Flintec FT-10xx User Manual

Weight Indicator

FT-10P / FT-10xx

Smart Process Indicator

Technical Manual

Flintec GmbH Bemannsbruch 9 74909 Meckesheim GERMANY www.flintec.com

Page 1 of 92

Table Of Contents:

4.3.6 Profibus Connection (only FT-10 PB )

FT-10 Smart Process Indicator, User Manual, Rev. 1.0, January 2014

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FT-10 Smart Process Indicator, User Manual, Rev. 1.0, January 2014

Page 3 of 92

RIGHTS AND LIABILITIES

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, mechanical, photocopying, recording, or otherwise, without the prior written permission of FLINTEC GmbH. No patent liability is assumed with respect to the use of the information contained herein. While every precaution has been taken in the preparation of this book, FLINTEC assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein. The information herein is believed to be both accurate and reliable. FLINTEC, however, would be obliged to be informed if any errors occur. FLINTEC cannot accept any liability for direct or indirect damages resulting from the use of this manual. FLINTEC reserves the right to revise this manual and alter its content without notification at any time. Neither FLINTEC nor its affiliates shall be liable to the purchaser of this product or third parties for damages, losses, costs, or expenses incurred by purchaser or third parties as a result of: accident, misuse, or abuse of this product or unauthorized modifications, repairs, or alterations to this product, or failure to strictly comply with FLINTEC operating and maintenance instructions. FLINTEC shall not be liable against any damages or problems arising from the use of any options or any consumable products other than those designated as Original FLINTEC Products. NOTICE: The contents of this manual are subject to change without notice.

FT-10 Smart Process Indicator, User Manual, Rev. 1.0, January 2014

Page 4 of 92

1. SAFETY INSTRUCTIONS

CAUTION! READ THIS MANUAL BEFORE OPERATING OR SERVICING THIS

EQUIPMENT. FOLLOW THESE INSTRUCTIONS CAREFULLY. SAVE THIS MANUAL FOR FUTURE REFERENCE. DO NOT ALLOW UNTRAINED PERSONNEL TO OPERATE, CLEAN, INSPECT, MAINTAIN, SERVICE, OR TAMPER WITH THIS EQUIPMENT. ALWAYS DISCONNECT THIS EQUIPMENT FROM THE POWER SOURCE BEFORE CLEANING OR PERFORMING MAINTENANCE. CALL FLINTEC ENGINEERING FOR PARTS, INFORMATION, AND SERVICE.

WARNING! ONLY PERMIT QUALIFIED PERSONNEL TO SERVICE THIS EQUIPMENT. EXERCISE CARE WHEN MAKING CHECKS, TESTS AND ADJUSTMENTS THAT MUST BE MADE WITH POWER ON. FAILING TO OBSERVE THESE PRECAUTIONS CAN RESULT IN BODILY HARM.

WARNING! FOR CONTINUED PROTECTION AGAINST SHOCK HAZARD CONNECT TO PROPERLY GROUNDED OUTLET ONLY. DO NOT REMOVE THE GROUND PRONG.

WARNING! DISCONNECT ALL POWER TO THIS UNIT BEFORE REMOVING ANY CONNECTION, OPENING THE ENCLOSURE OR SERVICING.

WARNING! BEFORE CONNECTING/DISCONNECTING ANY INTERNAL ELECTRONIC COMPONENTS OR INTERCONNECTING WIRING BETWEEN ELECTRONIC EQUIPMENT ALWAYS REMOVE POWER AND WAIT AT LEAST THIRTY (30) SECONDS BEFORE ANY CONNECTIONS OR DISCONNECTIONS ARE MADE. FAILURE TO OBSERVE THESE PRECAUTIONS COULD RESULT IN DAMAGE TO OR DESTRUCTION OF THE EQUIPMENT OR BODILY HARM.

CAUTION! OBSERVE PRECAUTIONS FOR HANDLING ELECTROSTATIC SENSITIVE DEVICES.

FT-10 Smart Process Indicator, User Manual, Rev. 1.0, January 2014

Page 5 of 92

2. DECLARATION OF CONFORMITY

EG-Konformitätserklärung

EC-Declaration of Conformity

Monat/Jahr: month/year:

07/2013

Hersteller: Manufacturer:

Flintec GmbH

Anschrift: Address:

Bemannsbruch 9 D-74909 Meckesheim Deutschland / Germany Produktbezeichnung: Product name:

FT-10 Wäge-Indikator / FT-10 Weight Indicator

Das bezeichnete Produkt stimmt mit folgenden Vorschriften der Europäischen Richtlinien überein: This product confirms with the following regulations of the Directives of the European Community

Richtlinie 2004/108/EG des Europäischen Parlaments und des Rates vom 15. Dezember 2004 zur Angleichung der Rechtsvorschriften der Mitgliedstaaten über die elektromagnetische Verträglichkeit und zur Aufhebung der Richtlinie 89/336/EWG

Directive 2004/108/EC of the European Parliament and of the Council of 15th December 2004 on the approximation of the laws of the Member States relating to electromagnetic compatibility and repealing Directive 89/336/EEC

Richtlinie 2006/95/EG Niederspannungs-Richtlinie

Directive 2006/95/EC Low Voltage Directive

Die Absicherung aller produktspezifischen Qualitätsmerkmale erfolgt auf Basis eines zertifizierten Qualitätsmanagement-Systems nach DIN ISO 9001.

All product-related features are assured by a quality system in accordance with ISO 9001.

Diese Erklärung bescheinigt die Übereinstimmung mit den genannten Richtlinien, beinhaltet jedoch keine Zusicherung von Eigenschaften.

This declaration certifies the conformity with the listed directives, but it is no promise of characteristics.

Folgende Normen werden zum Nachweis der Übereinstimmung mit den Richtlinien eingehalten:

As a proof of conformity with the directives following standards are fulfilled:

EN 61326-1

Elektrische Mess-, Steuer-, Regel- und Laborgeräte - EMV-Anforderungen - Teil 1: Allgemeine Anforderungen (IEC 61326-1:2005)

Electrical equipment for measurement, control and laboratory use - EMC requirements - Part 1: General requirements (IEC 61326-1:2005)

EN 60950-1

Einrichtungen der Informationstechnik - Sicherheit - Teil 1: Allgemeine Anforderungen (IEC 609501:2005, modifiziert);

Information technology equipment - Safety - Part 1: General requirements (IEC 60950-1:2005 modified)

FT-10 Smart Process Indicator, User Manual, Rev. 1.0, January 2014

3. INTRODUCTION

FT-10

FT-10P

FT-10IO

FT-10AN

FT-10MB

FT-10PB

FT-10PN

FT-10EN

FT-10CO

1 000 to 999 999 display resolution

X X X X X X X X X

High internal resolution up to 16 000 000 counts

X X X X X X X X X

Up to 1600 conversion per second

X X X X X X X X X

Serial interface RS 232C

X X X X X X X X X

Serial interface RS 485

- X X X X X X X X

Analogue output

- - - X - - - - -

Profibus DPV1 interface

- - - - - X - - -

Profinet interface

- - - - - - X - -

Ethernet interface

- - - - - - - X -

CANopen interface

- - - - - - - - X

Continuous data output

X X X X X X X X X

Fast Continuous data output

X X X X X X X X X

BSI data interface

X X X X X X X X X

Modbus RTU

- - - X X X X X X

Modbus TCP

- - - - - - - X -

2 programmable digital input/output (non-isolated)

X X - - - - - - -

2 digital input and 4 relay contact output

- - - X - - - - -

4 digital input and 5 relay contact output

- - X - X X X X X

Bidirectional signal input for force measurement

X X X X X X X X X

Unit selection (g, kg, t, lb, klb, N, kN )

X X X X X X X X X

Peak function

- - X X X X X X X

Hold function

- - X X X X X X X

Auto-zero tracking and auto-zero at power-up

X X X X X X X X X

Motion detection

X X X X X X X X X

Zeroing and Taring via interface

X X X X X X X X X

Adaptive digital filter for faster measuring

X X X X X X X X X

Electronic calibration (eCal) without test weights

X X X X X X X X X

3.1 Overview

FT-10 family instruments are economic and powerful state-of-the-art technology indicators for weighing and force measurements. These instruments convert the low level strain gage load cell analog signal to digital signal in high resolution and accuracy to transmit digital data to PLC or PC. With a wide variety of interface, FT-10 instruments are used for any type of weighing processes and force measurement including tank and silo weighing, dynamic weighing, check weighing, filling, tension /compression force measurement etc.

3.2 Key features

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

Common Specifications

A/D Converter

A/D converter type

24 bit Delta-Sigma radiometric with integral analog and digital filters

Conversion rate

Up to 1600 measurement values per second

Input sensitivity

0.1 μV/d (non approved)

Analog input range

0 mV to +18 mV ( unipolar ) ;

- 18 mV to +18 mV ( bipolar )

Internal resolution

up to 16 000 000

External Resolution

Display resolution

up to 999 999 increment

Scale Calibration and Functions

Calibration

Calibration is performed with or without test weights ( eCal )

Digital filter

10 steps programmable adaptive filter

Weighing functions

Taring, zeroing, auto zero tracking, motion detection, auto zero at power up, net indication at power on, increased resolution

Linearity

Within 0.0015% FS,  2 ppm/°C

Load cells

Excitation

5 VDC max. 300 mA

Number of load cells

Up to 8 load cells 350 Ω or 18 load cells 1100 Ω in parallel

Connection

4- or 6-wire technique. Cable length: maximum 250 m/mm² for 6-wire connection

Digital Inputs and Outputs

Digital Inputs

2 optoisolated digital inputs at FT-10 AN, 4 optoisolated digital inputs at FT -10, FT-10 MB, FT-10 PB, FT-10 PN, FT-10 EN, FT-10 CO; 12 to 28 VDC, 10mA

Digital Outputs

4 free relay contact at FT-10 AN, 5 free relay contact at FT-10, FT-10 MB, FT-10 PB, FT-10 PN, FT-10 EN, FT-10 CO 250 VAC or 30 VDC , 1A

Power consumption

12 to 28 VDC max. 300 mA

Electronic calibration (eCal) over field bus

- - - X X X X X X

Zero and Span calibrations over field bus

- - - X X X X X X

Zero adjustment

X X X X X X X X X

Span adjustment with test weights

X X X X X X X X X

Span adjustment for filled tanks

X X X X X X X X X

3 point calibration ( linearity correction )

X X X X X X X X X

Programming by IndFace PC software

X X X X X X X X X

8 load cells 350 Ω or 18 load cells 1100 Ω

X X X X X X X X X

12 to 28 VDC power supply range

X X X X X X X X X

3.3 Specifications:

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

Environment and Enclosure

Operation temperature

-10 °C to +40 °C; 85% RH max, non-condensing

Enclosure

Panel type, front and rear panel are stainless steel; Aluminum body

Protection

Front panel IP65

FT-10 AN Analogue

Communication

Voltage output

0-5 VDC, 0-10 VDC

Current output

4-20mA, 0-20mA

D/A Converter

16 bit

Max. cable length

300 meter

Max. load resistance (current output )

500 Ω

FT-10 MB Modbus-RTU

Communication

RS-485

1200 to 115200 baudrate, 8N1 / 7E1 / 7O1

Response speed

Up to 4 ms response delay after read/write commands

Max Stations

Up to 31 stations per segment

FT-10 PB Profibus DPV1

Communication

Data rate

Up to 12000 kbit/s with automatic baud rate detection

GSD file

Generic GSD-file provided

Topology

Depending on physical media RS-485: segmented line topology without stubs

Installations

Shielded twisted pair cable Line length depending on physical media and transmission speed

Max. Stations

Up to 32 stations per segment, up to 126 stations per network

Isolation

Galvonically isolated bus electronics

Response speed

Up to 4 ms response delay after read/write commands

FT-10 PN Profinet

Communication

Data rate

100 Mbit/s, full duplex

GSDML file

Generic GSDML-file provided

TCP/IP settings

DHCP or manual IP assign over EtherX PC Software. Device identity customization

Topology

Line, Bus, Star or Tree topology depending on physical media

Installation

Switched Ethernet transmission with shielded twisted pair cables and RJ-45 connectors.

Web client

Available

Isolation

Galvonically isolated bus electronics

Response speed

Up to 4 ms response delay after read/write commands

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

FT-10 EN Ethernet

Communication

Transmission rate

10 Mbit/s, half duplex

TCP/IP settings

Manual IP assign over EtherX PC Software

Installation

Switched Ethernet transmission with shielded twisted pair cables and RJ-45 connectors.

Web client

Available

Response speed

Up to 4 ms response delay after read/write commands

FT-10 CO CANopen

Communication

Data rate

10 kbit/s – 1 Mbit/s (selectable) kbit/s

ESD file

Generic EDS-file provided

Topology

Line with Trunkline, Dropline structure and Termination at both Ends Line length depending on baudrate 25 – 500 meter.

Installation

2 wire shielded twisted pair cable Alternatively 4 wire with 24 Volt power over the bus

Max. Stations

Up to 127 stations per network

Isolation

Galvonically isolated bus electronics

Response speed

Up to 4 ms response delay after read/write commands

3.4 The Front View and Key Functions

Figure 3.1 - Front panel view of FT-10

3.4.1 Display

The weight display of FT-10 is seven segments LED. At the right side of the display there are two LED’s for indicating the net and the unit ( standard kg ), also the left side of the display for indicating the gross, center of zero and unstable.

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

The meanings of the announcement LED’s on the display are:

Gross

Announces the indicated value is the gross weight.

Net

Announces the indicated value is the net weight.

Announces the weight is in the center of zero.

Announces the weight value on the display is unstable.

Units

g, kg, t, lb, klb, N, kN units are located on the right of the display.

3.4.2 Key Pad

The keys and the key functions of FT -10 are:

Function : Key function is programmable to Increased Indication, Total, Tare value indication, CN value indication, Peak function and Hold function at parameter [ 116 ] (Page 28).

GN / Set Point : Pressing this key indicates the Gross weight temporarily. To enter the set point menu, long press this key.

Tare / Clear : Pressing this key tares the scale and get into the Net mode.

Zeroing: In Gross mode, if the scale doesn’t show zero while there is no load on the pan, you

can zero the scale by pressing this key.

Print: By pressing this key weight data and other information depending on the setup parameters sent to a printer or a PC via serial port.

3.4.3 Key Lock

FT-10 has ability to lock the keys to avoid unauthorized person’s interfere. The key(s) which would be locked are programmed at parameter [ 115 ] (Page 30).

You can activate or deactivate this function by long pressing <F> key, press <Tare/Clear> and <Print> keys sequentially. [ Lock ] prompt appear for a short while to indicate the pressed key is locked.

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

3.4.4 Housing

FT-10 AN Panel type rear view

FT-10 & FT-10 MB Panel type rear view

FT-10 PB Panel type rear view

FT-10 PN Panel type rear view

FT-10 EN Panel type rear view

FT-10 CO Panel type rear view

FT-10P

FT-10 housings are panel type with stainless steel front and back parts, and aluminium body.

The hole dimensions for mounting FT-10 on the panel

FT-10 front and side view

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

4. INSTALLATION

PRECAUTION: Please read this section carefully before installation of the instrument. Applying the

recommendations in this section will increase your system reliability and long term performance.

4.1 Recommendations

Please follow the installation and commissioning steps described below carefully to prevent unwanted results after installation.

4.1.1 Control Cabinet Design

Warning: Please care the following warnings for designing the control cabinet which will increase your

system reliability.

The control cabinet should be designed so that Analog Digitizer can operate safely. The panel should be placed in a clean area, not getting direct sun light if possible, with a temperature between -10 ºC and +40 ºC, humidity not exceeding 85% non-condensing. All external cables should be installed safely to avoid mechanical damages.

FT-10 instruments are very low level signal measuring instruments. To avoid electrical noise, FT-10 should be separated from the equipments that produce electrical noise. Preferable use metal cabinet against radio frequency interference and the cabinet shall be connected to ground against the electromagnetic disturbances. Load cell cable trays must be separated from others, if possible. If there are noise-generating equipments such as heavy load switches, motor control equipments, inductive loads etc., please be careful against the EMC interference in the cabinet. If possible protect FT-10 instruments with the faraday cage or install them in separate section or install them far away from this kind of equipments. Connect parallel reverse diodes to the DC inductive loads like relays, solenoids etc. to minimize voltage peaks on the DC power lines.

4.1.2 Cabling

All cables coming to the control cabinet shall be shielded. Please use separate cable tray for these low signal level cables. Distance from load cell cables, interface cables and DC power supply cables to power line cables shall be minimum 50 cm.

4.2 Mechanical Installation

Take care to the housing dimensions and the suggested panel hole dimensions given in the Page 11. To avoid electrical noises, protect your indicator which has very low input signal level from the equipment that produces electrical noise in panel mounting.

4.3 Electrical Connections

Warning: Please always remember that FT-10 instruments are very low voltage measuring instruments.

Your control cabinet design and proper installation increases reliability and performance of the instrument. Please do not forget that the instrument must be powered off before inserting or removing any peripheral connector.

The electrical installation and quality of instrument’s grounding will provide weighing accuracy and the safety of your indicator. If the energy condition of your plant is bad, prepare a special power line and grounding. All required electrical connections should be done as described below. If you have to service the indicator, turn the power off and wait at least 30 seconds before interfering.

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

4.3.1 Power Supply Connection and Grounding

The pin layout of the 24 VDC connector of FT-10 Series

( rear view ) 0V 24V

4 wire LC connection

6 wire LC connection

Power supply voltage of the instrument shall be between 12 VDC and 28 VDC. The pin configuration of the 24 VDC power supply connector located right - bottom of the instrument is shown in Figure 4.1 below.

The quality of the instrument’s ground will determine the accuracy and the safety of your measuring system.

A proper ground connection is needed to minimize extraneous electrical noise effects on the measurement. A poor ground can result in an unsafe and unstable operation. It is important that the instrument should not share power lines with noise-generating parts such as heavy load switching relays, motor control equipment, inductive loads, etc. If the condition of the power line in the plant is poor, prepare a special power line and grounding. Before interfering the instrument, turn off the power and wait at least for 30 seconds.

Warning: Connect the Shield pin to the reference ground.

Figure 4.1 - The pin layout of 24VDC connector

4.3.2 Load Cell Connection

To avoid damages, the load cell wiring should be made carefully before energizing the instrument. Load cell connection detail is shown in Figure 4.2 In 4-wire installations the sense and excitation pins with the same polarity should be short circuited at the connector side. If you have junction box, use 6 wire cable between FT-10 and the junction box, and short circuit these pins at junction box for better performance.

Warning: Always connect Sense pins to Excitation pins for 4 wire connection. Non-connected sense pins

may cause the wrong Excitation voltage measurement and create an accuracy problem.

Warning: Connect the load cell cable shield to the reference ground or shield pin of the load cell

connector.

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

Figure 4.2 - Load cell connections

Junction box 6 Wire-cable FT-10 Indicator

Bridges

4W-Load cell

Shield

+ Exc

+ Sig

- Sig

- Exc

Shield

Usage

Interfacing with PC or PLC, remote display connection, programming via IndFace1X

Data formats

Continuous, Fast Continuous, Printer Format, BSI Protocol, Modbus-RTU High-Low, Modbus-RTU Low-High

Baud rate

1200 / 2400 / 4800 / 9600 (Default) / 19200 / 38400 / 57600 / 115200 bps

Length and parity

8 bit no parity (Default), 7 bit odd, 7 bit even

Start / Stop bits

1 start bit and 1 stop bit

Usage

Interfacing with PC or PLC, remote display, programming via IndFace1X,

Data formats

Continuous, Fast Continuous, Printer Format, BSI Protocol, Modbus-RTU High-Low, Modbus-RTU Low-High

Baud rate

1200 / 2400 / 4800 / 9600 (Default) / 19200 / 38400 / 57600 / 115200 bps

Length and parity

8 bit no parity (Default), 7 bit odd, 7 bit even

Start / Stop bits

1 start bit and 1 stop bit

4.3.3 RS 232C Connection

RS 232C port usage and specifications are shown in the table 4.1

RS 232C serial connection is done with three wire as indicated below.

Warning: Connecting the shield to the reference ground will protect your weighing system against EMC

disturbances.

Table 4.1 – RS 232C Serial Interface Specifications

Figure 4.3 - RS 232C serial interface connections

4.3.4 RS 485 and Modbus-RTU Connection

RS 485 port usage and specifications are shown in the table below ( Page 25 ).

RS 485 serial connection is done with three wire as indicated in Figure 4.4. Line termination resistors ( 110 ohm ) are needed both ends of the RS 485 line.

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

Table 4.2 - RS 485 Serial Interface Specifications

Figure 4.4 – RS 485 serial interface connections

Warning: Connect the shield to the reference ground. Warning: Disconnect IndFace1X PC software before starting Modbus-RTU interfacing.

4.3.5 Analogue Connection (only FT-10 AN )

FT-10AN is programmable to 4 – 20 mA, 0 – 20 mA, 0 – 5 V or 0 – 10 V analogue output types.

Analogue connections are done as indicated in Figure 4.5 and Figure 4.6

Figure 4.5 - FT-10 AN Voltage output connections

Figure 4.6 - FT-10 AN Current output connections

4.3.6 Profibus Connection (only FT-10 PB )

Profibus connection is done as indicated in Figure 4.7.

Figure 4.7 - FT-10 PB serial interface connections

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

PROFIBUS Connector pin configuration (DB9F)

Signal

Description

1

- - 2

-

3

B Line

Positive RxD / TxD, RS-485 level

4

RTS

Request to send

5

GND Bus

Ground (isolated)

6

+5V Bus Output

+5V termination power (isolated)

7

- - 8

A Line

Negative RxD / TxD, RS-485 level

9

- - Housing

Cable Shield

Ground

Signal

DIR

Description

1

TX+

Out

Differential Ethernet transmit data +

2

TX−

Out

Differential Ethernet transmit data −

3

RX+

In

Differential Ethernet receive data +

6

RX−

In

Differential Ethernet receive data −

4

Not used

Terminated

5

Not used

Terminated

7

Not used

Terminated

8

Not used

Terminated

Shield

Chasis ground

4.3.7 Profinet Connection (only FT-10 PN )

Profinet connection is done as indicated in Figure 4.8.

Figure 4.8 - FT-10 PN serial interface connections

PROFINET Connector pin configuration (RJ45)

The HUB connection cabling will be a direct connection as shown in Figure 4.9:

The PC connection cabling will be done via cross cable as shown below. IP address blocks and gateway address of FT-10 and PC should be the same in cross connection.

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

Figure 4.9 - HUB connection

Usage

Ethernet interface with PC or PLC

Data formats

Continuous, Fast Continuous, Printer Format, BSI Protocol, Modbus TCP/IP High-Low, Modbus TCP/IP Low-High

Ethernet

The Ethernet interface operates at 10Mbit, half duplex

Signal

DIR

Description

1

TX+

Out

Differential Ethernet transmit data +

2

TX−

Out

Differential Ethernet transmit data −

3

RX+

In

Differential Ethernet receive data +

6

RX−

In

Differential Ethernet receive data −

4

Not used

Terminated

5

Not used

Terminated

7

Not used

Terminated

8

Not used

Terminated

Shield

Chassis ground

Warning: Connect the shield to the reference ground or shield pin of the power connector. Warning: Disconnect IndFace1X PC software before starting Profinet interfacing.

Figure 4.10 - Cross PC connection

4.3.8 Ethernet Connection (only FT-10 EN )

Ethernet interface is used for data transfer to PC or PLC in the formats shown below.

Ethernet Connector pin configuration (RJ45)

The HUB connection cabling will be a direct connection as shown below:

Figure 4.11 - HUB connection

The PC connection cabling will be done via cross cable as shown below. IP address blocks and gateway address of FT-10 and PC should be the same in cross connection.

Figure 4.12 - Cross PC connection

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

Warning: Connect the shield to the reference ground or shield pin of the power connector.

Signal

Description

1

-

2

CAN_L - 3

CAN_GND

- 4 -

-

5

CAN_SHIELD

- 6 - - 7

CAN_H

- 8 - - 9

- - Housing

Cable Shield

-

Warning: Disconnect IndFace1X PC software before starting Ethernet interfacing.

4.3.9 CANopen Connection (only FT-10 CO )

CANopen connection is done with 4 wires as indicated in Figure 4.13. The data line ends must be equipped with 120 ohm bus terminating resistors.

Figure 4.13 - FT-10 CO serial interface connections

CANopen Connector pin configuration (DB9M)

Warning: Connect the shield to the reference ground. Warning: Disconnect IndFace1X PC software before starting CANopen interfacing.

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

4.3.10 Digital Inputs and Outputs Connection

FT-10 AN

FT-10, FT-10 MB, FT-10 PB, FT-10 PN, FT-10 EN, FT-10 CO

Zero or Tare functions :

Peak function :

Hold function :

Digital Inputs:

FT-10 inputs are independently programmable for zeroing, taring, clear, print, key lock, peak, hold, and as a fieldbus input port. If the input is programmed as a fieldbus input port, the input status is transferred to the PLC by fieldbus command. Inputs are 12 .. 28 VDC, 10 mA.

Inputs connection diagram is shown in Figure 4.14.

Digital Outputs:

FT-10 instruments digital outputs are can be used as a standard, threshold and window. Threshold and window outputs are also programmable positive or negative polarity. Digital outputs of FT-10 are also programmable as a fieldbus port to control them with a fieldbus commands. Refer to parameter [ 130 ] on Page 29 and [ 70- ] on Page 36 . Outputs are 250 VAC or 30 VDC, 1A. Outputs connection diagram is shown in Figure 4.16

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

Figure 4.15 - FT-10 Inputs connection diagram

FT-10 AN,

FT-10, FT-10 MB, FT-10 PB, FT-10 PN, FT-10 EN, FT-10 CO

Standard Output:

Only one set point value is entered. The output state is forced active high when the weight is higher than SP1, else the output is passive. Refer to parameter [ 131 ] on Page 29.

Threshold Output:

2 set point values are entered. SP1 is the point that the output goes active when the weight increased from SP1_H. SP1_L is the point that the output drops to passive state when the weight decreased to SP1_L. Inverse function is available.

Refer to parameter [ 7-- ] on Page 36.

Window Output:

2 set point values are entered. The output is active when the weight is between SP1_L and SP1_H. Inverse function is available. Refer to parameter [ 7-- ] on Page 36.

Figure 4.16 - FT-10 Outputs connection diagram

4.4 Commissioning

PRECAUTION: Please read this manual carefully before energizing the instrument. Perform the

commissioning operation according the procedure given in this section. Only trained person is allowed for cleaning, commissioning, checking and servicing of the instrument. The interference of untrained person may cause some unwanted damages or injuries.

Before power on the instrument, please make the required mechanical and electrical installations. After power on, you have to program your FT-10 before field bus interfacing. Install IndFace1X to your PC. IndFace1X software is used for easy programming, calibration and testing of FT-10 instruments. After checking the performance of instruments with IndFace1X, you can begin to use FT-10 in your application.

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

5. PROGRAMMING AND CALIBRATION

Exit without saving

Advancing next parameter

Select the digit will be changed

Changing parameter value or increasing the blanking digit

Enter

Display

Operation

[123.456 kg]

Press key until [ PASSWr ] prompts seen.

[PASSWr]

Press + + keys sequentially.

[--- ]

Press key for confirm.

[0-- ]

First block of Programming menu.

In this section you will find the programming and calibration procedure of FT-10 indicator according to your application. The signs those take place on the lower right corner of the keys indicate the function of the keys in programming menu. The basic meanings of these keys are given the table below.

5.1 Entering the Programming and Calibration

There is a DIP switch on FT-10’s rear side and its position should be “ON” ( downward ) to change the metrological related parameters including calibration. There is no need to open the housing to change the position of this DIP switch. If there is not set-up DIP switch on the instrument for industrial usage, its position is always ON.

Figure 5.1 - The location of calibration DIP switch

Programming and Calibration menu consist of main blocks which are shown as [X-- ] and sub-blocks. By using key you can reach next main blocks. After reaching the desired main block, you can get in by pressing key. As you enter the block you will reach the first sub-block in that main block. The sub-block address will be seen on the display as [X0- ]. You can also search between the sub-blocks by using key and reach the first parameter of the sub-block seen on the display by key. The number of the parameter comes on display as [XY0 ]. Again you can search between parameters by key. For entering numerical value in the parameters, press the key to select the digit and press the key the

change the value.

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

5.2 Fast Access to the Calibration

Display

Operation

[123.456 kg ]

Press key until [ PASSWr ] prompts seen.

[PASSWr]

Press + + keys sequentially.

[ --- ]

Press key for confirm.

[ 310 ]

Zero Adjustment parameter.

“Calibration”

Press key to start zero adjustment. Or press key to access span calibration without zero adjustment.

The instrument has fast access calibration feature to earn time to the service technician. If only the calibration adjustment is needed, follow the steps below to access the calibration parameters fast.

5.3 Exiting the Programming and Calibration

If you press key on which parameter you are, you will get out of the active sub-block and reach the next sub-block. If you press key again, you will get out of the active block and reach the next main block. If you press key once again, the [ SAvE ] message appears on the display. Here you can press

key to save the changes into the memory, or you can press key to store the changes until the

power goes off, or you can press key to abort changes. [ Waıt ] message will be seen on the display for a little while, and automatically get back to weighing mode.

Especially for legal metrological usage, please don’t forget to turn the power off and “OFF” position the

calibration DIP switch to start operation.

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Changeable with calibration jumper

21 _

WEIGHING

210

W. TYPE

212

CAP1 / d1

214

UNIT

2_ _

SETUP PRMT

20 _

SETUP

200

M.LOGIC

201

DISPLAY

202

PWR ON ZERO

203

ZERO

204

AUTO.ZERO

205

TARE

206

M.DETEC

207

STABILITY

31 _

CAL.ADJ.

311

SPAN CAL.

312

SPAN ADJ CAL

310

ZERO CAL.

313

eCal

30 _

CALIB.

300

GRAVITY

301

CAL.

3_ _

CALIBRATION

302

LINEARITY

4_ _

ANALOGUE

42 _

SPAN ADJ..

420

COARSE

421

FINE

40 _

S.SELECT.

400

MODE

41 _

ZERO CAL.

410

COARSE

411

FINE

401

SET to RANGE

07 _

CANopen

070

FORMAT

071

ADR

04 _

PRINTER

040

P.FORMAT

041

CN

042

MIN. PRT

043

PRT CTRL

044

LF BEFORE P.

046

F.FEED

047

SPC ON LEFT

045

LF AFTER P.

048

Qtity of COPIES

05 _

PROFIBUS

050

FORMAT

051

ADR

06 _

PROFINET

060

FORMAT

0_ _

INTERFACE

01 _

RS 485

010

D.FORMAT

011

BAUD

013

ADR

014

PARITY

015

CHK

016

CR

017

LF

018

RESP. Speed

00 _

RS 232C

000

D.FORMAT

001

BAUD

003

ADR

004

PARITY

005

CHK

006

CR

007

LF

008

RESP. Speed

036

RESP. Speed

03 _

ETHERNET

030

ETH. FORMAT

031

ETH.ADR

032

IP ADR

033

SUB NET MASK

034

GATEWAY

035

LOCAL PORT

14 _

ADJUSTMENT

142

CN

1_ _

CONFIG

11 _

START UP

112

SAVE TARE

113

A. CLR TARE

115

KEY LOCK

116

F KEY FUNC.

120 9

SLOWEST

120 5

12 _

FİLTER

120

F.ADJ

120 0

NO FILTER

120 1

FASTEST

120 2

120 3

120 4

13 _

I / 0

130

OUTPUTS

131

IN1

132

IN2

133

IN3

134

IN4

990

ALL PRMT.

99 _

PRMT. PRT

991

DEFAULT

80 _

RECORDS

800

CAL. COUNT.

8_ _

M.LOGIC REC.

9_ _

CTRL PRMT

90 _

TESTS

900

KEY PAD

901

RS232C

902

RS485

903

INPUTS

904

OUTPUTS

905

mV

704

OUTPUT-5

7_

I/O FUNC.

70_

OUTPUTS

700

OUTPUT-1

701

OUTPUT-2

702

OUTPUT-3

703

OUTPUT-4

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

5.4 Programming

5.4.1 Serial Port, Printer and Fieldbuses [0--] Interface Block

You can reach the parameters about serial interface of FT-10 indicator in this section. The data output modes can be used once except continuous data output.

[00-] RS 232C Serial Port

This sub-block includes the parameters about the 1st serial interface of FT-10.

[000 3 ] Data Format

0 : No data transfer. 1 : Continuous data output 2 : Print mode ( Parameter [ 040 ] on Page 26 ) 3 : BSI command set ( Page 40 ) 4 : Modbus RTU High-Low ( Page 48 ) 5 : Modbus RTU Low-High ( Page 48 ) 6 : Fast continuous mode ( Page 40 )

( * ) Warning : Use for Flintec remote displays interfacing. CR and LF should be enabled.

[001 3] Baud Rate

0 : 1200 Baud 1 : 2400 Baud 2 : 4800 Baud

3 : 9600 Baud 4 : 19200 Baud 5 : 38400 Baud 6 : 57600 Baud 7 : 115200 Baud

[003 00] Address

You can define a device address between 1 and 99 by this parameter. If you enter 0, indicator will operate without an address.

[004 0] Data length and parity

0 : 8 bit, no parity 1 : 7 bit, odd parity 2 : 7 bit, even parity

[005 0] Checksum

You can enable or disable for continuous data format and BSI command set.

0 : No checksum 1 : Checksum enable

[006 1] Carriage return

You can enable or disable for continuous data format.

0 : No CR 1 : CR enables (Carriage Return)

[007 1] Line feed

You can enable or disable for continuous data format.

0 : No LF 1 : LF enables (Line Feed)

[008 0] Response Speed

0 : Modbus RTU Answer is sent immediately after Request is received. 1 : Modbus RTU Answer is delayed 20 ms after Request is received. This property is very helpful for slow PLC systems

( * )

( Page 39 )

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

[01-] RS 485 Serial Interface

This sub-block includes the parameters about the 2nd serial interface of FT-10.

[010 5 ] Data Format

0 : No data transfer. 1 : Continuous data output 2 : Print mode ( Parameter [ 040 ] on Page 26 ) 3 : BSI command set ( Page 40 ) 4 : Modbus RTU High-Low ( Page 48 ) 5 : Modbus RTU Low-High ( Page 48 ) 6 : Fast continuous mode ( Page 40 )

( * ) Warning : Use for Flintec remote displays interfacing. CR and LF should be enabled.

[011 3] Baud Rate

0 : 1200 Baud 1 : 2400 Baud 2 : 4800 Baud 3 : 9600 Baud 4 : 19200 Baud 5 : 38400 Baud 6 : 57600 Baud 7 : 115200 Baud

[013 01] Address

You can define a device address between 1 and 99 by this parameter. If you enter 0, indicator will operate without an address.

[014 0] Data length and parity

0 : 8 bit, no parity 1 : 7 bit, odd parity 2 : 7 bit, even parity

[015 0] Checksum

You can enable or disable for continuous data format and BSI command set.

0 : No checksum 1 : Checksum enable

[016 1] Carriage return

You can enable or disable for continuous data format.

0 : No CR 1 : CR enables

[017 1] Line feed

You can enable or disable for continuous data format.

0 : No LF 1 : LF enables

[018 0] Response Speed

0 : Modbus RTU Answer is sent immediately after Request is received. 1 : Modbus RTU Answer is delayed 20 ms after Request is received. This property is very helpful for slow PLC systems

( * )

( Page 39 )

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

[03-] Ethernet (Only FT-10 EN)

This sub-block includes the parameters related with the Ethernet of FT -10 indicator.

[030 4 ] Data Format

0 : No data transfer.

1 : Continuous data output ( Page 39 ) 2 : Print mode ( Parameter [ 040 ] on Page 26 ) 3 : BSI command set ( Page 40 ) 4 : Modbus TCP High-Low ( Page 67 ) 5 : Modbus TCP Low-High ( Page 67 ) 6 : Fast continuous mode ( Page 40 )

[031 01] Device Address

The address of FT-10 will be entered between 01 to 255.

[032 ] IP Address

The IP address will be entered as ” aaa.bbb.ccc.ddd ”. Default is “192.168.16.250”. For changing the IP address, press the < Tare > key and enter the first 3 “a” digits of the IP address. Press < Enter > key to access the following “b”, “c” and “d” address entries.

Press the <  > key to access the next parameter.

[033 ] Subnet Mask Address

The IP address will be entered as ” aaa.bbb.ccc.ddd ”. Default is “255.255.255.000”. For changing the IP address, press the < Tare > key and enter the first 3 “a” digits of the IP address. Press < Enter > key to access the following “b”, “c” and “d” address entries. Press the <  > key to access the next parameter.

[034 ] Gateway Address

The IP address will be entered as ” aaa.bbb.ccc.ddd ”. Default is “192.168.16.253”. For changing the IP address, press the < Tare > key and enter the first 3 “a” digits of the IP address. Press < Enter > key to access the following “b”, “c” and “d” address entries. Press the <  > key to access the next parameter.

[035 ] Local Port

The local port will be entered between 00001 to 65535. Default is “502”.

[036 0] Response Speed

0 : Modbus TCP Answer is sent immediately after Request is received. 1 : Modbus TCP Answer is delayed 20 msec after Request is received. 2 : Modbus TCP Answer is delayed 50 msec after Request is received. This property is very helpful for slow PLC systems

[04-] Printer

If one of the serial interfaces is selected as printer, the label settings will be made in his sub-block.

[040 2 ] Print Out Format

1 : Single line ( Page 40 ) 2 : Multi line-1 ( Page 40 ) 2 : Multi line-2 ( Page 40 )

[041 1] CN ( Consecutive Number )

0 : The “Consecutive Number” will not be located on the printout. 1 : The “Consecutive Number” will be located on the printout.

[042 ] Minimum Print

[ XXXXXX] If the weight is less than the value entered here, the data will not be printed.

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

[043 0] Print Method

0 : Printing via key. 1 : Auto print. 2 : Print interlock

Explanation: If this parameter is selected as auto print, the data will automatically be printed when the

data exceeds minimum print value and becomes stable. The weight value should decrease under minimum print value to reprint. If this parameter is selected as print interlock, after printing the weight must be changed to reprint.

[044 XY] Line Feed Before Printing

X=0,1 : 0 means the forward feeding and 1 means the backward feeding. Y=0,1,2….9 : Enter the number of the feed lines before data printing

[045 XY] Line Feed After Printing

X=0,1 : 0 means the forward feeding and 1 means the backward feeding. Y=0,1,2….9 : Enter the number of the feed lines after data printing

[046 0] Form Feed

0 : No Form Feed 1 : After printing, the printer will go to next page automatically.

[047 3] Space on the left

Here you can enter the number to shift the printout to the right on the paper. Available values are from 0 to 9.

[048 1] Quantity of Copies

X = 1,2….9 : Enter the label quantity for each weighing.

Note: This function is valid only for 040 = 2 or 3.

[05-] Profibus (Only FT-10 PB)

This sub-block includes the parameters related with the Profibus interfaces of FT-10 indicator.

[050 0 ] Data Format

0 : Signed 32 bit integer, no decimal point implied 1 : 32 bit float, decimal point implied

[051 000] Rack Address

The Profibus rack address of FT-10 will be entered via keypad between 001 to 126.

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

[06-] Profinet (Only FT-10 PN)

This sub-block includes the parameters related with the Profinet interfaces of FT-10 indicator.

[060 0] Data Format

0 : Signed 32 bit integer, no decimal point implied 1 : 32 bit float, decimal point implied

[07-] CANopen (Only FT-10 CO)

This sub-block includes the parameters related with the CANopen interfaces of FT-10 indicator.

[070 0] Data Format

0 : Signed 32 bit integer, no decimal point implied 1 : 32 bit float, decimal point implied

[071 000] Rack Address

The CANopen rack address of FT-10 will be entered via keypad between 001 to 126.

5.4.2 Configuration Block [1--]

In this block the parameters take place which are being used to set FT-10 according to your application.

[11-] Start Up

[112 1] Tare Memory

0 : No. 1 : Tare value is stored at power off.

Note: The parameter [ 202 ] must be selected as 0 to store Tare at power off.

[113 0] Auto Clear Tare

0 : No. 1 : The scale gets back to gross mode after unloading.

[115 ] Key lock

[ ABCDE] When the key lock function is activated, the key(s) programmed as 1 in this parameter

is(are) locked (Page 10). A: - B: G/N C: Zeroing D: Tare/Clear E: Print

[116 1] Function key

This key function is programmed as; 0 : No any 1 : Increased Indication 2 : Total

3 : Tare value indication 4 : CN value indication 5 : Hold function 6 : Peak function

Explanation: If this parameter selected as total, To clear the weight total, you need to press < Clear >

key while the total value is seen on the display and [ All C ] will appear on the display. You can confirm deletion by pressing < Enter > key or cancel by pressing < F > key.

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

[12-] Filter

In this block the proper filter values according to the operating conditions can be entered. One of the

most important features of FT-1x series is viewing filter characteristic on the display and with the help of this option, you can select the most suitable filter without exiting the programming mode.

[120 7 ] Filter

The filter value can be selected from 0 to 9 ( The minimum value of the filter at least 7 in normal weighing applications). As you enter this parameter and press < Enter > key while [120 X] seen on the display, the weight variation can be seen on the display. The value of the filter can be changed by using <  > key and the weight variation for every value can be seen on the display. After finishing the filter selection you can go to next step by pressing the < F > key.

5.4.3 Parallel Inputs and Outputs [13- ]

FT-10 has an optional up to 4 parallel inputs and up to 5 parallel outputs.

[130 0 ] Outputs

The outputs operate with respect to the weight value seen on the display. At FT-10, FT-10 MB, FT-10 PB, FT-10 PN, FT-10 EN and FT-10 CO the outputs are programmed

as; 0 : No. 1 : ( Output1 = Sp1 ), (Output2 = Sp2 ), (Output3 = Sp3 ), (Output4 = Sp4 ), (Output5 = Sp5 ) 2 : ( Output1 = Sp1 ), (Output2 = Sp2 ), (Output3 = Sp3 ), (Output4 = Sp4 ), (Output5 = Stable ) 3 : ( Output1 = Sp1 ), (Output2 = Sp2 ), (Output3 = Sp3 ), (Output4 = Sp4 ), (Output5 = Error ) 4 : Not used

5 : Functional outputs ( Refer to [ 7-- ] parameter group on Page 36 ) At FT-10 AN the outputs are programmed as;

0 : No. 1 : ( Output1 = Sp1 ), (Output2 = Sp2 ), (Output3 = Sp3 ), (Output4 = Sp4 ) 2 : ( Output1 = Sp1 ), (Output2 = Sp2 ), (Output3 = Sp3 ), (Output4 = Stable ) 3 : ( Output1 = Sp1 ), (Output2 = Sp2 ), (Output3 = Sp3 ), (Output4 = Error ) 4 : Not used

5 : Functional outputs ( Refer to [ 7-- ] parameter group on Page 36 )

[131 0] Input 1

0 : Not used 1 : Zero 2 : Tare 3 : Clear 4 : Print 5 : Key lock 6 : Hold during active 7 : Peak during active 8 : Field bus input

[132 0] Input 2

0 : Not used 1 : Zero 2 : Tare 3 : Clear 4 : Print 5 : Key lock 6 : Hold during active 7 : Peak during active 8 : Field bus input

[133 0] Input 3 (only FT-10, FT-10 MB, FT-10 PB, FT-10 PN, FT-10 EN and FT-10 CO

0 : Not used 1 : Zero 2 : Tare 3 : Clear 4 : Print 5 : Key lock 6 : Hold during active 7 : Peak during active 8 : Field bus input

[134 0] Input 4 (only FT-10, FT-10 MB, FT-10 PB, FT-10 PN, FT-10 EN and FT-10 CO

0 : Not used 1 : Zero 2 : Tare 3 : Clear 4 : Print 5 : Key lock 6 : Hold during active 7 : Peak during active 8 : Field bus input

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

5.4.4 Entries [14-]

In this block you can enter the initial CN.

[142 ] Label No ( CN )

[ XXXXXX ] The desired value is entered via < Tare > and < Zero > keys and saved by pressing < Enter > key. If the number exceeds 65535, it will automatically reset and begin from 1 again.

5.4.5 Scale Block [2--]

[20-] Set Up

The parameters about weighing operation are being entered here.

[200 0] Approved

Warning: Scale type cannot be programmed to force mode if OIML is selected.

0 : No 1 : OIML

[201 0] Increased Indication

0 : by pressing key 1 : Always increased indication

[202 0] Power On Zero

According to the selection below, during power on, if the weight is in the percentage of the capacity, the scale will automatically be zeroed. If the weight is not in zeroing range, the display will show [E E E ] message until pressing < Enter > key. 0 : Disable 1 : ± 2% 2 : ± 10%

[203 3] Zeroing Range

0 : Disable 1 : ± 2% 2 : ± 20% 3 : ±50%

[204 0] Auto Zero Tracking

AZT automatically readjusts the scale to zero for compensating selected small deviation per second around centre of zero. 0 : Disable 1 : ± 0,5e 2 : ± 1e 3 : ± 3e

[205 1] Tare

0 : Disabled 1 : Multi tare via key 2 : Tare via key if scale is in gross mode

[206 2] Motion Detector

This parameter defines the sensitivity level which will determine what is considered as stable. 0 : ± 0,3e 1 : ± 0,5e 2 : ± 1e 3 : ± 2e 4 : Disable

[207 0.0] Stability Period

If the scale is stabile during this time, the scale is accepted as a stabile to process zeroing, tare, print etc. commands. It can be entered up to 9.9 sec.

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

[21-] Scale Build

The capacity and the resolution of the scale will be defined here.

[210 0] Operation mode

0 : Weighing ( unipolar )

5 : Force ( bipolar )

You will reach the next parameter by pressing the key.

[212 ] Capacity

Press key to reach this parameter.

[CAP ] [ XXXXXX ] Enter the capacity of the scale via and keys and confirms the value with pressing .

[d ] [ XXXXXX ] Display resolution will be selected by key and confirmed with key.

[214 1] Unit

0 : g (Gram) 1 : kg (Kilogram) 2 : t (Ton) 3 : lb (Libre) 4 : klb (Kilolibre) 5 : N (Newton) 6 : kN (Kilonewton)

5.5 Calibration Block [3--]

The calibration of the scale will be performed here after the “Scale Build [21-]” is set .

[30-] Calibration

[300 ] Gravity

This parameter should be used in the scale that will be verified in two stages by gravity adjustment (in legal Metrologic applications). This parameter should not be touched in other applications.

If you enter a value in this parameter before calibration ( as six decimal digits. Enter 798564 for

9.798564), this value will be assumed as the reference gravity acceleration where the first stage of the calibration performed. After calibration this parameter will be zeroed. If value of this parameter is zero, that means no gravity adjustment had been performed after calibration. In the second stage of verification, the gravity acceleration of the place that the weighing instrument will be used should be entered (as six decimal digits. Enter 800065 for 9.800065) and exit programming by saving the changes without entering the calibration (par [ 301 ] ).

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

[301 ] Calibration

Calibration involves emptying the scale then placing a known test weight on an empty platform and allowing the FT-10 indicator to capture values for zero and span. Calibration is performed as;

1. Press at the [ 301 ] prompt to start the calibration.

2. At the [ ZEro.CA ] prompt, remove any weight on the platform, then press .

3. The terminal automatically starts to capture zero and the [ WAıt ] message indicating the operation is in progress.

4. After the [ Load ] prompt, the test weight value will be used for the calibration seen on the display as [ XXXXXX ] . If the value of the test weights that will be used is different from the

value shown on the display, type the new value via and keys. A minimum of 20% of scale capacity is necessary for calibration; FLINTEC recommends 50 to 100%. A calibration error will result if insufficient weight is used.

5. Place the test weights or another practical weight on the scale.

6. Press to start span calibration. [ WAıt ] message will be shown on the display 10 seconds while span calibration is being performed.

7. At the [ SAvE ] prompt press key to continue to the next parameter or press

key to exit without saving the calibration.

[302 ] Linearity Correction

Because of the load cell non linearity or mechanical scale hardware, you may see non linearity on the scale performance. Three step scale calibration in this parameter improves the scale performance.

1. Press at the [ 302 ] prompt to start the calibration.

2. At the [ ZEro.CA ] prompt, remove any weight on the platform, then press .

3. The terminal automatically starts to capture zero and the [ WAıt ] message indicating the operation is in progress.

4. At the [ Load 1 ] prompt, the test weight value will be used for the first step calibration seen on the display as [ XXXXXX ] . If the value of the test weights that will be used is different

from the value shown on the display, type the new value via and keys. This load value equaling between 35% and 65% of the scale’s capacity.

5. Place the test weights or another practical weight on the scale.

6. Press to start span calibration. [ WAıt ] message will be shown on the display 10 seconds while the first span calibration is being performed.

7. At the [ Load 2 ] prompt, the test weight value will be used for the second step calibration seen on the display as [ XXXXXX ] . If the value of the test weights that will be used is

different from the value shown on the display, type the new value via and keys. Place weight on the platform equaling at least 90% of scale capacity, preferable at scale capacity as much as is practical.

8. Place the test weights or another practical weight on the scale.

9. Press to start second step span calibration. [ WAıt ] message will be shown on the display 10 seconds while the span calibration is being performed.

10. At the [ SAvE ] prompt press key to continue to the next parameter or press key to exit without saving the calibration.

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

[31-] Adjustment

In this sub-block you can only perform zero adjustment or span adjustment without full calibration

This parameter lets you to perform span adjustment.

operation.

[310 ] Zero Adjustment

This parameter is only being used for refreshing the zero level of the scale to prevent wrong weightings from zero drifts.

1. Press at the [ 310 ] prompt to start the zero adjustment.

2. At the [ ZEro.CA ] prompt, remove any weight on the platform, then press .

3. The terminal automatically starts to capture zero and the [ WAıt ] message indicating the operation is in progress.

4. At the [ SAvE ] prompt press key to continue to the next parameter or press key to exit without saving the calibration.

[311 ] Span Adjustment

1. Press < Enter > at the [ 311 ] prompt to start the span adjustment.

2. At the [ XXXXXX ] prompt, the test weight value will be used for the calibration seen on the display. If the value of the test weights that will be used is different from the value shown on the display, type the new value via tare and zero keys. A minimum of 20% of scale capacity is necessary for calibration; FLINTEC recommends 50 to 100%. A calibration error will result if insufficient weight is used.

3. Place the test weights or another practical weight on the scale.

4. Press to start span calibration. [ WAıt ] message will be shown on the display 10 seconds while span calibration is being performed.

5. At the [ SAvE ] prompt press key to continue to the next parameter or press key to exit without saving the calibration.

[312 ] Span Adjustment Under Load

This parameter is being used to perform span adjustment of a scale without lifting the load on it. This operation especially used for span adjustment for filled tanks. You can make span adjustment without emptying the tank.

1. Press at the [ 312 ] prompt to start the span adjustment under load.

2. [ P.ZEro ] prompt appears on the display to indicate the scale load will be determined as temporary zero.

3. Press key and the display will show [ WAıt ] message during temporary zero adjustment.

4. Shortly after a message [ LoAd ] and then [ XXXXXX ] will appear on the display as suggested test weight for calibration. If the value of the test weights that will be used is

different from the value shown on the display, type the new value via and keys.

5. Place the test weights or another practical weight on the scale.

6. Press to start span calibration. [ WAıt ] message will be shown on the display 10 seconds while span calibration is being performed.

7. At the [ SAvE ] prompt press key to continue to the next parameter or press key to exit without saving the calibration.

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

[313 ] eCal Calibration

Warning: The scale capacity and increment shall be entered before performing eCal.

This parameter lets you to perform calibration without using any test weights. FT-10 A/D coefficients are adjusted in production for increasing eCal accuracy. The calibration coefficients are calculated by scale capacity, total load cell capacity, load cell full scale output, and estimated dead load. If the conditions are convenient for zero calibration, you may perform automatic zero adjustment instead

of entering estimated preload. Press key to start eCal. [LC.CAP ] [XXXXXX]

Enter total load cell capacity via and keys and press key to go to the next step. Example : If the weighing system has 4 pcs 1000 kg load cell, enter 4000.

[LC.oUt ] [XXXXXX] Enter load cell output in mV/V via and keys. If the weighing system has more than one

load cell, calculate the mean value of load cells outputs mV/V indicated on the certificates of the load cells. Press key to go to the next step.

Example: If load cell outputs are LC1: 2.0010, LC2: 1.9998, LC3:1.9986 and LC4:2.0002, the mean value will be Mean of LC outputs = ( 2.0010 + 1.9998 + 1.9986 + 2.0002 ) ÷ 4 = 1.9999 mV/V.

[ZEr.AdJ] [XXXXXX] If the scale is empty and you want to make automatic zero adjustment instead of entering estimated

dead load (see next step), press key. After [ Zero.CA ] appears, press key for starting zero adjustment. The display will show [ WAıt ] message during zero adjustment. In this while the scale must be unloaded and stable. Approximately 10 seconds later the display will prompt you to save the calibration by [ SAvE ] message below. If the scale is not empty or you prefer to enter estimated preload value, press the up key.

[PrE-Ld] [XXXXXX]

Enter the dead load value of the weighing system in current unit by using and keys. Press the key to go to the next step.

[ SAvE ] Save your eCal calibration by pressing key or press key to go out without saving your

eCal calibration.

Note: If you want to make zero adjustment after entering estimated preload value, empty the scale, change

the preload value as (estimated value + display value at empty scale ) or enter parameter [ 310 ] for zero adjustment.

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

5.5.1 Analogue Output Block [4--] ( Only FT-10 AN )

The calibration of the analogue output is performed in this sub-block.

[40-] Signal Selection

[400 0] Analogue Output Mode

0 : 4 – 20 mA 1 : 0 – 20 mA 2 : 0 – 5 VDC 3 : 0 – 10 VDC

[401] Set Analogue Output to calibration range

Press Enter key. [ Ld dEf ] message appears on the display. Press key for loading default values or press key to go next sub block.

[41-] Zero Adjustment

[410] Coarse Zero Adjustment

The coarse zero adjustment is being performed by pressing key one after another to increase the analogue signal level or key to decrease the analogue signal level.

[411] Fine Zero Adjustment

The fine zero adjustment is being performed by pressing key continuously one after another to increase the analogue signal level or key to decrease the analogue signal level.

[42-] Span Adjustment

[420] Coarse Span Adjustment

Coarse span adjustment is being performed by pressing key continuously one after another to increase the analogue signal level or key to decrease the analogue signal level by taking the

full capacity value as reference without placing any weight.

[421] Fine Span Adjustment

Fine span adjustment is being performed by pressing key one after another to

increase the analogue signal level or key to decrease the analogue signal level by taking the full capacity value as reference without placing any weight

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

5.5.2 Digital Output Functions [70-]

Threshold Output :

2 set point values are entered. SP1 is the point that the output goes active when the weight increased from SP1_H. SP1_L is the point that the output drops to passive state when the weight decreased to SP1_L. Inverse function is available.

Window Output:

2 set point values are entered. The output is active when the weight is between SP1_L and SP1_H. Inverse function is available.

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

In this block, the digital outputs are programmed for the functions indicated in the table below.

Table 5.1 - Digital output functions

[700 0] Output 1

Refer to Table 5.1 to select the output function. 0 : No function on output 1

1 : Threshold (Active High) 2 : Threshold (Active Low) 3 : Window (Active High) 4 : Window (Active Low) 5 : Fieldbus output

[701 0] Output 2

Refer to Table 5.1 to select the output function. 0 : No function on output 2

1 : Threshold (Active High) 2 : Threshold (Active Low) 3 : Window (Active High) 4 : Window (Active Low) 5 : Fieldbus output

[702 0] Output 3

Refer to Table 5.1 to select the output function. 0 : No function on output 3

1 : Threshold (Active High) 2 : Threshold (Active Low) 3 : Window (Active High) 4 : Window (Active Low) 5 : Fieldbus output

[703 0] Output 4

Refer to Table 5.1 to select the output function. 0 : No function on output 4

1 : Threshold (Active High) 2 : Threshold (Active Low) 3 : Window (Active High) 4 : Window (Active Low) 5 : Fieldbus output

[704 0] Output 5 (only FT-10, FT-10 MB, FT-10 PB, FT-10 PN, FT -10 EN and FT-10 CO)

Refer to Table 5.1 to select the output function. 0 : No function on output 4

1 : Threshold (Active High) 2 : Threshold (Active Low) 3 : Window (Active High) 4 : Window (Active Low) 5 : Fieldbus output

5.5.3 Metrological Data Block [8--]

The parameters about Metrologic Registry are being entered in this section.

[80-] Legal Metrologic Records

[800] Counter

This counter increases by 1 automatically after entering the programming mode with calibration DIP switch. This counter cannot be changed manually.

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

5.5.4 Diagnostics [9--]

The operations about checking and testing FT-10 can be made here.

[90-] Tests

[900 ] Key Pad testing

In this step every keys ASCII code will be shown on the display as you press the related key. By this way you can test if all the keys are functional or not. Pressing <  > key will take you to the next parameter.

[901 ] RS 232C Serial Interface testing

The characters in the alphabet will sequentially be transferred from RS 232C serial interface port by pressing < Zero > key one after another. Received numerical data is seen on display.

[902 ] RS 485 Serial Interface testing

The characters in the alphabet will sequentially be transferred from RS 485 serial interface port by pressing < Zero > key one after another. Received numerical data is seen on display.

[903 ] Parallel Inputs

[ı X Y] To perform parallel input test, enter the number of parallel input to Y digits via < Zero > key. X shows the logical condition of that input.

[904 ] Parallel Outputs

[o X Y] To perform parallel output test, enter the number of parallel output to Y digits via < Zero > key. Change the logical condition of that output via < Tare > key and X shows the logical condition of that output.

[905 ] mV Indication

As you press < Enter > key the output voltage of the load cell will be shown on the display. This uncalibrated value is only for test / service purposes.

[99-] Printing Parameter Values

[990] Print All Parameters

By pressing < Enter > key the whole parameters can be printed.

[991] Load Default

Press < Enter > key. [ Ld dEf ] message appears on the display. Press < Tare > key for loading default parameter values or press < F > key to go [ 9- ] sub block. The scale build parameters and calibration is not changed.

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

6. SERIAL DATA OUTPUTS

Status

Indicated

Tare

STX

STA

STB

STC

D5

D4

D3

D2

D1

D0

D5

D4

D3

D2

D1

D0

CR

LF

CHK

Definition Table for Status A ( STA )

Bits 0, 1 and 2

Bits 3 and 4

Bit 5

Bit 6

Bit 7

0 1 2

Decimal point

3 4 Increment size

Always 1

X

0 0 0

XXXXOO

1 0 X 1 1 0 0 XXXXXO

0 1 X 2 0 1 0 XXXXXX

1 1 X 5 1 1 0 XXXXX.X

0 0 1 XXXX.XX

1 0 1 XXX.XXX

0 1 1 XX.XXXX

1 1 1 X.XXXXX

Definition Table for Status B ( STB )

Bit 0

0 = Gross

1 = Net

Bit 1

0 = Weight positive

1 = Weight negative

Bit 2

0 = No Error

1 = Error

Bit 3

0 = Stable

1 = Unstable

Bit 4

Always = 1

Bit 5

Always = 1

Bit 6

0 = Not power on zeroed

1 = Zeroed with power on zero

Bit 7

x Definition Table for Status C ( STC )

Bit 0

Always 0

Bit 1

Always 0

Bit 2

Always 0

Bit 3

Always 0

Bit 4

Always 1

Bit 5

Always 1

Bit 6

Always 0

Bit 7

x

FT-10 indicator family has different kind of serial interfaces like RS 232, RS 485 and Ethernet etc. In this section, you will find the data structure of different type of the data outputs via these serial ports except field bus interfaces. You will find detailed information on field bus interfacing in the related sections.

6.1 Continuous Data Output

Continuous data output of the instrument is transmitted in the following data structure. The serial ports of FT-10 are suitable for bi-directional communication. If you transmit ASCII codes of P(print), Z(zero), T(tare) or C(clear) letters to the serial port of FT-10; the indicator will act like the related keys are pressed. CR (Carriage return) and LF (Line feed) codes can be enabled or disabled from response but they must be sent to end of ASCII command. CHK (Checksum) can be enabled or disabled from both command and response and only continuous data output can be programmed for more than one interface.

The data format of continuous data output is;

The including of the status bytes STA, STB and STC are:

CHK (Checksum) = 0 – ( STX  STATUS A  .....  LF )

Error Messages: UNDER, OVER, A.OUT, L-VOLT, H-VOLT, are represented in Indicated data fields.

Note: The weight data is represented with right aligned and the error messages are represented with left

aligned.

Note: The continuous data is started to send after 20 seconds after power-on. This property helps to

connect IndFace1X on RS 485 bus.

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

6.2 Fast Continuous Data Output

Multi Line-1 Format

Multi Line-2 Format

CN GROSS

TARE NET

M S D

L S D

SP M S D

L S D

SP M S D

L S D

SP M S D

L S D

LF C R

9 3 13 3 13 3 13

1

Fast continuous “indicated weight” data output can be used only for the instruments which can communicate fast. The output rate is related with the baud rate. Use higher baud rate for faster data rate. Received ASCII codes of P(print), Z(zero), T(tare) or C(clear) letters, the indicator will act like the related keys are pressed. CR and LF can be enabled in the related parameter.

The data format of the fast continuous data output is; [STX][STATUS][SIGN][WEIGHT VALUE][CR][LF]

Examples : S+000123.4 (weight is stable and 123.4) D+000123.4 (weight is dynamic and 123.4) + (Over load)

- (Under load) O (ADC out error)

6.3 Print Mode

The format of the data output in Print mode can be selected in 3 different type forms in the parameter group [ 04- ] . Only continuous format is available in more than one interface.

Single Line You can send the data in single line like below by pressing < Enter > key.

CN: 21 G: 3.000kg T: 1.000kg N: 2.000kg

Multi Line You can send the data in multiple lines as seen in the label given below by pressing < Enter > key. The data output structure can be programmed with printer parameters.

6.4 BSI Data Structure

All new generation FLINTEC instruments launched on the market support the standardized command set BSI data form, depending on the functionality of the instrument. This easy data format gives the reliable and speedy interface advantages with communicating PLC or PC for process control or transactional applications. You can expand your system with additional scales from FLINTEC without having to change your application program base.

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

General Rules:

1.

Commands are only in CAPITAL.

2.

CHK (2 ASCII char) can be enabled or disabled from both command and response.

3.

Weight data is 8-byte with dot and non-significant zeros on the left.

4.

Address (2 ASCII char) will be located in the structure, if not 00.

A

Read all weight data immediately

B

Read Gross weight value immediately

C

Clear the tare memory

G

Read voltage value of DC power supply

I

Read current weight (indicated) value immediately

P

Print: Read the current stable weight value

Q

Load set points

R

Read set points

S

Read Status

T

Tare

U

Read digital inputs

V

Read digital outputs

W

Set/Reset digital outputs

X

Read current weight value in increased resolution immediately

Z

Zero

A

Ack, the command is operated successfully

D

Dynamic, unstable weight

E

Errors except of H, L, O, +, −.

H

High voltage detected

I

The weight is in range

L

Low voltage detected

N

Nack, the command couldn’t be operated

O

ADC out

S

Stable weight

X

Syntax error ( not recognized the received command )

+

Overload

−

Underload

Command format: A general description of the command is the following: [ADR][COMMAND][CHK][CR][LF]

Response format with weight / force : A general description of the response is the following: [ADR][COMMAND][STATUS][SIGN][WEIGHT/FORCE][CHK][CR][LF] Response format without weight / force [ADR][COMMAND][STATUS][CHK][CR][LF]

Command Table:

Status Table:

Note: CHK, CR and LF will not be shown in below data format descriptions in this section.

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

Commands and Responses:

A

Read all weight data

B

Read Gross weight

C

Clear the tare memory

G

Read voltage value of DC power supply

I

Read indicated weight

Command : [ADR][A] Response : [ADR][A][STATUS][SIGN][NET W][SIGN][TARE W][SIGN][GROSS W] Example : Command : 01A Response : 01AS+000123.4+000111.1+000234.5 01AD+000123.4+000111.1+000234.5 01AO ( ADC out error ) Comments : The response is net, tare and gross weight values or error status. All weight data is transmitted immediately after receiving the command.

Command : [ADR][B] Response : [ADR][B][STATUS][SIGN][WEIGHT VALUE] Example : Command : 01B Response : 01BS+000123.4 (gross weight is stable and 123.4) 01BD+000123.4 (gross weight is dynamic and 123.4) 01B− (under load) Comments : The response is the gross weight value (stable or dynamic) or error status. Gross weight data is transmitted immediately after receiving command.

Command : [ADR][C] Response : [ADR][C][A] (Cleared and the scale is in gross mode) Comments : The response status is always Ack in weighing or force mode.

Command : [ADR][G] Response : [ADR][G][STATUS][VOLTAGE VALUE]

Example : Command : 01G Response : 01GA234 (Power supply is 23.4 VDC) 01GA150 (Power supply is 15.0 VDC) 01GA090 (Power supply is 9.0 VDC) Comments : Voltage value is 3 byte and sends with 0.1 V increment.

Command : [ADR][I] Response : [ADR][I][STATUS][SIGN][WEIGHT VALUE] Example : Command : 01I Response : 01IS+000123.4 (weight is stable and 123.4) 01ID+000123.4 (weight is dynamic and 123.4) 01I+ (overload) Comments : Indicated weight value (stable or dynamic) is transmitted immediately. The weight value may be in gross or net.

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

P

Print :Read the stable weight

Q

Load set points

R

Read set points

S

Read Status

T

Tare

Command : [ADR][P] Response : [ADR][P][STATUS][SIGN][WEIGHT VALUE] Example : Command : 01P Response : 01PS+000123.4 (weight is stable and 123.4) or 01PN (could not print) Comments : Checks status and it must be stable. Else Nack status is send. Status can be Stable or Nack.

Command : [ADR][Q][SP No][SP Type][SIGN][SP VALUE] Response : [ADR][Q][STATUS] Example : Command : 01Q01L+000123.4 Response : 01QA (123.4 loaded to SP1_L) 01QN (Could not loaded) 01QX (Decimal point of SP VALUE is mismatch) Comments : SP Number is 2 byte ASCII char. Use 01 for SP1, 02 for SP2 and 03 for SP3. SP Type is 1 byte ASCII char. Use ‘L’ for SPx_L and use ‘H’ for SPx_H. SP VALUE data is 8-byte ASCII char with dot and non-significant zeros on the left.

Command : [ADR][R][SP No][SP Type] Response : [ADR][R][STATUS][SIGN][SP VALUE] Example : Command : 01R01L Response : 01RA+000123.4 (SP1_L is 123.4) 01RN (Could not loaded) Comments : SP No is 2 byte ASCII char. Use 01 for SP1, 02 for SP2 and 03 for SP3. SP Type is 1 byte ASCII char. Use ‘L’ for SPx_L and use ‘H’ for SPx_H. SP VALUE data is 8-byte ASCII char with dot and non-significant zeros on the left.

Command : [ADR][S] Response : [ADR][S][STATUS-1][STATUS-2][STATUS-3] Example : Command : 01S Response : 01SSGI (Stable, Gross, In Range) 01SDGL (Dynamic, Gross, Low voltage error) Comments : The response includes 3 status information. STATUS-1 can be Stable or Dynamic. STATUS-2 can be Gross or Net. STATUS-3 can be ‘In range’, ‘Out of range’, ‘+ Over’, ‘- Under’, ‘Low voltage’, ‘High voltage’ or ‘Errors’.

Command : [ADR][T] Response : [ADR][T][A] (Taring is done successfully and scale is in net) [ADR][T][N] (Taring could not executed) [ADR][T][X] (Taring is disabled) Comments : The tare value is overwritten by the new tare weight value. Status must be stable in 2 seconds time out delay. If so, Ack is send. If it can not be stable in time out delay, Nack is send.

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

U

Read digital inputs

V

Read digital outputs

W

Set/Reset digital outputs

INPUT S

IN-16

IN-15

IN-14

IN-13

IN-12

IN-11

IN-10

IN-9

IN-8

IN-7

IN-6

IN-5

IN-4

IN-3

IN-2

IN-1

Bit wise

0 1 0 0 0 0 1 0 1 0 0 1 0 1 1 0 ASCII

4 2 9

6

OUTPUT S

OUT-16

OUT-15

OUT-14

OUT-13

OUT-12

OUT-11

OUT-10

OUT-9

OUT-8

OUT-7

OUT-6

OUT-5

OUT-4

OUT-3

OUT-2

OUT-1

Bit wise

0 1 0 0 0 0 1 0 1 0 0 1 0 1 1 0 ASCII

4 2 9

6

OUTPUTS

OUT-16

OUT-15

OUT-14

OUT-13

OUT-12

OUT-11

OUT-10

OUT-9

OUT-8

OUT-7

OUT-6

OUT-5

OUT-4

OUT-3

OUT-2

OUT-1

Bit wise

0 1 0 0 0 0 1 0 1 0 0 1 0 1 1 0 ASCII

4 2 9

6

Command : [ADR][U] Response : [ADR][U][STATUS][Inputs] Example : Command : 01U Response : 01UA03 (Input 2 and Input 1 are active) 01UA4296 (Input 15,10,8,5,3,2 are active) 01UAFF (All 8 inputs are active) 01UN (Could not read inputs) Comments : Data length change according to number of digital inputs. Inputs are implemented to ASCII char of 4-bit. ‘1111’ inputs are implemented to char ‘F’.

Command : [ADR][V] Response : [ADR][V][STATUS][Outputs] Example : Command : 01V Response : 01VA03 (Output 2 and Output 1 are active) 01VA4296 (Output 15,10,8,5,3,2 are active) 01VAFF (All 8 outputs are active) 01VN (Could not read outputs) Comments : Data length change according to number of digital outputs. Outputs are implemented to ASCII char of 4-bit. ‘1111’ is implemented to char ‘F’.

Command : [ADR][W][Outputs] Response : [ADR][W][STATUS] Example : Command : 01W4296 Response : 01WA (Outputs 15,10,8,5,3,2 are activated) 01WN (Outputs could not be activated) Comments : Data length change according to number of digital outputs. Outputs are implemented to ASCII char of 4-bit. ‘1111’ outputs are implemented to char F’.

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

X

Read weight value in increased resolution

Z

Zero

Command : [ADR][X] Response : [ADR][X][STATUS][SIGN][WEIGHT VALUE] Example : Command : 01X Response : 01XS+00123.41 (weight is stable and 123.41) or 01XD+00123.41 (weight is dynamic and 123.41) or 01XE (Error) Comments : The response includes weight data with divided the increment to 10.

Command : [ADR][Z] Response : [ADR][Z][A] (Zeroed) [ADR][Z][N] (Zeroing could not be operated) [ADR][Z][X] (Zeroing is disabled) Comments : Zero command can not work in net weighing. Weight must be in zeroing range for all operating modes. Status must be stable in 2 seconds time out delay. If so, Ack is send. If it can not be stable in time out delay, Nack is send.

Checksum Calculation:

CHK is transmitted as two ASCII characters calculated with the Checksum formulation. Checksum = 0 – (SUM of all response data before CHK)

Example: Read stable current weight data.

BSI Examples: (CHK is enabled and instrument address is 01) Command: 01P[CHK][CR][LF] Checksum = 0 − (0x30 + 0x31 + 0x50)

= 0 − 0XB1 = 0x4F = Char ‘4’ and ‘F’

Response: 01PS+000123.4[CHK][CR][LF] Checksum = 0 − (0x30 + 0x31 + 0x50 + 0x53 + 0x2B + 0x30 + 0x30 + 0x30 + 0x31+ 0x32 + 0x33 + 0x2E +

0x34) = 0 − 0x02B7 = 0x49 = Char ‘4’ and Char ‘9’

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

7. ANALOGUE ( ONLY FT-10 AN )

Under Zero

When the gross indication drops below zero, the analog output reduces the analog output to 0mA or - 4 V to indicate error on the analog output.

Normal Range

The analog output will reflect the gross value to the programmed analog output 4 – 20 mA, 0 – 20 mA, 0 – 5 V or 0 – 10 V.

Over High Limit

When the gross value exceeds the high limit, the analog signal increase to approximately 24 mA or 11 V and remains there until the weight display is no longer blanked or the analog signal returns to within range.

Condition ( On Display )

4-20 mA output

0-20 mA output

0 – 5 V output

0 – 10 V output

The weight is more than the range ( Over )

24 mA

5.5 V

11 V

The weight is under the zero range ( Under )

0 mA

-4.0 V

Error [ Err XX ]

24 mA

5.5 V

11 V

ADC is out of operating range [ Adc Out ]

24 mA

5.5 V

11 V

FT-10 AN is programmable to 4 – 20 mA, 0 – 20 mA, 0 – 5 V or 0 – 10 V analogue output types. Analog output is automatically adjusted to the weighing range after the calibration. The mid value of the analog output is set to zero load at bipolar usage The analogue output is related with the gross load of the scale. The analog output signal operates as described next.

The following table indicates the analog output value when the gross indication is out of the range and if there is any error indication on the display.

The error data indicated above can be used to follow the errors at PLC.

[4--] Analogue Output Block

The calibration of the analogue output is performed in this sub-block.

[40-] Signal Selection

[400 0] Analogue Output Mode

0 : 4 – 20 mA 1 : 0 – 20 mA 2 : 0 – 5 VDC 3 : 0 – 10 VDC

[401] Set Analogue Output to calibration range

Press < Enter > key. [ Ld dEf ] message appears on the display. Press < Tare > key for loading default values or press < F > key to go next sub block.

[41-] Zero Adjustment

[410] Coarse Zero Adjustment

The coarse zero adjustment is being performed by pressing < Zero > key one after another to increase the analogue signal level or < Tare > key to decrease the analogue signal level.

[411] Fine Zero Adjustment

The fine zero adjustment is being performed by pressing < Zero > key continuously one after another to increase the analogue signal level or < Tare > key to decrease the analogue signal level.

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

[42-] Span Adjustment

[420] Coarse Span Adjustment

Coarse span adjustment is being performed by pressing < Zero > key continuously one after another to increase the analogue signal level or < Tare > key to decrease the analogue signal level by taking the full capacity value as reference without placing any weight.

[421] Fine Span Adjustment

Fine span adjustment is being performed by pressing < Zero > key one after another to increase the analogue signal level or < Tare > key to decrease the analogue signal level by taking the full capacity value as reference without placing any weight.

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

8. MODBUS RTU ( ONLY FT-10 MB )

Address

R/W

Word

Command

Definition

40001

R 2 Indicated weight

( Net if the indication is in Net )

40003

R 1 Status

D0

0 – System Ready

1 – System Busy

D1

0 – Error ( D13-D15 )

1 – Data ok

D2

0 – Weight Stable

1 – Weight unstable

D3

0 – Gross Mode

1 – Net mode

D4 – D11

Not used

D12

0 – Out of zero range

1 – Weight is in zero range

D13 D14 D15

Error Code

De c

Description

0

No Errors

1

ADC out of range

2

ADC over range

3

ADC under range

4

System error

5

In programming mode

6

Low/High voltage det.

40004

R 2 Tare weight

40006

R 2 Gross weight

40008

R 1 Status

Motion, Net mode, Data ok, (image of register 40003)

40009

R/W

1

Control

Dec

Description

FT-10 MB indicator has a Modbus RTU interface over RS 485 / RS 232C serial port. This interface can be programmable to High-Low or Low-High for different type of PLC’s. You can find below the difference of these data formats and some companies using these formats. Two types are available as;

8.1 Modbus RTU Data Structure

After programming RS 485 / RS 232C serial port for Modbus RTU, it can be used as a Modbus RTU slave on Modbus RTU network. The Modbus slave address is defined in the RS-485 address (Page 25). Functions code ‘0x03’ (Read Holding Registers) and ‘0x10’ (Preset Multiple Registers) are supported. Modbus RTU High-Low: In two word registers, the data is stored to the registers in big-endian format. Least significant word is stored to the highest register address; and most significant word is stored to the lowest register address. Modbus RTU Low-High: In two word registers, the data is stored to the registers in little-endian format. Least significant word is stored to the lowest register address; and most significant word is stored to the highest register address.

[00-] RS 232C Serial Port

This sub-block includes the parameters about the 1st serial interface of FT-10.

[000 3 ] Data Format

4 : Modbus RTU High-Low 5 : Modbus RTU Low-High

Set the RS 485 / RS 232C Data Format : Modbus RTU High-Low or Modbus RTU Low-High RS-485 Data Length & Parity : 8 none 1, RS-485 Address : 01 to 31 Make the RS-485 / RS 232C parameter settings as defined on (Page 24). Please find Modbus information in the web site of http://www.modbus.org

Modbus RTU Command Table;

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

0

None

1

Zero

2

Tare

3

Clear

4

Print

40010

R/W

20

Not used

40030

R/W

1

Calibratio n

Dec

Description

0

None

188

Adjust Zero Calibration

220

Adjust Span Calibration

( 1 )

236

Total Load Cell Capacity

( 1 )

eCal Coefficients

250

Average mV/V

( 1 )

171

Dead Load

( 1 )

23205

Save the coefficients of eCal

40031

R/W

2

Span Calibration Value / LC capacity / mV value / Dead load value

40033

R

1

Calibratio n Status

D0 .. D7 Calibratio

n Process Status

De c

Description

1

Ready for calibration

3

Zero calibration in process …

4

Span calibration in process …

9

Error (Refer to D8 ... D15 )

D8 .. D15 Calibratio

n Errors

1

Calibration Timeout

- Restart calibration

2

ADC Error

- Re-energize the instrument

- If seen again, change the board.

3

Instrument can not be calibrating

- Check load cell cable

- Re-energize the instrument

34

Instrument can not be calibrating

- Load cell signal is very low or too high

35

Calibration Error

- Calibration loading is not enough

- Check test weight loading

- Check load cell connections

36

Calibration load value entry Error

- Test weight is too small. Increase the test weight

37

Scale unstable

- Wait until scale become stable

- Check grounding wiring

38

The Calibration DIP switch is not ON position.

- Check the calibration DIP switch.

40034

R/W

37

Not used

40071

R 1 Indicated weight

40072

R 1 Status

40073

R 1 Tare weight

40074

R 1 Gross weight

40100

R

1

Voltage of Power Supply

Voltage of power supply is indicated with 0.1 V increment. For example: 23.4 VDC is indicated as integer 234 value.

40200

R 1 Status of Inputs

D0

Input-1

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

D1

Input-2

D2

Input-3

D3

Input-4

40201

R/W

1

Status of Outputs D0

Output-1

D1

Output-2

D2

Output-3

D3

Output-4

D4

Output-5

40202

R/W

2

Setpoint 1 Low

( 2 )

40204

R/W

2

Setpoint 1 High

40206

R/W

2

Setpoint 2 Low

( 2 )

40208

R/W

2

Setpoint 2 High

40210

R/W

2

Setpoint 3 Low

( 2 )

40212

R/W

2

Setpoint 3 High

40214

R/W

2

Setpoint 4 Low

( 2 )

40216

R/W

2

Setpoint 4 High

40218

R/W

2

Setpoint 5 Low

( 2 )

40220

R/W

2

Setpoint 5 High

42000

R/W

1

Filter

Refer to parameter [120] on page 29

42001

R/W

1

Power On Zero

Refer to parameter [202] on page 30

42002

R/W

1

Zeroing Range

Refer to parameter [203] on page 30

42003

R/W

1

Auto Zero Tracking

Refer to parameter [204] on page 30

42004

R/W

1

Tare

Refer to parameter [205] on page 30

42005

R/W

1

Motion Detector

Refer to parameter [206] on page 30

42006

R/W

1

Stability Period

Refer to parameter [207] on page 30

42007

R/W

1

Operation mode

Refer to parameter [210] on page 31

42008

R/W

2

Capacity

Refer to parameter [212] on page 31

42010

R/W

1

Decimal point

Dec

Description

0

XXXXOO

1

XXXXXO

2

XXXXXX

3

XXXXX.X

4

XXXX.XX

5

XXX.XXX

42011

R/W

1

Increment Dec

Description

1

X 1 2 X 2 3 X 5

(1) Write this command after writing values to 40031-32 addresses. (2) Only set point low addresses are used if the set point is programmed as standard.

Programming steps of frequent used …… Reading a weight value:

1. Read 40003,

2. Check D0=0 and D1=1,

3. If yes, read a weight value ( gross, net or tare),

4. If D0=1, check D0 until system ready,

5. If D1=0, check the error code.

Zero Calibration procedure:

1. Check the low byte of 40033. it should be decimal '1' to start adjustment.

2. Load the decimal '188' to 40030 to start Zero calibration.

3. Check the low byte of 40033. it is decimal '3' during zero calibration process.

4. The low byte of 40033 changes to decimal '1' at the end of the Zero calibration.

5. If the low byte of 40033 is '9', check the high byte of 40033 to understand the calibration error.

Span Calibration procedure:

1. Check the low byte of 40033. it should be decimal '1' to start adjustment.

2. First load the span value to 40031-32 and then load the decimal '220' to 40030 to start Span calibration.

3. Check the low byte of 40033. it is decimal '4' during span calibration process.

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

4. The low byte of 40033 changes to decimal '1' at the end of the Span calibration.

Description

Hex

Request weight data

01,03,00,00,00,02,C4,0B

Answer of request weight (weight value is 100000 )

01,03,04,00,01,86,A0,38,4A Request status data

01,03,00,02,00,01,25,CA

Taring

01,10,00,08,00,01,02,00,02,26,D9

Request tare data

01,03,00,03,00,02,34,0B

Answer of request tare (tare value is 10000 )

01,03,04,00,00,27,10,E0,0F Zero Command

01,10,00,08,00,01,02,00,01,66,D8

Request Calibration Status

01,03,00,20,00,01,85,C0

Answer of request Calibration Status (Instrument is ready for calibration)

01,03,02,00,01,79,84 Zero Calibration

01,10,00,1D,00,01,02,00,BC,A4,6C

Span Calibration Command with Span value 50000

01,10,00,1D,00,03,06,00,DC,00,00,C3,50,F7,F0

Total LC capacity Command with Total LC capacity value 100000

01,10,00,1D,00,03,06,00,EC,00,01,86,A0,D4,E0

Average mV/V Command with Average mV/V value 1.9999

01,10,00,1D,00,03,06,00,FA,00,00,4E,1F,DA,93

Dead load Command with Dead load value 12345

01,10,00,1D,00,03,06,00,AB,00,00,30,39,87,25

Save the coefficients of eCal Command

01,10,00,1D,00,01,02,5A,A5,5F,06 Read Voltage of Power Supply value

01,03,00,63,00,01,74,14

Answer of Voltage of Power Supply (Voltage of Power Supply is 23,5 V)

01,03,02,00,EB,F8,0B Read digital inputs

01,03,00,C7,00,01,35,F7

Answer of digital inputs (Input-2 is active)

01,03,02,00,02,39,85 Read digital outputs

01,03,00,C8,00,01,05,F4

Answer of digital outputs (Output-3 is Active)

01,03,02,00,04,B9,87 Read Setpoint-1 Low

01,03,00,C9,00,02,14,35

Answer of Setpoint-1 Low

01,03,04,00,00,03,E8,FA,8D

Load Set point 1 Low = 5000

01,10,00,C9,00,02,04,00,00,13,88,32,C3

5. If the low byte of 40033 is '9', check the high byte of 40033 to understand the calibration error.

EXPLANATION:

Attention: For hardware connection details, please refer to the related hardware descriptions in this manual.

Exception codes:

1: Function code is not supported. 2: Out of beginning and ending address range. 3: Invalid value entrance or wrong byte number. 4: Operation error.

Command Examples:

Performing Read and Write operations according (Modbus RTU High-Low) to hex system with the instrument set to address “0x01”.

Below you will find some command samples;

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

9. PROFIBUS ( ONLY FT-10 PB )

State

Indication

Comment

Off

Not power or not initialized

No power or profibus module is in initialization state

Green

Initialized

Flashing Green

Initialized, diagnostic event(s) present

Diagnostic is active

Red

Exception error

There is an exception error

State

Indication

Comment

Off

Not online /No power

Check power and cable

Green

On-line, data exchange

-

Flashing Green

On-line, clear

-

Flashing Red (2 flash)

PROFIBUS configuration error

Check GSD file configuration.

1

OP Operation mode LED

2

ST Status LED

3

Profibus Connector

In Profibus DPV1 interface, baud rate is detected automatically. Supported baud rates are 9.6 kbps, 19.2

kbps, 45.45 kbps, 93.75 kbps, 187.5 kbps, 500 kbps, 1.5 Mbps, 3 Mbps, 6 Mbps and 12 Mbps. No ‘baud rate’ instance exists.

After programming Profibus related parameters of the FT-10 PB indicator, you can communicate with the instrument. GSD file is available in CD which is supplied together with the instrument.

[05-] Profibus

This sub-block includes the parameters related with the Profibus interfaces of FT-10 indicator.

[050 0 ] Data Format

0 : Signed 32 bit integer, no decimal point implied 1 : 32 bit float, decimal point implied

[051 000] Rack Address

The Profibus rack address of FT-10 will be entered via keypad between 1 to 126.

There are two LED’s near the Profibus connector which are ;

ST Status LED

OP Operation mode LED

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

9.1 GSD Configuration

Dword (Only read)

D31

D30

D29

D28

D27

D26

D25

D24

D23

D22

D21

D20

D19

D18

D17

D16

D15

D14

D13

D12

D11

D10

D9

D8

D7

D6

D5

D4

D3

D2

D1

D0

1st Dword

By default, Indicated weight value is represented. To represent other weight or calibration status, refer to next Dword.

2nd Dword

Out 5 Out 4 Out 3 Out 2 Out 1

In 4 In 3 In 2 In 1

Error codes of FT-10 PB

Not in use

Zero range

Gros s Net

MD

Read command response

Cmd Flag

Profibus data consists of 2 x Input 2 words and 2 x Output 2 words. GSD configuration for PLC programmers is shown in Figure 9.1.

Figure 9.1 - GSD Configuration

9.2 Profibus DP Data Structure

FT-10 PB Output to PLC Input

Bitwise of a Dword:

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

FT-10 PB Output to PLC Input 2nd Dword

Bit Number

2nd Dword Description

D31 … D24

Outputs

Output bit status ( Active = 1 )

D23 … D16

Inputs

Input bit status ( Active = 1 )

D15 … D12

Error Codes of FT-10 PB

Bin

Dec

0000

0

No error found

0001

1

ADC out

0010

2

ADC over

0011

3

ADC under

0100

4

System Error

0101

5

In programming mode

0110

6

Low/High Voltage Error

D11 … D9

Not in use

D8

Zero Range

0

Weight is in zero range

1

Weight is out of zero range

D7

Indication

0

Gross

1

Net

D6

MD – Motion Detection

0

Stable

1

Dynamic

D5 … D1

Read Command Response

(continuation of previous page) 00000

0

Indicated weight

00001

1

Gross weight

00010

2

Tare weight

00011

3

Calibration Status

00100 01110

4 14

Not used

01111

15

Set Point-1 Low

10000

16

Set Point-1 High

10001

17

Set Point-2 Low

10010

18

Set Point-2 High

10011

19

Set Point-3 Low

10100

20

Set Point-3 High

10101

21

Set Point-4 Low

10110

22

Set Point-4 High

10111

23

Set Point-5 Low

11000

24

Set Point-5 High

11111

31

Use the Expanded Command list ( Refer to Table

9.1 )

D0

CMD Flag

Toggles

The command is applied successfully

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

Calibration Status (always 32 bit integer)

Bit Number

1st Dword Description

D31 … D16

Not in use

D15 … D8

Calibration Errors

Bin

Dec

Descriptions

0000 0001

1

Calibration Timeout

- Restart calibration

0000 0010

2

ADC Error

- Re-energize the instrument

0000 0011

3

Instrument can not be calibrating

- Check load cell cable

- Re-energize the instrument

0010 0010

34

Instrument can not be calibrating

- Load cell signal is very low or too high

0010 0011

35

Calibration Error

- Calibration loading is not enough

- Check test weight loading (Write test weight value to 1

st

Dword of PLC Output to FT-10 PB

Input then restart the calibration)

- Check load cell connections

0010 0100

36

Calibration load value entry Error

- Test weight is too small. Increase the test weight

0010 0101

37

Scale unstable

- Wait until scale become stable

- Check grounding wiring

0010 0110

38

The Calibration DIP switch is not ON position.

- Check the calibration DIP switch.

D7 ... D0

Calibration Process Status

0000 0001

1

System ready for calibration

0000 0011

3

Zero calibration in process

0000 0100

4

Span calibration in process

0000 1001

9

Error ( Refer to Calibration Errors )

Dword (R/W)

D31

D30

D29

D28

D27

D26

D25

D24

D23

D22

D21

D20

D19

D18

D17

D16

D15

D14

D13

D12

D11

D10

D9

D8

D7

D6

D5

D4

D3

D2

D1

D0

1st Dword

Next Dword defines the usage of this Dword.

2nd Dword

Out 5 Out 4 Out 3 Out 2 Out 1

Expanded Commands List

Not in use

Command List

Read Data Selection

New CMD

1st Dword descriptions when read command is ‘Calibration Status’. Refer to 2nd Dword of PLC Output to FT10 PB Input

PLC Output to FT-10 PB Input

Bitwise of a Dword:

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

Table 9.1 – Calibration Status

PLC Output to FT-10 PB Input 2nd Dword

Bit Number

2rd Dword descriptions

D31 … D24

Set / Reset digital outputs

D23 … D16

Expanded Commands List ( Refer to Table 9.1 )

D15 ... D11

Not in use

D10 … D6

Command List

(continuation of previous page)

Bin

Dec

Commands

00000

0

None command is activated

00001

1

Zero

00010

2

Tare

00011

3

Clear

00100

4

Print

00101

5

Adjust zero calibration

Calibration 00110

6

Adjust span calibration

(1)

00111

7

Total Load Cell Capacity

(1)

eCal Coefficients Refer to par. [313]

01000

8

Average mV/V value

(1)

01001

9

Dead Load value

(1)

01010

10

Save the coefficients of eCal

01011 01110

11 14

Not used

01111

15

Set Point-1 Low

(1)

10000

16

Set Point-1 High

(1)

10001

17

Set Point-2 Low

(1)

10010

18

Set Point-2 High

(1)

10011

19

Set Point-3 Low

(1)

10100

20

Set Point-3 High

(1)

10101

21

Set Point-4 Low

(1)

10110

22

Set Point-4 High

(1)

10111

23

Set Point-5 Low

(1)

11000

24

Set Point-5 High

(1)

11111

31

Use the Expanded Command list ( Refer to Table 9.1 )

D5 ... D1

Read Data Selection

00000

0

Indicated weight

00001

1

Gross weight

00010

2

Tare weight

00011

3

Calibration Status ( Refer to Table 9.1 )

00100 01110

4 14

Not used

01111

15

Set Point-1 Low

( 2 )

10000

16

Set Point-1 High

10001

17

Set Point-2 Low

( 2 )

10010

18

Set Point-2 High

10011

19

Set Point-3 Low

( 2 )

10100

20

Set Point-3 High

10101

21

Set Point-4 Low

( 2 )

10110

22

Set Point-4 High

10111

23

Set Point-5 Low

( 2 )

11000

24

Set Point-5 High

11111

31

Use the Expanded Command list ( Refer to Table 9.1 )

D0

New CMD

Toggle

Apply commands which are listed in this table

(1) Write this command after writing values to 1st Dword , then apply this command with New CMD (2) Only set point low addresses are used if the set point is programmed as standard.

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

Expanded Command List (always 32 bit integer)

Bit No

Description

D23…D16

Expanded Commands List

(continuation of previous page)

Bin

De c

Commands

0000000 0

0

R

Voltage of Power Supply

Indicated with 0.1 VDC increment.

0000000 1 0011111 1

1 63

Not in use

0100000 0

64

RW

Filter

(1)

Refer to par. [120] on page 29

0100000 1

65

RW

Power On Zero

(1)

Refer to par. [202] on page 30

0100001 0

66

RW

Zeroing Range

(1)

Refer to par. [203] on page 30

0100001 1

67

RW

Auto Zero Tracking

(1)

Refer to par. [204] on page 30

0100010 0

68

RW

Tare

(1)

Refer to par. [205] on page 30

0100010 1

69

RW

Motion Detector

(1)

Refer to par. [206] on page 30

0100011 0

70

RW

Stability Period

(1)

Refer to par. [207] on page 30

0100011 1

71

RW

Operation mode

(1)

Refer to par. [210] on page 31

0100100 0

72

RW

Capacity

(1)

Refer to par. [212] on page 31

0100100 1

73

RW

Decimal point

(1)

0

XXXXOO

1

XXXXXO

2

XXXXXX

3

XXXXX.X

4

XXXX.XX

5

XXX.XXX

0100101 0

74

RW

Increment

(1)

1

X1 2 X2 3 X5

The “D23 … D16” bits in 2

nd

Dword describes below.

(1) Write this command after writing values to 1st Dword then apply this command with New CMD Programming steps of frequent used ……

Reading a weight value:

1. Check the D12…D15 bits of ‘FT-10 PB Output to PLC Input 2nd Dword’.

2. If there is not any error, read a weight value ( gross, net or tare),

Zero Calibration procedure:

1. Check the low byte of Calibration Status. it should be decimal '1' to start adjustment.

2. Write ‘Adjust Zero Calibration’ command and apply New CMD to start Zero calibration.

3. Check the low byte of Calibration Status. it is decimal '3' during zero calibration process.

4. The low byte of Calibration Status changes to decimal '1' at the end of the Zero calibration.

5. If the low byte of Calibration Status is '9', check the high byte of Calibration Status to understand the calibration error.

Span Calibration procedure:

1. Check the low byte of Calibration Status. it should be decimal '1' to start adjustment.

2. Write ‘Adjust Span Calibration’ command after writing test weight values to 1st Dword, then apply this command with New CMD to start Span calibration.

3. Check the low byte of Calibration Status. it is decimal '4' during span calibration process.

4. The low byte of Calibration Status changes to decimal '1' at the end of the Span calibration.

5. If the low byte of Calibration Status is '9', check the high byte of Calibration Status to understand the

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

calibration error.

Table 9.1 - Expanded Command List

10. PROFINET ( ONLY FT-10 PN )

LED State

Description

Comment

Off

Not power or not initialized

No power or profinet module is in initialization state

Green

Initialized

Green, 1 flash

Initialized, diagnostic event(s) present

Diagnostic is active

Red

Exception error

There is an exception error

Red, 1 flash

Configuration Error

Check GSDML configuration

Red, 2 flashes

IP Address Error

IP address not set

Red, 3 flashes

Station Name Error

Station name not set

Red, 4 flashes

Internal Module Error

Re-energize the instrument. If seen again, change the board.

LED State

Description

Comment

Off

No Link

No link, no communication present

Green

Link

Ethernet link established, no communication present

Green, flickering

Activity

Ethernet link established, communication present

LED State

Description

Comment

Off

Not online /No power

Check power and cable

Green

On-line (RUN)

-

Green, flashing

On-line (STOP)

-

1

NS Network Status LED

2

MS Module Status LED

3

Link/Activity LED

4

Profinet interface

The Profinet interface operates at 100Mbit, full duplex, as required by Profinet. GSDML file is available in CD which is supplied together with the instrument.

[06-] Profinet

This sub-block includes the parameters related with the Profinet interfaces of FT-10 indicator.

[060 0] Data Format

0 : Signed 32 bit integer, no decimal point implied 1 : 32 bit float, decimal point implied

There are 3 announcement LEDs on rear panel to show the instrument status in operation and 3 LEDs (MS, NS, LINK) for showing Profinet status in operation. The meanings of these LED’s are;

MS Module Status LED

LINK/Activity LED

NS Network Status LED

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

10.1 Profinet Parameters

There are 7 parameters for Profinet network and Profinet set up is done by EtherX PC software over Local Network Area as described in this section. EtherX PC software is available in CD which is supplied together with the instrument.

Note: Station name is ‘pn-io’ as a default.

DHCP

Dynamic Host Configuration Protocol automates network parameters if it is enabled.

Default is ‘Disable’.

IP Address

If DHCP is disabled, obtain IP address manually.

Default is ‘192.168.16.250’.

Subnet Mask

If DHCP is disabled, obtain subnet mask manually.

Default is ‘255.255.255.0’.

Default Gateway

If DHCP is disabled, obtain default gateway manually.

Default is ‘192.168.16.253’.

Primary DNS

If DHCP is disabled, obtain primary DNS manually.

Default is ‘208.67.222.222’.

Secondary DNS

If DHCP is disabled, obtain secondary DNS manually.

Default is ‘208.67.220.220’.

Host Name

Enter a unique host name to the instrument.

Default is ‘ ’.

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

10.2 GSDML Configuration

Dword (Only read)

D31

D30

D29

D28

D27

D26

D25

D24

D23

D22

D21

D20

D19

D18

D17

D16

D15

D14

D13

D12

D11

D10

D9

D8

D7

D6

D5

D4

D3

D2

D1

D0

1st Dword

By default, Indicated weight value is represented. To represent other weight or calibration status, refer to next Dword.

2nd Dword

Out 5 Out 4 Out 3 Out 2 Out 1

In 4 In 3 In 2 In 1

Error codes of FT-10 PN

Not in use

Zero range

Gros s Net

MD

Read command response

Cmd Flg

Profinet data structures of FT-10 PN includes 2 x Input 2 words and 2 x Output 2 words. GSDML configuration for PLC programmers is shown in Figure 10.1.

Figure 10.1 - GSDML Configuration

10.3 Profinet Data Structure

FT-10 PN Output to PLC Input

Bitwise of a Dword:

FT-10 PN Output to PLC Input 2nd Dword

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

Bit Number

2nd Dword Description

D31 … D24

Outputs

Output bit status ( Active = 1 )

D23 … D16

Inputs

Input bit status ( Active = 1 )

D15 … D12

Error Codes of FT-10 PN

Bin

Dec

0000

0

No error found

0001

1

ADC out

0010

2

ADC over

0011

3

ADC under

0100

4

System Error

0101

5

In programming mode

0110

6

Low/High Voltage Error

D11 … D9

Not in use

D8

Zero Range

0

Weight is in zero range

1

Weight is out of zero range

D7

Indication

0

Gross

1

Net

D6

MD – Motion Detection

0

Stable

1

Dynamic

D5 … D1

Read Command Response

(continuation of previous page)

00000

0

Indicated weight

00001

1

Gross weight

00010

2

Tare weight

00011

3

Calibration Status (Refer to Table 10.1 )

00100 01110

4 14

Not used

01111

15

Set Point-1 Low

10000

16

Set Point-1 High

10001

17

Set Point-2 Low

10010

18

Set Point-2 High

10011

19

Set Point-3 Low

10100

20

Set Point-3 High

10101

21

Set Point-4 Low

10110

22

Set Point-4 High

10111

23

Set Point-5 Low

11000

24

Set Point-5 High

11111

31

Use the Expanded Command list ( Refer to Table

10.2)

D0

CMD Flag

Toggles

The command is applied successfully

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

Calibration Status (always 32 bit integer)

Bit Number

1st Dword Description

D31 … D16

Not in use

D15 … D8

Calibration Errors

Bin

Dec

Descriptions

0000 0001

1

Calibration Timeout

- Restart calibration

0000 0010

2

ADC Error

- Re-energize the instrument

0000 0011

3

Instrument can not be calibrating

- Check load cell cable

- Re-energize the instrument

0010 0010

34

Instrument can not be calibrating

- Load cell signal is very low or too high

0010 0011

35

Calibration Error

- Calibration loading is not enough

- Check test weight loading (Write test weight value to 1

st

Dword of PLC Output to FT-10 PN

Input then restart the calibration)

- Check load cell connections

0010 0100

36

Calibration load value entry Error

- Test weight is too small. Increase the test weight

0010 0101

37

Scale unstable

- Wait until scale become stable

- Check grounding wiring

0010 0110

38

The Calibration DIP switch is not ON position.

- Check the calibration DIP switch.

D7 ... D0

Calibration Process Status

0000 0001

1

System ready for calibration

0000 0011

3

Zero calibration in process

0000 0100

4

Span calibration in process

0000 1001

9

Error ( Refer to Calibration Errors )

Dword (R/W)

D31

D30

D29

D28

D27

D26

D25

D24

D23

D22

D21

D20

D19

D18

D17

D16

D15

D14

D13

D12

D11

D10

D9

D8

D7

D6

D5

D4

D3

D2

D1

D0

1st Dword

Next Dword defines the usage of this Dword.

2nd Dword

Out 5 Out 4 Out 3 Out 2 Out 1

Expanded Commands List

Not in use

Command List

Read Data Selection

New CMD

1st Dword descriptions when read command is ‘Calibration Status’. Refer to 2nd Dword of PLC Output to FT10 PN Input.

PLC Output to FT-10 PN Input

Bitwise of a Dword:

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

Table 10.1 - Calibration status

PLC Output to FT-10 PN Input 2nd Dword

Bit Number

2rd Dword descriptions

D31 … D24

Set / Reset digital outputs

D23 … D16

Expanded Commands List ( Refer to Table 10.2)

D15 … D11

Not in use

D10 … D6

Command List

(continuation of previous page)

Bin

Dec

Commands

00000

0

None command is activated

00001

1

Zero

00010

2

Tare

00011

3

Clear

00100

4

Print

00101

5

Adjust zero calibration

Calibration 00110

6

Adjust span calibration

(1)

00111

7

Total Load Cell Capacity

(1)

eCal Coefficients

Refer to par. [313]

01000

8

Average mV/V value

(1)

01001

9

Dead Load value

(1)

01010

10

Save the coefficients of eCal

01011 01110

11 14

Not used 01111

15

Set Point-1 Low

(1)

10000

16

Set Point-1 High

(1)

10001

17

Set Point-2 Low

(1)

10010

18

Set Point-2 High

(1)

10011

19

Set Point-3 Low

(1)

10100

20

Set Point-3 High

(1)

10101

21

Set Point-4 Low

(1)

10110

22

Set Point-4 High

(1)

10111

23

Set Point-5 Low

(1)

11000

24

Set Point-5 High

(1)

11111

31

Use the Expanded Command list ( Refer to Table 10.2)

D5 ... D1

Read Data Selection

00000

0

Indicated weight

00001

1

Gross weight

00010

2

Tare weight

00011

3

Calibration Status ( Refer to Table 10.1)

00100 01110

4 14

Not used

01111

15

Set Point-1 Low

( 2 )

10000

16

Set Point-1 High

10001

17

Set Point-2 Low

( 2 )

10010

18

Set Point-2 High

10011

19

Set Point-3 Low

( 2 )

10100

20

Set Point-3 High

10101

21

Set Point-4 Low

( 2 )

10110

22

Set Point-4 High

10101

21

Set Point-4 Low

( 2 )

10110

22

Set Point-4 High

10111

23

Set Point-5 Low

( 2 )

11000

24

Set Point-5 High

11111

31

Use the Expanded Command list ( Refer to Table 10.2)

D0

New CMD

Toggle

Apply commands which are listed in this table

(1) Write this command after writing values to 1st Dword, then apply this command with New CMD (2) Only set point low addresses are used if the set point is programmed as standard.

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

Expanded Command List (always 32 bit integer)

Bit No

Description

D23…D16

Expanded Commands List

(continuation of previous page)

Bin

Dec

Commands

00000000

0

R

Voltage of Power Supply

Indicated with 0.1 VDC increment.

00000001 00111111

1 63

Not in use 01000000

64

RW

Filter

(1)

Refer to par. [120] on page 29

01000001

65

RW

Power On Zero

(1)

Refer to par. [202] on page 30

01000010

66

RW

Zeroing Range

(1)

Refer to par. [203] on page 30

01000011

67

RW

Auto Zero Tracking

(1)

Refer to par. [204] on page 30

01000100

68

RW

Tare

(1)

Refer to par. [205] on page 30

01000101

69

RW

Motion Detector

(1)

Refer to par. [206] on page 30

01000110

70

RW

Stability Period

(1)

Refer to par. [207] on page 30

01000111

71

RW

Operation mode

(1)

Refer to par. [210] on page 31

01001000

72

RW

Capacity

(1)

Refer to par. [212] on page 31

01001001

73

RW

Decimal point

(1)

0

XXXXOO

1

XXXXXO

2

XXXXXX

3

XXXXX.X

4

XXXX.XX

5

XXX.XXX

01001010

74

RW

Increment

(1)

1

X1 2 X2 3 X5

The “D23 … D16” bits in 2

nd

Dword describes below.

(1) Write this command after writing values to 1st Dword then apply this command with New CMD. Programming steps of frequent used ……

Reading a weight value:

1. Compare the D12…D15 bits of ‘FT-10 PN Output to PLC Input 2nd Dword’.

2. If there is not any error, read a weight value ( gross, net or tare), Zero Calibration procedure:

1. Check the low byte of Calibration Status. it should be decimal '1' to start adjustment.

2. Write ‘Adjust Zero Calibration’ command and apply New CMD to start Zero calibration.

3. Check the low byte of Calibration Status. it is decimal '3' during zero calibration process.

4. The low byte of Calibration Status changes to decimal '1' at the end of the Zero calibration.

5. If the low byte of Calibration Status is '9', check the high byte of Calibration Status to understand the calibration error.

Span Calibration procedure: Check the low byte of Calibration Status. it should be decimal '1' to start adjustment.

Write ‘Adjust Span Calibration’ command after writing test weight values to 1

command with New CMD to start Span calibration.

1. Check the low byte of Calibration Status. it is decimal '4' during span calibration process.

2. The low byte of Calibration Status changes to decimal '1' at the end of the Span calibration.

3. If the low byte of Calibration Status is '9', check the high byte of Calibration Status to understand the calibre ation error.

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

Table 10.2 - Expanded Command List

st

Dword, then apply this

11. ETHERNET TCP/IP ( ONLY FT-10 EN )

Data Format

Description

Company samples

BSI Command set

Refer to Page 40

Continuous

Refer to Page 40

-

Fast Continuous

Refer to Page 40

-

Modbus TCP High-Low

Modbus TCP interfacing. Refer to Page 67.

Interfacing with PLC.

Modbus TCP Low-High

Modbus TCP interfacing. Refer to Page 67.

Interfacing with PLC.

Ethernet output of FT-10 EN is programmable to BSI command set, Continuous data output, Fast continuous data output, Modbus TCP/IP High-Low, Modbus TCP/IP Low-High. The first three data structures can be find in the related sections indicated in the table below. You can find below the difference of Low-High and High-Low data formats and some companies using these formats.

Table 11.1 - Ethernet output interfacing

[03-] Ethernet

This sub-block includes the parameters related with the Ethernet of FT-10 indicator.

[030 4 ] Data Format

0 : No data transfer. 1 : Continuous data output ( Page 39 ) 2 : Print mode ( Parameter [ 040 ] on Page 26 ) 3 : BSI command set ( Page 40 ) 4 : Modbus TCP High-Low ( Page 67 ) 5 : Modbus TCP Low-High ( Page 67 ) 6 : Fast continuous mode ( Page 40 )

[031 01] Device Address

The address of FT-10 will be entered between 01 to 255.

[032 ] IP Address

The IP address will be entered as ” aaa.bbb.ccc.ddd ”. Default: “192.168.16.250”. For changing the IP address, press the < Tare > key and enter the first 3 “a” digits of the IP address. Press < Enter > key to access the following “b”, “c” and “d” address entries. Press the <  > key to access the next parameter.

[033 ] Subnet Mask Address

The IP address will be entered as ” aaa.bbb.ccc.ddd ”. Default: “255.255.255.000”. For changing the IP address, press the < Tare > key and enter the first 3 “a” digits of the IP address. Press < Enter > key to access the following “b”, “c” and “d” address entries. Press the <  > key to access the next parameter.

[034 ] Gateway Address

The IP address will be entered as ” aaa.bbb.ccc.ddd ”. Default: “192.168.16.253”. For changing the IP address, press the < Tare > key and enter the first 3 “a” digits of the IP address. Press < Enter > key to access the following “b”, “c” and “d” address entries. Press the <  > key to access the next parameter.

[035 ] Local Port

The local port will be entered between 00001 to 65535. Default: “502”.

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

[036 0] Response Speed

0 : Modbus TCP Answer is sent immediately after Request is received. 1 : Modbus TCP Answer is delayed 20 msec after Request is received. 2 : Modbus TCP Answer is delayed 50 msec after Request is received. This property is very helpful for slow PLC systems

11.1 Ethernet Parameters

There are 11 parameters for Ethernet network and Ethernet set up done by EtherX PC software over Local Network Area as described in this section or You can entry from par. [ 03- ] blocks. EtherX PC software is available in CD which is supplied together with the instrument.

Host Name

Device name of the instrument.

Default is ‘ ’.

IP Address

Obtain IP address manually.

Default is ‘192.168.16.250’.

Local Port

Ethernet connection port of the instrument.

Default is ‘502’.

Gateway

Network point that acts as an entrance to another network.

Default is ‘192.168.16.253’.

Subnet Mask

Describes IP address can be used in network.

Default is ‘255.255.255.0’.

Primary DNS

Obtain primary DNS manually.

Default is ‘208.67.222.222’.

Secondary DNS

Obtain secondary DNS manually.

Default is ‘208.67.220.220’.

Remote Connection

Automatic connection to any device on the network. Default is ‘Disabled’.

Remote IP : IP address of the PC or Device to be connected automatically. Remote Port : Ethernet connection point of PC or Device to be connected automatically.

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

11.2 Modbus TCP Data Structure

Address

R/W

Word

Command

Definition

40001

R 2 Indicated weight

( Net if the indication is in Net )

40003

R 1 Status

D0

0 – System Ready

1 – System Busy

D1

0 – Error ( D13-D15 )

1 – Data ok

D2

0 – Weight Stable

1 – Weight unstable

D3

0 – Gross Mode

1 – Net mode

D4 – D11

Not used

D12

0 – Out of zero range

1 – Weight is in zero range

D13 D14 D15

Error Code

De c

Description

0

No Errors

1

ADC out of range

2

ADC over range

3

ADC under range

4

System error

5

In programming mode

6

Low/High voltage det.

40004

R 2 Tare weight

40006

R 2 Gross weight

40008

R 1 Status

Motion, Net mode, Data ok, (image of register 40003)

40009

R/W

1

Control

Dec

Description

0

None

1

Zero

2

Tare

3

Clear

4

Print

40010

R/W

20

Not used

40030

R/W

1

Calibratio n

Dec

Description

0

None

188

Adjust Zero Calibration

220

Adjust Span Calibration

( 1 )

236

Total Load Cell Capacity

( 1 )

eCal Coefficients

250

Average mV/V

( 1 )

171

Dead Load

( 1 )

23205

Save the coefficients of eCal

If the instrument is programmed for Modbus TCP/IP, it can be used as a Modbus TCP/IP slave on Ethernet

communication network. Functions code ‘0x03’ (Read Holding Registers) and ‘0x10’ (Preset Multiple Regs)

are supported. Modbus TCP/IP High-Low: In two word registers, the data is stored to the registers in big-endian format.

Least significant word is stored to the highest register address; and most significant word is stored to the lowest register address. Modbus TCP/IP Low-High: In two word registers, the data is stored to the registers in little-endian format. Least significant word is stored to the lowest register address; and most significant word is stored to the highest register address.

Parameter set-up:

Set Ethernet Data Format : Modbus TCP/IP High-Low or Modbus TCP/IP Low-High Ethernet Address : 01 to 255 Make the Ethernet parameter settings. Please find Modbus information in the web site of http://www.modbus.org

Modbus TCP/IP Command Table;

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

40031

R/W

2

Span Calibration Value / LC capacity / mV value / Dead load value

40033

R

1

Calibratio n Status

D0 .. D7 Calibratio

n Process Status

De c

Description

1

Ready for calibration

3

Zero calibration in process …

4

Span calibration in process …

9

Error (Refer to D8 ... D15 )

D8 .. D15 Calibratio

n Errors

1

Calibration Timeout

- Restart calibration

2

ADC Error

- Re-energize the instrument

- If seen again, change the board.

3

Instrument can not be calibrating

- Check load cell cable

- Re-energize the instrument

34

Instrument can not be calibrating

- Load cell signal is very low or too high

35

Calibration Error

- Calibration loading is not enough

- Check test weight loading

- Check load cell connections

36

Calibration load value entry Error

- Test weight is too small. Increase the test weight

37

Scale unstable

- Wait until scale become stable

- Check grounding wiring

38

The Calibration DIP switch is not ON position.

- Check the calibration DIP switch.

40034

R/W

37

Not used

40071

R 1 Indicated weight

40072

R 1 Status

40073

R 1 Tare weight

40074

R 1 Gross weight

40100

R

1

Voltage of Power Supply

Voltage of power supply is indicated with 0.1 V increment. For example: 23.4 VDC is indicated as integer 234 value.

40200

R 1 Status of Inputs D0

Input-1

D1

Input-2

D2

Input-3

D3

Input-4

40201

R/W

1

Status of Outputs D0

Output-1

D1

Output-2

D2

Output-3

D3

Output-4

D4

Output-5

40202

R/W

2

Setpoint 1 Low

( 2 )

40204

R/W

2

Setpoint 1 High

40206

R/W

2

Setpoint 2 Low

( 2 )

40208

R/W

2

Setpoint 2 High

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

40210

R/W

2

Setpoint 3 Low

( 2 )

40212

R/W

2

Setpoint 3 High

40214

R/W

2

Setpoint 4 Low

( 2 )

40216

R/W

2

Setpoint 4 High

40218

R/W

2

Setpoint 5 Low

( 2 )

40220

R/W

2

Setpoint 5 High

42000

R/W

1

Filter

Refer to parameter [120] on page 29

42001

R/W

1

Power On Zero

Refer to parameter [202] on page 30

42002

R/W

1

Zeroing Range

Refer to parameter [203] on page 30

42003

R/W

1

Auto Zero Tracking

Refer to parameter [204] on page 30

42004

R/W

1

Tare

Refer to parameter [205] on page 30

42005

R/W

1

Motion Detector

Refer to parameter [206] on page 30

42006

R/W

1

Stability Period

Refer to parameter [207] on page 30

42007

R/W

1

Operation mode

Refer to parameter [210] on page 31

42008

R/W

2

Capacity

Refer to parameter [212] on page 31

42010

R/W

1

Decimal point

Dec

Description

0

XXXXOO

1

XXXXXO

2

XXXXXX

3

XXXXX.X

4

XXXX.XX

5

XXX.XXX

42011

R/W

1

Increment Dec

Description

1

X 1 2 X 2 3 X 5

(1) Write this command after writing values to 40031-32 addresses. (2) Only set point low addresses are used if the set point is programmed as standard.

Programming steps of frequent used …… Reading a weight value:

1. Read 40003,

2. Check D0=0 and D1=1,

3. If yes, read a weight value ( gross, net or tare),

4. If D0=1, check D0 until system ready,

5. If D1=0, check the error code.

Zero Calibration procedure:

1. Check the low byte of 40033. it should be decimal '1' to start adjustment.

2. Load the decimal '188' to 40030 to start Zero calibration.

3. Check the low byte of 40033. it is decimal '3' during zero calibration process.

4. The low byte of 40033 changes to decimal '1' at the end of the Zero calibration.

5. If the low byte of 40033 is '9', check the high byte of 40033 to understand the calibration error.

Span Calibration procedure:

1. Check the low byte of 40033. it should be decimal '1' to start adjustment.

2. First load the span value to 40031-32 and then load the decimal '220' to 40030 to start Span calibration.

3. Check the low byte of 40033. it is decimal '4' during span calibration process.

4. The low byte of 40033 changes to decimal '1' at the end of the Span calibration.

5. If the low byte of 40033 is '9', check the high byte of 40033 to understand the calibration error.

EXPLANATION:

Attention: For hardware connection details, please refer to the related hardware descriptions in this

manual. Exception codes:

1: Function code is not supported. 2: Out of beginning and ending address range. 3: Invalid value entrance or wrong byte number. 4: Operation error.

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

Command Examples:

Description

Hex

Request weight data

01,03,00,00,00,02

Answer of request weight (weight value is 100000 )

01,03,04,00,01,86,A0 Request status data

01,03,00,02,00,01

Taring

01,10,00,08,00,01,02,00,02

Request tare data

01,03,00,03,00,02

Answer of request tare (tare value is 10000 )

01,03,04,00,00,27,10 Zero Command

01,10,00,08,00,01,02,00,01

Request Calibration Status

01,03,00,20,00,01

Answer of request Calibration Status (Instrument is ready for calibration)

01,03,02,00,01 Zero Calibration

01,10,00,1D,00,01,02,00,BC

Span Calibration Command with Span value 50000

01,10,00,1D,00,03,06,00,DC,00,00,C3,50

Total LC capacity Command with Total LC capacity value 100000

01,10,00,1D,00,03,06,00,EC,00,01,86,A0

Average mV/V Command with Average mV/V value 1.9999

01,10,00,1D,00,03,06,00,FA,00,00,4E,1F

Dead load Command with Dead load value 12345

01,10,00,1D,00,03,06,00,AB,00,00,30,39

Save the coefficients of eCal Command

01,10,00,1D,00,01,02,5A,A5 Read Voltage of Power Supply value

01,03,00,63,00,01

Answer of Voltage of Power Supply (Voltage of Power Supply is 23,5 V)

01,03,02,00,EB Read digital inputs

01,03,00,C7,00,01

Answer of digital inputs (Input-2 is active)

01,03,02,00,02 Read digital outputs

01,03,00,C8,00,01

Answer of digital outputs (Output-3 is Active)

01,03,02,00,04 Read Setpoint-1 Low

01,03,00,C9,00,02

Answer of Setpoint-1 Low

01,03,04,00,00,03,E8

Load Set point 1 Low = 5000

01,10,00,C9,00,02,04,00,00,13,88

Performing Read and Write operations according (Modbus TCP/IP High-Low) to hex system with the instrument set to address “0x01”. MBAP (Modbus Application Protocol) Header is not included to the below Modbus TCP/IP application data units.

Below you will find some command samples;

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

Page 71 of 82

12. CANOPEN ( ONLY FT-10 CO )

State

Indication

Comment

Off

Not online / No power

Check power and cable

Green

On-line, data exchange

-

Green, blinking

On-line, initializing

-

Green, single flash

Stopped

Check hardware damages

Green, flickering

Auto baudrate detection in progress

-

Red

CANopen configuration error

Check EDS file

State

Indication

Comment

Off

-

No power or CANopen module is in initialization state

Red, single flash

Warning limit reached

A bus error counter reached or exceeded its warning level

Red, flickering

LSS

LSS services in progress

Red, double flash

Error count event

A guard- (NMT-Slave or NMTmaster) or heartbeat event (Heartbeat consumer) has occurred.

Red

Bus off (Fatal Event)

Bus off.

1

Run LED

2

Error LED

3

CANopen interface

After programming CANopen related parameters of the FT-10 PB indicator, you can communicate with the instrument. EDS file is available on CD which is supplied together with the instrument. Automatically detected and supported baud rates are 10 kbps, 50 kbps, 100 kbps, 125 kbps, 250 kbps, 500 kbps, 800 kbps, 1 Mbps, Autobaud (default).

[07-] CANopen

This sub-block includes the parameters related with the CANopen interfaces of FT-10 indicator.

[070 0] Data Format

0 : Signed 32 bit integer, no decimal point implied 1 : 32 bit float, decimal point implied

[071 000] Rack Address

The CANopen rack address of FT-10 will be entered via keypad between 001 to 126.

There are 2 LED’s near the CANopen connector which are;

Run LED

Error LED

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

Page 72 of 82

12.1 EDS Configuration

CANopen data structures of FT-10 CO includes 1 x TxPDO ( 64 bit ) and 1 x RxPDO ( 64 bit ). EDS configuration for PLC programmers is shown in Figure 12.1.

Figure 12.1 - EDS Configuration

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

Page 73 of 82

12.2 CANopen Data Structure

Unsigned Long (Only read)

D63

D62

D61

D60

D59

D58

D57

D56

D55

D54

D53

D52

D51

D50

D49

D48

D47

D46

D45

D44

D43

D42

D41

D40

D39

D38

D37

D36

D35

D34

D33

D32

D31

D30

D29

D28

D27

D26

D25

D24

D23

D22

D21

D20

D19

D18

D17

D16

D15

D14

D13

D12

D11

D10

D9

D8

D7

D6

D5

D4

D3

D2

D1

D0

TxPDO 1 (T_UL1)

Out 5 Out 4 Out 3 Out 2 Out 1

In 4 In 3 In 2 In 1

Error codes of FT-10 CO

Not in use

Zero

range

Gross

Net

MD

Read command response

Cmd Flg

By default, Indicated weight value is represented. To represent other weight or calibration status, refer to D33…D37.

Bit Number

TxPDO 1 (T_UL1) Description

D63 … D56

Outputs

Output bit status ( Active = 1 )

D55 … D48

Inputs

Input bit status ( Active = 1 )

D47 … D44

Error Codes of FT-10 CO

Bin

Dec

0000

0

No error found

0001

1

ADC out

0010

2

ADC over

0011

3

ADC under

0100

4

System Error

0101

5

In programming mode

0110

6

Low/High Voltage Error

D43 … D41

Not in use

D40

Zero Range 0

Weight is in zero range

1

Weight is out of zero range

D39

Indication 0

Gross

1

Net

D38

MD – Motion Detection

0

Stable

1

Dynamic

D37 … D33

Read Command Response

00000

0

Indicated weight

00001

1

Gross weight

00010

2

Tare weight

00011

3

Calibration Status (Refer to Table 12.1)

00100 01110

4 14

Not used

01111

15

Set Point-1 Low

10000

16

Set Point-1 High

10001

17

Set Point-2 Low

10010

18

Set Point-2 High

10011

19

Set Point-3 Low

10100

20

Set Point-3 High

10101

21

Set Point-4 Low

10110

22

Set Point-4 High

10111

23

Set Point-5 Low

FT-10 CO Output to PLC Input Bitwise of a Ulong:

FT-10 CO Output to PLC Input TxPDO 1 (T_UL1)

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

Page 74 of 82

(continuation of previous page)

11000

24

Set Point-5 High

11111

31

Use the Expanded Command list ( Refer to Table 12.2)

D32

CMD Flag

Toggles

The command is applied successfully

D31…D0

By default, Indicated weight value is represented. To represent other weight or calibration status, refer to D33~D37.

Bit Number

Low Dword of TxPDO 1 (T_UL1) Description D31 … D16

Not in use

D15 … D8

Calibration Errors

Bin

Dec

Descriptions

0000 0001

1

Calibration Timeout

- Restart calibration

0000 0010

2

ADC Error

- Re-energize the instrument

0000 0011

3

Instrument can not be calibrating

- Check load cell cable

- Re-energize the instrument

0010 0010

34

Instrument can not be calibrating

- Load cell signal is very low or too high

0010 0011

35

Calibration Error

- Calibration loading is not enough

- Check test weight loading (Write test weight value to RxPDO 1 (R_DW1) of PLC Output to FT-10 CO Input then restart the calibration)

- Check load cell connections

0010 0100

36

Calibration load value entry Error

- Test weight is too small. Increase the test weight

0010 0101

37

Scale unstable

- Wait until scale become stable

- Check grounding wiring

0010 0110

38

The Calibration DIP switch is not ON position.

- Check the calibration DIP switch.

D7 ... D0

Calibration Process Status

0000 0001

1

System ready for calibration

0000 0011

3

Zero calibration in process

0000 0100

4

Span calibration in process

0000 1001

9

Error ( Refer to Calibration Errors )

Unsigned Long (R/W)

D63

D62

D61

D60

D59

D58

D57

D56

D55

D54

D53

D52

D51

D50

D49

D48

D47

D46

D45

D44

D43

D42

D41

D40

D39

D38

D37

D36

D35

D34

D33

D32

D31

D30

D29

D28

D27

D26

D25

D24

D23

D22

D21

D20

D19

D18

D17

D16

D15

D14

D13

D12

D11

D10

D9

D8

D7

D6

D5

D4

D3

D2

D1

D0

RxPDO 1 (R_UL1)

Out 5 Out 4 Out 3 Out 2 Out

1

Expanded Commands List

Not in use

Command List

Read Data Selection

New CMD

D33~D37 bits defines the usage of this Dword.

Calibration Status (always 32 bit integer)

Low Dword of TxPDO 1 (T_UL1) descriptions when read command is ‘Calibration Status’. Refer to RxPDO 1 (R_UL1) of ‘PLC Output to FT -10 CO Input’.

Table 12.1 - Calibration status

PLC Output to FT-10 CO Input Bitwise of a Ulong:

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

Page 75 of 82

PLC Output to FT-10 CO Input RxPDO 1 (R_UL1)

Bit Number

RxPDO 1 (R_UL1) descriptions

D63 … D56

Set / Reset digital outputs

D55 … D48

Expanded Commands List ( Refer to Table 12.2)

D47 ... D43

Not in use

D42 … D38

Command List

Bin

Dec

Commands

00000

0

None command is activated

00001

1

Zero

00010

2

Tare

00011

3

Clear

00100

4

Print

00101

5

Adjust zero calibration

Calibration 00110

6

Adjust span calibration

( 1 )

00111

7

Total Load Cell Capacity

( 1 )

eCal Coefficients

Refer to par. [313]

01000

8

Average mV/V value

( 1 )

01001

9

Dead Load value

( 1 )

01010

10

Save the coefficients of eCal

01011 01110

11 14

Not used

01111

15

Set Point-1 Low

( 1 )

10000

16

Set Point-1 High

( 1 )

10001

17

Set Point-2 Low

( 1 )

10010

18

Set Point-2 High

( 1 )

10011

19

Set Point-3 Low

( 1 )

10100

20

Set Point-3 High

( 1 )

10101

21

Set Point-4 Low

(1)

10110

22

Set Point-4 High

(1)

10111

23

Set Point-5 Low

(1)

11000

24

Set Point-5 High

(1)

11111

31

Use the Expanded Command list ( Refer to Table 12.2)

D37 ... D33

Read Data Selection

00000

0

Indicated weight

00001

1

Gross weight

00010

2

Tare weight

00011

3

Calibration Status ( Refer to Table 12.1)

00100 01110

4 14

Not used

01111

15

Set Point-1 Low

( 2 )

10000

16

Set Point-1 High

10001

17

Set Point-2 Low

( 2 )

10010

18

Set Point-2 High

10011

19

Set Point-3 Low

( 2 )

10100

20

Set Point-3 High

10101

21

Set Point-4 Low

( 2 )

10110

22

Set Point-4 High

10111

23

Set Point-5 Low

( 2 )

11000

24

Set Point-5 High

11111

31

Use the Expanded Command list ( Refer to Table 12.2)

D34

New CMD

Toggle

Apply commands which are listed in this table

D33~D0

D33~D37 bits defines the usage of this Dword.

(1) Write this command with writing values to D0…D33 bits then apply New CMD. (2) Only set point low addresses are used if the set point is programmed as standard.

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

Page 76 of 82

Expanded Command List (always 32 bit integer)

Bit No

Description

D48…D55

Expanded Commands List

Bin

Dec

Commands

00000000

0

R

Voltage of Power Supply

Voltage of power supply is indicated with 0.1 VDC increment.

00000001 00111111

1 63

Not in use

01000000

64

RW

Filter

(1)

Refer to par. [120] on page 29

01000001

65

RW

Power On Zero

(1)

Refer to par. [202] on page 30

01000010

66

RW

Zeroing Range

(1)

Refer to par. [203] on page 30

01000011

67

RW

Auto Zero Tracking

(1)

Refer to par. [204] on page 30

01000100

68

RW

Tare

(1)

Refer to par. [205] on page 30

01000101

69

RW

Motion Detector

(1)

Refer to par. [206] on page 30

01000110

70

RW

Stability Period

(1)

Refer to par. [207] on page 30

01000111

71

RW

Operation mode

(1)

Refer to par. [210] on page 31

01001000

72

RW

Capacity

(1)

Refer to par. [212] on page 31

01001001

73

RW

Decimal point

(1)

0

XXXXOO

1

XXXXXO

2

XXXXXX

3

XXXXX.X

4

XXXX.XX

5

XXX.XXX

01001010

74

RW

Increment

(1)

1

X1

2

X2

3

X5

The “D48 … D55” bits in RxPDO describes below.

Table 12.2 - Expanded Command List (1) Write this command with writing values to D0~D33 bits then apply New CMD. Programming steps of frequent used ……

Reading a weight value:

1. Check the D44…D47 bits of ‘TxPDO 1 (T_UL1)’.

2. If there is not any error, read a weight value ( gross, net or tare), Zero Calibration procedure:

1. Check the low byte of Calibration Status. it should be decimal '1' to start adjustment.

2. Write ‘Adjust Zero Calibration’ command and apply New CMD to start Zero calibration.

3. Check the low byte of Calibration Status. it is decimal '3' during zero calibration process.

4. The low byte of Calibration Status changes to decimal '1' at the end of the Zero calibration.

5. If the low byte of Calibration Status is '9', check the high byte of Calibration Status to understand the calibration error.

Span Calibration procedure:

1. Check the low byte of Calibration Status. it should be decimal '1' to start adjustment.

2. Write ‘Adjust Span Calibration’ command with writing test weight values to Low Dword of RxPDO1 (R_UL1), then apply New CMD to start Span calibration.

3. Check the low byte of Calibration Status. it is decimal '4' during span calibration process.

4. The low byte of Calibration Status changes to decimal '1' at the end of the Span calibration.

5. If the low byte of Calibration Status is '9', check the high byte of Calibration Status to understand the calibration error.

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

Page 77 of 82

13. TROUBLE SHOOTING

ERROR CODE

DESCRIBTION

THINGS TO DO

Under

Weight is too low

- Check the load

- Load cell or instrument could be broken.

Over

Over Load

ADC Out

Load exceeds the operation range

- Check the load

- Check the calibration

- Load cell or instrument could be broken.

Err 1

ADC error

- Re-energize indicator

- Call FLINTEC

Err 2

ADC error

- Re-energize indicator

- Call FLINTEC

Err 3

Indicator cannot be calibrated

- Check load cell cable and load then start calibration again

Err 10

EEPROM error

- Configure the instrument

- EEPROM broken

Err 20

Calibration error

- Calibrate the indicator..

Err 21

Configuration error

- Configure the indicator.

Err 22

Tare, CN, Total weight and the SP in use error

- Check SP, PT and ID entries.

- Check Tare, CN and Total weight

Err 26

Set point error

- Reload Set points.

Err 27

Indicator is not calibrated

- Calibrate the indicator

Err 30

Processor Error

- Call FLINTEC

Err 34

Indicator can not be calibrating

- Load cell signal is negative , very low or too high

Err 35

Calibration Error

- Calibration loading is not enough.

- Check test weight loading.

Err 36

Calibration load value entry Error

- Test weight is too small. Increase the test weight.

Err 37

Scale unstable

- Wait until scale become stable.

- Check grounding wiring.

Err 47

Main pcb info error

- Call FLINTEC

Err 61

Eeprom is not installed or broken

- Call FLINTEC

Err 70

Modbus selection error

- Check data format of other interfaces.

- Other interfaces should not be Modbus.

E XXXX

Hardware error

- Call FLINTEC

0--

Interface Block

14-

Entries

00-

RS 232C

142

Label No entrance

000

Data Format

3 = BSI

2--

Scale Block

001

Baud rate

3 = 9600

20-

Set up

003

Address

0

200

Approved

0 = No

004

Data length and Parity

0 = 8 bit, no parity

201

Increased indication

0 = x10 key

005

Checksum

0 = Disable

202

Power on zero

0 = Disable

006

Carriage Return

1 = Enable

203

Zero range

3 = ± %50

007

Line Feed

1 = Enable

204

Auto zero tracking

0 = Disable

008

Response Speed

0 = immediately

205

Tare

1 = With Tare Key

FT-10 weighing indicator had been designed as a very reliable and virtually error free instrument. However, if an error occurs, do not attempt to repair the equipment before understanding what caused the error. Note the problems you have with your instrument and the error messages shown on the display. Then try to solve the problem according to the error table given below.

Error Table

14. PARAMETER- DEFAULT TABLE

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

Page 78 of 82

01-

RS 485

206

Motion detector

2 = ± 1e

010

Data Format

5 = Modbus RTU Lo-Hi

207

Stability Period

0.0

011

Baud rate

3 = 9600

21-

Scale Build

013

Address

1

210

Scale Type

0 = Single Range

014

Data length and Parity

0 = 8 bit, no parity

212

Capacity / d

6000 kg / 1 kg

015

Checksum

0 = Disable

214

Unit

1 = kg

016

Carriage Return

1 = Enable

3--

Calibration Block

017

Line Feed

1 = Enable

30-

Calibration

018

Response Speed

0 = immediately

300

Gravity

03-

Ethernet

301

Calibration

030

Ethernet Data Format

0 = No

302

Linearity Correction

031

Ethernet Address

1

31-

Adjustment

032

IP Address

192.168.016.250

310

Zero adjustment

033

Gateway Address

192.168.016.253

311

Span adjustment

034

Subnet Mask

255.255.255.000

312

Span adjustment under load

035

Local Port

502

313

eCal Calibration

036

Response Speed

0 = immediately

4--

Analogue Output Block

04-

Printer

40-

Signal Selection

040

Print out format

2 = Multi line

400

Analogue Output Mode

0 = 4-20mA

041

CN

1 = Will be printed

401

Set Analogue output to calib. range

042

Minimum print

20

41-

Zero Adjustment

043

Print method

0 = With Print Key

410

Coarse Zero Adjustment

044

Line feed before printing

00 = 0 F + 0 LF

411

Fine Zero Adjustment

045

Line feed after printing

04 = 0 F + 2 LF

42-

Span Adjustment

046

Form feed

0 = Disable

420

Coarse Span Adjustment

047

Space on the left

3

421

Fine Span Adjustment

048

Quantity of copies

1

70-

Digital Output Functions

05-

Profibus DP

700

Output 1

0 = No

050

Data Format

0 = signed 32 bit

701

Output 2

0 = No

051

Rack Address

0 702

Output 3

0 = No

06-

Profinet

703

Output 4

0 = No

060

Data Format

0 = signed 32 bit

704

Output 5

0 = No

07-

CANopen

8--

Metrological Data Block

070

Data Format

0 = signed 32 bit

80-

Legal Metrology

071

Rack Address

0

800

Calibration counter

1--

Configuration Block

9--

Diagnostic

11-

Start Up

90-

Tests

112

Tare memory

1 = Enable

900

Key Pad testing

113

Auto tare clear

0 = Not used

901

RS 232C testing

115

Key lock

11111

902

RS 485 testing

116

Function key

1 = x10

903

Parallel inputs test

12-

Filter

904

Parallel outputs test

120

Filter

7

905

mV indication

13-

Parallel I / 0

99-

Printing Parameters

130

Outputs

0

990

Whole parameters

131

Input 1

0

991

Load default parameters

132

Input 2

0

133

Input 3

0

134

Input 4

0

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

Page 79 of 82

15. CALIBRATION TABLE

n = Max Capacity / e recommended values are given in the table below. You can use this table to select your Max and e values. Max value can be entered freely.

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

Page 80 of 82

FREQUENTLY ASKED QUESTIONS

Question

:

My PC could not interface with FT-10. How can I check the com port?

Answer

:

− Connect the instrument to the PC and run Hyper Terminal.

− Check com ports as described in The Diagnostic Test section on Page 38.

Question

:

IndFace1X installation needs restart every time. How can I install it?

Answer

:

− Read and follow the installation notes in the installation directory.

− Update your computer (visit http://update.microsoft.com).

Question

:

IndFace1X could not connect to instrument. What can I do?

Answer

:

− Check the power, data cabling and LED status of the FT-10 instrument.

− Check PC port setting.

− Remove other connections. Re-energize the FT-10 instrument and then make connection.

Question

:

My PC doesn’t have any COM port. How can I connect instrument to my PC?

Answer

:

You can use RS-232 / USB converter for serial interfacing via USB port. And select com port with Connection Settings menu.

Question

:

My PC have a COM port but I couldn’t see COM port in Connection Setting menu. How can I solve that problem?

Answer

:

Another software may be connected to that COM port. Close all applications before running IndFace1X.

Question

:

My PC could not interface with FT-10. How can I check the com ports?

Answer

:

Short circuit your com port RXD and TXD pins. Check if the sending data is received or not by using any terminal software. You may test also FT-10 com ports as described in The Diagnostic Tests section on Page 38 by short circuiting RXD and TXD terminals.

Question

:

I need very fast interfacing. What is the response delay time of FT -10?

Answer

:

FT-10 response delay is max. 4 milliseconds for weight data. Extremely fast interfacing.

Question

:

What is the external conversion rate of FT-10?

Answer

:

Only continuous data output rate might be called as an external conversion rate which is depend on the baud rate and data length and up to 65 conversion/second.

Question

:

How can I check Ethernet connection?

Answer

:

− FT-10EN has a dummy web page. You can easily open web page with any browser installed on any PC in network.

Question

:

EtherX is searching but it could not find any instrument over Local Network Area.

Answer

:

− Check the Exceptions tap in Windows firewall settings. EtherX should be marked.

− Check the firewall of Anti-virus program, If you have.

Question

:

I done crossover connection with FT-10 EN but EtherX could not find it.

Answer

:

− Check the Internet Protocol (TCP/IP) Properties in Local Area Connection of Windows. IP address blocks and gateway address of FT-10 and PC should be the same in cross connection.

FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014

Bemannsbruch 9 D-74909 Meckesheim Deutschland / Germany

e-mail: [email protected] http:// www.flintec.com