fanuc GFZ-65042E User Manual

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Page 1

Computer Numerical Control Products

AC Spindle Motor Series

(Serial Interface)

Descriptions Manual

(Volume 2 of 4)

GFZ-65042Ef05

January 1994

Page 2

Warnings, Cautions, and Notes as Used in this Publication

Warning notices are used in this publication to emphasize that hazardous voltages, currents, temperatures, or other conditions that could cause personal injury exist in this equipment or may be associated with its use.

In situations where inattention could cause either personal injury or damage to equipment, a Warning notice is used.

Caution notices are used where equipment might be damaged if care is not taken.

GFL-001

Warning

Caution

Note

Notes merely call attention to information that is especially significant to understanding and operating the equipment.

This document is based on information available at the time of its publication. While efforts have been made to be accurate, the information contained herein does not purport to cover all details or variations in hardware or software, nor to provide for every possible contingency in connection with installation, operation, or maintenance. Features may be described herein which are not present in all hardware and software systems. GE Fanuc Automation assumes no obligation of notice to holders of this document with respect to changes subsequently made.

GE Fanuc Automation makes no representation or warranty, expressed, implied, or statutory with respect to, and assumes no responsibility for the accuracy, completeness, sufficiency, or usefulness of the information contained herein. No warranties of merchantability or fitness for purpose shall apply.

Page 3

CONSTITUTION OF THIS MANUAL

This manual (B-65042E) is composed of the following 4 volumes.

Vol, 1

I.Ac SPINDLE MOTOR S series

GENERAL/ FEATURES/ SPECIFICATIONS/ OUTPUT AND TORQUE CHARACTERISTICS/ CONFIGURATION AND ORDER DRAWING NUMBER/ CONNECTIONS/ ALLOWABLE RADIAL LOAD/ ASSEMBLING ACCURACY/ EXTERNAL DIMENSIONS

II. AC SPINDLE MOTOR P series

GENERAL/ FEATURES/ SPECIFICATIONS/ OUTPUT AND TORQUE CHARACTERISTICS/ ORDER DRAWING NUMBER/ CONNECTIONS/ ALLOWABLE RADIAL LOAD/ ASSEMBLING ACCURACY/ EXTERNAL DIMENSIONS

III. A C

S P I ND L E MOT 0 R VH s e r i e s (LIQUID-COOLED)

GENERAL/ FEATURES/ SPECIFICATIONS/ OUTPUT AND TORQUE CHARACTERISTICS/ ORDER SPECIFICATIONS/ CAUTIONS IN USE/ ASSEMBLING ACCURACY/ EXTERNAL DIMENSIONS

IV. AC SP I NDLE MOTOR HV .s e r i e s (380/415 VAC INPUT)

GENERAL/ FEATURES/ SPECIFICATIONS/ OUTPUT AND TORQUE CHARACTERISTICS/ CONFIGURATION AND ORDER SPECIFICATIONS/ CONNECTION/ . ALLOWABLE RADIAL LOAD/ ASSEMBLING ACCURACY/ EXTERNAL DIMENSIONS

V. LIQUID-COOLED AC SPINDLE MOTOR series

NON HOLLOW SHAFT AND WITHOUT SPEED RANGE SWITCHING TYPE/ OUT1 INE/ FEATURES/ SPECIFICATIONS/ CONFIGURATION AND ORDER DRAWING NUMBER/ CONNECTIONS/ CAUTIONS IN USE/

OUTLINE DRAWING OF MOTOR/ HOLLOW SHAFT AND WITH SPEED RANGE SWITCHING TYPE/ OUTLINE/ FEATURES/ SPECIFICATION/ CONFIGURATION AND ORDER SPECIFICATION DRAWING NUMBER/ CONNECTIONS/ CAUTIONS IN USE/ OUTLINE DRAWING OF MOTOR/

Page 4

u.lP65 series

FEATUKES,' SPECIFICAT 1ONSi CHARACTER1 STIC/ EXTERNAL DIMENSIONS/

LOAD METER/ ORDER SPECIFICATION DWG NO.

Vol, 2

W.AC SPINDLE SERVO IJNIT SERIAL

INTERFACE S series

GENERAL/ FEATURES/ CONFIGURATION AND DRAWING NUMBER/ SPECIFICATIONS AND FUNCTIONS/ INSTALLATION/ UNIT CALORIFIC VALUE/ COOLING/ EXTERNAL DIMENSlONS AND MAINTENANCE AREA/ CONNECTION/ INTERFACE SIGNALS

WI.AC SPINDLE SERVO UNIT HV series

GENERAL/ FEATURES/ SPECIFICATIONS/ CONFIGURATION AND ORDER SPECIFICATIONS/ INSTALLATION/ OLING/ EXTERNAL DIMENSIONS AND SERVICE CLEARANCE/ CONNECTION/ CAUTION IN USE

KPOSITION CODER METHOD SPINDLE

ORIENTATION

GENERAL/ FEATURES/ CONFIGURATION AND ORDER DRAWING NUMBER/ SPECIFICATIONS/ CONNECTION/ SIGNAL EXPLANATION/ POSITION CODER

X.MAGNETIC SENSOR METHOD SPINDLE

ORIENTATION

GENERAL/ FEATURES/ CONFIGURATION AND ORDER DRAWING NUMBER/ SPECIFICATIONS/ CONNECTION/ SIGNAL EXPLANATION/ MAGNETIC SENSOR/ TWO-MAGNETIC SENSOR ORIENTATION

Vol, 3

XI. SPINDLE ORIENTATION WITH I--REVOLU'TION

SIGNAL SWITCH

GENERAL/ SYSTEM CONFIGURATION/ SPECIFICATIONS/ CONTROL SEQUENCE/ PMC SIGNAL (DI,DO SIGNAL)/ PARAMETERS/ CABLE CONNECTION/ SPECIFICATIONS OF REFERENCE SWITCH/ SETTING PlNS (SH8 to lo)/

MOUNTING DIAGRAM OF SETTING PINS, CHECK PINS AND VARIABLE RESISTORS/ NOTES

Page 5

XU. l3~JILT-Ih SKNSOR SIGNAL CONVERSION

CIRCUIT

GENEKAL/ FEATURES/ CONFlGUKATIO~/ Sl'ECIFICATIONS/ EXTERNAL DIMENSIONS/

CABLE ROUTING DIAGRAM/ EXAM~PLE OF INSTALLATION/ CONNECTION/ CABLES/ CAUTIONS IN USE

XIKHIGH RESOLUl7ON MAGNETIC PIJLSE CODER

GENERAL/ SYSTEM CONFIGURATION/ SPECIFZCATION METHOD/ SPECIFICATION/ CONNECTIONS/ DIMENSIONS/

CHECKING OUTPUT WAVEFORM AND ADJUSTING THE PREAMPLIFIER

SENSOR AND PREAMPLIFIER FITTING DIAGRAMS/ SENSOR FITTING PROCEDURE

XJKHIGH-RESOLUTION POSITION CODER

GENERAL/ FEATURES/ SYSTEM CONFIGURATION/ SPECIFICATIONS/ CONNECTION/ SHAPE/ INSTALLATION CONDITION AND CAUTIONS

XV.SPEED RANGE SWITHING CONTROL

GENERAL/ CONFIGURATION AND DRAWING NUMBER/ SPECIFICATIONS/ CONNECTIONS/ '

INTERFACE SIGNALS/ SEQUENCE/

ALARMS RELATED TO SPEED RANGE SWITCHING CONTROL/ CAUTIONS IN USE

XKSPINDEL SWITCHING CONTROL

GENERAL/ FUNCTIONS/ RESTRICTIONS/'

CONFIGURATION AND ORDERING DRAWING NUMBERS/ EXTERNAL DIMENSIONS OF SPINDLE SWITCHING CONTROL CIRCUIT/ CONNECTION/ PARAMETERS/ SPINDLE CONTROL SIGNALS/ SEQUENCE/ ALARMS RELATED TO SPINDLE SELECTOR CONTROL/ CAUTIONS IN USE

XVKSWITCHING UNI?

GENERAL/ CONFIGURATIQN/ ORDER DKAWING NUMBER/ SPECIFICATIONS/ EXTERNAL DlMENSIONS AND DIMENSIONS FOR MOUNTING/ CONNECTION/

CAUTIONS IN USE

Page 6

XVll.DIFFERENTIAL SPEED CONTROL FUNCTION

DESCRIPTION

OUTLINE/ CHARCTERISTICI CONFIGURATION AND ORDER DRAWING NUMBER/ SPECIFICATION OF POSITION CODER SIGNAL INPUT CIRCUIT/

INPUT AND OUTPUT SIGNAL EXPLANATION/ POSITION CODER SIGNAL INPUT CIRCUIT(OPTION) EXTERNAL DRAWING/ CONNECTION/ CONNECTION DETAIL DRAWING/ JUMPER EXPLANATION

Vol,4

APPENDIX

CABLE SPECIFICATIONS/ TECHNICAL DATA/ SERIAL SPINDLE START-UP PROCEDURE/ METHOD FOR OPERATIING THE SPINDLE MOTOR USING A SERIAL SPINDLE

AMPLIFIER INSTEAD OF THE CNC/

MONITORING INTERNAL DATA OF THE SERIAL SPINDLE/ GROUNDING/ CUSTOMER RECORDS

Page 7

PREFACE

The models covered by this manual, and their abbreviations are:

Series name

FANUC AC SPINDLE MOTOR

S series

FANUC AC SPINDLE MOTOR Power up series

FANUC AC SPINDLE MOTOR High-speed series

FANUC AC SPINDLE MOTOR

380/415V series

FANUC AC SPINDLE MOTOR LTQUID-COOLED series

Model name

OSS, IS, 1.5S, 2S, 3S, 6S, 8S, QS,

ISS, 18S, 22s, 30s. 40s

8P, IOP, 12P, 15P, l6P, 78P, 22P, 3OP, 4OP, 5OP, 60P

6VH, BVH, 12VH

30HV, 40HV, 60HV

- Non hollow shaft/without speed range switching type

L6112000, Ll2/6000, L15/6000,

L18/6000, LW6000

.~~~~~~~~~~~~~~~~~-Ir)~~~~~~~~~c~~

l Hollow shaft/with speed range switching

L12(10000, Ll5110000, t22/toooo, L26/10000, L4018000, L50/8000

FANUC AC SPINDLE MOTOR IP65 series

Page 8

I . AC SPINDLE MOTOR S series

CONTENTS

1. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2. FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3. SPECIFICATIONS

4. OUTPUT/TORQUE CHARACTERISTICS

5. CONFIGURATION AND ORDER DRAWING NUMBER

5.1 Configuration

5.2 Order Drawing Number

6. CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.1 Model0.5S

6.2 ModelslS-40s

7. ALLOWABLE RADIAL LOAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8. ASSEMBLING ACCURACY (T-1-R: Total Indicator Reading) . . . . . . . . . . . . . . . . . . .

9. EXTERNAL DIMENSIONS

9.1 AC Spindle Motor Model 0.5s

9.2 AC Spindle Motor Model 1s

9.3 AC Spindle Motor Model 1.5s

9.4 AC Spindle Motor Model 2s AC Spindle Motor Model 3s

9.5 AC Spindle Motor Model 6s

9.6

9.7 AC Spindle Motor Model 8s

AC Spindle Motor Models 12S, 1%

9.8 AC Spindle Motor Models l8S, 22s

9.9

9.10 AC Spindle Motor Models 3OS, 40s (3OS/6000, 4OS/SOOO)

9.11

AC Spindle Motor Model lS/15000

9.12 AC Spindle Motor Model 2S/15000

9.13

AC Spindle Motor Model 3S/12000

9.14

AC Spindle Motor Model 6S/12000

9.15

AC Spindle Motor Model 8S/8000

9.16 AC Spindle Motor Models 12S/8000, 155/8000

9.17

AC Spindle Motor Models 18S/8000, 22S/8000

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

....................... l-9

................................................ l-9

......................................... 1-9

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.......................................... I-20

...................................

.................................... l-21

...................................

.................................... l-23

....................................

.................................... l-25

.................................... 1-26

............................... l-27

...............................

............... 1 - 29

................................

.................................

....................... 1 - 32

.......................

l-1

I-1

1-2

l-4

1 - 15

l-15

1-16

1-18

1 - 19

l-20

1-22

l-24

l-28

l-30 l-30 l-31 l-31 l-32

l-33

Page 9

9.18 AC Spindle Motors with a Built-in High-resolution Magnetic Pulse Coder

AC SPINDLE MOTOR P series

II.

..... 1 - 33

I, GENERAL .......................................................

2. FEATURES

3. SPECIFICATIONS

4. OUTPUTTTORQUE CHARACTERISTICS Without Speed Range Swithing Type

4.1 With Speed Range Swithing Type

4.2

5. ORDERDRAWING NUMBER

6. CONNECTIONS

ALLOWABLE RADIAL LOAD

8. ASSEMBLING ACCURACY (T.i.R: Total indicator Reading)

EXTERNAL DIMENSIONS

9. AC Spindle Motor Model 8P, 8P/8000

9.1

AC Spindle Motor Model IOP, lOP/8000

9.2 AC Spindle Motor Models 12P, 15P, 12P/8000, 15P/8000

9.3 AC Spindle Motor Models 18P, 22P, 22PI8000

9.4 AC Spindle Motor Models 3OP, 4OP, 3OP/6000, 4OP/6000

9.5

AC Spindle Motor Model 5OP

9.6

AC Spindle Motor Model l6P, 16P/8000

9.7 AC Spindle Motor Model 60P

9.8 AC Spindle Motors with a Built-in High-resolution Magnetic Pulse Coder

9.9

......................................................

.................................................

.................................

...............................

.................................

........................................

..................................................

.........................................

..........................................

..............................

............................

.......................

....................................

............................

.................................... 2-27

...................

................

2-l

2-1

2 -2

2 - 5 2 - 5

2 - 8

2-11

2-17

2-18

2 - 19

2-20

2-20 2 - 21 2 - 22 2-23 2 - 24 2-25

2-26

..... 2 - 28

III. AC SPINDLE MOTOR W-i series (LIQUID-COOLED)

1. GENERAL . . . . . . . . . . .._._................_......

2. FEATURES . . . . . .._......................._ _ ._..

SPECIFICATIONS

4. OUTPUT/TORQUE CHARACTERISTICS . . _ _ . . . _ _ . . _ _ _ _ _

ORDER SPECtFiCATiONS . . _ . . _ . . . . . . . _ . . . _ _ . . . . . . .

CAUTIONS 1N USE . . . . . _ . . . . . . _ . . . . . . . . . . . . . . _ _ . .

. . . . . . . . . . . . . _ . . _ . . . . _ . _ _ _ _ _ . _ . _

................

3-1

3-l

3-2

3-4

3-5

3-6

Page 10

PipingofCoolingOil ...........................................

6.1

6.1.1

6.1.2 Piping block (for reference)

6.1.3 Piping (for reference) .....................................

Motor Cooling Conditions

6.2 Oil-Air lubrication Conditions

6.3

Factory-set piping

.......................................

.....................................

................................

3-6

3-7

3 - 8 3- 9 3- 9

7. ASSEMBLING ACCURACY (T.1.R: Total Indicator Reading)

8. EXTERNAL DIMENSIONS AC Spindle Motor Model 6VH

8.1 AC Spindle Motor Model 8VH

8.2 AC Spindle Motor Model 12VH

8.3

IV. AC SPINDLE MOTOR HV series (3801415 VAC INPUT)

1. GENERAL . . . . . . . . . . . . . ..r.......................................

2. FEATURES . . . . . . . . . . . . . . . . . ..r..................o.~.............

3. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4. OUTPUTmORQUE CHARACTERISTICS

5. CONFIGURATION AND ORDER SPECIFICATIONS Configuration

5.1

Order Specifications

5.2

................................................

..........................................

...................................

.................................. 3- 12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.........................

...........................................

. . . . . . - . . - . . . . . . . . .

3-10

3- 11 3-11

3-11

4-1

4-l

4 - 2

4 - 3

4-4 4 - 4 4 - 5

6. CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . _ . . . . . . . . . . . . .

7. ALLOWABLE RADIAL LOAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8. ASSEMBLING ACCURACY (T-1-R: Total Indicator Reading) . . . . . . . . . . . . . . . . . . . .

9. EXTERNAL DIMENSIONS

9.1 AC Spindle Motor Model 30HV/40HV (Flange Mounting)

9.2 AC Spindle Motor Model 3OHV/4OHV (Foot Mounting)

AC Spindle Motor Model 30HVl40HV

9.3

(Footed-Flange/Output Shaft Conforming to DIN Standard)

AC Spindle Motor Model 60HV (Flange Mounting)

9.4

AC Spindle Motor Model 60HV

9.5

AC Spindle Motor Model 60HV (Foot Mounting)

9.6

LIQUID-COOLED AC SPINDLE MOTOR series

1. NON HOLLOW SHAFT/WITHOUT SPEED RANGE SWITCHING TYPE . . . . _ . . . . . . .

...........................................

..................

...................

................

.....................

..................................

.......................

4- 6

4- 7

4 - 8

4-9 4 - 9 4- 9

4 - 10

4- 10 4- 11

4-11

5- 1

Page 11

1.1 Outline ....................................................

1.2 Feature ....................................................

Specifications

1.3

1.3.1 l-3.2

Non hollow shaft’without speed range switching type ..............

Outputs and torque chara(

1.3.2.1 Model L6/‘12000

1.3.2.2 Model Ll2!6000

1.3-2.3 Model Ll5/6000

I .3.2.4 Model Ll8i6000

1.3.2.5 Model L22/‘6000 (without speed range switching type

1.4 Configuration and Order Drawing Number

1.4.1 Configuration

1.4.2

Connections

1.5

1.5.1 Power cable size

1.5.2 Cautions in Use

1.6

1.6.1 Piping of cooling oil

1.6.2 Motor cooling condition I .6.3 Allowable radial load

1.6.4 Assembly accuracy

1.6.5 Utilization limitation of eye bolt

1.7

Outline Drawing of Motor

1.7.1

1.7.2

1.7.3

Order drawing number

Connection of signal cable

1.6.1.1 State in shipment

1.6.1.2 Example of piping block l-6.1.3 Piping example

Model L6/12000 (Non hollow shaft) Model Ll2/6000, Ll5/6000 (Non hollow shaft) Model Ll8,‘6000, L22/6000 (Non hollow shaft)

................................................

teristics . . . . . . . . . . . . . . . . . . . . . . . . . . .

without speed range switching type without speed range switching type without speed range switching type without speed range switching type

(’

..........................................

....................................

.................................................

........................................

.................................

.............................................

.....................................

................................

................................. 5-13

..................................

....................................

..................................... 5- 15

.......................................

.......

............................

........................... 5- 12

.............................

.......................... 5- 16

..................

.................. 5- 17

5-l

5-I

5 - 2 5 - 2 5 - 3

5-3 5-4 5-5 5-6 5-7

r n

3 - C)

5 - 8

5-8

5- 9 5-11 5-11 5-11

5-14 5-14

5- 15

5-16

5- 16

2. HOLLOW SHAFT,‘WITH SPEED RANGE SWITCHING TYPE

2.1 Outline

2.2 Feature Specification

2.3

2.3.1

2.3.2 Output and torque character

2.4 Configuration and Order Specification Drawing Number

2.4-l

2.42 Order specification drawing number

2.5

Connections

...................................................

............................................... 5-19

List of specification (Hollow shaft/with speed range switching type)

...............................

2.3.2. I Model Ll2/10000 (with speed range switching type

2.3.2.2 Model L15/10000 (with speed range switching type

2.3.2.3 Model L22110000 (with speed range switching type

2.3.2.4 Model L26/10000 (with speed range switching type

2.3.2.5 Model L40;8000 (with speed range switching type)

2.3.2.6

Configuration

Model L50!8000 (with speed range switching type)

......................................... 5 - 27

......................... 5-27

................................................ 5 - 28

.................. 5 - 18

5-18 5- 18

...

5-79 5-21

....... 5-21

.......

5 - 22 5-23

....... 5-24

........

5-25

5-26

................. 5 - 27

Page 12

2.5.1

2.5.2

2.53 Magnetic-contactor for switching . _ . . _ . . . . . . . . . . . . . . . . - . . . . . .

2.54 Connection of signal cable . . . . . . . . . . _ . . . . . . . . . . . . . . . . . . . . .

Cautions in Use

2.6

2.6.1 Piping of cooling oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.6.2 Motor cooling condition

2.6.3 Connection with machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.6.4

2.6.5 Utilization limitation of eye bolt

2.6.6 Connection with through hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.7

Outline Drawing of Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.7.1 Model LWlOOOO, L15/10000 (Hollow shaft) . . . . . . . . . . . . . . . . . . . .

2.7.2

2.7.3 Model l26/10000 (Hollow shaft)

2.7.4 Model L40/8000 (Hollow shaft)

2.7.5 Model L50/8000 (Hollow shaft)

Connection diagram

Power cable size . . . . . . . . . . . _ . . . . . . . . . . . . . . . . . . . . - . . . . . .

. . . . _ . . . . . . . _ . . _ . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . l . . . .

2.6.1.1 State in shipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.6.1.2 Example of piping block

2.6.1.3

Piping example

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Assembly accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Model iZ/lOOOO (Hollow shaft)

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

............................

.............................

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 - 28

5-29 5-29 5-30 5-31

5-31

5-31 5-32

5-33

5 - 34

5-36 5 - 36 5-37

5-38

5-39 5-39

5-40

Vi. IP65 series

FEATURES

SPECIFICATIONS

2.1 AC Spindle Motor (IP65)

2.2 AC Spindle Servo Unit (Serial Spindle)

CHARACTERISTIC

EXTERNAL DIMENSIONS

4.1

4.2 lP65 1.5S/8000 8100, B190

4.3

4.4 IP65 3S/6000 8100, Bl90

LOADMETER

ORDER SPECIFICATION DWG NO.

VII. AC SPINDLE SERVO UNIT SERIAL INTERFACE S series

IP65 lS/8000 8100,819O

lP652S/8000 8100, 8190

......................................................

.................................................

........................................

..............................

................................................

...........................................

.......................................

......................................

.......................................

....................................................

....................................

6-1

6 - 2 6-2 6 - 3

6 - 4

6 - 6

6-6 6-6

6-7 6-7

6-8

6 - 9

GENERAL _.._....._...._........_._............................. 7-1

2. FEATURES . . . . . . . . . . . . . . . . .._...................................

7-2

Page 13

3. CONFIGURAJIONANDORDER DRAWING NUMBER

ModeisIS-40s

3.1

3.2 Order Drawing Number

.............................................

.........................................

.......................

7-4 7-4

7 - 5

4. SPECLFICATIONS AND FUNCTIONS

4.1

Specifications

4.2

Major Component Functions and Application

4.2.1

4.2.2

4.2.3

Spindle control unit

Fuse ...............................................

Power transformer (optional)

4.2.4 Unit adapter

4.2.5 Fan unit (This unit is an option for models 30s and 40s.)

5. INSTALLATION

5.1 Environemental Conditions

51.1

5.1.2 Humidity

5.1.3

5.1.4 Atmosphere

5.2

input Power and Grounding

5.3

Protection against Overcurrent

6. UNIT CAtORiFIC VALUE

COOLING

7.1

Cooling the AC Spindle Servo Unit

7.1.1

7.1.2 Models 6s

7.1.3 Small model 15s

7.1.4

7.1.5 Models 30s and 40s

Ambient temperature

Vibration

......................................................

ModelslS-3S,smaJitype6S

Model 26S, small type 30s

................................................

..........................................

..................................................

.............................................

..........................................

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

22s

....................................

.........................

.....................................

..............................

..........

..................................... 7-23

.................................... 7-23

.....................................

...................................

................................

.............................

.......................................

...............................

.................................... 7-33

7- 9 7 - 9

7 - 12

7- 12 7- 19 7-19 7-22

7 - 22

7-23

7-23 7-23 7-23 7-23 7-25

7-26

7-27

7-27 7-27 7-27 7-27

7-28

EXTERNAL DIMENSIONS AND MAINTENANCE AREA . . . . . . . . . . . . . . . . . . . . . .

8.1

External Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.1.1

8.12 AC spindle servo unit models 6s - 12S, small type model 15s

8.13

8.1.4 AC spindle servo unit models 1% - 22S, 26S, small type model 30s

8.1.5

8.1.6

8.1.7 AC spindle servo unit model 40s

AC spindle servo unit models 1 S - 3S, small type model 6s

(with an option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

(with unit adaptor) . . _ . . . . . _ _ . . . . . . . . . . . . . . . . . . . . . . . . . . . .

AC spindle servo unit models 6s - 12S, small type model ISS

(without unit adaptor)

(with unit adaptor) . . . _ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

AC spindle servo unit models 15s - 26s. small type model 30s

(without unit adaptor) . . . . . . . . . . . . . . _ . . . . . . . . . . . . . . . . . . . . .

AC spindle servo unit model 30s

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . _ . . . . . . . . . . . . . . . _ . . _ . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . .

7 - 34 7-34

7-34

7-35

7 - 36

7-37

7- 38 7-39 7-39

Page 14

8-1.8 Unit adapter models 6s - 12s

(Order Spec. DWG No.: A06B-6059-K031

8.1.9 Unit adapter small type model 15s (Order Spec. DWG No.: A06B-6059.K033

8.1 .lO Unit adapter models 15s - 22s

(Order Spec. DWG No.: AO6B-60590K032)

8.1 .l 1 Unit adapter model 26S, small type model 305

(Order Spec. DWG No.: A06B-6059-K038)

8.1.12 Power transformer for models 1 S - 3s (Order Spec. DWG No.: A06B-60520JOOl)

8.1 .I3 Power transformer for models 6S, 8S, small type model 6s (Order Spec. DWG No.: AOSB-60440JOOS)

8.1 ,I 4 Power transformer for models 12s. 15S, small type model 15s (Order Spec. DWG No.: A06B-60440J007)

8.1 .I 5 Power transformer for models l8S, 22s. 26s (Order Spec. DWG No.: A06B-6044-JOlO)

8.1 .I 6 Power transformer for small type model 3OS, models 3OS, 40s

(Order Spec. DWG No.: A06B-60440JOE)

8.1.17 Fan unit for models 30s. 40s

(Order Spec. DWG No.: AO6B-6044-K040)

Maintenance Area

8.2

8.2.1

8.2.2 AC spindle servo unit models 6s - 125, small type model 1%

8.2.3

8.2.4 AC spindle servo unit models 15s - 22s. 26S, small type model 30s

8.2.5

8.2.6 AC spindle servo unit models 3OS, 40s Panel Hole Machining Diagram and Mounting

8.3

8.3.1 AC spindle servo unit models 1s - 3S, small type model 6s

8.3.2

8.3.3

8.3.4

8.3.5 Cautions for Mounting

8.4

8.4.1 Cautions for mounting a unit for models 30s and 40s .............

Sealing ...................................................

8.5

8.5.1

8.5.2 AC spindle servo unit models SS - 26S, small type models ISS, 30s . .

8.5.3 AC spindle servo unit models 305, 40s Consideration to Inlet and Outlet Ports

0.6

8.6-l AC spindle servo unit models 1s - 3S, small type model 6s ........

AC spindle servo unit models 1S - 3S, small type model 6s

(with an optional PCB)

(with unit adapter) AC spindle servo unit models 6s - 12S, small type model 1% (without unit adapter)

(with unit adapter)

AC spindle servo unit models 15s - 26S, small type model 30s

(without unit adapter)

AC spindle servo unit models 6s - 12S, small type model 15s AC spindle servo unit models 15s - 26S, small type model 30s AC spindle servo unit model 30s (with fan unit) AC spindle servo unit model 40s (with fan unit)

AC spindle servo unit models 1 S - 3S, small type model 6s

............................................

...................................

......................................

....................................

......................................

....................................

.........................................

.............................

....................

......................

.....................

....................

.......................

........................

.................

.......................

........

......

........

.....

7-40

7-41

7-42

7-43

7-44

7-45

7-46

7-47

7-48

7-49

7-50

7-51

7-52

7-53

7-54

7-55 7-56 7-56 7-57 7-58 7-59 7-60 7-61 7-61 7-61 7-61 7-61

7-61 7 - 63

7-63

Page 15

9. CONNECTlON Connection Diagram

9.1

9.1.1

9.1.2 Motor models IS . 3S, small type model 6s ...................

9.1.3

9.1.4 Motor models 3OS, 40s

9.1.5 Connection between the CNC and AC spindfe servo unit ..........

Cable Routing

9.2

9.2.1 Cable routing diagram of models 1s

9.2.2

9.2.3

9.2.4 Cable routing diagram of models 3OS, 40s ....................

Detailed Connection Diagram ....................................

9.3

9.3.1

9.3.2

9.3.3

9.3.4 Connection diagram of AC spindle servo unit and fan unit

9.3.5

Cable ....................................................

9.4

9.4.1

9.4.2 Cable length

...................................................

..........................................

Motor model 0.5s (Amplifier model IS)

Motor models 6s - 26S, small type model 15S, small type model 30s . 7 - 65

.......................

..................................

..............................................

7- 64 7 - 64 7-64 7-64

7-65 7 - 66 7-67

. 3S, small type model 6s ...... 7 - 67

Cable routing diagram of models 6s . 12S, small type model 1 SS .... 7 - 68

Cable routing diagram of models 1% . 26S, small type model 305 ... 7 - 69

7 - 70

7-71

Connection of power source

Connection of AC spindle servo unit and magnetics cabinet ........ 7 - 73

Connecting AC spindle servo unit with unit adapter

...............................

7- 71

(models 6S . 26S, small type model I%, small type model 30s) ..... 7 - 74

(Models 3OS, 40s)

Connection of AC spindle servo unit and AC spindle motor .........

Details of cable K4

.....................................

..................................... 7-79

..........................................

7-75 7-76

7-79

7-81

10. INTERFACE SIGNALS

10.1 Emergency Stop Signals (ESP1 ,ESP2) -Contact Input Signal-

10.2 Signals for Checking the Contact of the Magnetic Contactor

in the Spindle Amplifier (VIN, PC24V, and PCOV) for models 1s to 26s

10.3 Spindle Control Signals

10.3.1 First spindle control DI signal (PMC to CNC)

10.3.2 Second spindle 01 signal (PMC to CNC) 1 O-3.3 First spindle control DO signals (CNC to PMC)

10.3.4 Second spindle control DO signals (CNC to PMC)

10.4 Detailed Explanation of Spindle Control Signal

10.4.1 Torque restriction command signal (TLMLA, TLMHA) .............

10.4.2 Forward rotation command signal (SFRA)

10.4-3 Reverse rotation command signal (SRVA) .....................

10.4.4

10.4.5 Alarm reset signal (ARSTA)

10.4.6 Emergency stop signal (‘ESPA)

10.4.7 Spindle alarm signal (ALMA)

10.4.8 Zero-speed detecting signal (SSTA)

10.4.9

10.4.10 Speed arrival signal (SARA)

10.4-l 1 Load detection siqnal (LDTlA, LDT2A)

10.4.12 Soft start stop cancel signal (SOCAN) .......................

Machine ready signal (MRDYA)

Speed detecting signal (SDTA)

.............................................

........................................

......................

........................ 7-94

.....................

............................

............................... 7-97

............................

...............................

.........................

............................

..............................

.......................

...........

......

...................

.................

............... 7 - 91

7-82

7-83

7-84

7-85

7-86

7 - 90

7-94 7-95 7-95 7-96

7-98

7- 98 7-99

7 - 100

7-101 7-103 7-104

Page 16

10.4.13 Signal for controlling velocity integration (INTGA)

10.4.14 Spindle override command (function) with analog input voltage (OVRA)

10.4.15Motor power off signal (MPOF)

Speed Indication Voltage Signal (SM, OM)

10.5

Load indication Voltage (LM, OM)

10.6

VXII. AC SPINDLE SERVO UNIT HV series

............................

......................... 7- 108

...............................

............... 7 - 105

7 - 105

7-107

7- 109

1. GENERAL .......................................................

2. FEATURES ......................................................

3. SPECIFICATIONS

4. CONFIGURATION AND ORDER SPECIFICATIONS

4.1 Configuration Order Specifications

4.2

5. INSTALLATION Ambient Temperature

5.1

Humidity ...................................................

5.2 Vibration

5.3 Atmosphere

5.4

6. COOLING .......................................................

7. EXTERNAL DIMENSIONS AND SERVICE CLEARANCE External Dimensions

7.1

7.1.1

7.1.2 AC spindle servo unit model 60HV Fan Unit

7.2

7.2.1 For model 30HW40HV (specification number: A06B-6044-K040)

7.2.2 For model 60HV (specification number: A06B-6065-K301

Maintenance Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.3

Panel Holes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.4

.................................................

................................................

...........................................

...................................................

..........................................

...................................................

.................................................

...........................................

AC spindle servo unit model 30HW40HV

...........................

..................................................

.........................

......................

.......................

8-1

8-l

8-2

8-3 8 - 3 8 - 4

8-5 8 - 5 8-5 8 - 5

8-5

8-6

8 - 9 8 - 9 8-9 8 - 9

8-10

..... 8 - 10

......... 8-11

.......... 8-12

..........

8-13

8. CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Connection Diagram (without High-Resolution Magnetic Sensor Pulse Coder)

8.1

8.1.1

8.1.2 AC spindle servo unit model 60HV . . . _ . . . . . . . . . . . . . . . . . . . . . .

Detailed Connection Diagram . . . . . . . . . . . . . . . . _ . . . . . . . . . . . . . . . . . . .

8.2

Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.3

9. CAUTION IN USE

Unit Structure

9.1

Installing the Unit

9.2

AC spindle servo unit model 3OHW4OHV . . . . . . . . . . . . _ . . . . . . . _ . 8- 14

................................................

...............................................

............................................

. . . - . . . . .

8-14

. 8-14

8-14

8- 15 8-17

8-18 8-18

8- 18

Page 17

Sealing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .._.................

9-3

IX. POSITION CODER METHOD SPINDLE ORIENTATION

8-18

1. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..-................

2. FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3. CONFIGURATION AND ORDER DRAWING NUMBER

3.1

3.2

3.3

4. SPECIFICATIONS

5. CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6. SIGNAL EXPLANATION

6.1

6.2

6.3

6.4 When Stop Position External Setting Type

6.5

Orientation Using Position Coder Orientation Using Built-in Sensor Order Drawing Number

3.3.1

3.3.2

Position coder Spindle orientation function software (optional CNC software)

.........................................

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I . . . . . .

.............................................

Spindle Control Signals

6.1.1

6.1.2 DO signals (CNC to PMC) Details of Signals

6.2.1 Orientation (fixed position stop) command (ORCMA)

6.2.2 Orientation (fixed position stop) completion signal (ORARA)

6.2.3 Gear/clutch signal (CTHl A, CTH2A)

6.2.4 Command for changing the stop position in spindle orientation (INDXA)

6.2.5 Direction command for the shorter route when the stop position

6.2.6 Command specifying the direction of rotation when the stop position

6.2.7 Spindle orientation command in which the stop position is specified

Sequences

6.3.1

6.3.2 Orientation command during high-speed rotation

Spindle Orientation Function is Used Using the Spindle Orientation Function with the incremental Command Set Externally (Spindle Speed Control)

6.5.1

6.52 System configurations

6.5.3 Control sequence

6.5.4

6.5.5 Parameters

DI signals (PMC to CNC)

changes in spindle orientation (NRROA)

changes in spindle orientation (ROTAA)

externally (SflAl 1 to SHAOO)

................................................

Orientation command while stopping

General .............................................

PMC signals (Dl,iDO signals)

.........................................

.............................................

......................................

...........................................

..................................

.................................

...............................

..............................

...................................

..............................

.......................

........ 9 - 3

.............. 9 - 6

......... 9 - 7

..........................

.......................

.........................

................ 9 - I 0

......

9-1

9-2

g-2 9 - 2 S-3 9 - 3

9 -4

9-5

9 - 6 9 - 6 9-6 9-6

9 - 6

9 - 8

. 9 - 8

9 - 9

9- 9

9 - 9

9-10

9 - I 0

9- 71

9- 12

9-12 9- 13 9- 14 9-16 9- 10

Page 18

Page 19

6.3.1

6.3.2 Orientation command during high-speed rotation Parameter Setting for the MS Signal Gain through Magnetizing Element

6.4

6.5

Parameter Setting for the MS Signal Constant

Orientation command while stopping

........................

......................

...............

....

IO-10

10-11

IO-12

7. MAGNETIC SENSOR

Electrical Specifications

7.1

External View

7.2

Magnetic Sensor Mounting Method

7.3

Cautions on Installation

7.4

8. TWO-MAGNETIC SENSOR ORIENTATION

Configuration ..............................................

8.1 Change-over Circuit

8.2

8.2.1 Selection signal of magnetic sensor (SB signal) ...............

8.2.2 Signal change-over relay Fine Adjustment of Stop Position

8.3

XI. SPINDLE ORIENTATION WITH I-REVOLUTION SIGNAL SWITCH

I. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2. SYSTEM CONFIGURATION

3. SPECIFICATIONS

.............................................

.......................................

..............................................

..............................

.......................................

.............................

.........................................

................................

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

IO-13 IO-13

IO-14 IO-20

lo-23

lo-27 IO-27 lo-28 IO-28 IO-28 IO-30

11-l

11-2

11-3

4. CONTROL SEQUENCE

5. PMC SIGNAL (DVDO SIGNAL)

6. PARAMETERS

7. CABLE CONNECTION

Connection Diagram

7.1

Pin Assignment of Each Cable

7.2

Details of TB 1 (For External Reference Switch)

7.3

8. SPECIFICATIONS OF REFERENCE SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9. SETTING PINS (St-i8 TO 10)

SH8 (Selection of Reference Signal)

9.1 SH9, 10 (Selection of Reference Signal Edge)

9.2

10. MOUNTING DIAGRAM OF SETTING PINS, CHECK PINS AND

VARIABLE RESISTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 - 19

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

............................................

.........................................

..................................

......................

.......................................

.............................

......................

11-5

11 -6

11 -8

ll- 10

II- 10 11-11

11- 12

11-13

11-14 ll- 14

11-14

Page 20

11. NOTES

. . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . ..-.....

XII. BUILT-IN SENSOR SIGNAL CC?NVERSlON CIRCUIT

. . .

II-20

1. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..o...............

2. FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3. CONFIGURATION

3.1 Example of Configuration

3.1.1 Separate signal conversion circuit

3.1.2 Signal conversion circuit mounted in the unit

3.2 Order Drawing Numbers

3.2.1 Signal conversion circuits

3.2.2 Amplifiers for which the built-in signal conversion circuit can be used . .

4. SPECIFICATIONS

4.1

Compatibility with Conventional Specifications

(Compatibility Provided by Setting Pins SH6 and SH7) . . . . . . . . . . . . . . . . . .

4.2

Position Coder Output Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2.1

4.2.2 Output signal specifications of position coder

4.2.3

4.3 Input Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.4

Maximum Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Ambient Temperature

4.5

................................................

.......................................

...........................

...................

.......................................

.................................

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Number of detector pulses and number of

position coder signal output pulses

(connector CN2 signal) - at constant speed of 1500 min - 1

Output circuit configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . 12 - 7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12-l

12-2

12-3 12-3

12 - 3 12 - 3 12 - 4 12-4

12 - 5

12 - 6

12 - 6 12-6

12-6

12-7 12-7

12-8

5. EXTERNAL DIMENSIONS

5.1 Separate Type

5.2 Unit Mounting Type

6. CABLE ROUTING DIAGRAM

6.1

SeparateType

6.2

Unit Mounting Type

7. EXAMPLE OF INSTALLATION

7.1 Separate Type

7.2 Unit Mounting Type

8. CONNECTION

8.1 Block Diagram

8.1.1

8.1.2 Details of Connections between Units

8.2

..................................................

Separate type Unit mounting type

..............................................

.............................................

..........................................

.......................................

.........................................

......................................

.........................................

........................................

....................................

.............................

12-9 12-9 12-9

12-10

12- 10 12- 10

12- 11 12-11 12-11

12- 12 12- 12 12- 12 12- 13 12- 14

Page 21

8.2.1 Built-in sensor and connector (motor) (cable symbol: KlO) . . . . . . . .

8.22 Motor and built-in sensor signal conversion circuit

(cable symbol: Kll) . . . . . . . . . . . _ . . ‘I . . . . . . . . . . . . . . . . . . . . .

8.2.3 Motor model 0.5s and built-in sensor signal conversion circuit

(cable symbol: K4) _ . . . . _ . . . . _ . . . . . . . . . _ . . . . . . . . . . . . . . .

8.24 BuiJt-in sensor signal conversion circuit and serial interface series

spindle servo unit . . . . . . . . . . . . . . . . . . . _ . . . . . . . . . . . . . . . . .

120 14

12- 15

120 19

12-21

9. CABLES

9.1

9.2

lo.CAUTlONStNUSE

XIII. HIGH RESOLUTION MAGNETIC PULSE CODER

1. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2. SYSTEM CONFIGURATION

2.1

2.2 Built-in Spindle Motor

3. SPECIFICATION METHOD

3.1

3.2

4. SPECIFICATION

CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . _ . . . . . . . . . . . . . . . . . . . . . . . .

5.1

5.2

5.3

5.4

......................................................

Details of the Cable (KlO) Cable (Kll) Length

. . . . . . . . . . . . . . . . . . . . . . . _ . . . . . . . . . . . . . . . . . . . . . .

.....................................

..........................................

.........................................

Motor and Spindle Linked Belt or Similar Device

......................

.........................................

..........................................

Sensor

Detection Circuit

Connection Diagram Connection Diagram of the AC Spindle Servo Unit and AC Spindle Motor Cable Details Cable Routing Diagrams

...................................................

.............................................

. .._.................... . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . _ . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . _ . . . . _ . . . . . . . . . . . . . . . . . . . .

. . . .

12-24 12-25 12-26

12-28

13-l

13-2 13-2 13-2

13-3 13-3 13-3

13-4

13-5 13-5 13 - 7

13-8

13- 10

6. DIMENSIONS

6.1 External Sensor Dimensions

6.1.1

6.1.2 Dimensions of sensors A860-0382-Tl23, Tl43

6.1.3 Dimensions of sensors A860-0382-Ti 24, T144

6.1.4

6.2 Sensor Circuit Dimensions

7. CHECKING OUTPUT WAVEFORM AND ADJUSTING THE PREAMPLIFIER

7.1

Spindle Sensor Preamplitier Adjustment Method

7.2 Spindle Motor Built-in Sensor

. . . . . . . . . . . . . . . . . . . . . . . . . _ _ . . . . _ . . . . . . . . . . . . . . . . . .

. _ . . . . . . . . . . . . . . _ . . . . . . . . . . . . . . . . . .

Dimensions of sensors A860-0382-T12 1, TI 4 1

External preamplifier dimensions . . . . . . _ . _ _ _ . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . .

. . . . . . . . . . _ _ . . . . . . . . . . . . . . . . . . . . . . . .

.....................

...................................

......

13- 14

130 15

13- 17

13- 19 13-20

13 - 21

13-22

13-26

Page 22

8. SENSOR AND PREAMPLlFiER Fl7TlNG DIAGRAMS

. . . . . . . . . . . . . . . . . . . . . .

13-27

9. SENSOR FITTING PROCEDURE

XIV. HIGH-RESOLUTION POSITION CODER

1. GENERAL . . . . . . . . . . . .._....._._........-.......................

2. FEATURES ..-.........r.....rr...........o.....................

3. SYSTEM CONFIGURATION .........................................

Configuration

3.1

Order Drawing Number ........................................

3.2

3.2.1 High-resolution position coder

3.2.2 Detection circuit for the high-resolution position coder

4. SPECIFICATIONS

Electrical Specifications of High-resolution Position Coder System

4.1

Mechanical Specifications of High-resolution Position Coder

4.2

Environmental Conditions

4.3

5. CONNECTION ...................................................

Connection Diagram

5.1 Details of Cable K9

5.2 Cable Routing Diagram

5.3

...............................................

................................................

...........................................

.................................

. _ _ _ . . . . . _ . . . . . . . . . . . . . . . . . . . . _ . . . . . 13-28

..............................

...................................... 14-5

........................................

............

..........

..............

1 .........

14- 1

14-l

14-2

14-3

14-3 14-3

14-4 14-4 14-5

14-6 14-6 14-7 14-8

6. SHAPE ........................................................

6.1 External Dimensions of High-resolution Position Coder ..................

External Dimensions of Detection Circuit

6.2

7. INSTALLATION CONDITION AND CAUTIONS

7.1 High-resolution Position Coder

7.1.1 How to connect the position coder

7.1.2 Impact

7.1.3 Atmosphere

7.2 Detection Circuit

7.3 Checking and Adjusting the Waveform of the High-resolution Magnetic

Pulse Coder Which is Built in the AC Spindle Motor

XV. SPEED RANGE SWITCHING CONTROL

1. GENERAL . . . . . . .._..............._................~............

2. CONFIGURATION AND ORDER DRAWING NUMBER Configuration

2.1

2.2 Order Specifications

.............................................

.........................................

............................................

...............................................

..........................................

.................................. 14-11

........................... 140 10

........................... 14-11

.........................

...................

......................

14-9

14-g

14-11

14- 12 14- 12 14- 12

14- 12

15- 1

15-2

Page 23

3. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15-3

4. CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1

Type A

4.2

Type B

4.3

Details of Connection between PMC and Switching Unit

5. INTERFACE SIGNALS

5.1

Spindle Control Signals

5.1.1

5.1.2

5.1.3

5.1.4

5.1.5 Additional information about the Gear/Clutch signal (CTHI , 2) ....... 15 - 8

5.2

Output Signal (DO signal) CNC --) PMC ...........................

5.2.1

52.2 Change completion signal (RCFNA, RCFNB) .................. 15 - 14

5.23 Speed detecting signal (SDTA, SDTB) ...................... 15-14

................................................... 15-4

...................................................

.................

.............................................

........................................

input signals (Di signals) PMC to CNC .......................

Change request signal (RSIA, RSLB)

Power-line status check signal (RCHA, RCHB)

........................

.................

High-speed characteristic side electromagnetic contactor status signal

(RCHHGA, RCHHGB)

Power-line change signal (RCHPA, RCHPB)

...................................

..................

6. SEQUENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.1

When the Status of both Electromagnetic Contactors for a Low-speed

Characteristic (RCHA) and for a High-speed Characteristic (RCHHGA) is

Confirmed and the Speed Range Switching Control Works . . . . . . . . c . . . . .

6.1.1 Change-operation of a low-speed characteristic --) a high-speed

characteristic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.12 Change-operation of a high-speed characteristic + a low-speed

characteristic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.2

When the Speed Range Switching Control Works by Confirming

Only the Power-line Status Check Signal (RCHA) . . . . . . . . . . . . . . . . . - . . 15-17

6.2.1

6.22

Change-operation of a low-speed characteristic + a high-speed

characteristic . . . . . _ . . . . . . . _ . . . . . . . . . . . . . . . . . . . . . . . . . .

Change operation of a high speed characteristic + a low-speed

characteristic . . - . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15-4

15-4 15 - 5

15-6

15 - 6

15-6 15 - 6 15 - 7

15- 8

15- 13

15 - 13

15-15

15 - 15

l5- 15

150 16

15-17

15 18

7. ALARMS RELATED TO SPEED RANGE SWITCHING CONTROL

7.1

Speed Range Switching Control Sequence Alarm ....................

7.2

Power-line Status Abnormal Alarm ...............................

8. CAU-I-lONS IN USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-21

XVI. SPINDLE SWITCHING CONTROL

1. GENERAL .~.~...~..._..........._..___.........................

2. FUNCTIONS .~..............._..................................

.............

15- 19 15- 19 15-19

16-l

16-2

Page 24

3. RESTRICTIONS . . . . . . . . . . . . . . . _ . . - . . _ . . . . . a . . . . . . . . . . . . . . . . . . . . .

16-3

4. CONFIGURATION AND ORDERING DRAWING NUMBERS

Configuration

4.1 Motor Assembly, Unit

4.2

Order Drawing Number

4.3

EXTERNAL DIMENSIONS OF SPINDLE SWITCHING CONTROL CIRCUIT

Models 6S-22s .............................................

5.1

External Figure of Spindle Switching Control Circuit

5.2

CONNECTION

6. Connecting Diagram

6.1

6.1.2 Velocity feedback signal and position coder signal

6.1.3 Switching for velocity feedback signal and magnetic sensor signal

Details of Connections for the PMC and Switching Unit ................

6.2

Connector ................................................

6.3

7. PARAMETERS .................................................

Automatic Setting Method of 1 Spindle Parameter

7.1 Parameters Related to the Spindle Switching Control Function

7.2

Changing Parameters

7.3

...............................................

.........................................

........................................

....................

...................................................

..........................................

....................

........................................

..................

..............

........ 16 - 7

...

...........

76-5

16-5

16 - 6

16-7

16 - 7

16-8

I 6 - 8

16-10

160 12 16-14 16-16

16-17

16-17 160 18 160 19

SPINDLE CONTROL SIGNALS

8. input Signals (DI Signals) PMC to CNC

8.1

8.1 .l Change request signal (SPSiA, SPSLB)

8.1.2 Power-line status check signal (MCFNA, MCFNB)

8.1.3 Main spindle side electromagnetic contactor status signal (MFNHGA, MFNHGB)

Output Signal (DO signal) CNC + PMC

8.2

8.2.1

8.2.2 Change completion signal (CFINA, CFINB)

8.2.3 Speed zero signal (SSTA, SSTB)

9. SEQUENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

When the Status of Both Electromagnetic Contactors for the Sub Spindle

9.1

(MCFNA) and for the Main Spindle (MFNHGA) is Confirmed on the Spindle

Side and the Spindle Selector Control Works . . . . . . . . . . . . . . . . . . . . . . .

When the Spindle Selector Control Works by Confirming Only the Power-line

9.2

Status Check Signal (MCFNA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

lo. ALARM RELATED TO SPINDLE SELECTOR CONTROL

10.1 Spindle Selector Control Sequence Alarm

10.2 Power-line Status Abnormal Alarm

Power-line change signal (CHPA, CHPB)

......................................

...........................

.....................

..............

.................................

..........................

.....................

...................

..........................

....................

..........................

...............................

16-22 16-22

16 -22 16-23

16 - 23

16-24 16-24 16-25

16-25

16-26

16-27

16-28 16-28 16-28

11. CAUTIONS IN USE

. . . . . . . _. . . . . . . . . . . . . . -. . . . . . . . . . . . . . . _. . . . _. .

16-30

Page 25

Page 26

5. INPUT/OUTPUT SIGNAL EXPLANATION Signal Dl (PMC -+ CNC)

5.1

The Remarks Concerning Differential Speed Control Function

5.2 Serial Spindle Parameter Related to Differential Speed Control Function

5.3 Example of Sequence of Differential Speed Rigid Tap

5.4

6. POSITION CODER SIGNAL INPUT CIRCUIT (OPTION) EXTERNAL DRAWING . . . . 18 - 8

.......................................

................................

18-4 18-4

.............

18-4

..... I 8 - 5

.................. 18 - 7

7. CONNECTION Cable Withdrawing Figure

7.1 Connection Chart

7.2

8. CONNECTION DETAIL DRAWING Cable Sign Kl4

8.1

...................................................

......................................

...........................................

. . . . . . . . . . _ . . . . . . . . . . . . . . . . . . . . . . . .

: Spindle 1 Position Coder to Position Coder Signal Input Circuit : Spindle 2 Position Coder to AC Spindle Servo Unit

Cable Sign K15 : Output of Position Coder Signal input Circuit

8.2

g. JUMPEREXPLANATION

Jumper Position

9.1

9.1.1 P.C.B edition No.OlA

9.1.2 P.C.B edition No.02A and later

Setting

9.2

APPENDIX

APPENDIX 1 CABLE SPECIFICATIONS . . . . . . . . . . _ . . . . . _ _ . . . . . . . . . . . . . . . . .

...................................................

..........................................

............................................

...................................

............................

. . . . . . . . . . . . _ . . . . .

. . . . . . . . . . .

18-9

18 - 9

18-10

18-11

18 - 11

18-12 180 12 18-12 180 12

18-12

Al - I

APPENDIX 2 TECHNICAL DATA

2.1 How to Obtain Load Inertia Reflected to Motor Shaft

2.2 LoadTorque

2.3 Spindle Speed Change Gear Stages

2.4 Determining the Acceleration Time

2.5 Cutting Amount of Machine

2.6 Constant Surface Speed Control

2.7 Tapping

2.8

How to Find Allowable Duty Cycle

2.9 The Calculating Method of the Orientation Time

APPENDIX 3 SERIAL SPINDLE START- UP PROCEDURE

START - UP PROCEDURE FOR NORMAL OPERATION

1. Start - up Procedure for Normal Operation (Flowchart)

I .I

Parameters for Normal Star-t of the Serial Spindle

1.2

1.2.1 Parameters for the serial spindle system

1.2.2 Parameters for automatic parameter settq

................................................

...................................................

........................................

...............................

.................................

......................................

.................................

................................ A2 - 23

A& I

....................

A2 - I

A.24

142 - 4 A2 - 5

M-7

A242 A247

...................... A2 - 25

.....................

A3 - I

................. A3 - 1

...............

...................

....................

..................

A3-1

A3-2

A3-2 A3-2

Page 27

I-2.3 Parameters related to the spindle speed command . . . . . . . . . . . . .

1.2.4 Parameters related to the detector

1.25 Outline of serial spindle speed command processing

Cs CONTOUR CONTROL FUNCTION START- UP PROCEDURE

. . . . . . . . . . . . . . . . . . . . . . . .

2.1 Start - up Procedure of the Cs Contour Control Function (Flowchart)

01 and DO Signals for Cs Contour Control

2.2

2.2.1 DI signal (PMC+CNC)

2.2.2 DO signal (CNC+PMC)

2.3 Sample Sequence in the Cs Contour Control Mode

2.4 Cs Contour Control Parameters

2.5 Diagnosis

2.6 Adjustment Procedure in the Cs Contour Control Mode

2.6.1 Adjustment in reference position return operation.

2.6.2 Direction of spindle rotation in the Cs contour control mode

..............................................

(parameter No.6500#1)

................................

...............................

..............................

...............................

.......................

................

2.6.3 Setting the position gain in the Cs contour control mode

2.6.4 Rapid traverse time constant for the Cs contour control axis

(No.0524)

2.6.5 Gear ratio of the spindle and motor (No.6556 to 6559)

2.6.6 Improving the rigidity during cutting operation in the Cs contour control mode

2.6.7 Excessive error in Cs contour control mode switching

2.7 Additional Description of Series OC in the Cs Contour Control Mode

2.7.1 Axis arrangement in the Cs contour control mode

2.7.2 Gear selection signals (CTHl A, CTH2A)

2.7.3 Position gain in the Cs contour control mode

2.7.4 Return to the reference position in the Cs contour control mode

2.7.5 Others

2.7.6 Alarm Additional Description of Series 15

2.8

2.8.1 Axis arrangement in the Cs contour control mode

2.8.2 Gear seiection signals and position gain in the Cs contour control mode

2.8.3 Automatic position gain setting when switching between

the spindle rotation control mode and Cs contour control mode

2.8.4 Return to the reference position in the Cs contour control mode

2.8.5 Others

2.9 Method of Calculating a Cutting Load Variation in Cs Contour Control

2.9.1 Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . _.

2.9.2 E3lock diagram indicating the method of calculating

a cutting variation

2.9.3 Example of calculating a load torque

2.9.4 Example of calculating a cutting variation

2.10 Velocity Loop Control Gain

2.10.lOutiine

2.10.2 Control block diagram

.........................................

..........................

...................

................

...........................................

............................................

............................

..........................

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

...................................

......................

...................

.................................

...........................................

................................

A3 - 3 A3 - 4

........... A3 - 5

......... A3 - I I

.... A3 - I I

A3- 12 A3-12

A3- 12 A3 - 13 A3 - 14 A3-15

............. A3 - 16

A3 - 16

........ A3 - 16

A3- 17

......... A3 - 17

A3- 17

.......... A3 - I 8

.... A3 - I 8

............. A3 - I 8

A3 - I 8 A3 - I 9

. . A3 - 20

A3-22 A3-22 A3-23

............. A3 - 23

A3-23

. . .

A3-25

. . A3 - 25

A3-27

. . . A3 - 28

A3-28

A3-29 A3 - 30 A3 - 31

A3-33

Page 28

2.10.3Notes ............................................

START- UP PROCEDURE FOR SPINDLE SYNCHRONIZATION CONTROL

Start - up Procedure for Spindle Synchronization Control ............

3.1

3.2 DL'DO Signals Used for Spindle Synchronization Control .............

3.2.1 Explanation of spindle synchronization control ...............

3.2.2 Dl signals (PMC to CNC)

3.2.3 DO signals (CNC to PMC)

3.24 Sample sequence in spindle synchronization control ...........

Parameters Used for Spindle Synchronization Control

3.3

(Upper Row: First Spindle, Lower Row: Second Spindle) ...........

Diagnosis

3.4

..............................................

..............................

.............................

3.5 Additional Explanations of the Parameters Used

for Spindle Synchronization Control

...........................

3.5.1 Error pulse in spindle synchronization control ................

3.5.2 Automatic detection of the signal indicating a rotation

when spindle synchronization control mode is changed l . . . - . . . - A3-47

3.5.3 Determining the shift (parameter) in synchronous

control of spindle phase . . . . . . . . . _ . . . . . . . . . . . . . . . . . . . . . A3-48

3.5.4 Function for detecting an abnormal position coder signal and for issuing alarm AL-47

Additional Explanations of the Function of Spindle Synchronization

3.6 Control, Series OTC

3.6.1 Alarm

............................................

......................................

........................... A3-48

3.7 Additional Explanations of the Function of Spindle Synchronization

Control, Series OTTC

3.7.1 Alarm Additional Explanations of the Function of

3.8 Spindle Synchronization Control, Series I 5TT

3.8.1 Sequence state in spindle synchronization control

4. SPINDLE ORIENTATION FUNCTION IN SPINDLE SYNCHRONIZATION CONTROL

4.1

4.2

4.3

4.4 PMC Signals (DVDO Signals)

4.5

5. SERIAL SPINDLE RIGID TAPPING TECHNICAL MANUAL

5.1 Outlines ...............................................

5.2 System Configuration

5.3

..................................................

Outline ................................................

Example of System Configuration Example of Control Sequence

Setting Parameters

5.2.1 Classification by the detector

52.2 Classification by the CNC Series Rigid Tapping Sequence (PMC Ladder Program)

5.3.1 Outline

5.3.2 Sequence

5.3.3 DVDO signals relating to rigid tapplnq

53.4 Gear signal of Series OClI6f18

............................................

...........................................

.....................................

....................

............ A3 - 54

.............................

...............................

................................

.......................................

................ A3- 66

.....................................

...........................

.........................

..................

.........................................

.....................

..........................

A3-35

. A3 - 36

A3 - 36

A3 - 37

A3 - 37 A3-38 A3-39

A3 - 42

A3 - 45

A3-46

A3 - 47 A3 - 47

A3 -49 A3-50

A3-51 A3-52

A3 - 53

A3-55 A3-55 A3-56

A3-56 A3-61 A3-63

A3-66 A3-66 A3-66 A3-67 A3 - 69 A3-69

A3-69 A3-70

A3-72

Page 29

5.3.5 Rigid tapping by the second spindle of Turning system of Series OC/16/18. (The multi -

5.4 Parameter Setting Parameter setting procedure

5.4.1

5.42 Set the parameter r Position coder signal is used 1 (= I) ...... A3 - 74

5.4.3 Set the parameter r Rotation direction of the motor and the spindle J

........................................ A3-73

5.4.4 Set the parameter I Attached direction of the position coder 1 ...

5.45 Parameter setting relating to the system

in which the position coder is used.

54.6 Parameter setting relating to the system in which the motor

with the built - in sensor (including the built - in motor) is used. ...

54.7 Parameter setting of

r Gear ratio between the spindle and the motor 1

5.4.8 Parameter setting of r Position gain 1

5.4.9 Parameter setting of r Acceferation/Deceleration time constant 1

and r Spindle maximum speed at rigid tapping 1

5.4.10 Parameter setting relating to the motor voltage.

5.4.11 % Spindle backlashj

5.5 Rigid Tapping Parameter Table

Operation Check

5.6

5.6.1 Check of the position error value of the spindle at rigid tapping. ...

56.2 Check the spindle motor velocity error during the rigid tapping. ... A3 - 97

Diagnosis

5.7

5.8 Alarm ................................................

5.8.1 Program error (P/S alarm)

5.8.2 Servo alarm

6. SERIAL SPINDLE RIGID TAPPING TECHNICAL MANUAL (N0.2) The Outline of the Rigid Tapping

6.1 Rigid Tapping Adjusting Method of the Spindle Side.

6.2

7. ITEMS CONCERNING SPINDLE ORIENTATION WITH A POSITION CODER . A3 - log

7.1 DlandDOSignals ......................................

7.1.1 01 signals (PMC --) CNC)

7.1.2 DO signals (CNC + PMC)

7.2 Spindle Orientation Parameters (Number following #: Bit number) .....

7.3 Adjusting the Serial Spindle Orientation

7.4 Adjusting the Parameter Which Indicates the Amount of Shift of Orientation Stop Position

.........................................

..............................................

......................................

..................................

spindle control option is needed.) ... A3 - 72

............................

...........

.......................

............

....................

............. A3 - 86

..............

................................

..............................

............................

.........

............................

..............

.............................

............................

........................

A3-73

A3 - 74

A3 - 75

A3-77

A3 - 82 A3 - 83

A3 - 92

A3-93

A3 - 94

A3 - 97

A& 99

A3-100

A3- 100 A3-101 A3 - 103

A3-103 A3-105

A3-109 A3- 109 A3-109

A3-110 A3-111

A3-116

APPENDIX 4 METHOD FOR OPERATING THE SPINDLE MOTOR USING A SERIAL

SPINDLE AMPLIFIER INSTEAD OF THE CNC

4.1 Outline .................................................

4.2 Configuration

4.3 Use

...................................................

4.3.1 Preparation

4.3.2 Operation

............................................

.........................................

..........................................

....................

A4- 1 A4-1 A4- 1 A4- 1 A4-1 A4-2

Page 30

4-3.3 Operation in the SI mode

(mode of operation with a serial spindle amplifier) . . . . - . . . . . . . l l

4.3.4 Changing motor model parameters

forwhichnomotorcodeisprepared . . . . . . . . . . •...o~WW.~-..

4-3.5 Operation . . . . . . _ . . . . . . . . . _ . . . . . . . . . . . . . . . . l l l . l - - . l

4-3.6 Parametertable . . . . . . . . . .._........... -.~-~~~~....~~.

A4 - 3

A4-5 A4-6 A4-7

APPENDIX 5

APPENDIX 6 GROUNDING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MONITORING INTERNAL DATA OF THE SERIAL SPINDLE

5.1

Overview ............................................... A5-1

5.2

MajorProperties .......................................... A5-1

5.3

Monitoring

53.1 Outline

5.3.2 Specifying data to be monitored

5.4

Description of Addresses

5.5

Principles in Outputting the Internal Data of the Serial Spindle .......... A5 - 4

5.51 Example of output to the indicator

5.52 Example of output to the LM terminal

5.5.3 Example of output to the SM terminal

5.6

Data Numbers

5.6.1 Main data

5.6.2 Data to be transmitted between the serial spindle and the CNC

5.6.3 Others

5.7

Example of Monitoring Data

52.1 Example of monitoring a positioning error using the LM terminal

5.7.2 Example of monitoring a motor speed using the SM terminal ...... A5 - 9

..............................................

............................................

..........................

....................................

.........................

......................

...........................................

..........................................

............................................

..................................

...........

....

...

A5- 1

A5-1 A5-1 A5 - 2 A5-3

A5-4 A5 - 6 A5 - 7 A5 - 8 A5-8 A5 - 8 A5-9 A5- 9 A5 - 9

A6- 1

APPENDIX 7 CUSTOMER RECORDS

Spindle Motor

1. Spindle Amplifier

2. Installation Condition and Cooling Amplifier

4. C AXis Detector Spindle Configurations

5. Function

Cs Contour Cutting Conditions

................................................

..............................................

...............................................

..........................................

....................................................

....................................

............................

.....................................

A7- 1 A7-1 A7- 1 A7- 1 A74 A7 - 2 A?-2 A7-2

Page 31

VII. AC SPINDLE SERVO UNIT

SERIAL INTERFACE S series

Page 32

1. GENERAL

The FANUC Spindle Servo Unit Serial interface S series employs the latest microprocessor and power electronics technology to achieve stable smooth movement with little noise and vibration over a wide range of speeds, super low to high. High-speed optical information transference and increased storage space have been achieved by communicating information to and from the CNC

via optical cables. Functions hitherto not available (Cs contour control, spindle synchronization control) are provided, enabling the requirements of the latest CNC machine tools to be met with ease.

7-1

Page 33

FEATURES

2 8

2. FEATURES

Since the speed detecting method has been completely

(1)

and speed offset adjustment have become unnecessary. the user has to make has been reduced.

Displaying/setting/changing of spindle parameters are performed conventionally by the PCB of

(2)

the spindle servo unit, but because it has become operable by the CRT of the CNC, the

number of operation and adjustment processes have been reduced.

The spindle orientation control function has been widely made into software form, and

(3)

improvements in adjustment locations have been made to markedly reduce them and to make adjustments easy. The number of adjustment processes has been greatly reduced.

Since the interface has become 1 optical cable between the CNC and the spindle servo unit,

(4)

the conventional 500core connector cable existing between the PMC and the spindle servo unit

has become unnecessary, and the number of connection operations has been reduced.

Since the quantity of information transmission between the CNCs has appreciably increased,

(5)

hitherto unavailable new functions (Cs contour control, spindle synchronization control) have become possible.

The light and compact unit is achieved owing to the plastic case.

(6)

digitalized, rotation speed adjustment

The number of adjustment processes

The heat radiation part is cooled by the outside air and the electric circuit in the magnetics

(7)

cabinet can be completely closed resulting in higher reliability. Adoption of a custom LSI and a high-performance processor enhances the motor control

(8)

performance and flexibility.

The rigid tapping process involving synchronous feed of the spindle and the 2 axis in the

(9)

machining center is possible.

(I O)Power-saving (energy-saving) design

The spindle servo unit is designed for energy-saving to obtain high power with a small current owing to the unique power factor improvement design in the input part.

Power supply regenerative braking is possible. (Model 1 S -40s)

(11 )

The unique driving method (patent pending) allows the motor to serve as a generator during AC spindle motor deceleration so as to return energy to the power source.

( 12)Low noise drive

The unique driving method (patent pending) reduces noises, even if the AC spindle motor is operated at low speed.

( 13) Smooth low-speed rotation

The unique driving method (patent pending) assures very smooth rotation down to low speed.

7-2

Page 34

2. FEATURES

(14)Electric spindle orientation control is applicable (option).

Since the spindle orientation can be done pure-electrically, the mechanical section is simplified, and the machine spindle can be composed with high reliability and largely reduced orientation

time.

(15)The load detection signal function is newly added. This function is used to detect the load

status of the machine tool spindle. If the load is larger than the specified load, the contact

signal is used to reduce the feed motor speed for moving the table and the cutting load, thus preventing the tools from being damaged.

(16)Override function with analog input

The override function with analog input has been added. This function is implemented by connecting a variable resistor to a spindle servo unit. This function can apply override to spindle speed to obtain the optimum cutting conditions for an S command.

(17)Function for outputting an MCC cut-off check signal (for models 1 S to 26S, and small models

6S, 15S, and 30s) The newly added contact signal can check the cut-off state of the MCC in the spindle servo unit.

[Functions which have

The analog speed

become unusable]

command voltage has

become unusable.

7-3

Page 35

3. CONFIGURATION AND ORDER DRAWING NUMBER

3.1 Models 1s - 40s

FANUC Spindle Servo Unit Serial Interface S series (Models 1 S, 2S, 3S, SS, 8S, 12S, 15S, l8S,

22S, 26S, 3OS, 40s) comprises the following units and components.

Spindle control unit ...................

(1)

Fuse (spare) ........................

(2)

Connector (for connection) ..............

(3)

Detecting circuit for high resolution

(4)

magnetic pulse coder ..................

Power transformer ....................

(5)

Unit adapter ......................... (Special option for models 6s to 22s)

(6)

Fan unit ........................... (Special option for models 30s and 40s)

(7)

AC spindle servo unit

(Basic) (Basic)

(Basic)

(Option) (Option) .

PMC

($2) ;

AC200 V AC220 V

AC230 v

. . . . . . . . . . . . . . . . . . . . . . .

(*I)

l’-‘_._._‘_‘_._._._‘!

i__._._.,.,._.,._._.i

Three phase power supply

. . . . . . . . . . . . . . . . . . . . . . .

AC380 V

AC415 V

AC460 v

.~.~.~.~.~.~.~.~.~.

. . . . . . . . . . ..w....w

Fan motor i

. . . . . . . . . . . . . . . . . .

No-fuse breaker -

, , . - .-. -. - . - .-.-._ .- ., ;

Power transformer _ - - - - j

I I

Spindle control unit

1 Fuse 11 Connector 1

~.~.~.~.~.~.~.-.~.~.~.~

i Detecting circuit for high i

! resoiution magnetic pulse I

I I

;

.~.~.~.~.~.~.~.~.~.~.~

~.~.~.~.~‘~~.~.~‘~‘~‘~ i

i ii i

L.,._.,._.~~._._._.L.~

(*I)

No-fuse breaker

coder .

unit i i Fan unit

adapter i ;

. . .

i l l l l ’

. .

i i

. . . . . . . . . . . . . . . . . . . . . . . . . ..e......

- i: Basic

-.-.-.II i: Option

_...I.....

__- .

i: To be provided by MTB i

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..m

. .

(*l) MTB to provide an overcurrent protector with a proper capacity such as a no-fuse breaker to

the input power circuit of the AC spindle servo unit S series.

(*2) Make sure to prepare a fan motor to cool the spindle control unit forcibly. However, with

respect to the models 1s to 3S, fan motors are built in. Moreover, a fan motor is not necessary

either when unit adapters are used for models 6s to 22S, and when fan units are employed for

models 30s and 40s.

7-4

Page 36

3. CONFIGURATION AND ORDER DRAWING NUMBER

3.2 Order Drawing Number

Type

Basic

Item Code number

Spindle control unit for model 1s A06B-606+H301 UHSSO

Spindle control unit for model 2s A06B-6064-H302#H550

Spindle control unit for model 3s A068060640H303#H550

Spindle control unit for small type model 6s

Spindle control unit for model 6s A06B-6064-H306NH550

Spindle control unit for model 8s A06B-6064-H30#H550 Spindle control unit for model 12s

spindle control unit for small type A068060640H313#H550 model 15s

Spindle contml unit for model 15s Spindle control unit for model 18s

Spindle control unit for model 22s

Spindle control unit for model 26s

Spindle control unit for small type

model 30s

Spindle control unit for model 30s

A06806064-H305#H550

A068060640H312NH550

A06B-6064-H315#H550

A06B-60640H318NH550

A068-6064-H322#H550

AO6B-6064-H326#H550

A06B-6064-H327#H550

A06B-6064-H230#H550

spindle contfol unit for model 40s

AO6B-6064-H24O#H550

Remarks

The analog override function has been added.

Spindle control unit for model 30s A068060640H030#H520

Spindle control unit for model 40s A068060640HO4O#H520

Basic

Optical fiber cable

Connectors

When the Cs contour control function is not used

When the Cs contour contfol function is not used

When the Cs contour control function is used

AO2B-0094-K801

AO6B-6062-K 103

A06B-6062-K104

A06806050-K 110

AO68-6050-Kl l l

A06B-6063-K105 Solder type

AO6B-6063-K106

A068060630K107

AO6B-6063-K108

(*) See the item of optical fiber cable for it’s order drawing number.

Use the new order drawing number for a new order.

Length: 5 m (*)

Solder type

Crimp tvpe

Connector kit by AMP (motor model 0.5s)

Connector (D-sub) kit by Honda (motor model 0.5s)

When the built-in

1 spindle motor is

Crimp type used

Solder type

Crimp type

when the spindle is separate from the spindle motor

7-5

Page 37

3. CONFIGURATION AND ORDER DRAWING NUMBER

Type

Basic Fuses

Optional

Detection circuit for the high-resolution magnetic pulse coder

Power transformer

Item Code number Remarks

A065-6064-K006 For models 1 S to 3s

A065-6064-K026 For models 6s to 26s

A065-6044-K028

A06B-6044-K029

A06B-6064-3720

A06806064-J721

A06B-6064-J722

A06B-60640J723

A06B-6064-J724

A06B-60640J725

A065-6064-J726 Spindle: 8195

A065-6064-J727

A06B-60520JO01

A06806044-JO06

A065-6044-3007

For model 30s

For model 40s

Spindle: 65, Motor: 065

Spindle: 8130, Motor: e65

Spindle: 8195, Motor: e65

Spindle: 897.5, Motor: 065

Spindle: 065

Spindle: 0130

Spindle: 097.5

Models 1s to 3s

Models 6s. 8s and small type 6s

Models

12s. 15s and small type 15s

Primary voltage:

Secondary voltage:

380 WAC, 415 WAC, 460 VAC

200 WAC

Models

18s to 26s

Models 30s. 40s and small type 30s

Models 6s to 12s

Small type model 15s

Models 15s to 22s

Note)

Unit adaptor

A06B-6044-JO10

A065-6044-JO15

A065-6059-K031

A065-6059-K033

A065-6059-K032

A065-6059-K038 Models 26s. small type 30s Note)

(Note) When the motor model 40P is driven by the servo unit model 22S, use the unit adaptor of A069060590K038.

7-6

Page 38

3. CONFIGURATION AND ORDER DRAWING NUMBER

Type

Optional

Fan unit

Feedback cable for position detection (for the Cs contour control function)

Optical fiber cable

Type

Optical fiber cable

(with reinforced cover, for

external wiring)

Item

5m A66L-6001-0009#L5R003

1 Om A66L-6001-0009#Ll OR03

, .

1 Sm A66L-6001-0009#L15R03

20m A66L-6OOl-O009#L20R03

30m A66L-6OOl-O609#L30R03

40m A66L-6001-0009#L40R03

5Om A66L-6001-0009#L50R03

Code number

A06B-6044KO40

A06B-6063-K801

A06B-6063-KS02

Models 30s and 40s

Preamplifer to CN15

Preamplif@r to CN16

FbTlarkS

Remarks

Basic

Optical fiber cable

(without reinforced cover, for internal wiring)

Optical cable relay adaptor

60m A66L-6001-0009#L60R03

, 1

80~1 A66L-6001-0009#L80R03

90m A66L-6001-0009#L90R03

1 OOm A66L-6001-0009#Ll OOR3

1 m A66L-6001-OOOMLl R003 Because of no reinforced cover, cable

1.5m A66L-6OOl-OOO8#Ll R503

2m A66L-6001-0008xL2R003

3m A66L-6001-0008#L3R003

A0280009+K84 1

’ fofmingcanbeeasilydene.

However, since this cabte is inferior to

cabte with reinforced cover in strength, use only for internal wiring.

Only one can be used on a single transmission line. When using an optical cable relay adaptor to relay data, the maximum total cable length is 100 m.

7-7

Page 39

CNC software

3. CONFIGURATION AND ORDER DRAWING NUMBER

GroUp

NW38

FANUC Seriis 0

Specification Q’ty Remarks

Basic Spindle serial output A02B-0098J940 T, TT series A02B-00940J710

function

Iption Cs contour contfof

function

Spindle synchronous A02B-0098-3945 T-l- series only con&of function

Spindle orientation A02B-00983982 T, T-r series A02B-009bJ730 function

Speed ragne switching A02B-0098-3984 function

Spindle positioning function

AO2B-0099-J940 Mseries

A02B-0098-J944 T, TT series

A02B-0099-J944 M series

A02B-0099-3982

A02B-0099-J984

A02B-0098-J880

M serii

T, TT series

Msefies

T, I-T series

FANUC Series 15

Specification Q’ty

A02B-00940J726

A028-0094J744 -ITserieS

A02800094$732

A02B-00940J836

Rigid tapping function

AO2B-0099-3885 M series only

A02B-0094-3648

Remarks

T, M, T-I-

series

T, M, -T-f-

series

T, M, -I-T

series

T,M,-J-T

SW&

T,M,-T-T

series

T,M,-f-T

series

GroUp

Basic Spindle serial output

function

3ption Cs contour control A02B-0120-J852 T, lT series Function not

function

Spindie synchronous control function

Spindle orientation function

Speed ragne switching function

Name

Spindle positioning function

Rigid tapping function A02B-0120-J828

A02B-0120-J850

A02B-0121-3850

A02B-O121-3852 M series

A02B-0120-J858 T, TT series Function not

A028001 21 -J858 M series

A02B-0120-J853 T, TT series

L *

A02B-0121 -J853 M series

A02B-0120-J854 T, Tf series

A02B-0121 -J854 M series

A02B-0120-J851 T, TT series

A02B-0121-J828 M series

FANUC Series 16

Specification Q’ty

Remarks

T, TT series

M series

T, lT series

POWER MATE

Specification CYty

available

A02B-0118-J803

A028001 22-J803 PMB

A02B-0118-J8O4

A02B-0122-3804

Without function

A02B-0118-J802

A02B-0122-3802

Remarks

Depends on

the PT boarc

PMA

PMB

PMA

PNB

7-8

Page 40

4. SPECIFICATIONS AND FUNCTIONS

4. SPECIFICATIONS AND FUNCTI0NS

4.1 Specifications

AC spindle servo unit

Model

Item

300min. rated power source capacity kVA

Power source (+l)

Main circuit system

Feed back system

Braking system (Regenerative energy processing system)

Speed control range

Speed variation

Ambient temperature (+2)

Weight kg

small

IS 2s 3s type

6s (+5)

4 7 9 12 12 17 22 26 26 32 37 44 44 54 63

6s 8s 12s type 15s 18S22S 26s type 3OS4Os

AC200V/220\1/230V + lo%, - 15% SO/GOHz 2 1 Hz

Transistor PWM invertor

Speed feed back by pulse generator

Speed ratio of the minimum to the maximum: 1:lOO

(When the maximum motor speed is 6000 min- *,

small small

15s (+6)

Regenerative braking (Power regeneration)

30s (+7)

the ratio is 1:133.)

Less than 0.1% of the maximum speed (Load variation 10 - 100%)

0 - 55°C

80 100

(*l) If the power voltage is other than specified herein, a transformer is needed. (*2) The radiator fin of a servo unit needs to be cooled forcibly. When designing a cabinet for a

servo unit, give special attention to the cooling fan and forced cooling system for the fin by referring to Chapter 7, “Cooling.”

(*a) In Model 12s and Model 22S, the continuous operating time of the motor at 300min. rated

output is determined as follows by the thermal limitation of the unit.

Continuous operating time (min.)

30 //////I/

20 Y

10 7

o”L//d “I L/

0 10 20 30 40 50 60

Ambient temparature( OC )

Heat Restrictions on Continuous Operating

Continuous operating time (min.)

20 ;/

10 7

o”L//d /I’ J/

0 10 20 30 40

Ambient temparature( OC )

Heat Restrictions on Continuous Operating

Time_ for Model 12s Time for Model 22s

7-9

Page 41

4. SPECIFICATIONS AND FUNCTIONS

The 30.min. rated power source capacity may vary depending on the P series built-in

motor to be used- For the power source capacity, refer to the specifications of the motor series.

The total fluctuation rates of voltages applied to the power impedance and power

transformer shall not exceed 7% when the motor is accelerating (for 1.2 X 30-min. rated power source capacity or for the maximum power source capacity).

Notes on the use of small model 6s

(*5)

- The spindle parameters for standard model 6s can be used for this model.

- For app6cable spindle motors, refer to the specifications of the motor series.

- There is no thermal limitation when the ambient temperature is high.

Notes on the use of small model 15s

(ts)

- Some of the spindle parameters for small model 15s differ from those for standard model 15s. Refer to the parameters listed in the maintenance manuals (B-65045U04 or later).

- For the applicable spindle motors, refer to the specifications of the motor series.

- In Model 22P, the continuous operating time of the motor 300min. rated output is

determined as follows by the thermal limitation of the unit.

Continuous time (min.)

Ambient temperatuer (OC)

Thermally limited continuous operating time of Model 22P used.

Notes on the use of small model 30s

(*7)

- This model cannot be used as sPindIe motor model 30s.

- The continuous current at the rated output for this model is the same as that for model 26s. The current at the maximum output (during acceleration) is the same as that for model 30s. These currents can operate the required motors such as built-in motors

B8/12000 and 68120000.

- The power source capacity at the maximum gutput (when the motor is accelerating) is 54

kVA.

7-10

Page 42

(*8) Output torque limit

Outline

With the serial spindle amplifier, the motor output torque is limited to 60% of the 300min

rated torque to protect the power transistor when the motor speed is not greater than the

zero-speed level (SST = 1).

Description Generally, the following control modes are used at a level not greater than the zero-speed level. In those modes, the motor output torque is limited to 60% of the 300min rated torque (50% ED):

1) When Cs contour control is exercised

2) When spindle orientation is completed

3) When the spindle is positioned

4) When the direction of tool motion is reversed at the bottom of a tapped

tapping

4. SPECIFICATIONS AND FUNCTIONS

hole in rigid

The torque characterist!cs are shown at the right.

r. Example:

Output torque limit

Torque

120% of the 30.min

rated torque

60% of the 300min

rated torque

. . . . . . . . . . . .

Base speed Sp**d

Zero-speed level (0.75% of the maximum speed)

When model 6S/6000 is used Assume the following:

Zero-speed level

30.min rated torque = 4.87 kgam Then, at a level not greater than the zero-speed level, the output torque is limited to the following:

4.87 x 60% = 2.92 kg-m

= 6000 min -1 X 0.75% = 45 min - 1

7-11

Page 43

4. SPECIFICATIONS AND FUNCTIONS

4.2 Major Component Functions and Application

4.2.1 Spindle control unit

The spindle control unit rectifies three-phase AC input, and converts it into DC so as to perform the velocity control of the AC spindle motor through transistor PWM inverter. The spindle control unit is provided with a protective and fault detection function as shown in (1) for the purpose of protecting machine, AC spindle motor, and AC spindle servo unit, if a trouble has occurred. It also provides an auxiliary function as shown in (2) for monitoring the operating conditions of the spindle.

(1) Protective and fault detection functions

Display

“A” displayed Abnormal pfOgWIl ROM (not SenWS that ContiOl plOgWTl iS #KDt OpW&Q

AL-01 Motor overheat Senses that interior temperature of motor Cool motof then conduct

AL-02 Excessive speed deviation Senses that motor speed has deviated Alarm reset.

AL-03

AL-04

AL-05

AL-07 Excessive speed Senses that motor speed has exceeded

Cause of Alarm Description Restoration Method

Load correct program ROM.

loaded)

Fusing in DC link

- Input fuse melted

Fusing in control power section

(not installed, etc.)

has risen above specified value. alarm reset

markedly from requested speed.

Senses that the fuse F4 has melted in the DC link section. (Models 30s and 40s)

Senses that the input fuse Fl, F2 or F3 has melted, or open phase and instantaneous power failure have occurred. (Models 30s and 40s)

Senses that the control power fuse AF2 or Check whether or not the AF3 has melted. (Models 30s and 40s) control power has short-

rated speed by 115% or more.

Check the power transistor, etc. Replace the fuse.

Check open phase and power regeneration circuit operation. Replace the fuse.

circuited. Replace the fuse.

Alarm reset

AL-08

AL-09

AL-1 0

AL-1 1

AL-1 2

High input voltage Senses that the input power voltage Set the changeover switch to

Main circuit overload

Power input undervoltage

Overvoltage in DC link

Overcurrent in DC link

changeover switch in on the AC 200 side when the input voltage is AC 230V or more. (Models 30s and 40s)

Senses that temperature of power transistor Cool radiator then conduct radiator has become abnormally high.

Senses drop in input power voltage.

Senses that DC power voltage in power circuit has become abnormally high.

Senses overcurrent in DC section of power circuit.

AC 230V side.

alarm reset.

Remove cause then conduct alarm reset.

Remove cause then conduct alarm reset

7-12

Page 44

4. SPECIFICATIONS AND FUNCTIONS

Display

AL-13

AL-15

AL-16

AL-18

AL-1 9 Excessive offset in U-phase

AL-20 Excessive offset in V-phase

AL-24

Cause of Alarm

Memory abnormality in CPU

internal data alarm reset.

Spindle switching/output Senses that the switching sequence is illegal switching alarm while spindie switching/output switching

External RAM abnormality

Program ROM sumcheck

abnormality

current detection circuit

Serial data transmission abnormality

Description

Senses abnormahty in data memory of CPU. Remove cause then conduct

alarm.

Senses abnormality in external data memory (RAM). This check is only carried out when power is turned ON.

Senses abnormality in program ROM data.

This check is only carried out when power is alarm reset.

turned ON.

Senses that offset of U-phase current detection circuit is too large. This check is only carried out when power is turned ON.

Senses that offset of V-phase current detection circuit is too large. This check is only carried out when power is turned ON.

Senses abnormality in serial transmission Remove cause then conduct data. (NC power OFF, etc.)

Restoration Method

Check the sequence.

Remove causes then

conduct alarm reset

Remove cause then conduct

Remove cause then conduct alarm reset.

alarm reset.

AL-25

AL-26

AL-27 Position coder signal

AL-28 Position detection signal for

AL-29

AL-30

AL-31

Serial data transmission halt

Speed detection signal for Cs

spindle control discontinued

discontinued

Cs spindle control discontinued

Brief overload

Overcurrent in input circuit

Speed detection signal

discontinued

Motor constrained

Senses that serial data transmission has Remove cause then conduct halted. alarm reset.

Senses abnormality in Cs spindle control Remove cause then conduct speed detection signal (90000p). (Cable not alarm reset. connected, erroneous parameter setting, etc.)

Senses abnormality in position coder signal. (Cable not connected, erroneous parameter alarm reset. setting, etc.)

Senses abnormality in Cs spindle control position detection signal (90000p). (Cable not connected, erroneous parameter setting, etc.)

Senses that excessive load was continuously imposed for a specified period. (Constrains motor shaft during positioning, etc.)

Senses overcurrent in input circuit. Remove cause then conduct

Senses that motor cannot operate at requested speed (extremely slow or stationary). (Checks phase order.) (Checks the speed detection cable, etc.)

Remove cause then conduct

Remove cause then conduct alarm reset.

alarm reset.

Remove cause then conduct alarm reset.

7-13

Page 45

4. SPECIFICATIONS AND FUNCTIONS

Display

AL-32

AL-33

AL-34

AL-35

AL-36

AL-37

AL-39

Cause of Alarm

RAM abnormality in serial data transmission-use LSI

Insufficient recharging of DC link

Parameter data setting

exceeds allowaMe range

Gear ratio setting too large

Error counter overflow

Speed detector parameter error setting

D8WtiOn error of on8 rotation signal for Cs contour control

DesCfiption

Senses abnorm&ity in RAM con&bed in Remove cause then conduct LSI used for serial data transmission. This check is only carried out when power is turned ON.

Senses that DC voltage in power circuit is not sufficient when electromagnetic contacter in amp is turned ON.

Senses that parameter data setting has exc8ed8d allowabl8 range.

Senses that gear ratio data setting has exc8ed8d allowable range.

Senses error counter ovwflow.

Restoration Method

abn reset

Rmove cause then amduct abrm reset

Set ccrr8ct data

SetanT8ctdat.a

Removecaus8then amduct

aim reset

Senses that th8 parameter setting for set cotT8ct data number of pulses of th8 speed detector is not corr8ct.

Senses that th8 on8 rotation signal for Cs contour control has not been captured corr8cUy during Cs contour controj.

Adjust the signal.

AL40

AL41 Detection error of position

AL-42 Position coder one rotation

AL-43 Position coder signal for

AL46

AL47

On8 rotation signal for Cs contour control not detected contour contrd has not b88n generated Signal.

coder one rotation signal

signal not detected

differential mode disconnected

Detection error of position ceder one rotation signal while threading

Abnormal position coder signal

Senses that the one rotation signal for Cs

during Cs contour control.

Sens8s that th8 position coder one rotation signal has not bwn captured correctly.

Senses that the position coder one rotation signal has not been g8nerat8d.

Senses that th8 position ceder signal of th8 main spindle for differential mode is not ornotth8positioncod8r conn8ct8d (wire breaking). signalofthemainspindleis

Senses that the m coder one fotation signal has not been captured correctjy while signal conversion circuit threading. Check whether or not th8

Senses that the position coder signal is not Adjust the signal in cas8 of being counted correctly.

Adjust the one rotation

Adjust the signal in case of signal conv8rsion circuit Check whether or not the cabj8 is shielded correctly.

Adjust the 008 rotation signal in case of signal cxmmion circuit.

Check to make sure whether

connected to the connector CN12.

Adjust the signal in cas8 of

cabI8 is shield8d correctly.

signal conversion circuit Check whether or not the cabk is shielded correctjy.

7-14

Page 46

4. SPECIFICATIONS AND FUNCTIONS

Display

AL-48

AL-49

AL-50

AL-51

AL-52

Cause of Alarm Description Restoration Method

Abnormal positlon coder one Senses that the positlon coder one rotation rotation signal

The converted differential speed is too high.

Excessive speed command calculation value in spindle synchronization control

Undervoltage at DC link section

ITP signal abnormality I

signal generation has ceased.

Detects that speed of other spindle Calculate differential speed converted to speed of local spindle has by multiplying speed of other exceeded allowable limit in differential mode.

Detects that speed command calculation value exceeded allowable range in spindle synchronization control.

Detects that DC power supply voltage of Correct cause, then reset power circuit has dropped (due to

momentary power failure or ioose contact of

magnetic contactor).

Detects abnormality in synchronization signal (ITP signal) with CNC (such as loss of ITP signal).

Adjust the one rotation signal in case of signal conversion circuit

spindle by gear ratio. Check if calculated value is not greater than maximum speed of motor.

Calculate motor speed by multiplying specified spindle speed by gear ratio. Check if calculated value is not greater than maximum speed of motor.

alarm.

Correct cause, then reset alarm.

AL-53

AL-54

AL-55

ITP signal abnormality II

Overload current alarm

Power line abnormality in

spindle switching/output

switching

Detects abnormality in synchronization signal (ITP signal) with CNC (such as loss of ITP signal).

Detects that excessive current flowed in motor for long time.

Detects that switch request signal does not match power line status check signal.

Correct cause, then reset alarm.

Check if overload operation or frequent acceleration/ deceleration is performed.

Check operation of magnetic contractor for power line switching. Check if power line status check signal is processed normally.

7-15

Page 47

4. SPECIFICATIONS AND FUNCTIONS

(2) Supplementary Functions

The following supplementary functions are provided as standard features. For details, refer to

the CNC Connectiing Manual and the parameter section in the Spindle Motor Maintenance

Manual.

Supplementary Function

Motor speed display

The actual motor speed (min - 1) can be displayed as a 5digit, 7-

Description

segment.

Load meter data

Speed meter data

Zero-speed signal output

Speed-achieved signal output

Speed-detection signal output

A 1 OV DC analog voltmeter can be connected.

It is possible to verify that the spindle motor has stopped.

It is possible to verify that the speed of the spindle motor has reached the indicated speed.

It is possible to verify that the speed has dropped below a particular

speed, such as that at which the clutch or gear can be changed.

Load detection signal When the size of the load exceeds the value specified in the output

corresponding parameter, it is output in 2 segments. Maximum output is divided into 100 units when set. This function reduces the feedrate to prevent the spindle from being stopped when the spindle is overloaded.

Torque restriction

This function can tentatively lower the output torque of the spindle motor while it operates.

Output restriction pattern Parameter settings allow a number of output restriction patterns to be selection

selected:

No output restriction

l Output restriction during acceleration/deceleration only l Output restriction during normal rotation only

Restrict output over all operation areas

Maximum output is divided into 100 units when set.

Soft start/stop The gradient during alteration of speed command (i.e., during

acceleration/deceleration) can be set.

Analog override

(for models 1s to 26s

This function applies override to spindle speed to obtain the optimum cutting conditions for an S command.

and small type 30s)

MCC cut-off check

This function can check that the MCC is cut off. signal output (for models 1S to 26s and small type 30s)

7-16

Page 48

4. SPECIFICATIONS AND FUNCTIONS

(3) Status error display function

This displays Er-XX on the display unit on the spindle control PC6 when there is an erroneous parameter setting or the sequence is inappropriate. When the operation of the spindle motor is defective, check the error number on the display unit and remove the error by performing the following countermeasures.

(Note) Er- XX is not displayed on the NC screen.

Display

Er-01

Er-02

Er-03

Er-04

Ef-05

Er-08

Contents

l Although ESP (there are 2 types: connection signal

and PMC --) CNC) and MRDY (machine ready signal) are not input, SFR/SRV is input. However, regarding MRDY, pay attention to the setting of

use/not use spindle parameter MRDY.

If spindle motor is not integrated with spindle in Set the spindle motor speed detector parameter system with high-resolution magnetic pulse coder, to 128 p/rev. speed detector of spindle motor is set to 128 p/rev. Attempt to excite motor fails if value other than 128 p/rev is set

Parameter for high-resolution magnetic pulse coder is not set, but cs contouring control command is magnetic pulse coder. entered. In this case, motor is not excited.

Although parameter setting for using positii coder Confirm the parameter setting of the position wasnotperformed,commandsforsenromodeand coder. synchronous controf are input. In this case, the motor will not be excited.

Although option parameter for orientation is not set, Confrm, the parameter setting of orientation. the orientation command (ORCM) is input

Although option parameter for output switchover is not set, LOW winding is selected. switching and gravity line status signal.

+ Confirm the sequence of ESP and MRDY.

Check parameter setting for high-resolution

Confirm the parameter setting for output

Countermeasure

Er-07

Er-08

Er-09

Er-10 Cs control command was entered, but another mode

Er-11

Although Cs contouring control command was Confirm the sequence. entered, SFRtSRV is not entered.

Although servo mode control command was input, SFR/SRV is not input.

Although synchronous control command was input, Confirm the sequence. SFRISRV is not input.

(servo mode, synchronous control, orientation) is specified.

Servo mode command was entered, but another mode (Cs contouring control, synchronous control, orientation) is specified.

Confirm the sequence.

Never set another mode when Cs contouring con&of command is being processed. Before changing to another mode, clear Cs contouring control command.

Do not command other modes during sewo mode command. When moving to other modes, perform after releasing the servo mode command.

Page 49

4. SPECIFICATIONS AND FUNCTIONS

D&WY

Er-12

Er-13

Er-14

Er-15

Er-16

Er-17

Er-18 Spindle orientation command of position coder type is Check parameter setting and contrd input signal.

Synchronous control command was entered, but another mode (Cs contouring control, servo mode,

orientation) is specified.

Orientation command was entered, but another mode Do not command other modes during orientation (Cs contouring controt, servo mode, synchronous control) is specified. When moving to other modes, perform after

SFR/SRV are simultaneously commanded.

Cs contouring control command is entered when Checfc parameter setting and control input signal.

differential speed control function is enabled by

parameter setting (No. 6500#5 = 1).

Differential mode command (DEFMDA) is entered Check parameter setting and contrd input signal.

when differential speed function is disabled by

pNafII8tW setting (No. 6500#5 = 0).

Parameter setting (No. 651 lcvO,1~2) for speed detector is incorrect (Specified speed detector is not present.)

entered when use of position coder signal is disabled by parameter setting (No. 6501X2 = 0).

COntents

Do not command other modes during synchronous control command. When moving to other modes, perform after releasing the synchronous control command.

command.

refeasing the

orientation command.

commandoneortheother.

Check parameter setting.

Countermeasure

Er-19 Although the command for orienting the magnetic

sensor system was entered, another mode was issued.

Er-20 Both the slave mode and the high-resotution

magnetic pulse coder wefe enabled.

Er-21

Er-22

Er-23

Er-24 To perform continuous indexing in the mode for

The slave mode command (SLV = 1) was entered under position control (servo mode, orientation, etc.). operation mode.

The position control command (servo mode, orientation, etc.) was entered in the slave operation mode (SLV = 1).

A slave mode command was entered when the slave Enabte the slave mode. mode is disabled.

orienting the position coder system, incremental execute the absolute position command operation (INCMD - 1) was first performed, then the absofute position command (INCMD = 0) was the absolute position command first entered.

Donotisweanothermodetiibtheorientation

command is executed. Before issuing another

mode, cancel the orientation command.

These two settings are incompatible. Check the

parameter settings.

Enter the slave mode command in the normal

Enter the position control command in the normal operation m.ode.

Check the control input signal (INCMD). To

continuously, be sure to perform orientation with

7-18

Page 50

4. SPECIFICATIONS AND FUNCTIONS

4.2.2 Fuse

Spare fuses are not attached to the AC spindle servo unit. Order more than one set of spare

fuses for stock. Following fuses and parts are applied to each model of AC servo unit.

Fuse Specifications

FAWC Spec. Dwg. No. Small type 6s

Fuse (225A)

Fuse (260A)

Alarm fuse (S3.2A)

Alarm fuse (3.2A)

Fuse (5A)

Fuse (1 .OA)

Fuse (0.3A) A60L-OOOl -0175/0.3A

Surge absorber ASOL- -0062144 I- 12

Surge absorber A50L-2001-0155/200431

Surge absorber

4.2.3

When the input power voltage is out of range of 200 through 230 VAC, the power transformer is required. Provide the transformer with the following specifications by the customer.

Power transformer (optional)

A60L-0001-O 183/225A

A60L-OOOl -01831260A

A60L-OOOl -007513.2

A60L-OOOl -0046I3.2

A60L-OOOl -0031/5A

A60L-0001-0175/l .OA

ASOL- -0122/G431 K

lS-3s/

A06B-6064 -

K305

I I

6s - 26S/

tzz’3z

A06B’ 6064

K026

30s

A06B-60440 A06B-6044-

K028 K029

40s

Specifications

Modd 1s 2s 3s

Rated capacity WA) Continuous 3 4 7 9 12

Secondary current (30-min.) (A) 12 21 26 35 48

Secondary tap output voltage

Secondary voltage regulation

Secondary tap voltage deviation

30-minut,’

4 7

I I

6S/ 8s 12s 15S/ 18s 22s

Small

type type

9 12 17 22 26 32 37

7-19

Small

17 22 26 31

62 72 88 105

200v

Ik 3%

26s ~ 3os/

I Small

~ type

1 156

130 182

40s

30s

Page 51

4. SPECIFICATIONS AND FUNCTIONS

(2) FANUC power transformer specifications (Option)

Following five power transformers are available. Select the servo unit according to the 30.minute rated power capacity.

Model 1 S 1.5s 2s 3s 6Sl 8s 12s

Order specification Entry drawing No.

Rated capacity

Rated primary voltage

Rated primery current 11A (at 38OV) (continuous) 1OA (at 415V)

Rated secondary voltage 2oov 2oov 2oov

Rated secondary current (cont.) Secondary voltage regulation Secondary voltage deviation Connection Insulation Class H (Max. temperature 180°C) Ambient temperature Allowable temperaturerise of

transformer Humidy

Type

Dielectric voltage Weight

dimensions

External

Continuous 300minute

A06B-6052~JO01 A06B-60443006 A06B-6044-JO07 A06B-6044-JO10 A06B-6044-JO15

A80L-OO01-0496 A80L-0001-0313 A80L-OOOl-O314 A80L-OO01-0352 A80L-OOOl-0452

7kVA

1 OkVA 20kVA 30kVA 380 / 415 / 460V + 10% - 15%, 23OV + lo%,

9A (at 460V) 19A (at 460V) 33A (at 460V)

20A

I_ ~~

I I

Max. 61

8.1.10

small

type type

I I

15kVA

(Secondary side is used for auto transformer)

23A (at 380V) 21A (at 415V)

43A

40A (at 380V)

36A (at 415V)

Star-star connection

MAX. 95%RH

All transformers are dry-type and self-cooling

2000 VAC, one minute

Max. 115 kg Max. 165 kg Max. 260 kg Max. 375

8.1.11 8.1.12

1 SS/ 185 22s 26s 3OS/ 40s

small

15s 30s

I I

26kVA

74A 5%

23%

40kVA 45kVA 75kVA

- 15%. 50 / 6OHz 2 1 Hz30

61A (at 38OV) 98A (at 380V) 56A (at 415V) 90A (at 415V) 51A (at 460V)

0 - 45OC

135°C

small

type

63kVA

81A (at 460V) 2oov 2oov 115A

8.1.13 8.1.14

185A

Connection

G 0

Pfimarv)

7-20

SHIELD

(Note Ii 230V o R4

I I

I I I I I I

+-0 2oov

SEC.

U O(Newtral)

(Secondary)

T4 0 G

Page 52

(3) Secondary output voltage

Secondary output voltage (V)

4. SPECIFICATIONS AND FUNCTIONS

260

240

180

160

Voltage deviation (approx. 1OV) at load

eviation (O-100%) of 380 VAC tap

320

360

400 440 480 520 560

AC input voltage (V)

(4) Selection of Power Tap

Connect the transformer voltages.

to the taps given in the following table according to AC input

Nominal input voltage Taps used

AC38OV + lo%, - 15% R1, S1, Tl, G (38OV)

ACXOOV + 10%, - 15%

ACs15V + 10%. - 15%

AC440V + 1 O%, - 15%

AC460V + lO%, - 15%

Ac480V + 1 O%, - 15%

Rl, Sl, Tl, G (380V)

R2, S2, T2, G (415V)

R3, S3, T3, G (460V)

R3, S3, T3, G (46OV)

7-21

Page 53

(5) Cautions on use of transformer

When mounting the transformer in a cabinet, separate it so as not to give a thermal

( )

influence to other unit.

When mounting the transformer outside, be careful not to expose it to cutting chips and

(b)

cutting oil slash directly. If the transformer may fall, mount it with bolts, etc.

(c)

4. SPECIFICATIONS AND FUNCTIONS

4.2.4

Unit adapter

This unit is applied to the AC spindle servo unit models 6s to 26S, small type 1% and small type 30s with the inner ventilation type.

When this stay is mounted the maximum depth is

345mm for models 6S-12S, small type 1% and 341 mm for models 15S-22S, 26s. For

details, refer to Chapter 8.

4.2.5 Fan unit (This unit is an option for models 30s and 40s.)

Order drawing No.: A06B-6044-K040 This is used when a fan is directly attached to the rear face of the unit for cooling the radiating section of the spindle servo unit for AC spindle motor models 30s and 405.

[Fan motor specification]

Voltage V

200 1 70

Frequency

50 43 2750 6.5 15 49

60 40 3200 7.5 16 53

Input W

Speed

min-1

Maximum air Maximum

quantity

mm3/min

static pressure

mmH,O

Noise level

Phm

Highest

allowable

ambient

temperature

Equivalent product: Model 7556X made by TORY0 KOSAN FANUC order drawing No.:

Fan motor: A90L-0001-0049/A

Finger guard: A97L-0071-0001 /A

7-22

Page 54

5. INSTALLATION

5.1 Environemental Conditions

Install the AC spindle servo unit in a place which meets the following environmental conditions.

5.1 .l Ambient temperature

Ambient temperature of the unit: Ambient temperature of the storage cabient:

5.1.2 Humidity

Normally 95% RH or below, and condensation-free

0 to 55°C 0 to 45°C

5.1.3 Vibration

In operation:

5.1.4 Atmosphere

No corrosive or conductive mists or drops should deposit directly on the electronic circuits.

5.2 Input Power and Grounding

Below 0.5G

(1) Input power

l Nominal voltage rating: l Allowable voltage deviation: l Power frequency: l Allowable frequency deviation: l Power impedance:

200/220/230 VAC

- 15% to + 10%

50160 Hz

21 Hz Voltage deviation when max. output

due to load (30 min. rating x 1.2 or

range) should be less than 7%.

Such a system is adopted for AC spindle servo units that, of the motor is regenerated as shop power source using a small type 6S, small type 15s and small type 30s) or a thyristor inverter (for models SOS, 40s. 30HV, 40HV and 60HV). For this reason, they are subject to the following restrictions or influences when the power impedance is large. Therefore, be careful when using a power transformer with a comparatively small capacity or a long cable.

When power impedance is large, it may be necessary to reduce the regeneration current in

order to lengthen the deceleration time.

Other devices and the like may be influenced by the distortion of voltage waveform caused by the commutation change of a regenerative inverter.

during deceleration, the rotating energy

transitor invertor (for models 1S to 26S,

7-23

Page 55

5. INSTALLATION

l Method to

power impedance

E,-E,

x 100 (%)<7 (%)

where,

Eo: Voltage at motor stop El: Voltage during motor acceleration or voltage immediately before the start of speed

reduction with the application of load.

Power supply unbalance:

The rang8 of voltage fluctuation between each phase of a 3phase power supply is the rated voltage 2 5% or less. Install a breaker having an adequate voltage capacity for protection in the input section of

the AC spindle servo unit. See 5.3.

When the AC spindle motor provides most of the power for the entire machine, a low voltage phase advancing condenser must be installed. Alarm No. 4 may light up in response to input power supply open phase and momentary power failure. (Models 30s - 40s). Leakage current at AC spindle motor drive As the drive circuit uses a transistor-pulse duration modulation control system, highfrequency leakage current components flow to the earth via the spindle motor and connecting cables.

However, for cables of 50 m or less in length, the 50/60 Hz leakage current is equal to or iess than the non-operating current (15 mA) of the general highsensitivity, high-speed earth leakage breaker.

Radio noise As the drive circuit uses a pulse duration modulation control system, high-frequency current when switching over the transistor may cause generation of noise if a radio is

installed close to the AC spindle motor and the drive circuit.

The noise will have an effect on AM radio, but not on FM radio or TV.

Consider the following items as measures related to mounting and machinery installation in order to minimize radio noise.

7-24

Page 56

Install the AC spindle servo unit in a metal cabinet.

( 1

Run the connection cable which exists between the AC spindle servo unit and the AC

(b)

spindle motor, through a metal duct and earth the duct.

Make connections between the terminals of the AC spindle

( 1

spindle motor (the G terminals of each unit) as specifications.

(2) Ground

Be sure to ground cables shown below.

Ground cable of input power supply

Ground cable of an AC spindle servo unit and motor

5.3 Protection against Overcurrent

5. INSTALLATION

servo unit and the AC

The machine tool builder must prepare an overcurrent protector such appropriate capacity and use it for the input power circuit. Select a capacity that is 1.2 times the 300min. rated power source capacity.

Rated current

e 30.min. rated power source capacity X 1.2 f 200 [V]

3s a circuit breaker with protective device with a

f 3

T-

7-25

Page 57

6. UNIT CALORIFIC VALUE

Model

Caloric value at continuous rated

output [W)

1250

Small

1500 2000

2400

6S/ 1 ss/

IS 2s 3s ‘cm 8s 12s ‘;z’ 18s 22s 26s z 30s 40s

6s 15s

230

250 290

360 440

600 750

900 1070

7-26

Page 58

7. COOLING

The AC spindle servo unit S series employs the structure of eternal cooling for the radiating section of the power circuit. It is required to consider a forced-air cooling for cooling the radiating section of

the power circuit.

(I) Models 1 S - 3S, small type 6S

A fan motor for cooling has been built in. that a sufficient wind speed may be obtained for forced-air cooling.

(2) Models 6S - 4OS, small type ES, small type 30s

A fan motor for cooling is not built in. A cooling fan motor required for forced-air cooling should

by prepared by the machine manufacturer.

(Note) If he unit is not cooled properly, an overheat alarm or a problem may occur.

7.1 Cooling the AC Spindle Servo Unit

Give consideration to the inlet and output ports so

7.1.1 Models 1s - 3S, small type 6s

The AC spindle servo unit has such a construction that the radiating section of the power circuit section, the main heat generating section, is externally cooled by a built-in fan motor. Therefore, give consideration to the inlet and output ports so that a sufficient wind speed may be obtained for forced-air cooling, which can radiate 70% of the carolic value.

7.1.2 Models 6s - 22s

Cool the radiating section of the AC spindle servo unit using a wind and with a wind shown in Table

7.1.2, which can radiate 70% of the carolic value. See the diagram of the cooling system.

Table 7.1.2 Cooling the AC spindle sewo unit

Model

Wind speed

I I

6S- 12s

More than 3 mkec

~~ I_

15s-22s

More than 3.5 mkec

(Note) When the servo unit model 22s drives motor model 4OP, the cooling condition should be

the same as model 26 described in 7.1.4.

Xl.3 Small model 15s

Cool the radiating section of the AC spindle servo unit using a wind as shown in Fig. 7.1. Use two

fan motors equivalent to model 5915PT-20W-B30-SO4 manufactured by Minebea Co., Ltd. See the

diagram of the cooling system.

7-27

Page 59

7. COOLING

7.1.4 Model 26S, small type 30s

Cool the radiating section of the AC spindle servo unit using a wind. Use four fan motors equivalent to the model 5915PT-20W-B30-SO4 made by N.M.B. See the diagram of the cooling system.

(Note) Magnetic cabinet structure to be employed to prevent fan motor wind leakage whenever

a forced-air cooling is performed.

(Remarks) With respect to the models 6s to 22S, the required wind speed is obtained by using

a unit adapter.

The unit adapter for models 6s to 12s has one 3-phase fan motor. The unit adapter for models

15s to 22s and small model 15s has two 3-phase fan motors.

and small model 305 has four 3-phase fan motors. Each fan motor is a Minebea model 5915PT-ZOW-B30604. An example of a S-phase cooling fan motor, Minebea model 5915PT, is shown below.

The unit adapter for models 26s

[Specifications]

Model

Voltage

Frequency HZ 50 60

Max. airflow mWmin 5.5 6.3

Max. static pressure mmAq 13 14.5

Speed min.1 2650 2900

Current A 0.18 0.22

Input power W 26.0 26.0

Noise dB 53 55

Weight

+ 20%, - 15% + 30%) - 15%

A90L-0001-0371

(5915PG2OW-B30-S04)

200,3#,

200,35b,

0.8

7-28

Page 60

[External dimensions]

2445 (0.8P)

7. COOLING

7-29

Page 61

[Reference of Cooling system] Mocfels 6S to t2S

DEFLECTOR

7. COOLING

0 0 0 IN

AIR FLOW.

(Note 1) Dimension A must be 5Omm or more.

(Note 2) Dimension B (gap between the radiator and duct) must be approx. 5mm so that the

duct does not directly touch the radiator. very hot.

(Note 3) Use Minebea fan motors, model 5915PG2OW-820-04 or equivalent. The air flow is

5.5m?min at 50 Hz or 6.0mVmin at 60Hz. Prepare two fan motors for models 6S to 12s.

(Note 4) Mount a deflector so that air strikes the heat sink directly.

This is because the radiating section (resistor) becomes

7-30

AIR FLOW

Page 62

7. COOLING

[Reference of Cooling system] Model 1 SS Small

DEFLECTOR

type

(

I I

HEA

I I I I

I I t I

SINK

+-e-7,

iii

I-

I I I

i I I I 1

I I I I I

I I

0 0 0

AIR FLOW

(Note 1) Dimension A must be 50 mm or more.

0 CT 0 IN

AIR FLOW

(Note 2) Dimension B (gap between the radiator and duct)

duct does not directly touch the radiator. This is because the very hot.

(Note 3) Use Minebea fan motors,

maImin at 50 Hz or 6.0 mVmin at 60

35s.

(Note 4) Mount a deflector so that

model 5915PC-2OW-BZO-04 or equivalent. The air flow is 5.5

Hz. Prepare two fan motors for small model 15s and models

air strikes the heat sink directly.

7-31

164

must be approx. 5 mm so that the

radiating section (resistor) becomes

Page 63

[Reference of Cooling system] Models 1% to 22S, 26s and 30s Small type

7. COOLING

Models 1% to 22s

Ai rj-

I I I

Fan motor (2)

Model 26S, 30s Small type

Fan motor (2)

Ai r/--

t f

Ai r

I I I

(Upper view)

(Note 1) Dimension A must be 5Omm or more.

(Note 2) Dimension B (gap between the radiator and duct) must be approx. 5mm so that the

duct does not directly touch the radiator. very hot.

This is because the radiating section (resistor) becomes

(Note 3) Use Minebea fan motors, model 5915PG20W-620-04 or equivalent. The air flow is

5SmVmin at 50 Hz or 6.0mVmin at 6OHz. Prepare two fan motors for models 15s to 22S, and

four fan motors for models 26s and small type model 30s.

(Note 4) Mount a deflector so that air strikes the heat sink directly.

7-32

Page 64

7. COOLING

7.1.5 Models 30s and 40s

70% of the carolic value generated by a unit can be radiated by attaching an appropriate fan motor.

(1) Fan motor with required wind speed/air quantity

Models 30s and 40s

Wind speed

Air quantity output

(2) Required

Make sure to supply an air quantity of 4.5m3/min or more from the air inlet. For supplying air, it is recommended to supply cooling air from the inlet so that the fan motor can be used for a long time. An optional fan unit can be attached directly to the air inlet as shown in

the external dimensions in 8.1.6 or 8.17. In that occasion, keep a space of 50mm or more on the

back side of the fan motor. For designing a ventilation route, make good use of the M4 tap holes prepared around the inlet and

outlet ports (six holes for each.

(3) Cautions for air supply

When the condition of the environment is not good, such troubles are expected that after a long

time the radiation capacity will by reduced, leakage will occur due to the deterioration of insulation in the resistor section, and the like. To prevent these troubles, make sure to supply air through an air filter. For filter dimension, select one so that a required quantity of air can be obtained. Air filter: VILEDON PSI600 (by JAPAN Vilene CO., LTD.) Fan motor: Model 7556 (2) by TORY0 KOSAN

air quantity and ventilation route

Fan motor 7556X by TORY0 or equivalent (2)

4.5m3/min or larger

(4) Cautions for outlet

Take care so that machine oil may not flow in, or metal chips may not rush into through the outlet.

7-33

Page 65

8. EXTERNAL DIMENSIONS AND MAINTENANCE AREA

8.1 External Dimensions

Refer to the next subsection for the external dimensions of the basic unit. Also for the optional units, refer to each subsection for its external dimensions.

8.1 .l AC spindle servo unit models 1s - 3S, small type model 6s (with an option)

;

I I

L-

Terminal screw M4 (8 points)

Mounting- Surface

Weight; 13kg

7-34

Page 66

8. EXTERNAL DIMENSIONS AND MAINTENANCE AREA

8.1.2 AC spindle servo unit models 6s - 12S, small type model 1%

(with unit adaptor)

I I I I I

OPTION P.C 8.

6s - 12s

Small type 1%

500 480

600 580

7-35

Weight : 23kg

345 135

364 154

Page 67

8. EXTERNAL DIMENSIONS AND MAINTENANCE AREA

8.1.3 AC spindle servo unit models 6s - 12S, small type model 15s (without unit adaptor)

aPTION P c 8

T;R;;NAL SCREW

4-010

PARTS MOUNTING

300MAX

Weight : 17kg

7-36

Page 68

8. EXTERNAL

DIMENSIONS AND MAINTENANCE AREA

8.1.4 AC spindle servo unit models

15s - 22S, 26S, small type model 30s

(with unit adaptor)

(Refer to 8.1.6 for the external dimensions for the unit adaptor.)

294

OPTION P.C.B.

I I

300

15s - 22s 860 830 341 131

Small type 1% 955 925 388 178

7-37

Page 69

8. EXTERNAL

DIMENSIONS AND MAINTENANCE AREA

8.1.5 AC spindle servo unit models

(without unit adaptor)

OPTION P_C.6.

15s - 26S, small type model 30s

Protection cover c

A3oo-oooLoo9'7

cl I I I I I

I I I

I I

,L_

TERMINAL SCREW 748

Protection cover

A30000001-0098

faceofth6parts

Weight : 3Okg

7-38

Page 70

8. EXTERNAL DIMENSIONS AND MAINTENANCE AREA

8.1.6 AC spindle servo unit model 30s

pnnted afcult bDfud

(PCB2)

--l+

R7.5

--I

ti i

390

1 SOmar.

W4lQht6OkQ

(Note)Spare hdes are used to fix the unit to the conveyer during transportation.

8.1.7 AC spindle servo unit model 40s

Pnnted Qfcult bmd

(PC82)

Pmtedarcul board (PCBl)

II+

I I

LA:

248

waght loo kg

7-39

& -i

100

(Note) Spare hdes are used to fix the unit

to the conveyer during transportation.

Page 71

8.1.8 Unit adapter (Order Spec

8. EXTERNAL DIMENSIONS AND MAINTENANCE AREA

models 6s - 12s

DWG No.: A06606059-K031)

FAN MOTOR

135

7-40

Page 72

8. EXTERNAL DIMENSIONS AND MAINTENANCE AREA

8.1.9 Unit adapter small type model 1% (Order Spec. DWG No.: A06B-6059.K033)

AIR FLOW

00 0

7-41

9 AIR FLOW

Page 73

8. EXTERNAL DIMENSIONS AND MAINTENANCE AREA

8.1.10 Unit adapter models 15s - 22s

(Order Spec. DWG No.: A06B-6059-K032)

AIR FLOW

182

FAN MOTOR

7-42

Page 74

8. EXTERNAL DIMENSIONS AND MAINTENANCE AREA

8.1.11 Unit adapter model 26S, small type model 30s (Order Spec. DWG No.: A06B6059.K038)

AIR FLOW

I( >

If .

LT 0‘

AIR FLOW

7-43

Page 75

8. EXTERNAL DIMENSIONS AND MAINTENANCE AREA

8.1.12 Power transformer for models 1s - 3s (Order Spec. DWG No.: A06B-6052-JOOl)

I 310

Terminal M4

Dimensions of transformer without cover (Models 1s - 3s)

Dimensions of transformer with cover (Models 1 S - 3s)

7-44

Page 76

8. EXTERNAL DIMENSIONS AND MAINTENANCE AREA

8.1.13 Power transformer for models 6S, 8S, small type model 6s (Order Spec. DWG No.: A06B-6044.J006)

300

400 \ I

Dimensions of transformer without cover (Models 6S, 8S, small type 6s)

Max.270

300

400

460

(Note) Nets are covered on four sides and

Dimensions of transformer with

the plate is covered on the top.

cover (models 6S, 8S, small type 6s)

7-45

Page 77

8. EXTERNAL DIMENSIONS AND MAINTENANCE AREA

8.1.14 Power transformer for models 12S, 15S, small type model 15s

(Order Spec. DWG No.: A06B-6044.J007)

450

I--

480

Max.300

Oimensions of transformer without cover (Models l2S, 15S, small type 1%)

I I

300

480

(Note) Nets are covered on four sides and the plate is covered on the top.

350

Dimensions of transformer with cover (Models 12s. 15S, small type 1%)

7-46

Page 78

8. EXTERNAL DIMENSIONS AND MAINTENANCE AREA

8.1.15 Power transformer for models 18S, 22S, 26s (Order Spec. DWG No.: A06B-6044.JOlO)

540

Dimensions of transformer without cover for models 18S, 22s

540

(Note) Nets are covered on four sides and the plate is covered on the top.

570

I_ 190 j

360

Dimensions of transformer with cover for models 18S, 22S, 26s

7-47

Page 79

8. EXTERNAL DIMENSIONS AND MAINTENANCE AREA

8.1.16 Power transformer for small type model 3OS, models 3OS, 40s (Order Spec. DWG No.: A06B-6044-J015)

Max.370

Dimensions of transformer without cover (small type 3OS, models 3OS, 40s)

800

l-----l

Dimensions of transformer with cover (small type

i 2oo 1

400

3OS, models 3OS, 40s)

7-48

Page 80

8. EXTERNAL DIMENSIONS AND MAINTENANCE AREA

8.1.17 Fan unit for models 3OS, 40s (Order Spec. DWG No.: A06B-6044-K040)

322

140

I,-

140 _ 21

644.8

(Note) The six M4 screws for mounting the fan unit are to be prepared by the user.

7-49

Page 81

8. EXTERNAL

Maintenance Area

82 .

82 . .

1 AC spindle servo unit models

(with an optional PCB)

DIMENSIONS AND MAINTENANCE AREA

1s - 3S, small type model 6s

7-50

Page 82

8. EXTERNAL DIMENSIONS AND MAINTENANCE

8.2.2 AC spindle servo unit models 6S - 12S, small type model 15s

(with unit adapter)

AREA

3OG

6S - 12s

Small type 15s

650 500

600

7-51

Page 83

8. EXTERNAL DIMENSIONS AND MAINTENANCE AREA

8.2.3

AC spindle servo unit models 6s - 12S, small type model 1% (without unit adapter)

340 300

7-52

Page 84

8. EXTERNAL

DIMENSIONS AND MAINTENANCE AREA

8.2.4 AC spindle servo unft models (with unit adapter)

15s - 22S, 26S, small type model 30s

20, 1,

34lMAX.

OPTION P.C.B.

26S, small type 30s

7 - 53

1115

955

Page 85

8. EXTERNAL DIMENSIONS AND MAINTENANCE AREA

8.2.5 AC spindle servo unit models 15s - 26S, small type model 30s

(without unit adapter)

340

300

OPTION P.C.B.

> >

7-54

Page 86

8. EXTERNAL DIMENSIONS AND MAINTENANCE AREA

8.2.6 AC spindle servo unit models 3OS, 40s

Figure viewed from A

fl / f /

/ / /

AMP

H - 1300 (Model 40s) H = 1080 (Model 30s)

7 - 55

Page 87

8. EXTERNAL DIMENSIONS AND MAINTENANCE AREA

8.3 Panel Hole Machining Diagram and Mounting

8.3.1 AC spindle servo unit models 1s - 3S, small type model 6s

(Panel hole machining diagram)

,4-M5

(Mounting status and cooling air direction)

240 o *Note

Mount the unit vertically with the terminal block located on the lower side.

(Note) Though the dimension of the existing amplifiers 1 S-3s is 244mm, 240mm is

recommended for the serial amplifiers lS-3s for increasing the sealing effect.

7-56

Page 88

8. EXTERNAL DIMENSIONS AND MAINTENANCE AREA

8.3.2 AC spindle servo unit models 6s - 12S, small type model 15s

(Panel hole machining diagram

3 +

4-M8

Mounting status and cooling air direction)

Mounting panel y

ca /

200

290

(Note) The cooling fan is not provided for the spindle control unit. For cooling methods, see

Chapter 7.

7-57

Page 89

8. EXTERNAL DIMENSIONS AND MAINTENANCE AREA

8.3.3 AC spindle servo unit models 1% - 26S, small type model 30s

Dimensions of hole on mounting diagram

4-MS

. _

AiF

‘Mounting diagram and direction of air

Mounting

(Note) The cooling fan is not provided for the spindle control unit. For cooling methods, see

Chapter 7. tt is recommended to provide a packing (acrylonitrile-butadiene rubber, NBR, soft type) illustrated

in the figure above to protect from oii and dust by the

MTB.

7-58

Page 90

8. EXTERNAL DIMENSIONS AND MAINTENANCE AREA

8.3.4 AC spindle sen/o unit model 30s (with fan unit)

[Panel hole machining diagrain]

380

-I-

Hole machining

l AL

iti

4-M I2

7-59

Page 91

8. EXTERNAL DIMENSIONS AND MAINTENANCE AREA

8.3.5 AC spindle servo unit model 40s (with fan unit)

[Panel hole machining diagram]

-P

4-Ml2

7-60

Page 92

8. EXTERNAL DIMENSIONS AND MAINTENANCE AREA

8.4 Cautions for Mounting

8.4.1 Cautions for mounting a unit for models 30s and 40s

Unit construction

In order to prevent the temperature inside the locker and around the unit body from rising by the heat generated when loaded, the radiator and the resistor are separated from the radiating section. A inlet and an outlet ports are provided on the rear face of the unit as shown in the external dimensions. ventilation route into consideration, then fix the unit to this angle using a bolt.

Mounting a unit

As the unit is heavy, it is recommended to observe the following points when the unit is mounted to the locker. @ The unit is designed basically to be suspended by the eye bolts located above. Therefore,

it is desirable to mount the unit keeping it suspended.

@ If it is difficult to mount the unit keeping it suspended, it is recommended to attach the

bottom plate temporarily using the M8 auxiliary tap holes on the lower side of the unit, and

then mount the unit by lifting it up with a fork-lift or the like.

@ In both cases mentioned above, it is recommended to provide a guide piece for positioning

at the bottom end of the unit.

When mounting the unit, set an angle steel in the vertical direction taking the

8.5 Sealing

8.5.1

When an AC spindle servo unit is mounted, seal between the unit and the mounting panel to prevent the unit from oil, dust and the like.

It is recommended to attach a packing with the specification shown below by the machine

manufacturer.

AC spindle servo unit models 1s - 3S, small type model 6s

8.5.2 AC spindle servo unit models 6s - 26S, small type models 15S, 30s

When an AC spindle servo unit is mounted, it is recommended to attach a packing

(acrylonitrilebutadiene robber (NBR) soft type) by the machine manufacturer to prevent the unit

from oil, dust and the like.

8.5.3 AC spindle servo unit models 3OS, 40s

When it is needed to seal the unit body side and the rear side completely, attache the following

sealing tape on the outer circumference on the rear side.

7-61

Page 93

8. EXTERNAL DIMENSIONS AND MAINTENANCE AREA

Nitto Ept Sealer (by NITTO DENKO)

Width . . . . _ . . . . . . . . . . . .

Thickness . . . - - . . . . _ . . . .

Length . . . . . . . . . . . . . . . .

1 Omm

5mm 4m

240

360 330

314

NBR 3t

‘I I

4-66

Figure 8.5.1 Example packing (for models 1 S - 35, small type model 6s)

7-62

Page 94

8. EXTERNAL DIMENSIONS AND MAINTENANCE AREA

86 .

Consideration to Inlet and Outlet Ports

8.6.1 AC spindle servo unit models 1s - 3S, small type model 6s

Air inlet

A: Keep apart 1OOmm or more. B: AS the radiating section becomes very hot, give careful consideration to space. C: Keep 15,OOOmm* or larger.

7-63

Page 95

9. CONNECTION

9.1 Connection Diagram

9.1.1 Motor model 0.5s (Amplifier model IS)

9. CONNECTION

9.1.2 Motor

r 1

Fig. 9.1 .I

Connection diagram (Models 0.5S, Amplifier model 1 S)

models 1 S -

3S, small type model

1 PC24V

2Pcov 3vfN

(Note)

AMP-rmds carreclor

hiYumqJ 350720-r

bA# 3!bO669-6

Fig. 9.1.2 Connection diagram (Models 1 S - 3S, small type model 6s)

7-64

Page 96

9. CONNECTION

9.1.3 Motor models 6S - 26S, small type model ES, small type model 30s

cl-

Fig. 9.1.3 Connection diagram (Models 6s - 26S, small type 15S, small type 30s)

9.1.4 Motor mr>dels 3OS, 40s

RO T2

TBZ

1 Pc24v

2Fcov 3vwd

(Note) TIM fan motor and parts endosed in dotted lines must be

prepared by the machme tool builder.

1 I

I I I

: KlO

AMP-InaM alnrlaw

houmg 350720-l sochel3so6a0-6

Crnlped Jewmal

FuSatNJkM

R s

Fasten G1 wdh G2 at the wmaud bbcll Tl.

(Note) The parts enclosed in dotted lines must be

(Note)

Fig. 9.1.4 Connection diagram (Models 3OS, 40s)

7-65

KIO

prepared by the machine tool builder.

Added starting with AO6B-6064~H23WHSSO

and AO6B-6064-H240rH550

Page 97

9. CONNECTION

9.1.5 Connection between the CNC and AC spindle servo unit

(1) For the Series 0-TC, O-MC, 15, and 16 (a) When one AC spindle servo unit is used

AC spindle servo unit

CNC

Series 0-TC, 16TA Series O-MC, 16MA Series 15

For the first spindle

COPSSeries 0, 15

JA7A:Series 16

r-‘; (Note 1)

I I

L-1

(b) When two AC spindle servo units are used

AC spindle servo unit

CNC

Series 0-TC, 16TA Series O-MC, l6MA Series 15lT

I I

COPS: Series 0, 15 r-; (Note 1) JA7A: Series 16

& - *

I I

b-1 Optical cable

(2) For the Series 0-TTC, 1647

CNC

Series Serb

o-TTC

16-77

CNllA

Optical cable

For the first spindle

Jumpers1 = I3

lCNll6

AC spindle sewo unit

Optical cable

AC spindle sewo unit

For the second spindle

Jumper Sl = A

? v

CNllA 1

AC spindle servo unit

1 ’

COP6: Series 0,15 JA7B: Series 16

cop51Lote 1)

I! *

JA7A I I

b _ a Optical cable

Lo; (Note 1)

. .

I I

b-1

Optical cable

CNllAl

CNllA

(Note 1) The optical l/O Link adaptor is required for the Series 16. (Note 2) The parameter number for an AC spindle servo unit for tool post 2 is the same as that

for the first spindle on the parameter screen for tool post 2.

(Note 3) When the second spindle is connected to a tool post, set jumper S1 for the AC spindle

servo unit for the first spindle of the tool post to B.

7-66

Page 98

Cable Routing

9.2

9. CONNECTION

See Appendix

9.2.1

Cable routing diagram of models 1s - 3S, small type model 6s

C4mtfol Circuit

Small type 6s A20Eb1005-0191

(PCB3)

Driver Circuit

Al 68-2100-0070

(PCB2)

’ A

Spindle control circuit

M6B-22014440

(PCBl)

To the speed meter

a and load meter

To the power magnetic circuit

(emergency stop signal,

spindle speed override)

CNA (upper)

CN2 (lower)

From 3 @wse

AC power supply to AC Motor

Power line u’ “‘“‘u’

YV IIN\UI

the AC motor

From the -

position coder

Change of pin arrangement in 182

(*I) Printed circuit board with general version 02A or earlier

Printed circuit board with version 03A or later

To the second

AC spindle servo unit

To the CNC unit

VIN PCOV PC24V

0 @ @

PC24V PCOV VIN

@ 0

Fig. 9.2.1 Cable routing (Models 1 S - 3S, small type model 6s)

7-67

Page 99

9. CONNECTION

9.2.2 Cable routing diagram of models 6s - 12S, small type model 15s

6S-12s A20B-1004-0730

Small type 1% A2OB-1004-0700

%$ To

WJ.

I lr

To fan motor forTo fan motor cooling unit

of motor

A20B-2000-0220

Control Circuit

(PC03)

RSTGGUVW

f+~ 3-P- Power line

AC power

=JPpry

to AC motor

Driver Circuit

(PCBZ)

Spindle control circuit

A16B-220~0440

From the

psihn coder

(PCBI)

~ /

’ (emergency stop signal,

CNA-

(upper) (lower)

To the second AC spindle servo unit

To speed meter

and load meter

To the power magnetic circuit

spindle speed override)

motor

Fig. 9.2.2 Cable routing (Models 6s - 12S, small type 15s)

7-68

Page 100

9. CONNECTION

9.2.3 Cable routing diagram of models 1% - 26s, small type model 30s

15 -22s A20B-1004-0740

Small type 30s A20801004-0742

f&J’, R,S’L

Contrd circuit

26s AZOB-1004-0741

(PCB3)

RSTCCUVW

Driver Circuit

A20802000-0220

(PCBZ)

Spindle contrd citcuit

Al68022014440

From the

positioncoder

to CNC device

(PCBl)

To speed meter andloacjmet8f

To the power magnetic citcuit

iem0fgency stop signal,

spindle speed overwe)

CNI

(UPPW

CN2 (lower)

TB2

toACmotor

To fan motor for~~“w cooling unit Rwn 3-phase Power line

AC power

WPW

toACmotor

Fig. 9.23 Cable routing (Models 1% - 26s. small type model 305)

7-69

fanuc GFZ-65042E User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

CONSTITUTION OF THIS MANUAL

PREFACE

FEATURES

Optical fiber cable

CNC software

4.1 Specifications

AC spindle servo unit

4.2.1 Spindle control unit

Specifications

Unit adapter

5.1 .l Ambient temperature

5.1.2 Humidity

5.1.4 Atmosphere

5.2 Input Power and Grounding

7. COOLING

Xl.3 Small model 15s

models 6s - 12s

Cable Routing