2 Declaration of Conformity.............................................................................................................................5
3.4.1 Desk Type Housing ...........................................................................................................................................8
3.4.3 Panel Type Housing ..........................................................................................................................................9
4 Installation and Commissioning.................................................................................................................10
4.2.1 Power Supply and Grounding..........................................................................................................................10
4.2.2 Standard Load Cell Connection.......................................................................................................................11
5 Front Panel and Keypad..............................................................................................................................12
5.1 Weight Display and Status LEDs ............................................................................................................12
6 Setup and Calibration..................................................................................................................................14
6.1.1 Basic Setup Keys on the Frontplate ................................................................................................................14
6.1.2 Entering the Setup and Calibration Menu........................................................................................................14
6.1.3 Exiting the Setup and Calibration Menu ..........................................................................................................14
7.1 ID Memory...............................................................................................................................................20
8 Alibi Memory and Legal Metrological Records.........................................................................................21
9 Communication ............................................................................................................................................22
9.1 Overview about Communication .............................................................................................................22
9.2 Serial Interface and Printer .....................................................................................................................22
9.2.1 Standard Serial Interface Connector (RS232C) ..............................................................................................22
9.2.2 Optional Serial Interface Connector (RS232C, RS485, 20 mA TTY)...............................................................22
9.3.3 Data Structure .................................................................................................................................................29
10 Other I/O Options......................................................................................................................................30
10.2 Digital I/O Option .................................................................................................................................31
No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any
means, mechanical, photocopying, recording, or otherwise, without the prior written permission of Flintec GmbH
No patent liability is assumed with respect to the use of the information contained herein. While every
precaution has been taken in the preparation of this book, FLINTEC assumes no responsibility for errors or
omissions. Neither is any liability assumed for damages resulting from the use of the information contained
herein.
The information herein is believed to be both accurate and reliable. FLINTEC, however, would be obliged to be
informed if any errors occur. FLINTEC cannot accept any liability for direct or indirect damages resulting from
the use of this manual.
FLINTEC reserves the right to revise this manual and alter its content without notification at any time.
Neither FLINTEC nor its affiliates shall be liable to the purchaser of this product or third parties for damages,
losses, costs, or expenses incurred by purchaser or third parties as a result of: accident, misuse, or abuse of
this product or unauthorized modifications, repairs, or alterations to this product, or failure to strictly comply with
FLINTEC operating and maintenance instructions.
FLINTEC shall not be liable against any damages or problems arising from the use of any options or any
consumable products other than those designated as Original FLINTEC Products.
NOTICE: The contents of this manual are subject to change without notice.
CAUTION READ this manual BEFORE operating or servicing this equipment. FOLLOW
these instructions carefully. SAVE this manual for future reference. DO NOT allow untrained
personnel to operate, clean, inspect, maintain, service, or tamper with this equipment.
ALWAYS DISCONNECT this equipment from the power source before cleaning or performing
maintenance. CALL FLINTEC ENGINEERING for parts, information, and service.
WARNING ONLY PERMIT QUALIFIED PERSONNEL TO SERVICE THIS EQUIPMENT.
EXERCISE CARE WHEN MAKING CHECKS, TESTS AND ADJUSTMENTS THAT MUST BE
MADE WITH POWER ON. FAILING TO OBSERVE THESE PRECAUTIONS CAN RESULT
IN BODILY HARM.
WARNING FOR CONTINUED PROTECTION AGAINST SHOCK HAZARD CONNECT TO
PROPERLY GROUNDED OUTLET ONLY. DO NOT REMOVE THE GROUND PRONG.
WARNING DISCONNECT ALL POWER TO THIS UNIT BEFORE REMOVING THE FUSE
OR SERVICING.
WARNING BEFORE CONNECTING/DISCONNECTING ANY INTERNAL ELECTRONIC
COMPONENTS OR INTERCONNECTING WIRING BETWEEN ELECTRONIC EQUIPMENT
ALWAYS REMOVE POWER AND WAIT AT LEAST THIRTY (30) SECONDS BEFORE ANY
CONNECTIONS OR DISCONNECTIONS ARE MADE. FAILURE TO OBSERVE THESE
PRECAUTIONS COULD RESULT IN DAMAGE TO OR DESTRUCTION OF THE
EQUIPMENT OR BODILY HARM.
CAUTION OBSERVE PRECAUTIONS FOR HANDLING ELECTROSTATIC SENSITIVE
DEVICES.
Das bezeichnete Produkt stimmt mit folgenden Vorschriften der Europäischen Richtlinien überein:
This product confirms with the following re gula tions o f the Directive s of the European Community
Richtlinie 2004/108/EG des Europäischen
Parlaments und des Rates vom 15. Dezember 2004
zur Angleichung der Rechtsvorschriften der
Mitgliedstaaten über die elektromagnetische
Verträglichkeit und zur Aufhebung der Richtlinie
89/336/EWG
Richtlinie 2006/95/EG Niederspannungs-Richtlinie
EC-Declaration of Conformity
Bemannsbruch 9
D-74909 Meckesheim
Deutschland / Germany
Directive 2004/108/EC of the European Parliament and of the
Council of 15th December 2004 on the approximation of the
laws of the Member States relating to electromagnetic
compatibility and repealing Directive 89/336/EEC
Directive 2006/95/EC Low Voltage Directive
Die Absicherung aller produktspezifischen
Qualitätsmerkmale erfolgt auf Basis eines zertifizierten
Qualitätsmanagement-Systems nach DIN ISO 9001.
Diese Erklärung bescheinigt die Übereinstimmung mit
den genannten Richtlinien, beinhaltet jedoch keine
Zusicherung von Eigenschaften.
Folgende Normen werden zum Nachweis der Übereinstimmung mit den Richtlinien eingehalten:
As a proof of conformity with the directives following standards are fulfilled:
EN 61326-1
EN 60950-1
Elektrische Mess-, Steuer-, Regel- und Laborgeräte - EMV-Anforderungen - Teil 1: Allgemeine
Anforderungen (IEC 61326-1:2005)
Electrical equipment for measurement, control and laboratory use - EMC requirements - Part 1: General
requirements (IEC 61326-1:2005)
Einrichtungen der Informationstechnik - Sicherheit - Teil 1: Allgemeine Anforderungen (IEC 609501:2005, modifiziert);
Information technology equipment - Safety - Part 1: General requirements (IEC 60950-1:2005 modified)
All product-related features are assured by a quality
system in accordance with ISO 9001.
This declaration certifies the conformity with the listed
directives, but it is no promise of characteristics.
FT-12 Technical Manual, Rev. 1.35 November 2010
Page 5 of 44
3 OVERVIEW
The type FT-12 weight indicator is an economic and powerful state-of-the-art instrument. Its application covers
any type of standard weighing process including dynamic weighing, check weighing and filling.
The accurate and versatile instrument is available in different housings, meeting the industries demand for
various environmental conditions.
FT-12 is approved by Weights & Measures Authorities for use in Accuracy Class III applications with up to 10
000 intervals according to OIML R76. It has a large 6 digit LED weight display (red, 20 mm or 14 mm high) with
weight status information. With a variety of interface options the FT-12 weight indicator is the perfect fit to
weighing systems and process control systems.
3.1 Key Features
EU Type approved for 10 000 intervals
Single or dual range
Approved sensitivity 0.4 mV/e
High internal resolution up to 8 000 000 counts
Display resolution up to 60 000 counts
Maximum conversion rate of 100/s
Adaptive digital filter for fast and stable reading
High resolution display mode
Up to 6 load cells (350 ) or 18 load cells (1100 )
Realtime clock
Standard Serial interface RS232C
Integrated AC power supply
Zeroing with one button & Taring with one button
Auto-zero tracking and auto-zero at power-up
99 preset tare values & auto tare clear option
Motion detection
Printout in different formats incl. header and footer
Totalizing and printing of consequential weighing results
Setpoint monitoring (3 setpoints, digital I/O required)
9 set point groups with 3 setpoints each
5 standard application modes incl. check weighing, dynamic weighing, filling, and peak hold
Key lock option to prevent unauthorized access
3.2 Available Options and Accessoires
Alibi memory for up to 149 764 weighing results
Additional serial interface RS232C
Additional serial interface RS232C / 20 mA TTY CL* / RS485 (* not for stainless steel housing)
Modbus RTU
Ethernet TCP/IP and Modbus RTU over Ethernet
Analogue output 0 – 10 V and 4 – 20 mA
Binary data output (17-bit code)
Digital inputs / outputs
12 V DC (12…17 V DC) power inlet
24 V DC (20…27 V DC) power inlet
Rechargeable battery (for 230 V AC version only)
Flintec IndFace Software
FT-12 Technical Manual, Rev. 1.35 November 2010
Page 6 of 44
3.3 Technical Specifications
Accuracy
Accuracy class: III
EU Type approved: 10 000 intervals (single range); 2x 6 000 intervals (dual range)
Display and Keyboard
Display: 6 digits, 7 segments, LED red, 20 mm high (Panel type 14 mm high)
Display update rate: 250 ms
Keyboard: 18-keys; membran with tactile feedback
A/D Converter
A/D converter type: 24 bit Delta-Sigma ratiometric with integral analog and digital filters
Conversion rate: Max. 100 measurement values per second
Input sensitivity: 0.4 V/e (approved), 0.1 V/d (non approved)
Analogue input range: 0 to 20 mV
Internal resolution: Up to 8 000 000 counts
Display resolution: Up to 60 000 counts
Scale Calibration and Functions
Calibration: Calibration is performed by application weights
Corner adjustment: Only externally
Digital filter: In 10 step adjustable
Application modes: Basic weighing, filling, check weighing, dynamic weighing and peak hold
Weighing functions: Tare, zero, auto zero tracking, motion detection, auto zero at power up
Programmable setpoints: 9 groups with 3 setpoints each (needs digital I/O option)
Alibi memory: Optionally available: 74 880 records or 149 760 records
Linearity:
Load cells
Excitation:
Number of load cells:
Connection: 4- or 6-wire technique. Cable length 274 m/mm² for 6-wire connection
Communication:
Continuous mode update rate: 100 ms
Option board update rate: 40 ms
Power supply:
AC Power supply 200…240 V AC, 50/60 Hz
DC Power supply optionally 12…17 V DC, max. 12 VA or optionally 20…27 V DC, max. 12 VA
Battery runtime:
Battery charging time: 6 h
Environment and Enclosure
Operation temperature: -10 °C to +40 °C legal for trade; max. 85% RH, non-condensing
Enclosure
Up to 6 load cells (350 ) or 18 load cells (1 100 ) connected in parallel
Standard serial interface RS232C; 1 200 to 57 600 baud; programmable
Within 0.0015% FS, 2 ppm/°C
5 V DC at 58...1200 max. 100 mA
5 h (with 93 LC) to 7 h (with 410 LC)
Aluminium cast desk type (IP30) or
panel type (front panel IP65) or
stainless steel (IP65)
FT-12 Technical Manual, Rev. 1.35 November 2010
Page 7 of 44
3.4 Housing Dimensions
3.4.1 Desk Type Housing
140
Desk type front view Desk type side view
RS232
OPTIO
S/N
Desk type rear view Dimensions of Desk type housing with wall mount kit
155195
187
179
LOAD CELL
3.4.2 Stainless Steel Housing
220
220
220
Stainless steel housing front view Stainless steel housing side view
160
160
160
70
70
15
15
15
230
230
230
100 mm deep with big backplane option
100
100
100
70
70
70
FT-12 Technical Manual, Rev. 1.35 November 2010
Page 8 of 44
3.4.3 Panel Type Housing
90
Panel type front view Panel type side view
174
5,5
5,5
5,5
69
69
69
175
144
144
144
80
80
80
68
9
9
9
164
164
164
Sticker
Sticker
5, mounting with 4x M4
Panel type rear view The hole dimensions for mounting on a panel
FT-12 Technical Manual, Rev. 1.35 November 2010
Page 9 of 44
4 INST ALLATION AND COMMISSIONING
PRECAUTION: Please read this manual carefully before energizing the indicator. Perform the commissioning
operation according the procedure given here. Use trained personnel for cleaning, commissioning, checking and
service of the indicator. The interference of untrained personnel may cause some unwanted damages or injures.
Note: In this manual the term “Digital Load Cell“ will be refered to “DLC“.
4.1 Mechanical Installation
First of all please determine the place where your indicator can operate safely. This place should be clean, not
getting direct sun light if possible, with a temperature between -10 ºC and +40 ºC, humidity not exceeding 85%
non-condensing. Take care to the housing dimensions and the suggested panel hole dimensions given in
chapter 3.5. All the cables should be installed safely to avoid mechanical damages.
To avoid electrical noise protect your indicator which has very low input signal level from the equipment that
produces electrical noise, especially in panel mounting.
4.1.1 Jumpers
There are three jumpers on the instrument’s main board/weighing board for calibration and for switching on/off.
To change the position of this jumpers, open the housing and perform the necessary changes before energizing
the indicator.
Figure 4.1 FT-12 Main board
J8 On/Off Switch
(always short circuit at the Panel type)
J2 Calibration
(short circuit for calibration)
J17 short circuit for on/off key function
4.2 Electrical Connections
4.2.1 Power Supply and Grounding
FT-12 is available with 230 V AC power supply or 24 V DC or 12 V DC power inlet. The 230 V AC indicators are
supplied with a power cable; the DC indicators are supplied with a special connector for the power inlet.
Prepare your power voltage according to your instrument’s power inlet. The DC connector pin configuration can
be found in Figure 4.2 below.
Definition
12 V / 24 V 1 3
0 V 2 2
Housing Gnd 3 1
Desk / Panel
The quality of the instrument’s ground will determine the accuracy and the safety of your indicator. A poor
ground can result in an unsafe condition if an electrical short cuircuit happens. A good ground connection is
needed to minimize extraneous electrical noise pulses. It is important that the instrument does not share power
lines with noise-generating equipment such as heavy load switching, motor control equipments, inductive loads,
etc. If the condition of the power line in the plant is bad, prepare a special power line and grounding.
If you have to service the indicator, turn off the power and wait at least for 30 seconds before interfering.
All connectors are at the rear side of the housings of desk and panel types. The stainless steel housings must
be opened to make the required connections. These connections must be done as described below.
Figure 4.2 The pin layout of the DC connector
for desk and panel type
Pin no.
for stainless steel housing
Pin no.
FT-12 Technical Manual, Rev. 1.35 November 2010
Page 10 of 44
4.2.2 Standard Load Cell Connection
The load cell wiring should be made carefully before energizing to avoid damages to the weight indicator and
the load cells. The input resistance of the load cells that you want to connect should be more than 58 .
The sense pins of the instrument should be connected. In 4-wire installations the sense and excitation pins with
the same polarity should be short circuited at the connector side.
6-wire Load Cell
Connection
+ Excitation + Excitation 1 1
+ Sense + Excitation 2 2
Shield Shield 3 4
- Sense - Excitation 4 6
- Excitation - Excitation 5 7
+ Signal + Signal 7 3
- Signal - Signal 8 5
Shield Shield Connector body 4
4-wire Load Cell
Connection
Pin no. for desk type & panel
type (D-Sub, 9-pin, female)
Pin no. for Stainless steel
housing (J12 connector)
4.3 Commissioning
After making the required installations and connections to your indicator, turn the power on and perform
following steps:
Get familiar with the instrument’s setup mode (see chapter 6.1)
Set up the application mode (see chapter 6.2)*
Define the configuration parameters (see chapter 6.3)*
Define the scale parameters (see chapter 6.4)
Calibrate the scale (see chapter 6.5)
* Note: Most of the parameters can be skipped for later setup. Please take care for the parameters which may
be locked by the J2 calibration jumper in legal for trade applications (see Appendix 1: Setup and Calibration
Menu of the instrument).
If you want to use the Flintec IndFace Software for FT-12 then you have to set up the instrument’s standard
serial interface to host mode (see chapter 9.2) before you adjust all the configuration parameters.
After checking the performance of your weighing instrument you can begin to use the indicator.
If there are peripheral connections, first you should turn the power off; make the peripheral connections, perform
the required safety checks and energize the indicator. Then set the related parameters and check if the
peripheral devices are operating properly.
If required perform following additional steps:
Set up the memory functions (see chapter 7)
Set up the serial interfaces (see chapter 9.2)
Printer setup (see chapter 9.2)
Set up other optional inputs and outputs (see chapter 9.3 and 10)
FT-12 Technical Manual, Rev. 1.35 November 2010
Page 11 of 44
5 FRONT PANEL AND KEYPAD
5.1 Weight Display and Status LEDs
Figure 5.1 Front panel view of FT-12
The weight display of FT-12 is a 6 digit LED with 14 mm or 20 mm height.
At the right side of the display there are 3 status LEDs for indicating “Gross”, “Net” and the standard unit “kg”.
Below the weight display there are 6 status LEDs related to the weighing process:
Status LEDs related to the weighing process
LED Meaning
Preset tare: Indicator works with a preset tare
Info: The instrument displays information different from the weight
Range: With multi range scales these LED indicates the current operating range. For single range
scales only the first range LED is lit.
Stable: The weight value on the display is stable
Center of zero: The weight is in the center of zero (see param. [203] in chap.6.3)
Key lock: is active
Power: This LED will flash in case of supply voltage decrease. If the voltage decreases too much the
indicator will automatically shut off.
At the left side of the weight display there is a group of 6 status LEDs that have different meanings according to
the current application programme (for details refer to the relevant section in chapter 6.2.):
Status LEDs related to the application programme
Basic Weighing
INPUT W + + Ready INPUT Start
OUT 1 W + In Process OUT 1 Ready
OUT 2 OK EOP OUT 2 Coarse
OUT 3 W - Error OUT 3 Fine
INFO W - - INFO INFO EOB
Key Lock Key Lock Key Lock Key Lock Key Lock
Check Weighing Peak Hold Dynamic Weighing Filling
FT-12 Technical Manual, Rev. 1.35 November 2010
Page 12 of 44
5.2 Keypad
The meaning of the front panel keys and the key functions are:
FT-12 Meaning
Power On/Off: This key is used for turning the instrument on or off. To switch off the key must be
pressed and hold at least for 2 seconds. There is no On/Off key on panel type housings.
Function : This key is used in combination with other keys to enter any function or to quit without saving.
Info: This key is being used to view Total and CN information. To toggle between these infos you have to
press this key repeatedly and finally you will return to weighing mode again. To clear the total weight, you
have to press the <Clear> key while the total value is seen on the display. [All C ] will appear on the
display. You can confirm the deletion by pressing <Enter> or cancel by pressing the <F> key.
High Resolution: By pressing this key the weight value will be shown with a higher resolution for a short
period.
Manual Tare: Pressing this key tares the scale and gets into the Net mode.
Manual Zero: In Gross mode, if the scale doesn’t show zero while there is no load on the pan, you can zero the scale by pressing this key.
Clear: Pressing this key clears the tare and the scale and returns to Gross mode.
Print: By pressing this key weight data and other information depending on the instrument setup are sent to a printer or a PC via serial port.
ID1, ID2 : These keys are used for entering new ID codes or with <F> key for calling IDs from the
memory. To enter a new ID, you have to press one of the ID keys (ID1 or ID2), then enter the value via
numerical keypad and confirm with <Enter>. You can cancel the ID entry and return to the weighing mode
by pressing the <F> key.
Numerical Keypads: These keys are used for entering numerical values in setup mode.
Preset Tare: After pressing this key you can manually enter a tare value via numerical key pad. After
confirming with <Enter> key the indicator tares the scale with this value. If you do not want to change this
value, quit with <F> key.
Setpoint: These keys are being used to view or to enter setpoint values.
Gross/Net: This key is being used to see the gross weight value without clearing the tare value while
working in Net mode.
Label No: After pressing this key, first [CN ] message appears on the display then you can see the CN
no. By pressing the <F> key or after a while automatically it returns to weighing mode.
Memory: This key is used for data entry to ID, PT and setpoint memories.
Numerische Tasten: Eingabe von numerischen Parameterwerten bei der Konfiguration.
Reset: This key is used to reset the process in Filling, Peak hold and Dynamic mode.
Enter: This key is used for confirming an entered value and to get to the next parameter in setup mode. This key is also used to start the process in Filling, Peak hold and Dynamic modes.
5.3 Key lock
The instrument has the capability to lock the keys to avoid unauthorized person’s interference. You can activate
or deactivate this function by pressing the <F> and <Key Lock> keys sequentially. The LED with the key sign
(below the display) indicates the keys are locked.
FT-12 Technical Manual, Rev. 1.35 November 2010
Page 13 of 44
6 SETUP AND CALIBRATION
6.1 Basics
6.1.1 Basic Setup Keys on the Frontplate
The symbols located on the lower right corner of each key indicate the function of the keys in the setup menu.
The basic meanings of these keys are given in the table below.
Enter
Exit
without
saving
Stepping
forwards to
the next
parameter
Stepping
backwards to
the previous
parameter
Changing
the digit
Entering
the
parameter
value
Changing the
value or
increasing the
flashing digit
Clear
(delete)
If you use a PC the Flintec IndFace software can be used for the setup and the calibration of FT-12.
6.1.2 Entering the Setup and Calibration Menu
To enter the Setup and Calibration Menu: Press <F> and <Info> keys sequentially
First [FunC ] and then [PASSWr ] prompts will be displayed sequentially.
Here you can enter the parameter block by using:
the service password: Press <Zero> and <Info> and <Enter>
or the operator password: Press <Tare> and <Enter>
The calibration jumper (see chapter 4.1) should be short circuit to change the legal metrological parameters in
the service mode (there is black box on the top right corner of the grey coloured boxes in the calibration menu
flowcharts, see Appendix 1).
The Setup and Calibration menu consists of main blocks which are displayed as [X-- ] and sub-blocks.
By using <> and <> keys you can reach previous or next main blocks. After reaching the desired main block
you can get in by pressing the <Enter> key. As you enter the block you will reach the first sub-block in that main
block. The sub-block address will be seen on the display as [X0- ].
You can also search between the sub-blocks by using <> and <> keys and reach the first parameter of the
displayed sub-block by pressing the <Enter> key. The number of the parameter is displayed as [XY0 ]. Again
you can search between parameters by <> and <> keys.
FT-12 has numerical keys for entering parameter values.
6.1.3 Exiting the Setup and Calibration Menu
Whatever parameter block you are in – if you press the <F> key, you will get out of the active sub-block and
reach the next sub-block. If you press the <F> key again you will get out of the active block and reach the next
main block. If you press the <F> key once again, the [SAvE ] message appears on the display.
Here you can press
the <Enter> key to save the changes into the memory or
you can press the <Tare> key to store the changes temporarily until the power goes off or
you can press the <F> key to abort any changes.
The [Waıt] message will be displayed for a few seconds and afterwards the weighing mode will restart
automatically. Especially for legal metrological usage, please don’t forget to turn the power off and remove the
calibration jumper before you start the operation.
FT-12 Technical Manual, Rev. 1.35 November 2010
Page 14 of 44
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