Flintec FT-10xx User Manual

Weight Indicator
FT-10P / FT-10xx
Smart Process Indicator
Technical Manual
Page 1 of 92
Table Of Contents:
4.3.6 Profibus Connection (only FT-10 PB )
FT-10 Smart Process Indicator, User Manual, Rev. 1.0, January 2014
Page 2 of 92
FT-10 Smart Process Indicator, User Manual, Rev. 1.0, January 2014
Page 3 of 92
RIGHTS AND LIABILITIES
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, mechanical, photocopying, recording, or otherwise, without the prior written permission of FLINTEC GmbH. No patent liability is assumed with respect to the use of the information contained herein. While every precaution has been taken in the preparation of this book, FLINTEC assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein. The information herein is believed to be both accurate and reliable. FLINTEC, however, would be obliged to be informed if any errors occur. FLINTEC cannot accept any liability for direct or indirect damages resulting from the use of this manual. FLINTEC reserves the right to revise this manual and alter its content without notification at any time. Neither FLINTEC nor its affiliates shall be liable to the purchaser of this product or third parties for damages, losses, costs, or expenses incurred by purchaser or third parties as a result of: accident, misuse, or abuse of this product or unauthorized modifications, repairs, or alterations to this product, or failure to strictly comply with FLINTEC operating and maintenance instructions. FLINTEC shall not be liable against any damages or problems arising from the use of any options or any consumable products other than those designated as Original FLINTEC Products. NOTICE: The contents of this manual are subject to change without notice.
Copyright © 2013 by FLINTEC GmbH, 74909 Meckesheim, Bemannsbruch 9, Germany
FT-10 Smart Process Indicator, User Manual, Rev. 1.0, January 2014
Page 4 of 92
1. SAFETY INSTRUCTIONS
CAUTION! READ THIS MANUAL BEFORE OPERATING OR SERVICING THIS
EQUIPMENT. FOLLOW THESE INSTRUCTIONS CAREFULLY. SAVE THIS MANUAL FOR FUTURE REFERENCE. DO NOT ALLOW UNTRAINED PERSONNEL TO OPERATE, CLEAN, INSPECT, MAINTAIN, SERVICE, OR TAMPER WITH THIS EQUIPMENT. ALWAYS DISCONNECT THIS EQUIPMENT FROM THE POWER SOURCE BEFORE CLEANING OR PERFORMING MAINTENANCE. CALL FLINTEC ENGINEERING FOR PARTS, INFORMATION, AND SERVICE.
WARNING! ONLY PERMIT QUALIFIED PERSONNEL TO SERVICE THIS EQUIPMENT. EXERCISE CARE WHEN MAKING CHECKS, TESTS AND ADJUSTMENTS THAT MUST BE MADE WITH POWER ON. FAILING TO OBSERVE THESE PRECAUTIONS CAN RESULT IN BODILY HARM.
WARNING! FOR CONTINUED PROTECTION AGAINST SHOCK HAZARD CONNECT TO PROPERLY GROUNDED OUTLET ONLY. DO NOT REMOVE THE GROUND PRONG.
WARNING! DISCONNECT ALL POWER TO THIS UNIT BEFORE REMOVING ANY CONNECTION, OPENING THE ENCLOSURE OR SERVICING.
WARNING! BEFORE CONNECTING/DISCONNECTING ANY INTERNAL ELECTRONIC COMPONENTS OR INTERCONNECTING WIRING BETWEEN ELECTRONIC EQUIPMENT ALWAYS REMOVE POWER AND WAIT AT LEAST THIRTY (30) SECONDS BEFORE ANY CONNECTIONS OR DISCONNECTIONS ARE MADE. FAILURE TO OBSERVE THESE PRECAUTIONS COULD RESULT IN DAMAGE TO OR DESTRUCTION OF THE EQUIPMENT OR BODILY HARM.
CAUTION! OBSERVE PRECAUTIONS FOR HANDLING ELECTROSTATIC SENSITIVE DEVICES.
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Page 5 of 92
2. DECLARATION OF CONFORMITY
EG-Konformitätserklärung
EC-Declaration of Conformity
Monat/Jahr: month/year:
07/2013
Hersteller: Manufacturer:
Flintec GmbH
Anschrift: Address:
Bemannsbruch 9 D-74909 Meckesheim Deutschland / Germany Produktbezeichnung: Product name:
FT-10 Wäge-Indikator / FT-10 Weight Indicator
Das bezeichnete Produkt stimmt mit folgenden Vorschriften der Europäischen Richtlinien überein: This product confirms with the following regulations of the Directives of the European Community
Richtlinie 2004/108/EG des Europäischen Parlaments und des Rates vom 15. Dezember 2004 zur Angleichung der Rechtsvorschriften der Mitgliedstaaten über die elektromagnetische Verträglichkeit und zur Aufhebung der Richtlinie 89/336/EWG
Directive 2004/108/EC of the European Parliament and of the Council of 15th December 2004 on the approximation of the laws of the Member States relating to electromagnetic compatibility and repealing Directive 89/336/EEC
Richtlinie 2006/95/EG Niederspannungs-Richtlinie
Directive 2006/95/EC Low Voltage Directive
Die Absicherung aller produktspezifischen Qualitätsmerkmale erfolgt auf Basis eines zertifizierten Qualitätsmanagement-Systems nach DIN ISO 9001.
All product-related features are assured by a quality system in accordance with ISO 9001.
Diese Erklärung bescheinigt die Übereinstimmung mit den genannten Richtlinien, beinhaltet jedoch keine Zusicherung von Eigenschaften.
This declaration certifies the conformity with the listed directives, but it is no promise of characteristics.
Folgende Normen werden zum Nachweis der Übereinstimmung mit den Richtlinien eingehalten:
As a proof of conformity with the directives following standards are fulfilled:
EN 61326-1
Elektrische Mess-, Steuer-, Regel- und Laborgeräte - EMV-Anforderungen - Teil 1: Allgemeine Anforderungen (IEC 61326-1:2005)
Electrical equipment for measurement, control and laboratory use - EMC requirements - Part 1: General requirements (IEC 61326-1:2005)
EN 60950-1
Einrichtungen der Informationstechnik - Sicherheit - Teil 1: Allgemeine Anforderungen (IEC 60950­1:2005, modifiziert);
Information technology equipment - Safety - Part 1: General requirements (IEC 60950-1:2005 modified)
FT-10 Smart Process Indicator, User Manual, Rev. 1.0, January 2014
3. INTRODUCTION
FT-10
FT-10P
FT-10IO
FT-10AN
FT-10MB
FT-10PB
FT-10PN
FT-10EN
FT-10CO
1 000 to 999 999 display resolution
X X X X X X X X X
High internal resolution up to 16 000 000 counts
X X X X X X X X X
Up to 1600 conversion per second
X X X X X X X X X
Serial interface RS 232C
X X X X X X X X X
Serial interface RS 485
- X X X X X X X X
Analogue output
- - - X - - - - -
Profibus DPV1 interface
- - - - - X - - -
Profinet interface
- - - - - - X - -
Ethernet interface
- - - - - - - X -
CANopen interface
- - - - - - - - X
Continuous data output
X X X X X X X X X
Fast Continuous data output
X X X X X X X X X
BSI data interface
X X X X X X X X X
Modbus RTU
- - - X X X X X X
Modbus TCP
- - - - - - - X -
2 programmable digital input/output (non-isolated)
X X - - - - - - -
2 digital input and 4 relay contact output
- - - X - - - - -
4 digital input and 5 relay contact output
- - X - X X X X X
Bidirectional signal input for force measurement
X X X X X X X X X
Unit selection (g, kg, t, lb, klb, N, kN )
X X X X X X X X X
Peak function
- - X X X X X X X
Hold function
- - X X X X X X X
Auto-zero tracking and auto-zero at power-up
X X X X X X X X X
Motion detection
X X X X X X X X X
Zeroing and Taring via interface
X X X X X X X X X
Adaptive digital filter for faster measuring
X X X X X X X X X
Electronic calibration (eCal) without test weights
X X X X X X X X X
3.1 Overview
FT-10 family instruments are economic and powerful state-of-the-art technology indicators for weighing and force measurements. These instruments convert the low level strain gage load cell analog signal to digital signal in high resolution and accuracy to transmit digital data to PLC or PC. With a wide variety of interface, FT-10 instruments are used for any type of weighing processes and force measurement including tank and silo weighing, dynamic weighing, check weighing, filling, tension /compression force measurement etc.
3.2 Key features
FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014
Common Specifications
A/D Converter
A/D converter type
24 bit Delta-Sigma radiometric with integral analog and digital filters
Conversion rate
Up to 1600 measurement values per second
Input sensitivity
0.1 μV/d (non approved)
Analog input range
0 mV to +18 mV ( unipolar ) ;
- 18 mV to +18 mV ( bipolar )
Internal resolution
up to 16 000 000
External Resolution
Display resolution
up to 999 999 increment
Scale Calibration and Functions
Calibration
Calibration is performed with or without test weights ( eCal )
Digital filter
10 steps programmable adaptive filter
Weighing functions
Taring, zeroing, auto zero tracking, motion detection, auto zero at power up, net indication at power on, increased resolution
Linearity
Within 0.0015% FS, 2 ppm/°C
Load cells
Excitation
5 VDC max. 300 mA
Number of load cells
Up to 8 load cells 350 Ω or 18 load cells 1100 Ω in parallel
Connection
4- or 6-wire technique. Cable length: maximum 250 m/mm² for 6-wire connection
Digital Inputs and Outputs
Digital Inputs
2 optoisolated digital inputs at FT-10 AN, 4 optoisolated digital inputs at FT -10, FT-10 MB, FT-10 PB, FT-10 PN, FT-10 EN, FT-10 CO; 12 to 28 VDC, 10mA
Digital Outputs
4 free relay contact at FT-10 AN, 5 free relay contact at FT-10, FT-10 MB, FT-10 PB, FT-10 PN, FT-10 EN, FT-10 CO 250 VAC or 30 VDC , 1A
Power consumption
12 to 28 VDC max. 300 mA
Electronic calibration (eCal) over field bus
- - - X X X X X X
Zero and Span calibrations over field bus
- - - X X X X X X
Zero adjustment
X X X X X X X X X
Span adjustment with test weights
X X X X X X X X X
Span adjustment for filled tanks
X X X X X X X X X
3 point calibration ( linearity correction )
X X X X X X X X X
Programming by IndFace PC software
X X X X X X X X X
8 load cells 350 Ω or 18 load cells 1100 Ω
X X X X X X X X X
12 to 28 VDC power supply range
X X X X X X X X X
3.3 Specifications:
FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014
Environment and Enclosure
Operation temperature
-10 °C to +40 °C; 85% RH max, non-condensing
Enclosure
Panel type, front and rear panel are stainless steel; Aluminum body
Protection
Front panel IP65
FT-10 AN Analogue
Communication
Voltage output
0-5 VDC, 0-10 VDC
Current output
4-20mA, 0-20mA
D/A Converter
16 bit
Max. cable length
300 meter
Max. load resistance (current output )
500 Ω
FT-10 MB Modbus-RTU
Communication
RS-485
1200 to 115200 baudrate, 8N1 / 7E1 / 7O1
Response speed
Up to 4 ms response delay after read/write commands
Max Stations
Up to 31 stations per segment
FT-10 PB Profibus DPV1
Communication
Data rate
Up to 12000 kbit/s with automatic baud rate detection
GSD file
Generic GSD-file provided
Topology
Depending on physical media RS-485: segmented line topology without stubs
Installations
Shielded twisted pair cable Line length depending on physical media and transmission speed
Max. Stations
Up to 32 stations per segment, up to 126 stations per network
Isolation
Galvonically isolated bus electronics
Response speed
Up to 4 ms response delay after read/write commands
FT-10 PN Profinet
Communication
Data rate
100 Mbit/s, full duplex
GSDML file
Generic GSDML-file provided
TCP/IP settings
DHCP or manual IP assign over EtherX PC Software. Device identity customization
Topology
Line, Bus, Star or Tree topology depending on physical media
Installation
Switched Ethernet transmission with shielded twisted pair cables and RJ-45 connectors.
Web client
Available
Isolation
Galvonically isolated bus electronics
Response speed
Up to 4 ms response delay after read/write commands
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FT-10 EN Ethernet
Communication
Transmission rate
10 Mbit/s, half duplex
TCP/IP settings
Manual IP assign over EtherX PC Software
Installation
Switched Ethernet transmission with shielded twisted pair cables and RJ-45 connectors.
Web client
Available
Response speed
Up to 4 ms response delay after read/write commands
FT-10 CO CANopen
Communication
Data rate
10 kbit/s – 1 Mbit/s (selectable) kbit/s
ESD file
Generic EDS-file provided
Topology
Line with Trunkline, Dropline structure and Termination at both Ends Line length depending on baudrate 25 – 500 meter.
Installation
2 wire shielded twisted pair cable Alternatively 4 wire with 24 Volt power over the bus
Max. Stations
Up to 127 stations per network
Isolation
Galvonically isolated bus electronics
Response speed
Up to 4 ms response delay after read/write commands
3.4 The Front View and Key Functions
Figure 3.1 - Front panel view of FT-10
3.4.1 Display
The weight display of FT-10 is seven segments LED. At the right side of the display there are two LED’s for indicating the net and the unit ( standard kg ), also the left side of the display for indicating the gross, center of zero and unstable.
FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014
The meanings of the announcement LED’s on the display are:
Gross
Announces the indicated value is the gross weight.
Net
Announces the indicated value is the net weight.
Announces the weight is in the center of zero.
Announces the weight value on the display is unstable.
Units
g, kg, t, lb, klb, N, kN units are located on the right of the display.
3.4.2 Key Pad
The keys and the key functions of FT -10 are:
Function : Key function is programmable to Increased Indication, Total, Tare value indication, CN value indication, Peak function and Hold function at parameter [ 116 ] (Page 28).
GN / Set Point : Pressing this key indicates the Gross weight temporarily. To enter the set point menu, long press this key.
Tare / Clear : Pressing this key tares the scale and get into the Net mode.
Zeroing: In Gross mode, if the scale doesn’t show zero while there is no load on the pan, you
can zero the scale by pressing this key.
Print: By pressing this key weight data and other information depending on the setup parameters sent to a printer or a PC via serial port.
3.4.3 Key Lock
FT-10 has ability to lock the keys to avoid unauthorized person’s interfere. The key(s) which would be locked are programmed at parameter [ 115 ] (Page 30).
You can activate or deactivate this function by long pressing <F> key, press <Tare/Clear> and <Print> keys sequentially. [ Lock ] prompt appear for a short while to indicate the pressed key is locked.
FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014
3.4.4 Housing
FT-10 AN Panel type rear view
FT-10 & FT-10 MB Panel type rear view
FT-10 PB Panel type rear view
FT-10 PN Panel type rear view
FT-10 EN Panel type rear view
FT-10 CO Panel type rear view
FT-10P
FT-10 housings are panel type with stainless steel front and back parts, and aluminium body.
The hole dimensions for mounting FT-10 on the panel
FT-10 front and side view
FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014
4. INSTALLATION
PRECAUTION: Please read this section carefully before installation of the instrument. Applying the
recommendations in this section will increase your system reliability and long term performance.
4.1 Recommendations
Please follow the installation and commissioning steps described below carefully to prevent unwanted results after installation.
4.1.1 Control Cabinet Design
Warning: Please care the following warnings for designing the control cabinet which will increase your
system reliability.
The control cabinet should be designed so that Analog Digitizer can operate safely. The panel should be placed in a clean area, not getting direct sun light if possible, with a temperature between -10 ºC and +40 ºC, humidity not exceeding 85% non-condensing. All external cables should be installed safely to avoid mechanical damages.
FT-10 instruments are very low level signal measuring instruments. To avoid electrical noise, FT-10 should be separated from the equipments that produce electrical noise. Preferable use metal cabinet against radio frequency interference and the cabinet shall be connected to ground against the electromagnetic disturbances. Load cell cable trays must be separated from others, if possible. If there are noise-generating equipments such as heavy load switches, motor control equipments, inductive loads etc., please be careful against the EMC interference in the cabinet. If possible protect FT-10 instruments with the faraday cage or install them in separate section or install them far away from this kind of equipments. Connect parallel reverse diodes to the DC inductive loads like relays, solenoids etc. to minimize voltage peaks on the DC power lines.
4.1.2 Cabling
All cables coming to the control cabinet shall be shielded. Please use separate cable tray for these low signal level cables. Distance from load cell cables, interface cables and DC power supply cables to power line cables shall be minimum 50 cm.
4.2 Mechanical Installation
Take care to the housing dimensions and the suggested panel hole dimensions given in the Page 11. To avoid electrical noises, protect your indicator which has very low input signal level from the equipment that produces electrical noise in panel mounting.
4.3 Electrical Connections
Warning: Please always remember that FT-10 instruments are very low voltage measuring instruments.
Your control cabinet design and proper installation increases reliability and performance of the instrument. Please do not forget that the instrument must be powered off before inserting or removing any peripheral connector.
The electrical installation and quality of instrument’s grounding will provide weighing accuracy and the safety of your indicator. If the energy condition of your plant is bad, prepare a special power line and grounding. All required electrical connections should be done as described below. If you have to service the indicator, turn the power off and wait at least 30 seconds before interfering.
FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014
4.3.1 Power Supply Connection and Grounding
The pin layout of the 24 VDC connector of FT-10 Series
( rear view ) 0V 24V
4 wire LC connection
6 wire LC connection
Power supply voltage of the instrument shall be between 12 VDC and 28 VDC. The pin configuration of the 24 VDC power supply connector located right - bottom of the instrument is shown in Figure 4.1 below.
The quality of the instrument’s ground will determine the accuracy and the safety of your measuring system.
A proper ground connection is needed to minimize extraneous electrical noise effects on the measurement. A poor ground can result in an unsafe and unstable operation. It is important that the instrument should not share power lines with noise-generating parts such as heavy load switching relays, motor control equipment, inductive loads, etc. If the condition of the power line in the plant is poor, prepare a special power line and grounding. Before interfering the instrument, turn off the power and wait at least for 30 seconds.
Warning: Connect the Shield pin to the reference ground.
Figure 4.1 - The pin layout of 24VDC connector
4.3.2 Load Cell Connection
To avoid damages, the load cell wiring should be made carefully before energizing the instrument. Load cell connection detail is shown in Figure 4.2 In 4-wire installations the sense and excitation pins with the same polarity should be short circuited at the connector side. If you have junction box, use 6 wire cable between FT-10 and the junction box, and short circuit these pins at junction box for better performance.
Warning: Always connect Sense pins to Excitation pins for 4 wire connection. Non-connected sense pins
may cause the wrong Excitation voltage measurement and create an accuracy problem.
Warning: Connect the load cell cable shield to the reference ground or shield pin of the load cell
connector.
FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014
Figure 4.2 - Load cell connections
Junction box 6 Wire-cable FT-10 Indicator
Bridges
4W-Load cell
Shield
Shield
+ Exc
+ Sig
- Sig
- Exc
Shield
Usage
Interfacing with PC or PLC, remote display connection, programming via IndFace1X
Data formats
Continuous, Fast Continuous, Printer Format, BSI Protocol, Modbus-RTU High-Low, Modbus-RTU Low-High
Baud rate
1200 / 2400 / 4800 / 9600 (Default) / 19200 / 38400 / 57600 / 115200 bps
Length and parity
8 bit no parity (Default), 7 bit odd, 7 bit even
Start / Stop bits
1 start bit and 1 stop bit
Usage
Interfacing with PC or PLC, remote display, programming via IndFace1X,
Data formats
Continuous, Fast Continuous, Printer Format, BSI Protocol, Modbus-RTU High-Low, Modbus-RTU Low-High
Baud rate
1200 / 2400 / 4800 / 9600 (Default) / 19200 / 38400 / 57600 / 115200 bps
Length and parity
8 bit no parity (Default), 7 bit odd, 7 bit even
Start / Stop bits
1 start bit and 1 stop bit
4.3.3 RS 232C Connection
RS 232C port usage and specifications are shown in the table 4.1
RS 232C serial connection is done with three wire as indicated below.
Warning: Connecting the shield to the reference ground will protect your weighing system against EMC
disturbances.
Table 4.1 – RS 232C Serial Interface Specifications
Figure 4.3 - RS 232C serial interface connections
4.3.4 RS 485 and Modbus-RTU Connection
RS 485 port usage and specifications are shown in the table below ( Page 25 ).
RS 485 serial connection is done with three wire as indicated in Figure 4.4. Line termination resistors ( 110 ohm ) are needed both ends of the RS 485 line.
FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014
Table 4.2 - RS 485 Serial Interface Specifications
Figure 4.4 – RS 485 serial interface connections
Warning: Connect the shield to the reference ground. Warning: Disconnect IndFace1X PC software before starting Modbus-RTU interfacing.
4.3.5 Analogue Connection (only FT-10 AN )
FT-10AN is programmable to 4 – 20 mA, 0 – 20 mA, 0 – 5 V or 0 – 10 V analogue output types.
Analogue connections are done as indicated in Figure 4.5 and Figure 4.6
Figure 4.5 - FT-10 AN Voltage output connections
Figure 4.6 - FT-10 AN Current output connections
4.3.6 Profibus Connection (only FT-10 PB )
Profibus connection is done as indicated in Figure 4.7.
Figure 4.7 - FT-10 PB serial interface connections
FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014
PROFIBUS Connector pin configuration (DB9F)
Pin
Signal
Description
1
- - 2
-
-
3
B Line
Positive RxD / TxD, RS-485 level
4
RTS
Request to send
5
GND Bus
Ground (isolated)
6
+5V Bus Output
+5V termination power (isolated)
7
- - 8
A Line
Negative RxD / TxD, RS-485 level
9
- - Housing
Cable Shield
Ground
Pin
Signal
DIR
Description
1
TX+
Out
Differential Ethernet transmit data +
2
TX−
Out
Differential Ethernet transmit data −
3
RX+
In
Differential Ethernet receive data +
6
RX−
In
Differential Ethernet receive data −
4
Not used
Terminated
5
Not used
Terminated
7
Not used
Terminated
8
Not used
Terminated
Shield
Chasis ground
4.3.7 Profinet Connection (only FT-10 PN )
Profinet connection is done as indicated in Figure 4.8.
Figure 4.8 - FT-10 PN serial interface connections
PROFINET Connector pin configuration (RJ45)
The HUB connection cabling will be a direct connection as shown in Figure 4.9:
The PC connection cabling will be done via cross cable as shown below. IP address blocks and gateway address of FT-10 and PC should be the same in cross connection.
FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014
Figure 4.9 - HUB connection
Usage
Ethernet interface with PC or PLC
Data formats
Continuous, Fast Continuous, Printer Format, BSI Protocol, Modbus TCP/IP High-Low, Modbus TCP/IP Low-High
Ethernet
The Ethernet interface operates at 10Mbit, half duplex
Pin
Signal
DIR
Description
1
TX+
Out
Differential Ethernet transmit data +
2
TX−
Out
Differential Ethernet transmit data −
3
RX+
In
Differential Ethernet receive data +
6
RX−
In
Differential Ethernet receive data −
4
Not used
Terminated
5
Not used
Terminated
7
Not used
Terminated
8
Not used
Terminated
Shield
Chassis ground
Warning: Connect the shield to the reference ground or shield pin of the power connector. Warning: Disconnect IndFace1X PC software before starting Profinet interfacing.
Figure 4.10 - Cross PC connection
4.3.8 Ethernet Connection (only FT-10 EN )
Ethernet interface is used for data transfer to PC or PLC in the formats shown below.
Ethernet Connector pin configuration (RJ45)
The HUB connection cabling will be a direct connection as shown below:
Figure 4.11 - HUB connection
The PC connection cabling will be done via cross cable as shown below. IP address blocks and gateway address of FT-10 and PC should be the same in cross connection.
Figure 4.12 - Cross PC connection
FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014
Warning: Connect the shield to the reference ground or shield pin of the power connector.
Pin
Signal
Description
1
-
-
2
CAN_L - 3
CAN_GND
- 4 -
-
5
CAN_SHIELD
- 6 - - 7
CAN_H
- 8 - - 9
- - Housing
Cable Shield
-
Warning: Disconnect IndFace1X PC software before starting Ethernet interfacing.
4.3.9 CANopen Connection (only FT-10 CO )
CANopen connection is done with 4 wires as indicated in Figure 4.13. The data line ends must be equipped with 120 ohm bus terminating resistors.
Figure 4.13 - FT-10 CO serial interface connections
CANopen Connector pin configuration (DB9M)
Warning: Connect the shield to the reference ground. Warning: Disconnect IndFace1X PC software before starting CANopen interfacing.
FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014
4.3.10 Digital Inputs and Outputs Connection
FT-10 AN
FT-10, FT-10 MB, FT-10 PB, FT-10 PN, FT-10 EN, FT-10 CO
Zero or Tare functions :
Peak function :
Hold function :
Digital Inputs:
FT-10 inputs are independently programmable for zeroing, taring, clear, print, key lock, peak, hold, and as a fieldbus input port. If the input is programmed as a fieldbus input port, the input status is transferred to the PLC by fieldbus command. Inputs are 12 .. 28 VDC, 10 mA.
Inputs connection diagram is shown in Figure 4.14.
Digital Outputs:
FT-10 instruments digital outputs are can be used as a standard, threshold and window. Threshold and window outputs are also programmable positive or negative polarity. Digital outputs of FT-10 are also programmable as a fieldbus port to control them with a fieldbus commands. Refer to parameter [ 130 ] on Page 29 and [ 70- ] on Page 36 . Outputs are 250 VAC or 30 VDC, 1A. Outputs connection diagram is shown in Figure 4.16
FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014
Figure 4.15 - FT-10 Inputs connection diagram
FT-10 AN,
FT-10, FT-10 MB, FT-10 PB, FT-10 PN, FT-10 EN, FT-10 CO
Standard Output:
Only one set point value is entered. The output state is forced active high when the weight is higher than SP1, else the output is passive. Refer to parameter [ 131 ] on Page 29.
Threshold Output:
2 set point values are entered. SP1 is the point that the output goes active when the weight increased from SP1_H. SP1_L is the point that the output drops to passive state when the weight decreased to SP1_L. Inverse function is available.
Refer to parameter [ 7-- ] on Page 36.
Window Output:
2 set point values are entered. The output is active when the weight is between SP1_L and SP1_H. Inverse function is available. Refer to parameter [ 7-- ] on Page 36.
Figure 4.16 - FT-10 Outputs connection diagram
4.4 Commissioning
PRECAUTION: Please read this manual carefully before energizing the instrument. Perform the
commissioning operation according the procedure given in this section. Only trained person is allowed for cleaning, commissioning, checking and servicing of the instrument. The interference of untrained person may cause some unwanted damages or injuries.
Before power on the instrument, please make the required mechanical and electrical installations. After power on, you have to program your FT-10 before field bus interfacing. Install IndFace1X to your PC. IndFace1X software is used for easy programming, calibration and testing of FT-10 instruments. After checking the performance of instruments with IndFace1X, you can begin to use FT-10 in your application.
FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014
5. PROGRAMMING AND CALIBRATION
Exit without saving
Advancing next parameter
Select the digit will be changed
Changing parameter value or increasing the blanking digit
Enter
Display
Operation
[123.456 kg]
Press key until [ PASSWr ] prompts seen.
[PASSWr]
Press + + keys sequentially.
[--- ]
Press key for confirm.
[0-- ]
First block of Programming menu.
In this section you will find the programming and calibration procedure of FT-10 indicator according to your application. The signs those take place on the lower right corner of the keys indicate the function of the keys in programming menu. The basic meanings of these keys are given the table below.
5.1 Entering the Programming and Calibration
There is a DIP switch on FT-10’s rear side and its position should be “ON” ( downward ) to change the metrological related parameters including calibration. There is no need to open the housing to change the position of this DIP switch. If there is not set-up DIP switch on the instrument for industrial usage, its position is always ON.
Figure 5.1 - The location of calibration DIP switch
Programming and Calibration menu consist of main blocks which are shown as [X-- ] and sub-blocks. By using key you can reach next main blocks. After reaching the desired main block, you can get in by pressing key. As you enter the block you will reach the first sub-block in that main block. The sub-block address will be seen on the display as [X0- ]. You can also search between the sub-blocks by using key and reach the first parameter of the sub-block seen on the display by key. The number of the parameter comes on display as [XY0 ]. Again you can search between parameters by key. For entering numerical value in the parameters, press the key to select the digit and press the key the
change the value.
FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014
5.2 Fast Access to the Calibration
Display
Operation
[123.456 kg ]
Press key until [ PASSWr ] prompts seen.
[PASSWr]
Press + + keys sequentially.
[ --- ]
Press key for confirm.
[ 310 ]
Zero Adjustment parameter.
“Calibration”
Press key to start zero adjustment. Or press key to access span calibration without zero adjustment.
The instrument has fast access calibration feature to earn time to the service technician. If only the calibration adjustment is needed, follow the steps below to access the calibration parameters fast.
5.3 Exiting the Programming and Calibration
If you press key on which parameter you are, you will get out of the active sub-block and reach the next sub-block. If you press key again, you will get out of the active block and reach the next main block. If you press key once again, the [ SAvE ] message appears on the display. Here you can press
key to save the changes into the memory, or you can press key to store the changes until the
power goes off, or you can press key to abort changes. [ Waıt ] message will be seen on the display for a little while, and automatically get back to weighing mode.
Especially for legal metrological usage, please don’t forget to turn the power off and “OFF” position the
calibration DIP switch to start operation.
FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014
Changeable with calibration jumper
21 _
WEIGHING
210
W. TYPE
212
CAP1 / d1
214
UNIT
2_ _
SETUP PRMT
20 _
SETUP
200
M.LOGIC
201
DISPLAY
202
PWR ON ZERO
203
ZERO
204
AUTO.ZERO
205
TARE
206
M.DETEC
207
STABILITY
31 _
CAL.ADJ.
311
SPAN CAL.
312
SPAN ADJ CAL
310
ZERO CAL.
313
eCal
30 _
CALIB.
300
GRAVITY
301
CAL.
3_ _
CALIBRATION
302
LINEARITY
4_ _
ANALOGUE
42 _
SPAN ADJ..
420
COARSE
421
FINE
40 _
S.SELECT.
400
MODE
41 _
ZERO CAL.
410
COARSE
411
FINE
401
SET to RANGE
07 _
CANopen
070
FORMAT
071
ADR
04 _
PRINTER
040
P.FORMAT
041
CN
042
MIN. PRT
043
PRT CTRL
044
LF BEFORE P.
046
F.FEED
047
SPC ON LEFT
045
LF AFTER P.
048
Qtity of COPIES
05 _
PROFIBUS
050
FORMAT
051
ADR
06 _
PROFINET
060
FORMAT
0_ _
INTERFACE
01 _
RS 485
010
D.FORMAT
011
BAUD
013
ADR
014
PARITY
015
CHK
016
CR
017
LF
018
RESP. Speed
00 _
RS 232C
000
D.FORMAT
001
BAUD
003
ADR
004
PARITY
005
CHK
006
CR
007
LF
008
RESP. Speed
036
RESP. Speed
03 _
ETHERNET
030
ETH. FORMAT
031
ETH.ADR
032
IP ADR
033
SUB NET MASK
034
GATEWAY
035
LOCAL PORT
14 _
ADJUSTMENT
142
CN
1_ _
CONFIG
11 _
START UP
112
SAVE TARE
113
A. CLR TARE
115
KEY LOCK
116
F KEY FUNC.
120 9
SLOWEST
120 5
12 _
FİLTER
120
F.ADJ
120 0
NO FILTER
120 1
FASTEST
120 2
120 3
120 4
13 _
I / 0
130
OUTPUTS
131
IN1
132
IN2
133
IN3
134
IN4
990
ALL PRMT.
99 _
PRMT. PRT
991
DEFAULT
80 _
RECORDS
800
CAL. COUNT.
8_ _
M.LOGIC REC.
9_ _
CTRL PRMT
90 _
TESTS
900
KEY PAD
901
RS232C
902
RS485
903
INPUTS
904
OUTPUTS
905
mV
704
OUTPUT-5
7_
I/O FUNC.
70_
OUTPUTS
700
OUTPUT-1
701
OUTPUT-2
702
OUTPUT-3
703
OUTPUT-4
FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014
5.4 Programming
5.4.1 Serial Port, Printer and Fieldbuses [0--] Interface Block
You can reach the parameters about serial interface of FT-10 indicator in this section. The data output modes can be used once except continuous data output.
[00-] RS 232C Serial Port
This sub-block includes the parameters about the 1st serial interface of FT-10.
[000 3 ] Data Format
0 : No data transfer. 1 : Continuous data output 2 : Print mode ( Parameter [ 040 ] on Page 26 ) 3 : BSI command set ( Page 40 ) 4 : Modbus RTU High-Low ( Page 48 ) 5 : Modbus RTU Low-High ( Page 48 ) 6 : Fast continuous mode ( Page 40 )
( * ) Warning : Use for Flintec remote displays interfacing. CR and LF should be enabled.
[001 3] Baud Rate
0 : 1200 Baud 1 : 2400 Baud 2 : 4800 Baud
3 : 9600 Baud 4 : 19200 Baud 5 : 38400 Baud 6 : 57600 Baud 7 : 115200 Baud
[003 00] Address
You can define a device address between 1 and 99 by this parameter. If you enter 0, indicator will operate without an address.
[004 0] Data length and parity
0 : 8 bit, no parity 1 : 7 bit, odd parity 2 : 7 bit, even parity
[005 0] Checksum
You can enable or disable for continuous data format and BSI command set.
0 : No checksum 1 : Checksum enable
[006 1] Carriage return
You can enable or disable for continuous data format.
0 : No CR 1 : CR enables (Carriage Return)
[007 1] Line feed
You can enable or disable for continuous data format.
0 : No LF 1 : LF enables (Line Feed)
[008 0] Response Speed
0 : Modbus RTU Answer is sent immediately after Request is received. 1 : Modbus RTU Answer is delayed 20 ms after Request is received. This property is very helpful for slow PLC systems
( * )
( Page 39 )
FT-10 Smart Process Indicator, Technical Manual, Rev. 1.0, January 2014
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