fanuc 30iA, 300iA, 300is A, 31iA5, 310iA5 Maintenance Manual

...

GE Fanuc Automation

Computer Numerical Control Products

Series 30i/300i/300is-MODEL A Series 31i/310i/310is-MODEL A5 Series 31i/310i/310is-MODEL A Series 32i/320i/320is-MODEL A

Maintenance Manual

GFZ-63945EN/02 June 2004

Warnings, Cautions, and Notes as Used in this Publication

Warning notices are used in this publication to emphasize that hazardous voltages, currents, temperatures, or other conditions that could cause personal injury exist in this equipment or may be associated with its use.

In situations where inattention could cause either personal injury or damage to equipment, a Warning notice is used.

Caution notices are used where equipment might be damaged if care is not taken.

GFL-001

Warning

Caution

Note

Notes merely call attention to information that is especially significant to understanding and operating the equipment.

This document is based on information available at the time of its publication. While efforts have been made to be accurate, the information contained herein does not purport to cover all details or variations in hardware or software, nor to provide for every possible contingency in connection with installation, operation, or maintenance. Features may be described herein which are not present in all hardware and software systems. GE Fanuc Automation assumes no obligation of notice to holders of this document with respect to changes subsequently made.

GE Fanuc Automation makes no representation or warranty, expressed, implied, or statutory with respect to, and assumes no responsibility for the accuracy, completeness, sufficiency, or usefulness of the information contained herein. No warranties of merchantability or fitness for purpose shall apply.

B-63945EN/02 SAFETY PRECAUTIONS

SAFETY PRECAUTIONS

This section describes the safety precautions related to the use of CNC units. It is essential that these precautions be observed by users to ensure the safe operation of machines equipped with a CNC unit (all descriptions in this section assume this configuration). CNC maintenance involves various dangers. CNC maintenance must be undertaken only by a qualified technician. Users must also observe the safety precautions related to the machine, as described in the relevant manual supplied by the machine tool builder. Before checking the operation of the machine, take time to become familiar with the manuals provided by the machine tool builder and FANUC.

Contents

1.1 DEFINITION OF WARNING, CAUTION, AND NOTE ........s-2

1.2 WARNINGS RELATED TO CHECK OPERATION ..............s-3

1.3 WARNINGS RELATED TO REPLACEMENT ......................s-5

1.4 WARNINGS RELATED TO PARAMETERS.........................s-6

1.5 WARNINGS AND NOTES RELATED TO DAILY

MAINTENANCE......................................................................s-7

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SAFETY PRECAUTIONS B-63945EN/02

1.1 DEFINITION OF WARNING, CAUTION, AND NOTE

This manual includes safety precautions for protecting the maintenance personnel (herein referred to as the user) and preventing damage to the machine. Precautions are classified into Warnings and Cautions according to their bearing on safety. Also, supplementary information is described as a Note. Read the Warning, Caution, and Note thoroughly before attempting to use the machine.

WARNING

Applied when there is a danger of the user being

injured or when there is a danger of both the user being injured and the equipment being damaged if the approved procedure is not observed.

CAUTION

Applied when there is a danger of the equipment

being damaged, if the approved procedure is not observed.

NOTE

The Note is used to indicate supplementary

information other than Warning and Caution.

* Read this manual carefully, and store it in a safe place.

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B-63945EN/02 SAFETY PRECAUTIONS

1.2 WARNINGS RELATED TO CHECK OPERATION

WARNING

1. When checking the operation of the machine with the cover removed (1) The user's clothing could become caught in the spindle or

other components, thus presenting a danger of injury. When checking the operation, stand away from the machine to ensure that your clothing does not become tangled in the spindle or other components.

(2) When checking the operation, perform idle operation

without workpiece. When a workpiece is mounted in the machine, a malfunction could cause the workpiece to be dropped or destroy the tool tip, possibly scattering fragments throughout the area. This presents a serious danger of injury. Therefore, stand in a safe location when checking the operation.

2. When checking the machine operation with the power magnetics cabinet door opened (1) The power magnetics cabinet has a high-voltage section

(carrying a section. The high-voltage section presents a severe risk of electric shock. Before starting any check of the operation, confirm that the cover is mounted on the high-voltage section. When the high-voltage section itself must be checked, note that touching a terminal presents a severe danger of electric shock.

(2) Within the power magnetics cabinet, internal units present

potentially injurious corners and projections. Be careful when working inside the power magnetics cabinet.

3. Never attempt to machine a workpiece without first checking the operation of the machine. Before starting a production run, ensure that the machine is operating correctly by performing a trial run using, for example, the single block, feedrate override, or machine lock function or by operating the machine with neither a tool nor workpiece mounted. Failure to confirm the correct operation of the machine may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user.

4. Before operating the machine, thoroughly check the entered data.

Operating the machine with incorrectly specified data may result

in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user.

mark). Never touch the high-voltage

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SAFETY PRECAUTIONS B-63945EN/02

5. Ensure that the specified feedrate is appropriate for the intended operation. Generally, for each machine, there is a maximum allowable feedrate. The appropriate feedrate varies with the intended operation. Refer to the manual provided with the machine to determine the maximum allowable feedrate. If a machine is run at other than the correct speed, it may behave unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user.

6. When using a tool compensation function, thoroughly check the direction and amount of compensation. Operating the machine with incorrectly specified data may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user.

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B-63945EN/02 SAFETY PRECAUTIONS

1.3 WARNINGS RELATED TO REPLACEMENT

WARNING

1. Always turn off the power to the CNC and the main power to the power magnetics cabinet. If only the power to the CNC is turned off, power may continue to be supplied to the serve section. In such a case, replacing a unit may damage the unit, while also presenting a danger of electric shock.

2. When a heavy unit is to be replaced, the task must be undertaken by two persons or more. If the replacement is attempted by only one person, the replacement unit could slip and fall, possibly causing injury.

3. After the power is turned off, the servo amplifier and spindle amplifier may retain voltages for a while, such that there is a danger of electric shock even while the amplifier is turned off. Allow at least twenty minutes after turning off the power for these residual voltages to dissipate.

4. When replacing a unit, ensure that the new unit has the same parameter and other settings as the old unit. (For details, refer to the manual provided with the machine.) Otherwise, unpredictable machine movement could damage the workpiece or the machine itself, and present a danger of injury.

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SAFETY PRECAUTIONS B-63945EN/02

1.4 WARNINGS RELATED TO PARAMETERS

WARNING

1. When machining a workpiece for the first time after modifying a parameter, close the machine cover. Never use the automatic operation function immediately after such a modification. Instead, confirm normal machine operation by using functions such as the single block function, feedrate override function, and machine lock function, or by operating the machine without mounting a tool and workpiece. If the machine is used before confirming that it operates normally, the machine may move unpredictably, possibly damaging the machine or workpiece, and presenting a risk of injury.

2. The CNC and PMC parameters are set to their optimal values, so that those parameters usually need not be modified. When a parameter must be modified for some reason, ensure that you fully understand the function of that parameter before attempting to modify it. If a parameter is set incorrectly, the machine may move unpredictably, possibly damaging the machine or workpiece, and presenting a risk of injury.

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B-63945EN/02 SAFETY PRECAUTIONS

1.5 WARNINGS AND NOTES RELATED TO DAILY

MAINTENANCE

WARNING

1. Memory backup battery replacement

When replacing the memory backup batteries, keep the power to

the machine (CNC) turned on, and apply an emergency stop to the machine. Because this work is performed with the power on and the cabinet open, only those personnel who have received approved safety and maintenance training may perform this work.

When replacing the batteries, be careful not to touch the

high-voltage circuits (marked cover).

Touching the uncovered high-voltage circuits presents an

extremely dangerous electric shock hazard.

NOTE

The CNC uses batteries to preserve the contents of its memory, because it must retain data such as programs, offsets, and parameters even while external power is not applied. If the battery voltage drops, a low battery voltage alarm is displayed on the machine operator's panel or CRT screen. When a low battery voltage alarm is displayed, replace the batteries within a week. Otherwise, the contents of the CNC's memory will be lost. To replace the battery, see the procedure described in Section 2.8 of this manual.

and fitted with an insulating

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SAFETY PRECAUTIONS B-63945EN/02

WARNING

2. Absolute pulse coder battery replacement

When replacing the memory backup batteries, keep the power to

When replacing the batteries, be careful not to touch the

high-voltage circuits (marked cover).

Touching the uncovered high-voltage circuits presents an

extremely dangerous electric shock hazard.

and fitted with an insulating

NOTE

The absolute pulse coder uses batteries to preserve its absolute position. If the battery voltage drops, a low battery voltage alarm is displayed on the machine operator's panel or CRT screen. When a low battery voltage alarm is displayed, replace the batteries within a week. Otherwise, the absolute position data held by the pulse coder will be lost. To replace the battery, see the procedure described in Section 2.10 of this manual.

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B-63945EN/02 SAFETY PRECAUTIONS

WARNING

3. Fuse replacement

Before replacing a blown fuse, however, it is necessary to locate

and remove the cause of the blown fuse.

For this reason, only those personnel who have received

approved safety and maintenance training may perform this work.

When replacing a fuse with the cabinet open, be careful not to

touch the high-voltage circuits (marked insulating cover).

Touching an uncovered high-voltage circuit presents an

extremely dangerous electric shock hazard.

and fitted with an

s-9

B-63945EN/02 PREFACE

PREFACE

The manual consists of the following chapters:

Description of this manual

1. DISPLAY AND OPERATION

This chapter covers those items, displayed on the screen, that are

related to maintenance. A list of all supported operations is also provided at the end of this chapter.

2. LCD-MOUNTED TYPE SERIES 30i HARDWARE

3. LCD-MOUNTED TYPE SERIES 300is/310is/320is HARDWARE

4. STAND-ALONE TYPE 30i SERIES HARDWARE

5. MATTERS COMMON TO BOTH LCD-MOUNTED TYPE AND STAND-ALONE TYPE (HARDWARE)

Chapters 2 to 5 describes the configuration of the hardware, lists

the hardware units, and explains how to replace printed-circuit boards.

6. INPUT AND OUTPUT OF DATA

This chapter describes the input/output of data, including

programs, parameters, and tool compensation data, aswell as the input/output procedures for conversational data.

7. INTERFACE BETWEEN CNC AND PMC

This chapter describes the PMC specifications, the system

configuration, and the signals used by the PMC.

8. EMBEDDED ETHERNET FUNCTION

This chapter describes the embedded Ethernet.

9. DIGITAL SERVO

This chapter describes the servo tuning screen and how to adjust

the reference position return position.

10. AC SPINDLE

This chapter describes the spindle tuning screen.

11. TROUBLESHOOTING

This chapter describes the procedures to be followed in the event

of certain problems occurring, for example, if the power cannot be turned on or if manual operation cannot be performed. Countermeasures to be applied in the event of alarms being output are also described.

APPENDIX

A. ALARM LIST B. LIST OF MAINTENANCE PARTS C. BOOT SYSTEM D. MEMRY CARD SLOT E. LED DISPLAY F. MAINTENANCE OF OPEN CNC (BOOT-UP AND IPL) G. MEMORY CLEAR H. PANEL i BIOS SETUP

This manual does not provide a parameter list. If necessary, refer to the separate PARAMETER MANUAL.

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PREFACE B-63945EN/02

Applicable models

This manual can be used with the following models. The abbreviated names may be used.

Model name Abbreviation

FANUC Series 30i-MODEL A 30i –A Series 30i FANUC Series 300i-MODEL A 300i–A Series 300i FANUC Series 300is-MODEL A 300is–A Series 300is

FANUC Series 31i-MODEL A 31i –A FANUC Series 31i-MODEL A5 31i –A5

FANUC Series 310i-MODEL A 310i–A FANUC Series 310i-MODEL A5 310i–A5

FANUC Series 310is-MODEL A 310is–A FANUC Series 310is-MODEL A5 310is–A5

FANUC Series 32i-MODEL A 32i –A Series 32i FANUC Series 320i-MODEL A 320i–A Series 320i FANUC Series 320is-MODEL A 320is–A Series 320is

NOTE

Some function described in this manual may not be

applied to some products.For details, refer to the DESCRIPTIONS manual (B-63942EN).

Series 31i

Series 310i

Series 310is

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B-63945EN/02 PREFACE

Related manuals of Series 30i/300i/300is- MODEL A Series 31i/310i/310is- MODEL A Series 31i/310i/310is- MODEL A5 Series 32i/320i/320is- MODEL A

The following table lists the manuals related to Series 30i/300i /300is-A, Series 31i/310i /310is-A, Series 31i/310i /310is-A5, Series 32i/320i /320is-A. This manual is indicated by an asterisk(*).

Table 1 Related manuals

Manual name Specification

number

DESCRIPTIONS B-63942EN CONNECTION MANUAL (HARDWARE) B-63943EN CONNECTION MANUAL (FUNCTION) B-63943EN-1 USER’S MANUAL (Common to T series/M series) B-63944EN USER’S MANUAL (T series) B-63944EN-1 USER’S MANUAL (M series) B-63944EN-2 MAINTENANCE MANUAL B-63945EN * PARAMETER MANUAL B-65950EN Programming Macro Compiler / Macro Executor PROGRAMMING MANUAL Macro Compiler OPERATOR’S MANUAL B-66264EN C Language Executor OPERATOR’S MANUAL B-63944EN-3 PMC PMC PROGRAMMING MANUAL B-63983EN Network PROFIBUS-DP Board OPERATOR’S MANUAL B-63994EN Fast Ethernet / Fast Data Server OPERATOR’S MANUAL B-64014EN DeviceNet Board OPERATOR’S MANUAL B-64044EN Operation guidance function MANUAL GUIDE i OPERATOR’S MANUAL MANUAL GUIDE i Set-up Guidance OPERATOR’S MANUAL

B-63943EN-2

B-63874EN B-63874EN-1

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PREFACE B-63945EN/02

Related manuals of SERVO MOTOR αis/αi/βis/βi series

The following table lists the manuals related to SERVO MOTOR αis/αi/βis/βi series

Table 2 Related manuals

Manual name

FANUC AC SERVO MOTOR αis series FANUC AC SERVO MOTOR αi series DESCRIPTIONS FANUC AC SPINDLE MOTOR αi series DESCRIPTIONS FANUC AC SERVO MOTOR βis series DESCRIPTIONS FANUC AC SPINDLE MOTOR βi series DESCRIPTIONS FANUC SERVO AMPLIFIER αi series DESCRIPTIONS FANUC SERVO AMPLIFIER βi series DESCRIPTIONS FANUC SERVO MOTOR αis series FANUC SERVO MOTOR αi series FANUC AC SPINDLE MOTOR αi series FANUC SERVO AMPLIFIER αi series MAINTENANCE MANUAL FANUC SERVO MOTOR βis series FANUC AC SPINDLE MOTOR βi series FANUC SERVO AMPLIFIER βi series MAINTENANCE MANUAL FANUC AC SERVO MOTOR αis series FANUC AC SERVO MOTOR αi series FANUC AC SERVO MOTOR βis series PARAMETER MANUAL FANUC AC SPINDLE MOTOR αi series FANUC AC SPINDLE MOTOR βi series PARAMETER MANUAL

Any of the servo motors and spindles listed above can be connected to the CNC described in this manual. However, αi series servo amplifiers can only be connected to αi series SVMs (for 30i/31i/32i). This manual mainly assumes that the FANUC SERVO MOTOR αi series of servo motor is used. For servo motor and spindle information, refer to the manuals for the servo motor and spindle that are actually connected.

Specification

number

B-65262EN

B-65272EN

B-65302EN

B-65312EN

B-65282EN

B-65322EN

B-65285EN

B-65325EN

B-65270EN

B-65280EN

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B-63945EN/02 TABLE OF CONTENTS

SAFETY PRECAUTIONS............................................................................s-1

PREFACE....................................................................................................p-1

1 DISPLAY AND OPERATION ..................................................................1

1.1 FUNCTION KEYS AND SOFT KEYS ............................................................ 2

1.1.1 Soft Key Structure....................................................................................................2

1.1.2 General Screen Operations.......................................................................................3

1.1.3 Function Keys ..........................................................................................................5

1.1.4 Soft Keys ..................................................................................................................6

1.2 SYSTEM COMFIGURATION SCREEN....................................................... 16

1.2.1 Display Method ......................................................................................................16

1.2.2 Hardware Configuration Screen .............................................................................17

1.2.3 Software Configuration Screen ..............................................................................18

1.2.4 Outputting System Configuration Data..................................................................21

1.3 DIAGNOSIS FUNCTION .............................................................................22

1.3.1 Displaying Diagnosis Screen..................................................................................22

1.3.2 Contents Displayed.................................................................................................22

1.4 CNC STATE DISPLAY ................................................................................ 38

1.5 OPERATING MONITOR.............................................................................. 42

1.5.1 Display Method ......................................................................................................42

1.5.2 Parameters ..............................................................................................................43

1.6 WAVEFORM DIAGNOSIS DISPLAY........................................................... 44

1.6.1 Waveform Diagnosis Graph Screen .......................................................................45

1.6.2 Waveform Diagnosis Parameter Screen.................................................................46

1.6.3 Tracing Data...........................................................................................................57

1.6.4 Outputting Data ......................................................................................................59

1.7 COLOR SETTING SCREEN........................................................................ 65

1.7.1 Screen Display........................................................................................................65

1.7.2 Operations for Color Setting ..................................................................................66

1.7.3 Parameter................................................................................................................67

1.7.4 Notes ......................................................................................................................68

1.8 POWER MATE CNC MANAGER FUNCTION ............................................. 69

1.8.1 Screen Display........................................................................................................70

1.8.2 Inputting and Outputting Parameters......................................................................76

1.8.3 Parameters ..............................................................................................................78

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1.8.4 Notes ......................................................................................................................80

1.9 SERVO GUIDE MATE................................................................................. 81

1.9.1 Wave Display .........................................................................................................82

1.9.1.1 Y-time graph...................................................................................................... 83

1.9.1.2 XY graph ......................................................................................................... 104

1.9.1.3 Circle graph ..................................................................................................... 116

1.9.1.4 Fourier graph ................................................................................................... 127

1.9.1.5 Bode graph....................................................................................................... 133

2 LCD-MOUNTED TYPE SERIES 30i HARDWARE .............................143

2.1 STRUCTURE............................................................................................. 144

2.2 OVERVIEW OF HARDWARE.................................................................... 145

2.3 TOTAL CONNECTION DIAGRAMS .......................................................... 146

2.4 CONFIGURATION OF PRINTED CIRCUIT BOARD CONNECTORS

AND CARDS.............................................................................................. 149

2.4.1 Main Board...........................................................................................................149

2.4.2 Inverter PCBs and Connector Units .....................................................................168

2.5 LIST OF UNITS AND PRINTED CIRCUIT BOARDS................................. 172

2.5.1 Basic Unit.............................................................................................................172

2.5.2 Display Unit .........................................................................................................172

2.5.3 MDI Unit ..............................................................................................................172

2.5.4 Printed Circuit Boards ..........................................................................................173

2.5.5 I/O ....................................................................................................................174

2.5.6 Other Units ...........................................................................................................175

2.6 REPLACING THE MAIN BOARD .............................................................. 176

2.7 REPLACING FUSE ON CONTROL UNIT ................................................. 178

2.8 REPLACING BATTERY ............................................................................ 180

2.9 REPLACING FAN MOTORS ..................................................................... 185

3 LCD-MOUNTED TYPE SERIES 300is/310is/320is HARDWARE..... 188

3.1 HARDWARE CONFIGURATION............................................................... 189

3.2 HARDWARE OVERVIEW.......................................................................... 189

3.3 TOTAL CONNECTION DIAGRAMS .......................................................... 190

3.4 CONFIGURATION OF PRINTED CIRCUIT BOARD CONNECTORS

AND CARDS.............................................................................................. 191

3.4.1 Main Board...........................................................................................................191

3.4.2 Inverter PCBs, Connector Units, and Fan Adapter PCBs ....................................201

3.5 LIST OF PRINTED CIRCUIT BOARDS AND UNITS................................. 205

3.5.1 List of Printed Circuit Boards ..............................................................................205

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B-63945EN/02 TABLE OF CONTENTS

3.5.2 List of Units..........................................................................................................205

3.5.3 Others ...................................................................................................................206

3.6 REPLACING THE MAIN BOARD .............................................................. 207

3.6.1 Replacement Procedure........................................................................................208

3.7 REPLACING FUSE ON UNIT.................................................................... 210

3.8 REPLACING THE BATTERY ....................................................................211

3.9 REPLACING THE FAN MOTOR ...............................................................211

3.10 REPLACING THE TOUCH PANEL PROTECTION SHEET ...................... 211

3.10.1 Replacing Method ................................................................................................211

3.11 BACKUP UNIT........................................................................................... 212

4 STAND-ALONE TYPE 30i SERIES HARDWARE.............................. 213

4.1 HARDWARE CONFIGURATION............................................................... 214

4.2 HARDWARE OVERVIEW.......................................................................... 215

4.3 TOTAL CONNECTION DIAGRAMS .......................................................... 216

4.4 CONNECTOR AND CARD CONFIGURATIONS OF PRINTED CIRCUIT

BOARDS ................................................................................................... 220

4.4.1 Main CPU Board of 30i series .............................................................................220

4.4.2 PANEL i Printed Circuit Board............................................................................226

4.4.3 Display Unit for is Series CNC ............................................................................231

4.4.3.1 Main board of display unit for is series CNC .................................................. 231

4.4.3.2 Inverter PCBs, Fan Adapter PCBs, and Connector Units................................ 239

4.4.3.3 Backup Unit..................................................................................................... 242

4.5 LIST OF UNITS AND PRINTED CIRCUIT BOARDS................................. 243

4.5.1 List of Basic Units................................................................................................243

4.5.2 List of Printed Circuit Boards of Control Unit.....................................................243

4.5.3 List of Display Unit for 30i/31i/32i......................................................................244

4.5.4 List of Display Unit for 300i/310i/320i (PANEL i) .............................................245

4.5.5 Display Unit for 300is/310is/320is.......................................................................247

4.5.6 MDI Unit ..............................................................................................................248

4.5.7 I/O ....................................................................................................................249

4.5.8 Other Units ...........................................................................................................250

4.6 REPLACING THE FUSE OF THE CONTROL UNIT ................................. 251

4.7 REPLACING THE BATTERY ....................................................................252

4.8 REPLACING A FAN UNIT ......................................................................... 256

4.9 REPLACING THE FUSE OF THE DISPLAY UNIT.................................... 259

4.10 REPLACING PANEL i MAINTENANCE PARTS........................................ 261

4.10.1 Replacing the Battery ...........................................................................................261

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4.10.2 Removing the Case Cover....................................................................................262

4.10.3 Mounting the Case Cover.....................................................................................266

4.10.4 Replacing the Fuse ...............................................................................................268

4.10.5 Replacing the Fan.................................................................................................269

4.10.5.1 Replacing the fan in the PANEL i ................................................................... 269

4.10.5.2 Replacing the fan for the HDD........................................................................ 270

4.10.6 Replacing the CPU Unit.......................................................................................271

4.10.7 Replacing the LCD Backlight ..............................................................................272

4.10.7.1 Replacing the 10.4” LCD backlight................................................................. 272

4.10.8 Replacing the Touch Panel Protective Sheet........................................................276

4.11 REPLACING is SERIES CNC DISPLAY UNIT MAITENANCE PARTS ..... 278

4.11.1 REPLACING THE MAIN BOARD ....................................................................278

4.12 Replacing the Fuse.................................................................................... 280

4.12.1 Replacing the Battery ...........................................................................................280

4.12.2 Replacing Fan Motor............................................................................................281

4.12.3 Replacing the Touch Panel Protection Sheet........................................................281

5 MATTERS COMMON TO BOTH LCD-MOUNTED TYPE AND

STAND-ALONE TYPE (HARDWARE)................................................ 282

5.1 OPTIONAL BOARD................................................................................... 283

5.1.1 Fast Data Server ...................................................................................................283

5.1.2 Additional Axis Board..........................................................................................287

5.1.3 Additional Spindle Board.....................................................................................289

5.1.4 HSSB Interface Board ..........................................................................................290

5.1.5 FL-net Board ........................................................................................................292

5.1.6 PROFIBUS Board ................................................................................................296

5.1.7 DeviceNet Master Board ......................................................................................299

5.2 INSERTING AND EXTRACTING OPTION PCB........................................ 304

5.2.1 Method of Extraction............................................................................................304

5.2.2 Method of Insertion..............................................................................................304

5.3 MOUNTING AND DEMOUNTING CARD PCBS .......................................306

5.3.1 Method of Extraction............................................................................................307

5.3.2 Method of Insertion..............................................................................................309

5.4 MOUNTING AND DEMOUNTING DIMM MODULES ................................ 310

5.4.1 Demounting a DIMM Module .............................................................................311

5.4.2 Mounting a DIMM Module..................................................................................311

5.5 INSERTING AND EXTRACTING A COMPACT FLASH / GUI CARD

ON THE DISPLAY CONTROL CARD ....................................................... 312

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5.5.1 Method of Extraction............................................................................................313

5.5.2 Method of Insertion..............................................................................................313

5.6 OTHER UNITS ..........................................................................................314

5.6.1 Separate Detector Interface Unit ..........................................................................314

5.6.2 Analog Input Separate Detector Interface Unit ....................................................316

5.7 LIQUID CRYSTAL DISPLAY (LCD)........................................................... 318

5.8 DISTRIBUTED I/O SETTING..................................................................... 323

5.9 REPLACING FUSES ON VARIOUS UNITS.............................................. 326

5.10 ENVIRONMENTAL CONDITIONS OUTSIDE CABINET ........................... 329

5.11 COUNTERMEASURES AGAINST NOISE ................................................ 331

5.11.1 Separation of Signal Lines ...................................................................................331

5.11.2 Grounding.............................................................................................................333

5.11.3 Signal Ground (SG) Connection of Control Unit.................................................336

5.11.4 Noise Suppressor..................................................................................................339

5.11.5 Cable Clamping and Shielding.............................................................................340

5.12 BATTERY FOR ABSOLUTE PLUSE CODERS......................................... 343

5.13 ATTACHING AND DETACHING LCD/MDI UNITS .................................... 349

5.13.1 Detaching .............................................................................................................349

5.13.2 Attaching ..............................................................................................................350

6 INPUT AND OUTPUT OF DATA......................................................... 351

6.1 SETTING PARAMETERS FOR INPUT/OUTPUT...................................... 352

6.2 INPUTTING/ OUTPUTTING DATA............................................................ 354

6.2.1 Confirming the Parameters Required for Data Output.........................................354

6.2.2 Outputting CNC Parameters.................................................................................355

6.2.3 Outputting Pitch Error Compensation Amount....................................................356

6.2.4 Outputting Custom Macro Variable Values .........................................................356

6.2.5 Outputting Tool Compensation Amount..............................................................356

6.2.6 Outputting Part Program ......................................................................................357

6.2.7 Inputting CNC Parameters ...................................................................................357

6.2.8 Inputting Pitch Error Compensation Amount.......................................................359

6.2.9 Inputting Custom Macro Variable Values............................................................359

6.2.10 Inputting Tool Compensation Amount.................................................................359

6.2.11 Inputting Part Programs........................................................................................360

7 INTERFACE BETWEEN CNC AND PMC........................................... 361

7.1 WHAT IS PMC?......................................................................................... 362

7.1.1 Basic Configuration of PMC................................................................................362

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7.1.2 I/O Signals of PMC ..............................................................................................362

7.1.3 PMC Signal Addresses.........................................................................................363

7.2 MULTI-PMC FUNCTION ........................................................................... 366

7.2.1 Execution Order and Execution Time Percentage................................................368

7.2.2 Setting I/O Address for I/O Link..........................................................................370

7.2.3 Interface Between CNC and PMC .......................................................................371

7.2.4 Multi-Path PMC Interface ....................................................................................373

7.2.5 Internal Relay (System Area) Addresses (R) .......................................................374

7.3 PMC SPECIFICATIONS............................................................................ 380

7.3.1 Basic Specifications .............................................................................................380

7.3.2 Addresses..............................................................................................................383

7.4 OPERATING THE PMC SCREEN............................................................. 385

7.4.1 Transition of the PMC Screens ............................................................................387

7.5 PMC DIAGNOSIS AND MAINTENANCE SCREENS ([PMC MAINTE]) .... 388

7.5.1 Monitoring PMC Signal Status ([STATUS] Screen) ...........................................388

7.5.2 Checking PMC Alarms ([PMC ALARM] Screen)...............................................390

7.5.3 Setting and Displaying Variable Timers ([TIMER] Screen)................................391

7.5.4 Setting and Displaying Counter Values ([COUNTR] Screen).............................393

7.5.5 Setting and Displaying Keep Relays ([KEEP RELAY] Screen)..........................395

7.5.6 Setting and Displaying Data Tables ([DATA] Screen) ........................................396

7.5.7 Data Input/Output ([I/O] Screen) .........................................................................401

7.5.8 Displaying I/O Link Connection Status ([I/O LINK] Screen) .............................403

7.5.9 Signal Trace Function ([TRACE] Screen) ...........................................................405

7.5.10 Setting of Trace Parameter ([TRACE SETING] Screen).....................................406

7.5.11 Execution of Trace ...............................................................................................411

7.5.11.1 Operation after execution of trace ................................................................... 412

7.5.11.2 Automatic start of trace setting........................................................................ 414

7.5.12 MONITORING I/O DIAGNOSIS ([I/O DGN] SCREEN)..................................415

7.6 LADDER DIAGRAM MONITOR AND EDITOR SCREENS

([PMC LADDER])....................................................................................... 418

7.6.1 Displaying a Program List ([LIST] Screen) .........................................................420

7.6.2 Monitoring Ladder Diagrams ([LADDER] Screen).............................................422

7.6.3 Editing Ladder Programs......................................................................................425

7.6.3.1 NET EDITOR screen....................................................................................... 428

7.6.4 PROGRAM LIST EDITOR Screen .....................................................................430

7.6.5 Collective Monitor Function ................................................................................431

7.6.5.1 COLLECTIVE MONITOR function............................................................... 432

7.7 LIST OF ADDRESSES .............................................................................. 435

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B-63945EN/02 TABLE OF CONTENTS

8 EMBEDDED ETHERNET FUNCTION ................................................473

8.1 EMBEDDED ETHERNET PORT AND PCMCIA ETHERNET CARD......... 474

8.2 SETTING UP THE EMBEDDED ETHERNET FUNCTION ........................ 475

8.2.1 Parameter Setting of the FOCAS2/Ethernet Function..........................................475

8.2.2 Setting Parameters for The FTP File Transfer Function ......................................480

8.2.3 Setting Up the DNS/DHCP Function...................................................................486

8.2.3.1 Setting up DNS................................................................................................ 486

8.2.3.2 Setting up DHCP ............................................................................................. 487

8.3 SWITCHING BETWEEN THE EMBEDDED ETHERNET DEVICES ......... 490

8.4 EMBEDDED ETHERNET OPERATIONS.................................................. 491

8.4.1 FTP File Transfer Function ..................................................................................491

8.4.1.1 Displaying and operating the file list............................................................... 494

8.5 RESTART OF THE EMBEDDED ETHERNET ..........................................496

8.6 MAINTENANCE SCRESSN FOR EMBEDDED ETHERNET FUNCTION . 497

8.7 LOG SCREEN OF THE EMBEDDED ETHERNET FUNCTION ................ 501

9 DIGITAL SERVO................................................................................. 504

9.1 INITIAL SETTING SERVO PARAMETERS............................................... 505

9.2 FSSB DISPLAY AND SETTING SCREEN ................................................516

9.3 SERVO TUNING SCREEN........................................................................ 525

9.3.1 Parameter Setting .................................................................................................525

9.3.2 Displaying Servo Tuning Screen..........................................................................525

9.3.3 Alarms Related to Amplifiers and Motors ...........................................................526

9.3.4 Alarms related to the Pulsecoder and Separate Serial Pulsecoder........................528

9.3.5 Alarms Related to Serial Communication............................................................529

9.3.6 Alarms Related to Disconnection.........................................................................529

9.3.7 Alarm Related to Invalid Parameter Settings .......................................................530

9.3.8 Others ...................................................................................................................531

9.4 ADJUSTING REFERENCE POSITION (DOG METHOD) ......................... 533

9.5 DOGLESS REFERENCE POSITION SETTING........................................ 536

9.6 αi SERVO WARNING INTERFACE ..........................................................538

9.7 αi SERVO INFORMATION SCREEN ........................................................ 539

10 AC SPINDLE ....................................................................................... 543

10.1 SERIAL INTERFACE AC SPINDLE .......................................................... 544

10.1.1 Outline of Spindle Control ...................................................................................544

10.1.1.1 Method A of gear change for M series (Parameter No. 3705#2=0) ............... 545

10.1.1.2 Method B of gear change for M series (Parameter No. 3705#2=1)................. 545

10.1.1.3 T series............................................................................................................. 545

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10.1.2 Spindle Setting and Tuning Screen ......................................................................546

10.1.2.1 Display method................................................................................................ 546

10.1.2.2 Spindle setting screen ...................................................................................... 547

10.1.2.3 Spindle tuning screen....................................................................................... 548

10.1.2.4 Spindle monitor screen .................................................................................... 550

10.1.2.5 Correspondence between operation mode and parameters on spindle tuning

screen .............................................................................................................. 553

10.1.3 Automatic Setting of Standard Parameters...........................................................555

10.1.4 Warning Interface.................................................................................................557

10.1.5 Spindle Information Screen..................................................................................559

11 TROUBLESHOOTING ........................................................................ 564

11.1 CORRECTIVE ACTION FOR FAILURES.................................................. 565

11.1.1 Investigating the Conditions under which Failure Occurred................................565

11.2 NO MANUAL OPERATION NOR AUTOMATIC OPERATION CAN BE

EXECUTED ............................................................................................... 567

11.3 JOG OPERATION CANNOT BE DONE .................................................... 571

11.4 HANDLE OPERATION CANNOT BE DONE ............................................. 575

11.5 AUTOMATIC OPERATION CANNOT BE DONE ......................................580

11.6 CYCLE START LED SIGNAL HAS TURNED OFF.................................... 586

11.7 NOTHING IS DISPLAYED ON THE LCD WHEN THE POWER IS

TURNED ON .............................................................................................588

11.8 INPUT FROM AND OUTPUT TO I/O DEVICES CANNOT BE

PERFORMED INPUT/OUTPUT CANNOT BE PERFORMED PROPERLY590

11.9 IN A CONNECTOR PANEL I/O UNIT, DATA IS INPUT TO AN

UNEXPECTED ADDRESS ........................................................................ 593

11.10 IN A CONNECTOR PANEL I/O UNIT, NO DATA IS OUTPUT TO

AN EXPANSION UNIT ..............................................................................594

11.11 ALARM SR0085 TO SR0087

(READER/PUNCHER INTERFACE ALARM) ............................................ 595

11.12 ALARM PS0090 (REFERENCE POSITION RETURN IS ABNORMAL) .... 599

11.13 ALARM DS0300 (REQUEST FOR REFERENCE POSITION RETURN) .. 601

11.14 ALARM SV0401 (V READY OFF) ............................................................. 602

11.15 ALARM SV0404 (V READY ON) ............................................................... 604

11.16 ALARM SV0462 (SEND CNC DATA FAILED)

ALARM SV0463 (SEND SLAVE DATA FAILED)....................................... 605

11.17 ALARM SV0417 (DIGITAL SERVO SYSTEM IS ABNORMAL)................. 606

11.18 ALARM OH0700 (OVERHEAT: CONTROL UNIT) .................................... 607

11.19 ALARM OH0701 (OVERHEAT: FAN MOTOR).......................................... 608

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11.20 ALARM SV5134 (FSSB: OPEN READY TIME OUT)

ALARM SV5137 (FSSB: CONFIGURATION ERROR)

ALARM SV5197 (FSSB: OPEN TIME OUT).............................................. 609

11.21 ALARM SV5136 (FSSB: NUMBER OF AMPS IS SMALL) ........................610

11.22 SERVO ALARMS ......................................................................................611

11.23 SPC ALARMS............................................................................................ 614

11.24 SPINDLE ALARMS.................................................................................... 615

11.25 SYSTEM ALARMS .................................................................................... 616

11.25.1 Overview ..............................................................................................................616

11.25.2 Operations on the System Alarm Screen ..............................................................618

11.25.3 System Alarms Detected by Hardware.................................................................621

11.25.4 System Alarm 401 (EXTERNAL BUS INVALID ADDRESS) ..........................622

11.25.5 System Alarm 404 (S-BUS TIME OUT ERROR) ...............................................623

11.25.6 System Alarm 404 (ECC UNCORRECTABLE ERROR) ...................................624

11.25.7 System Alarm 500 (SRAM DATA ERROR(SRAM MODULE)) .......................625

11.25.8 System Alarm 502 (NOISE ON POWER SUPLY) .............................................626

11.25.9 System Alarm 503 (NOISE ON POWER SUPLY) .............................................627

11.25.10 System Alarms 114 to 130 (Alarms on the FSSB)...............................................628

11.26 SYSTEM ALARMS RELATED TO THE PMC AND I/O LINK..................... 630

APPENDIX

A ALARM LIST .......................................................................................635

A.1 ALARM LIST (CNC)................................................................................... 636

A.2 ALARM LIST (PMC) ..................................................................................684

A.2.1 Messages That May Be Displayed on the PMC Alarm Screen ............................684

A.2.2 PMC System Alarm Messages .............................................................................687

A.2.3 Operation Errors ...................................................................................................689

A.2.4 I/O Communication Error Messages ....................................................................700

A.3 ALARM LIST (SERIAL SPINDLE) .............................................................704

A.4 ERROR CODES (SERIAL SPINDLE)........................................................ 712

B LIST OF MAINTENANCE PARTS ......................................................714

C BOOT SYSTEM................................................................................... 715

C.1 OVERVIEW ............................................................................................... 716

C.1.1 Displaying the Power ON Sequence ....................................................................717

C.1.2 Starting the Boot System......................................................................................718

C.1.3 System Files and User Files .................................................................................718

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C.2 SCREEN CONFIGURATION AND OPERATING PROCEDURE .............. 719

C.2.1 USER DATA LOADING/SYSTEM DATA LOADING Screen .........................720

C.2.2 SYSTEM DATA CHECK Screen........................................................................722

C.2.3 SYSTEM DATA DELETE Screen ......................................................................725

C.2.4 SYSTEM DATA SAVE Screen ...........................................................................727

C.2.5 SRAM DATA BACKUP Screen..........................................................................729

C.2.6 MEMORY CARD FORMAT Screen ..................................................................732

C.2.7 LOAD BASIC SYSTEM .....................................................................................733

C.2.8 Cautions................................................................................................................734

C.3 ERROR MESSAGES AND REQUIRED ACTIONS ................................... 735

D MEMRY CARD SLOT .........................................................................737

D.1 OVERVIEW ............................................................................................... 738

D.2 MEMORY CARD TYPES (FUNCTIONS) .................................................. 739

D.3 HARDWARE CONFIGURATION............................................................... 741

E LED DISPLAY .....................................................................................742

E.1 OVERIVIEW .............................................................................................. 743

E.2 7-SEGMENT LED INDICATIONS (TURNED ON) ..................................... 744

E.3 7-SEGMENT LED INDICATIONS (BLINKING).......................................... 747

F MAINTENANCE OF OPEN CNC (BOOT-UP AND IPL) ..................... 748

F.1 OVERVIEW ............................................................................................... 749

F.2 CHANGING START SEQUENCES ........................................................... 751

F.3 EXPLANATION OF SCREENS ................................................................. 752

F.3.1 BOOT Screen .......................................................................................................752

F.3.1.1 System data manipulation ................................................................................ 753

F.3.1.2 SRAM operation .............................................................................................. 754

F.3.1.3 File operation................................................................................................... 755

F.3.2 IPL Screen ............................................................................................................756

F.3.2.1 Functions on the IPL screen ............................................................................ 757

F.4 OTHER SCREENS.................................................................................... 758

F.4.1 CNC Alarm Screen...............................................................................................758

F.4.2 Status Screen (Series 300i/310i/320i only) ..........................................................759

F.4.3 Option Setting Screen...........................................................................................760

F.4.3.1 Option setting screen (Series 300i/310i/320i) ................................................. 760

F.4.3.2 Option setting screen (Series 300is/310is/320is)............................................. 761

G MEMORY CLEAR ...............................................................................765

G.1 OVERVIEW ............................................................................................... 766

G.2 OPERATION METHOD ............................................................................. 766

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G.3 DATA TYPES TO BE CLEARED............................................................... 768

H PANEL i BIOS SETUP........................................................................770

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B-63945EN/01 1.DISPLAY AND OPERATION

1 DISPLAY AND OPERATION

This chapter describes how to display various screens by the function keys. The screens used for maintenance are respectively displayed.

1.1 FUNCTION KEYS AND SOFT KEYS.......................................2

1.2 SYSTEM COMFIGURATION SCREEN..................................16

1.3 DIAGNOSIS FUNCTION..........................................................22

1.4 CNC STATE DISPLAY.............................................................38

1.5 OPERATING MONITOR ..........................................................42

1.6 WAVEFORM DIAGNOSIS DISPLAY.....................................44

1.7 COLOR SETTING SCREEN.....................................................65

1.8 POWER MATE CNC MANAGER FUNCTION.......................69

1.9 SERVO GUIDE MATE .............................................................81

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1.DISPLAY AND OPERATION B-63945EN/01

1.1 FUNCTION KEYS AND SOFT KEYS

Operations and soft key display status for each function key are described below:

1.1.1 Soft Key Structure

The function keys are used to select the type of screen (function) to be displayed. When a soft key (section select soft key) is pressed immediately after a function key, the screen (section) corresponding to the selected function can be selected.

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