressing

The following diagram shows the addressing principles of the DLCs in a weighbridge / truck scale. The numbers in the diagram show the DLC addressing principle for easy eccentricity adjustment.

 

 

 

 

 

1

3

5

7

9

 

 

 

 

Entrance

 

 

 

Exit

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

4

6

8

10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Figure 6.1

The addressing principles of the DLC’s in a weighbridge / truck scale

For addressing of DLCs, press the <Tare> key.

 

 

 

 

 

 

The messages

[222 YY] and [ XXXXXX ] will be displayed alternately.

 

 

 

 

Here:

“YY”

DLC number /address

 

 

 

 

 

 

 

 

“X”

Last 6 digits of the DLC’s serial number

 

 

 

 

If you press <Enter> the next load cell will be shown, the <F> key is used to return the parameter group [20-].

You can enter the S/N, by pressing the <Tare> key. The serial numbering system of the indicator is 9 digits. First you will see the first 3 digits of the S/N. Enter this digits by pressing the <Tare> and <Zero> keys. If the serial number of the DLC is less than 9 digits, the unused digits on the left must be set to “0”. For example, if the serial number is “1234567” then “001234567” must be entered. After entering the first 3 digits, the following 6 digits are entered by pressing <Enter>.

Important hint: When addressing the connected Type RC3D load cells, the load cells should always be loaded. If the load cells are unloaded, FT-11D may show a DLC input error.

After entering all serial numbers sequentialy, the display goes to parameter group [20-]. This means all load cells are addressed and ready to work in the scale.

For replacing any load cell, you have to re-address the new load cell in parameter [222]. After installing the new load cell, turn on the indicator. Enter parameter [222] and then access the load cell address of the replaced DLC. Enter the serial number of the new load cell as described in the previous paragraph.

Note: It is always assumed that the RS485 load cell bus system is correctly terminated, please see the manual of the installed junction box.

FT-11(D) Technical Manual, Rev. 1.35 November 2010

Page 15 of 52

6.2.2.Eccentricity Adjustment

The eccentricity adjustment must be done in parameter group [32-] before the calibration of the scale. The adjustment can be done for each load cell independently or for sectional pairs. The selection is done by parameter [320]. After selection of the adjustment method , the adjustment is performed automatically as described in parameter [321].

[32-] DLC Eccentricity Adjustment Block

In this parameter group the eccentricity correction is performed automatically or manually. This adjustment must be performed automatically before calibration.

[320 X] Adjustment Method

The scale eccentricity can be adjusted in corners (each DLC individually) or in sectional pairs. 0 = Independent DLC (factory default) 1 = Sectional pair

[321 ] Auto Adjustment

After entering parameter [321] by pressing the <Tare> key, you will see [Zero CA] on the display. Unload the scale and press the <Enter> key. Do not interfere the scale during the period the [Waıt] message is displayed. Next the instrument will display [321 01]. Place a weight of at least 10% of the DLC capacity as close as possible to the independent load cell or sectional pair 1. Then press <Enter>. After some period [321 02] appears on the display. Apply the same load to the other places in sequence.

After loading all load cells / sections the message [322 ] will be shown on the display. This means the eccentricity error correction is performed automatically.

[322 ] Manual Adjustment

If needed the eccentricity error can get modified manually. You can change the error correction coefficients of the DLCs in this parameter. For entering this parameter press the <Tare> key. You can change the load cell number by the <Enter> key. For changing the coefficient of any DLC select the number of the DLC and press the <Tare> key to view and edit the coefficient. Use <Tare> and <Zero> keys for changing the value and then press the <Enter> key.

To exit this parameter press the <F> key and save the changes you applied by pressing <Enter>. The <F> key is used to quit without saving the manual corrections.

[323 X] Service mode: Set Shift Coefficients manually to 1

This parameter allows you to view the weighbridge’s performance with disabled eccentricity correction for service purposes. Using this function does not change any stored coefficient but all coefficients are “temporarily” set to value 1.

0 = Normal operation (factory default)

1 = Service mode

Attention: After the eccentricity adjustment a scale calibration has to be done.

FT-11(D) Technical Manual, Rev. 1.35 November 2010

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