fanuc 2T-A, 3T-C Maintenance Manual

I
FANUC FANUC
GENERAL
1.
Structure
1.1
SYSTEM SYSTEM
CONTENTS
2T-
3T-
MODEL
MODEL
MANUAL
A
C
1
2
2.
DAILY
2.1
2.2
2.3
2.4
2.5
2.6
INSTALLATION
3.
3.1
3.2
3.3
3.4
3.5
3.6
SETTING
4.
4.1
4.2
4.3
4.4
MAINTENANCE
Maintenance
Cleaning
Exchange
Check
Maintenance
and
Arrangement
Basic
Checking
Setting
Setting
Check
Power
Check
Cable
Recording
Setting
Adjustment
Tape
Setting
of
of
and
portable
Check
the
the
the
after
Cables
after
has
AND
of
Reader
and
Tools
Cooling
Dry
Cleaning
of
of
PROCEDURES
before
Taps
Turning
Turning
been
of
ADJUSTMENT
Master
and
Adjustment
System
Batteries
of
Tape
type)
Spare
Turning
Power
Input
Transformer
M
of
has
been
Connected
before
Data
PCB
Setting
Adjustment
DC
Reader
Parts
Series
on
on
of
the
Power
OF
Motor
(Applicable
on
Power
Supply
Taps
Servo
Power
Disconnected
Supply
Installation
PCB
Velocity
Supply
of
Control
Transformer
Supply
when
Control
11
11 11
12
12
both
when
Motor
Unit
separate
and
Motor
Power
to
.
.
Unit
type
14
15
16
16
19
20
22
.
.
26
29
30
31
34
36
38
B-53945E/02
LTD,
©FANUC
1982
5.
SYSTEM
Parameter
5.1
Parameter
5.2
Parameter
5.3
Details
5.4
PARAMETER
Display
Setting
Table
of
Parameter
...
41
.
41
41
44
54
DIAGNOSTIC
6.
Operating
6.1
Display
6.2
Details
6.3
Correspondence
6.4
TROUBLESHOOTING
7.
7.1
Troubleshooting
7.2
Troubleshooting
Alarm
7.3
7.4
Remedies
When
7.5
Troubleshooting
7.6
For
7.7
EXCHANGE
8.
Fuse
8.1
Exchange
8.2
8.3
Exchange
APPENDIX
FUNCTION
Procedure
Data
Signals
of
Display
Against
no
Alarm
Better
Understanding
PROCEDURES
Exchange
of
of
Table
between
Method when
and
is
in
Power Master
Alarms
Displayed,
(DGN)
of
Diagnostic
Diagnostic
by
Signal
I/O
Power
Countermeasures
Servo
Supply
PCB
is
but
System
of
Troubleshooting
Unit
Function
Function
Turned
NC
DGN
does
Number
On
not
and
Operate
Connector
Normally
Pin
Number
97 97
101 102
114
116 116
116
119
131 153 161
176
181 181 183
183
APPENDIX
1.1
1.2
1.3
1.4
APPENDIX
2.1
2.2
APPENDIX
3.1
3.2
3.3
3.4
3.5
3.6
CONNECTIONS
1.
Connection
Connection Connection Connection
RELATION
2.
When
the
When
a
Separate
3.
DETAILED
Input/Output
Adjustment
Voltage
OVP
Monitor
and
Changing
Changing
Portable
to to
Bubble
ASR43
to
to
ASR33
BETWEEN
DIRECTIONS
Coder
Pulse
Type
DESCRIPTIONS
Terminals
and
Setting
Circuit
OCL
Functions
the
Stablizing
PC
the
Board
BETWEEN
Reader
Tape
Cassette
CABLE
OF
SERVO
is
Mounted
Coder
Pulse
and
Ratings
Unit
Unit
CONTROL
.
Adapter
CONNECTIONS
MOTOR
Inside
is
OF
.
.
the
Used
POWER
UNIT
AND
DC
Servo
STABILIZING
.
I/O
AND
DEVICE
ROTATING
Motor
UNIT
.
184 184 185
186
187
188
188
189
194
194 196
198 198 198 199
I
3.7
3.8
APPENDIX
4.1
4.2
4.3
4.4
APPENDIX
5.1
5.2
5.3
APPENDIX
6.1
6.2
6.3
6.4
6.5
6.6
Causes
Block
Diagram
BLOCK
4.
Outline
Diagram
Block
Descriptions
Connection
PARTS
5.
Parts
Specifications
External
Others
DC
6.
Outline
Reception
Mounting
Replacing
Cautions
Spare
Parts
and
Checking
DIAGRAM
ADJUSTMENTS
Servo
of
View
and
Method
System
of
Velocity
Signals
of
Diagram
SPECIFICATIONS
of
Velocity
SERVO
Storage
.
of
MOTOR
for
.
Procedures
OF
SERVO
OF
VELOCITY
Control
Velocity
in
Velocity
Control
MAINTENANCE
.
Coder
Pulse
for
Unit
Control
Control
ON
Unit
.
. .
Blowout
Fuse
SYSTEM
CONTROL
PCB
Unit
Unit
VELOCITY
AND
(M
Series)
CONTROL
INDIVIDUAL
UNIT
UNIT
201
203
.
204
204
205 210
211
216 216
219
224
225 225 225 225 228
229
229
APPENDIX
7.1
7.2
7.3
APPENDIX
APPENDIX
APPENDIX
APPENDIX
APPENDIX
MAINTENANCE
7.
Adjustment
Particular
Chart
Flow
TAPE
8.
G
9.
10.
TABLE
STATUS
11.
OPERATION
12.
.
.
Adjustment
of
Trouble
CODE
CODE
OF
USED
TABLE
RANGE
AT
TURNING
TABLE
FOR
Shooting
FOR
OF
CHARACTER
PROGRAMMING
COMMAND
POWER
VALUE
ON
DISPLAY
AND
AT
RESET
230
230 232 236
238
239
242
243
245
GENERAL
1.
1.
FANUC
been
developed
the
LSIs,
has
to
meet
custom
cost/performance
FS
3T-C
FS
The conditions
with
All
All
The
rapid
This
failures
of
NC
Refer
developed
3T-C
on/off
on/off
(chapter
uniquely
maintenance
possible
time
CONNECTION
FANUC
dustproof
machine
tool
enclosed
tool
builder.
SYSTEM
as
needs
microprocessor
an
present
and
and
referring
alarm
in
ratio.
FS
by
and
by
lamp
signals
signals
values
traverse
instruction
(chapter
3,
the
to
MANUAL
SYSTEM
structure,
builder.
3T-M0DEL
a
high-accuracy,
the
world’s
semiconductors
2T-A
FANUC
FS
2T-A
to
this
instruction
always
sorting
them.
lit,
input
output
of
feedrate,
manual
7),
5).
4,
OPERATOR'S
(B-53943E)
3T-MODEL
For
these
market.
are
and
and
to
from
various
etc.
describes
check
It
a
C
and
to
closed-loop
also
using
incorporate
monitors
a
If
displays
and
output
NC
parameters,
can
point,
covers
also
MANUAL
,
as
required.
C
is
cooling
problems,
SYSTEM
high-performance
Its
enhance
manual.
internal
trouble
the
can
be
checked
preventive
adjustments,
designated
method,
2T-M0DEL
control
CNC
using
a
high-performance
a
self-diagnostic
occurs,
trouble
NC
from
be
output
such
various
(FS
and
refer
to
circuit
reliability
operating
after
can
in
as
on
the
maintenance
and
pieces
2T-A:
to
be
wiring
the
(hereinafter
A
fixed-software
fully
the
latest
function
conditions
the
microprocessor
sorting
be
displayed
bits
via
acceleration
CRT
display.
details
of
technical
B-53944E,
assembled
between
instruction
uses
and
FANUC
pulse
MDI.
of
CMC
high-speed
significantly
encoder
and
trouble
on
/deceleration
and
quick
parameters
information
FS
inside
units
manual
FS
DC
and
displays
contents
the
3T-C:
an
issued
3T-C
for
turning
microprocessors,
servo
the
as
provides
immediately
CRT
display
troubleshooting
at
NC
machine
are
designed
FS
and
machines
improve
motor
M
detector.
very
these
internal
stops
in
detail.
unit.
constants,
time
installation
the
(appendixes).
B-53984)
tool.
by
the
by
machine
2T-A)
the
series
easy
NC
for
and
A
each
Note)
Explanation
Least
input
Least
command
Detection
Command
Detection
The
specified
Least
Detection
CRT
MDI/
terms
of
increment
increment
unit
multiplier
multiplier
relations
input
panel
below.
increment
unit
frequently
(CMR)...
(DMR)...
amount
=
....
The The machine The
A
the
A
the
the
=
Move
of
Manual
This
display
used
constant
constant
least
CMR
minimum
minimum
minimum
weight
weight
x
amount
detector
operator's
NC
in
tool
to
of
to
of
input
detection
per
data
NC
conditions
unit
unit
unit
enable
pulses
enable
pulses
increment,
per
revolution
Input
panel
-
1
of
a
of
which
the
from
the
from
unit
revolution
&
panel
by
program
command
a
can
weight
the
weight
the
detection
is
using
of
used
inputtable
detect
detector
detector
of
motor/
motor
key
to
of
of
to
be
the
NC
NC
unit,
DMR
input
switches.
move
given
machine
command
command
CMR,
x
command
command
from
tool
pulses
pulses
and
number
NC
position
DMR
of
to
to
to
to
are
pulses
NC
the
meet
meet
as
or
1.1
1.1
Structure
Table
y03,
1.1(a)
Fan
Power
supply
Battery
Internal
Terminal
unit
CP32
case
Fig.
Connection
TP1
1
VO
board
4)
1.1(a)
Ground
terminal
©
Wiring
Cables
o
u
Input/output
terminal
board
R
S
Diagram
r0
PA
CPA
PB
1
of
CPA2
Master
Control
-4-5
PCB
CPA3
Ov
f
Unit
4
®
2
*1
Note
Note
Name
V01
V02
V03
V04
1)
Cable
differ
order.
The
relation
A660-8002-T876
A660-8002-T877
2)
When
a
not
mounted
machine
Specifications
A660-8002-T802
A660-8002-T800
A660-8002-T801
A660-8002-T876
or
A660-8002-T877
according
between
for for
separate
tool
at
cabinet.
type
the
(Note
1)
to
basic
options
the
order
and
A02B-0053-H020
A02B-0053-H021
battery
position
Refer
unit
indicated
to
the
Connections
CPA1
}
CPA3
CPA2
Input/output
terminal
board
Input/output
terminal
CPA4
board
A02B-0053-H020
cables
as
is
specified
(A02B-0053-H021)
in
the
above
machine
tool
builder's
2
_
Terminal
CP32
Terminal
Terminal
supply
Battery
and
is
specified,
figure,
instruction
board
TP11
board
TP11
board
unit
case
A02B-0053-H021
below.
but
mounted
fan
the
manual.
for
battery
power
specified
unit
inside
by
is
the
I
1.1
Note)
[ft
ft
'FI
©
/
/
J
FI
2
/
X
x
/
/
TP1
©
5
1
+
ft]
5
+
0
0
0
24
+
+
24
©
UNIT
-B002
to
X
/
/
/
/
X
/
.
/
©//
unit
Position
8.1
CP32
CP3
1
z©lÿ
Supply
©
Unit
I
ALB
LA
El[©]d-J
(5
A)
Fuses
of
of
Power
5
A
5
A
/
/
/
/
'J
=4R
«=s
PA
Fig.
=
Input
1.1(b)
PB
/
fuses,
©
z
For
replacing
////////////
fuse
POWER
of
power
Mounting
refer
stabilizing
Ml
M2
M3
ccx
Fig.
M4
I
MS
1.1(c)
M6M7
M8M9M10M11M12
Mounting
0
Position
0
M17
PUSH
of
0
6
Ml
Fuse
Master
D
M15
MM
0.32A
PCB
D
M
Fuse
13
3
-
1.1
Multi-type
input
transformer
(option)
pl'crmi-
1
na*
I
I
hoard
I
I
200V
Power
supply
TP1
unit
1
CP32
Battery
unit
Fig.
1.1(d)
Operator’s
panel
Magnetic
cabinet
machine side
MD1
&
CRT
panel
Installation
Machine
CPA4
ADD
U
7
Ml
Ml
0
6
D
M15
0
M14
D1
CPA1
CPA
2
CPA3
>|MJM1
on
tool
DO
Master
M
M2
(CPU,
position
PCB
ROM,
control)
RAM,
0
3
hi
M
Ml
M
MI9
Control
T
1
Unit
and
M3
i
Layout
Tool
ccx
M4
A
0
of
Connectors
M6M7
M5
000
I
o
1
c
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£
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h
x
2
£'
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00
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5
zi.
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M20
M21
E
5
3
£
1
8
z
between
Note
Note Note
1)
2)
3)
For
FS
Symbol
connector.
For
overall
For
FS
FS
Only
3T-C,
M
2T-A,
3T-C
connectors
on
connectors
connection
connectors
is
diagram,
effective.
M4,
M13,
indicates
M4,
M10,
refer
M16
a
M16,
male
to
are
Fig.
M17
4
not
used.
connector,
l.l(f)(g).
are
not
used.
while
symbol
F
indicates
a
female
Program
memory
1.1
C
P
u
LA
B
F
B
F
B
A
V
F
B
A
A.
V
V
F
i
B
y
F
r
Work
memory
Connector
M14
Manual
generator
©
Tape
Punch
~
pulse
17
reader
unit
<
“{
Receiver
Receiver
Driver
CRT
unit
Interface
V
control
•O
Interrupt
circuit
liming
pulse
circuit
Inter-
face
/JiV
y\Fp
B
F
VIDEO
signal
*
0
Driver
v
Receiver
Driver
FROM
Driver
-
Velocity
control unit
Velocity
control
unit
Spindle
control
unit
Receiver
fr=
EDIT
Magnetic
on
cabinet machine
tool
side
VIDEO
signal
{Motorp
T
Spindle
•u
Position
motor
coder
*s
-
-
'
A
V
1
B
F
O
Receiver
F
B
B
F
C
fcunit
Position control circuit
Position
control
Position
control
circuit
BF:
Buffer
Fig.
1.1(e)
System
Configuration
5
*
Mark
is
not
used
for
FS
2T-A,
1.1
Table
Name
Master Power
Programable
Additional Additional
(ADD,
Keyboard
CRT CRT
Magnetic
PCBs
Table
Name
1.1(b)
unit
unit
1.1(c)
of
PCB
supply
MEM)
and
of
PCB
PCB
controller
I/O
memory
PCB
cabinet
units
PCB
or
PCB
(PC2)
PCB
Unit
unit
20m
sequence
on
the
/Units
or
Control
(PCI)
above
of
Tape
Unit
PCB
drawing
list
Reader
PCB
drawing
or
unit
No.
A16B-1000-0010
A20B-1000-0410
A20B-0008-0630
A20B-0008-0640 A16B-1200-0220
A16B-1600-0042
A13B-0055-C001
A61L-0001-0076
A16B-1200-0370
not
are
all
(RS232C
specification
No.
specification
for
used
interface,
FS
2T-A
AC
Unit
specification
drawing
A02B-0058-B501
A
14B
(Option) (Option
(Option)
MDI/CRT
A02B-0063-C001
CRT
A13-0055-C001
Option
FS
and
200V)
Unit
specification
drawing
No.
-0067-
unit
3T-C.
No.
BO
For
)
panel
for
PC-MODEL
02
PC-MODEL
D
H
Photoamplifier
RS232C
Additional
Table
Name
M
Table
series
interface
1.1(d)
of
1.1(e)
Unit
velocity
Multitap
Servo
Manual
Position Position
power
PCB
Other
of
Name
input
transformer
pulse
coder coder
PCB
supply
/Units
control
Units
Unit
transformer
generator
(6000rpm) (4000rpm)
A20B-0007-0750
A20B-0008-0280
A14L-0066-0002
M
Series
of
PCB
drawing
Velocity
specification
No.
Control
Unit
A20B-0009-0320
A13B-0073-B001 A13B-0074-B001
(Portable
Unit
specification
drawing
A06B-6047-H001
or
type)
No.
A06B-6047-H002
A06B-6047-H003 A06B-6047-H004 A06B-6047-H005 A06B-6047-H040 A06B-6047-1I041
Specification
drawing
No.
A80L-0001-0176
See
3.4
A860-0201-T001
A86L-00
26-000
00
2
In
A86L-0026-0001#102
6
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while
careful
manganese
will
batteries
of
motor
the
at
machine
every
tools
every
a
in
that
operating
brush
than
be
used
them
brushes
on
brush check
contact
the
brush
brushes
the
innermost.
is
drop
in
data
position
the
not
for
last
DC
Motor
brushes
motor
the
year
(punch
months
2
suitable
practice.
the
cap
all
10mm
any
as
carefully
springs.
them
your
brushes
dust
that
it
to
conductor
displayed
of
the
memory
of
dry
general
power
to
insert
dry
about
periodically
may
following
(lathe,
tools
press,
check
motor
motor,
the
(
(a)
in
brushes,
(or
shorter
longer.
required.
about
nearest
dust
will
not
does
the
innermost
metal
in
battery
batteries,
cautions
supply
batteries
batteries
one
according
be
damaged.
intervals
interval
power
Fig.
visually
for
noticeable
Replace
one
from
come
contain
and
the
inside
is
year.
once
milling
etc.)
which
by
supply
for
wait
2.4)
than
Judge
them,
month
FANUC's
all
of
not
any
of
brush
the
bottom
voltage,
NC
refer
being
reversely.
now
every
to
the
Check
as
machines,
judging
is
a
by
check
5mm
them
after
service
brush
other
brush
may
being
the
are
turned
while
using
in
if
scars,
if
iron
holders.
of
line
the
be
to
the
turned
available
year,
following
them
standard
machining
accelerated
it
until
a
their
case
they
slots
defective.
replacing
representative.
holders
brush
dust
holder,
the
batteries
broken.
on.
even
without
from
off.
they
suitable
length.
DC
of
are
with
holders.
or
If
the
CRT
machine
on
the
if
procedure.
frequency.
center,
and
the
Since
are
screwdriver
If
servo
employable
on
their
them,
compressed
a
large
the
brush
screen
must
tool
the
battery
fail,
decelerated
wear
brushes
cooled
their
motor
contact
and
Before
amount
brush
cap
of
the
be
replaced.
builder's
market.
alarm
these
If
accordingly.
etc.)
condition
may
down.
which
remaining
model
the
by
faces,
the
if
spring
air
using
of
cannot
same
(factory
moisture.
CRT
display
If
instruction
The
life
does
brushes
frequently
of
brushes
be
still
fits
length
00M),
check,
next
and
symptom
compressed
is
caught
be
inserted
this
of
not
are
hot
to
the
is
they
arc
air),
in
12
2.4
(vii)
Confirm
level.
due such
(Be
When
ones
brush
When
to
the
case,
careful
replacing
.
After
surfaces
that
all
putting
brush
clean
not
replacing
brush
dust
the
to
brushes,
to
the
Brush
these
inner
scratch
commutator
length
caps
which
use
them,
y
are
brushes
attaches
surfaces
the
just
inserted
into
commutator
the
run
the
surface.
'
1
of
same
-5
to
the
brush
DC
&
into
brush
the
inner
surface.)
brushes
motor
the
holders
Brush
brush
holders,
surfaces
(in
without
with
Brush
holders
quality
load
holder
they
of
the
the
and
for
to
cannot
brush
tip
almost
of
shape)
while
a
slide
holders.
a
screwdriver.
as
to
the
same
smoothly
existing
fit
In
the
DC
(b)
servo
brush
00M
0M,
10M,
Cleaning
large
A
lowers
(i)
motor
model
5M
20M,30M,30MH
of
heat
amount
the
cooling
dust
is
it.
If
clean
Length
pipe
cooling
of
dust
capacity
accumulated
2.4(a)
Fig.
of
10mm
19mm
19mm
accumulated
of
new
Fig.
section
the
on
Structure
2.4(b)
heat
the
(in
on
net
pipe
L
Usable
Brush
case
the
to
of
10mm
10mm
of
net
and
disturbs
Brush
Brush
length
5mm
Length
Model
causes
Conductive
cap
and
metal
Holder
30MH)
fins
troubles
the
Purchase
A290-0641-V001
A290-0651-V001
the
of
due
ventilation,
drawing
A290-Q632-VQ01
heat
pipe
to
the
generated
remove
for
cooling
the
brush
net,
section
heat.
and
13
-
2.5
(ii)
(iii)
If
a
discs,
removed
Since
the
periodical
cooling
large
clean
dirt
section
in
amount
the
this
of
fins
way,
the
cooling
cleaning
once
of
remove
every
dust
by
blowing
section
frequency
6
is
accumulated
with
it
according
months
compressed
a
thin
depends
the
as
on
i-od
or
largely
to
the
standard
the
air
fins
(factory
the
like.
upon
working
frequency.)
consisting
air).
ambient
environments.
of
If
dust
conditions,
many
aluminum
cannot
determine
(Check
be
the
2.5
(1)
No,
Fig.
Maintenance
Cleaning
in
2.5(a)
©
(D
©
©
©
©
©
Tape
of
points
Read
(light
Read
(light
Tape
Tape
Capstan
Guide
Pinch Mechanical
the
tape
Reader
of
reelless
head
sensing)
head
emitting
retainer
path
roller
roller
roller
path
(Applicable
Cleaning
surface
surface
part)
surface
assembly
plate
tape
point
under
reader
both
separate
Every
Every
to
Every
Evei'y
Every Every
Every
Every
type
Cleaning
frequency
day
day
day day
week week week month
and
portable
Clean
wetted
Clean
type)
Cleaning
with
with
with
method
gauze
absolute
cloth
a
or
or
a
thin
alcohol.
a
brush.
brush
Fig.
©
2.5(a)
Inside
cover
External
feed
the
Feed
View
tape
*r?>
t
magnet
•€>
of
reader
5
if*:
I
Tape
Reader
FM
7
'1
Brake
without
Every
magnet
Reel
month
-
BM
(with
\
I
Ai
B
the
tape
6
reader
‘1
1
cover
detached)
14
(2)
Lubrication
2.6
to
tape
reader
No.
Fig.
2.6
Routine
in
2.5(a)
Arrangement
lubrication
Magnet
paste
Rocol
Spare
of
points
Lubrication
section
(FM:
Feed
and
points
Magnet)
A860-0060-V003
Light
machine
Parts
lubrication
oil
frequency
Frequency
3
months
1
year
are
as
specified
Lubricant
LAUNA
Rocal
oil
paste
below.
Oil
1
To
as
film
quantity
drop
such
produce
an
extent
a
thin
You
(a)
Fuses
(b)
Motor
(c)
Dry
Prepare
(a)
PCB
(b)
Major
(c)
Maintenance
(d)
Maintenance
are
requested
(See
brush
batteries
PCB,
and
units
parts
para.
(See
of
parts
parts
8.1)
para.
(See
units,
(See
velocity
for
for
to
para.
etc.,
para.
purchase
2.4)
2.3)
1.1)
control
tape
power
as
reader
supply
and
required.
unit
(See
prepare
(See
para.
(See
the
appendix
2.5)
appendix
following
5)
3.3)
consumables
without
fail.
15
3.
3.
INSTALLATION
This
normally
This
By
section
after
observing
section
installing
finally
PROCEDURES
describes
it.
these
describes
the
procedures,
data
setting,
to
be
adjustment,
NC
can
recorded
be
as
and
checked
installation
check
procedures
appropriately
results.
for
operation
the
at
installation
NC
time.
3.1
(1)
Table
No.
1
2
3
4
5
6
Basic
Visual
(a) (b)
(c)
3(a)
Paragraph
3.1
3.2
3.3
3.4
3.5
3.6
Check
inspection
Check Check Check
Installation
before
NC NC
cables
Basic
Checking
transformer
Setting
Check
disconnected
Check
connected
Recording
Turning
for
dirt
for
internal
and
Procedures
Description
check
the
the
after
after
data
on
Power
and
damage
damage,
bundled
before
input
taps
taps
turning
turning
Supply
wires
turning
of
at
installation
in
looseness
for
power
M
series
on
power
on
power
appearance.
damage
on
supply
servo
time
of
power
of
transformer
supply
supply
PCB,
(exfoliation
supply
control
when
when
and
unit
and
motor
power
motor
power
disconnection
of
sheathing,
setting
cable
cable
of
etc.)
PCB.
the
has
has
been
been
(2)
Check
(a) (b) (c)
(d)
(e)
(f)
screw
Terminal Tex'minal Terminal
Terminal
Terminal
Check
terminals
board board
board board
board
terminal
for
of
power
of
tape
of
velocity
of
multitap
of
servo
boards
normal
reader
for
connections.
supply
unit.
conti'ol
input
transformer.
normal
unit.
unit.
transformer
mounting
16
-
(option)
condition
.
of
covers,
if
provided.
(3)
Check
(a)
(b)
(c)
(d)
(e)
of
ground
Check Check
protective
Check
and
the
Check
the
magnetic
Check
if
a
if
a
if
magnetic
a
if
the
if
wire
grounding
NC
is
grounding
protective
protective
cabinet.
cable
wire
connected
wire
cabinet.
sheath
is
(larger
grounding
grounding
is
Shield
connected
to
the
wire
grounded
than
wire
to
magnetic
5.5mmÿ).
is
is
connected
through
Cable
ground
cabinet
connected
the
fasner
from
between
between
shielded
Cable
the
by
magnetic
using
the
the
servo
wire
or
cabinet.
a
sufficiently
velocity
clamp
control
transformer
fastner.
3.1
thick
unit
and
(4)
Cable Check
(a) (b)
(c)
(d)
(e)
(f)
(g)
(h)
(i)
<i>
(k)
check
if
the
DC
servo
Position
Manual
Tape
Signal
MDI
CRT DC
servo
DC
motor
MDI
Tape
(for
following
pulse
reader
cable
CRT
&
video
&
CRT
reader
'
.
specification:
Purchase
A99L-0035-0001
No.l
motor
feedback
coder
cable
generator
signal
panel
signal
command
power
panel
power
machine
cables
(J23)
cable
signal
cable
cables
cables
power*
cable
only)
conform
cable
Totally
cable
(J37)
(
15
J
cable
iH
,-x
cables
(J28)
(J10,
,
/
1
(J24)
shield
(J27)
J16)
(J38)
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/
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8
2
mm
/
/
/
Grounding
plate
to
the
Jll)
(J5f
standards
J6)
cable
specified
the
in
connecting
manual.
17
-
3.1
(5)
(6)
(7)
(8)
Check
(a)
(b)
(c)
Check
Check
(a)
(b)
(c) (d)
Check
Power
Make
sure
(a)
(b)
(c) (d)
(e)
(f)
(g)
(h) (i)
(j)
connectors
Check
Check Check
of
setting
the
if
Master
Power
Option
Velocity
EROM,
if
supply
sure
that
power
Between
Between
Between Between
Between Between Between Between
Between
Between
if
if
if
setting
PCB
supply
that
clamp
the
clamp
PCB
control
unit
5V
24V
15V
-15V
5V 5V
5V
24V
24V 15V
for
clamp
plug
PCB
RAM,
check
power
supplies
and
and
and
and and
and
and and
and
looseness
screws
screws
plug
unit
LSI,
supply
OV
OV
OV
and
24V 15V
-15V
15V
-15V
-15V
claw
are
OV
is
PCB
HONDA
of
of
of
option
securely
etc.
unit
not
power
are
securely
terminals
grounded
connectors
connector
PCB
mounted
is
to
loosen.
into
mounted
are
not
each
of
master
(BUNDY)
the
setting
onto
grounded
other.
is
IC
PCB
are
fitted
pin
socket
by
tightened.
normally.
the
in
of
using
following
master
an
ohmmeter.
units.
PCB.
Make
in
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V
0
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u
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Unit
18
3.2
3.2
Checking
(a)
Measure
(b)
Check
(c)
Check
control
(d)
Setting
panel,
This
range
transformer,
the
the
the
if
unit.
of
and
setting
of
J
the
AC
Input
power
input
input
taps
taps
and
V
K
The
is
170V
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reader
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Power
voltage
power
power
power
of
multi-tap
necessary,
to
240V.
connect
1
50
80
60 40 15
£
80
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tt.e
00
:OM
CAUTION
at
supply
capacity
consumption
unit)
if
cables
1A
20(
B
A
100
J
B
of
the
for
input
the
If
O
TB2
HI
IS
H
m
EE
toT
o
o
Control
installation
fluctuation.
sufficient,
is
transformer
NC
the
input
as
follows.
/
Unit
and
place.
of
control
the
input
voltage
Multitype
A80L-0001-0176
judging
power
To
1
Employable
}
input
Setting
AC
Min
Max.
unit
(option)
voltage
is
AC
NCR,S
maintenance
transformer
the
Transformer
.
it
from
is
400
for
380V,
terminals
power
as
measuring
specification
V
V
V
the
VA.
NC
is
temporarily
for
supply
instrument
power
(control
example,
for
Taps
consumption
unit,
deviated
mount
MDI
the
of
&
from
above
the
CRT
a
£E.e
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TB1
CAUTION
TURN
TB2ltfeti*S51i>
LINE
MAIN
SWITCH
-
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-
19
OFF
BEFORE
HANDLING
TB1
OR
TB2.
3.3
3.3
3.3(b)
Setting
Connect
and
Table
Name
Table
Power
the
3.3(c)
MAE,
MBE,
MCE,
200V
220V
Taps
the
3.3(a)
of
servo
3.3(b)
voltage
,
MA
MB
MC
of
M
Series
connecting
Series
M
transformer
Setting
(In
case
Connection
U-2
U-l,
Servo
positions
Servo
of
Taps
of
of
,
V-4,
V-3
Transformer
Transformer
of
power
transformer
W-6
,
W-5
of
power
1.5k
2.5k
5
M
Series
transformers
primary
cable
Capacity
VA VA
k
VA
Servo
MA
U,
V,
W
Transformer
MC
for
-
terminals
and
use
terminals
in
Japan)
as
specified
in
Table
(Also
(Also
(Also
.(Also
Table
Power
190V
applicable
230V
applicable
380V
420V
applicable
460V
applicable
550V
3.3(c)
voltage
to
to
to
to
200V)
220V)
415V,
440V)
480V)
Setting
(In
of
case
of
Connection
U-3,
U-l,
Taps
power
U-3-7,
U-2-6
U-3
U-2,
of
M
transformers
Connection
of
V-ll-15,
,
V-10-14,
,
V-ll,
V-ll,
V-10,
V-9,
Series
power
W-19
W19
W-18
W-17
Servo
of
transformer
cables
W-19-23
W-18-22
Transformer
MAE
-
U,V,W
MEC
for
primary
Shortage
terminals
use
terminals
in
overseas
between
countries)
transformer
4-8-12-16-20-24
,
4-7
12-15,20-23,8-16-24
4-6,12-14,20-22,8-16-24
4-6,12-14,20-22,8-16-24
4-5,12-13,20-21,8-16-24
20
-
-
3.3
Connection
use
For
in
o-
1
O
2
O
3
O
4
O
5
O-
6
OO
(i)
Fig.
useinoverseas
For
275V
1
23
2
190V
3
-I
2
23
°
0
1
190
I
1
1
2
7
1
0-—
muv
I
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20
Japan
220V
UV
20
220V
200V
V
220
200V
~
Connection
transformers
MA31
connected
(ii).
in
3.3(a)
V
0
OV
V
75
V
0
V
OV
-
OV
(i)
Connection
transformers
MAE31
connected
(ii).
in
Diagram
u,
I
I
032-
1
.
3i
I
--
a
I
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diagram
MA
~
terminals
~
36
the
same
in
Connection
countries
7
2
5V
V
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1
7
O
||
5V
7
2
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1
4
-
190V
15
OV
16
2.0ÿ
V
90
1
23
OV
24
diagram
MAE
terminals
36
the
in
M
Series
of
5V
18
31
pO
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3
4
85V
1
J J
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8
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power
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as
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85
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1
I
8V
1
0V
8
1
B
T0H1
TOH
power
of
MCE
~
arc
as
way
same
6
2
3
,
4
5
o
7
1
(ii)
V
_
O
32
t
35
L-O
33
O
36
L-O
V
4
1
O
42
-o
V
43
O
44
O
«
K
5
4
V
6
4
O
7
4
4
8
0
V
49
0
51
2
52
O
(ii)
Servo
Connection
transformer
~
31
of
Connection
transformer
31
Transformer
85V
1
-O
85V
1
-O
85V
1
-O
-
50VO31
V
50
-O
50V
diagram
MA
36.
M
Series
85V
1
85V
1
18
5ÿ.
50V 50V 50V
diagram
MAE
36.
31
32
33
35
36
terminals
O
5V
-O
O
-o
O
terminals
of
31
32
33
34
35 36
of
power
Servo
power
1
2
3
4
5
6
©
(iii)
Arrangement
(screw
M4)
transformers
Transformers
(iii)
Arrangement
power
transformers
MAE
~
of
I
2
3
4
9
10
11
12
17
18
JL2_
20
©
MCE.
of
power
MA
of
31
33
34 35
36
41
42
43
4 4
45
JJL
47
48
49
51
52
terminals
~
MC.
for
5
6
7
8
13
14
15
16
21
22
23
24
terminals
Use
in
Japan
31
32
33
34 35 36
41
4
2
43
44
45 46
47
48
49
51
52
of
Fig.
3.3(b)
Connection
Diagram
of
M
Series
Servo
Transformers
for
Use
in
Overseas
Countries
21
3.4
3.4
on
Check
PCB
(1)
(2)
When
in
Turning
Turn
the
Power
(a)
(b)
after
turning
M
series
on
NC
voltage
Make
170V
The
models
FANUC
Models
Turning
on
the
fan
secondary
00M
0M,
30M
on
velocity
the
power
motor
output
sure
to
240V.
as
DC
of
5M
,
30MH
on
the
power
is
that
shown
servo
M
series
,
10M,
Power
the
power
control
supply supply rotating.
check
the
(The
output
below.
motor
20M
Supply
supply
unit.
after
secondary
specified
voltage
when
after
disconnecting
disconnecting
output
value
is
of
the
Servo
Secondary
transformer
50V
185V
Motor
voltage
200V.)
servo
voltage
Power
the
Cables
the
motor
NC
of
transformer
has
motor
transformer
power
power
cable,
differs
been
Disconnected
cable,
is
and
make
within
according
short
a
plug
sure
range
to
D23
that
from
motor
Names
terminals
master
+5V
+24V
+15V
-15V
0V
(c)
Table
of
PCB
on
Checking
Measure
terminals
allowable
+5V
ADJ.
3.4(a)
Rated
voltate
+5V
+24V
15V
+
-15V
OV
DC
the
DC
each
on
the
range.
The
Specifications
Voltage
5+0. 24+2.4
+15+0.
-15+0.
voltage
output
master
DC
voltage
25V
range
V
75V
75V
for
PCB,
+5V
increases
of
maximum
NC
voltage
is
adjustable
Power
Current
and
11
3A
0.2A
0.2A
when
A
of
the
make
turning
Stabilizing
capacity
value)
power
sure
to
that
specified
this
Unit
For For
For
For
position
supply
measured
value
variable
Use
logic
circuit
input/output
position
unit
+5.0V
resistor
control
control
at
values
signals
circuit
output
by
clockwise.
circuit
voltage
are
variable
check
within
resistor
Remarks
Adjustable
the
-
22
Ml
M2
o
M3
CCX
n
A-
0
RV
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Mil
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3.4
2
(d)
Checking
(i)
(h)
3.4(a)
Fig.
Check
each
CM
15
°
CH16
°
CH17
°
For
mounting
refer
Check
control
operating
panel,
emergency
@
Voltage
control
voltage
+24V +15V
-15V
positions
power
axis.
the
100V
circuit.
Check
(22
-
(14.5 (-14.5
of
supply
If
emergency
is
Terminals
unit
at
check
the
turned
Voltage
the
velocity
____
each
power
____
axis.
____
DC DC DC
to
4.4.
AC
100V
of
each
or
if
AC
this
stop
voltages
the
27V)
15.5V)
-
-15.5V)
-
at
emergency
check
check
terminals
T1
stop
off.
of
Master
terminals
screw
button
point
Release
of
terminals
stop
is
PCB
on
the
circuit
being
(
the
M
the
A16B-1000-0010)
velocity
series
No.
on
depressed
emergency
velocity
and
3
the
machine
control
No.
on
4
stop
of
the
unit
control
the
tool
operator's
button
PCB
unit,
velocity
side
of
is
or
23
-
3.4
(3)
(b)
Negative
(a)
*PCAX
*PCAZ
(c)
feedback
axis
X
Move
each
in
the
The
X
PCB)
on
the
If
is
connected
connected.
motor
PCAX
Z-axis
Move
TSAY/Z
PCAZ
the
When
Move
the
voltage
If
positive,
.
axis
connection
axis
machine
axis
is
is
negative,
check
as
pin
by
In
follows.
PCBX
*PCBX
the
z-axis
DGN
or
PCBZ
*PCBZ
built-in
and
X
is
negative
turn
hand
by
(or
tool connected
TSAX
positive
such
in
No.
801
DC
Z
axes
at
TSAX
check
turn
or
voltage
case,
a
just
motor
check
so
properly
data
feedback,
the
data
in
and
that
the
at
is
reconnect
same
is
inside the
pins
TSBX
the
pulse
when
DGN
positive
minus.
the
same
TSAX
X
axis
coder
No.
and
signal
way
If
tachogenerator
way
and
for
the
the
800
or
it
as
not,
as
X
moves
shaft
voltage
is
minus.
DGN
the
runs
lines
in
X-axis.
change
described
TSAY/Z.
axis,
in
in
away
or
at
of
the
the
is
check
No.
the
the
used;
above,
turn
positive
direction)
800
when
control
Make
connections
TSAZ
pin
data
the
and
(
.
TSAX
in
sure
and
)
+
DC
unit
make
direction
(Address
plus
servo
and
that
as
sure
TSBZ
,
the
motor
DC
check
follows.
for
defined
X
servo
that
the
Dll
axis
is
pin
the
Z
(4)
Machine
Check
according
tool
input/output
if
to
interface
the
self-diagnostic
check
signals
are
functions
normally
transferred
table.
(See
to
para.
and
6.1
from
and
the
6.3)
machine
tool
interface
24
3.4
Note)
(5)
Identification
(a)
For
V/hen
The
ready
D25-01
2T-A,
FS
of
power
software
for
Version
ROM
ROM
software
the
turned
is
version
operation
series
series
NOT
after
FfiNUC
REflDY
(for
is
version
on;
number
SYSTEM
D25
N01.
turning
3T
3T-C)
FS
numbers
is
displayed
MODEL
-
on
the
-B2.07.30-
C
02
as
power
shown
switch
below
or
until
until
an
the
system
alarm
is
occurs.
set
to
be
(b)
(i) (ii) (iii)
(i)
(ii) (iii)
(iv)
(v)
After
The turned
In
power
version
on.
Set
the
Select
Depress
addition
Number
Number
Number
Number
Program
has number
EDIT
PRGRM
buttons
to
of
loaded
of
remaining
of
stored
of
remaining
numbers
been
mode
(program)
FECGRAM
the
turned
can
the
in
J)il
I
pRlfcRtt'1
MENURV
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version
program
program
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be
order
EDITION
TEM
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LIBRARY
01000
00030
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number,
program
program
loaded
on;
displayed
CRT
screen
of
:
USED
:
USED
LIST
00002
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00050
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09040
09030
numbers
numbers
characters
characters
by
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the
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the
following
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:
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data
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LIBRARY
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procedure
on
are
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NO.
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LIST)
the
also
FREE)
USED)
FEED)
after
MDI/CRT
displayed
power
has
panel.
concurrently.
been
25
-
3.5
3.5
(6)
Check
(1)
(c)
(DGNOS
335
Parameter
After
power
after
Check
check
the
system.)
(a)
(b)
(c)
(d)
(i)
(ii)
(iii)
Connect
Indication
PC
The
power
after
No.)
(0
Indicated
setting
confirming
supply.
Turning
the
motor
the
connection
Connect
short
Open
Turn
on
pushed
run
A
Power
Power
The
the
of
control
9)
-
the
(Refer
on
the
the
once
at
away
cables cables
feedback
power
PC
has
Power
power
power
plug
power
failure
control
software
been
in
BCD
setting
to
cable
of
the
cable
S23
whenever
A1X,
are
wire
cable
software
version
turned
two
all
of
parameters
Supply
for
motor
to
of
the
supply
necessary.
TGLS
or
a
are
A2X
disconnected
of
the
and
check
on.
(0~9)
digits
parameters
in
when
normal
power
the
X-axis
X-axis
under
alarm,
connected
pulse
it
version
number
chapter
Motor
connection.
cable
velocity
the
if
halfway.
coder
in
number
(option)
according
5.)
Power
after
DC
servo
condition
any,
reversely.
or
Z-axis
can
Indication
BCD
to
Cable
(For
disconnecting
motor.
control
tachogenerator
in
may
that
the
unit
be
same
01
02
26
the
has
No.l
the
caused
be
displayed
parameters
Connected
been
system,
for
M
emergency
by
is
way
in
Version
A
B
Z
table,
it
DC
the
series.
servo
stop
the
following.
disconnected.
as
described
No.
is
DGN
turn
the
button
above.
No.
safest
motor
off
can
335
the
to
from
be
(2)
Operating
(a)
(b)
direction
Command
Make
direction
the
If
signal
the
If
connection
sure
jog
is
jog
the
+X
that
of
axes
direction
wrongly
direction
as
check
direction
the
are
connected
follows.
C3
jog
equal
differs
is
manually.
direction,
to
each
from
at
opposite
Standard
A:
Rotating
(+)
the
the
interface.
connection direction
command
-
position
other.
to
26
moving
the
by
-
display
direction
moving
on
of
direction
MDI
the
panel,
position
of
the
B:
axis,
Reverse
Rotating
(+)
command
and
display,
connection
direction
the
change
by
moving
the
jog
the
For
rotating
follows.
(a)
(b) (c)
(d)
Exchange Exchange Exchange Exchange
motor
the
the the
power
tachogenerator
in
terminal terminal
cables
the
positions
positions
A1
direction
B
and
signals
A2
for for
TSAa
signals signals
with
by
each
and
(+)
command,
PCAa
*PCAa
other.
TSBa
and
with
and
connect
PCBa
*PCBa
each
with
other.
the
with
DC
each
each
(Note
servo
other.
other.
1)
motor
3.5
as
1)
Note
2)
Note
Example)
Velocity
5
This
should
tachogenerator
(X
is
X
When
the
following
unit
control
7
6
A2X
A
or
Z.
DC
connection.
M
8
IX
7
be
.
servo
1
14
PCZX
ID
done
OH
*PCZX
2
a.
15
only
motor
O
IX
16
PCAX
3
9_
H2X
when
is
4
+
V
5
0
1
1
17
*POAX
<J5>
J
o
model
+
PCD
5
1
X
A
pcax
CL
u»czx
N
Ov
~h
n
DC
axis
»
PCAX
1L
Op
P
Ov
r~i
servo
+
+
OH
the
built-in
5M,
the
5
G
7
+
5V
5
V
1
1
8
1
*PCBX
X
3
1
2
1
9
20
1
Ou
is
C
5
J
5
R
1
DC
Model
V V
X
*PCU>
+
OH2X
servo
motor
reversely
I)
+PCAX
_L_
5
V
S
T
motor
5M
E
is
connected
F
I’CZX
M
used
inside
by
the
the
C
A
0
IX
A
A
X
2
C
D
(3)
Axis
(a)
(b)
(c)
(d)
motion
Apply
parameters
Check
values
parameters
Operate
axis
by
overtravel
an
Move
make
maximum
check
10mm
if
is
the
sure
CMR
the
normally
No.
the
JOG
axis
that
feedrate.
from
position
34
limit
feed
alarm
by
an
MDI,
and
DMR.
control
3000.
and
35.
switch withalow
detected.
is
JOG
alarm,
and
feed
check
The
mounted
override,
or
such
loop
manual
as
servo
on
an
the
if
gain
the
excessive
27
is
loop
and
rapid
-
axis
set
gain
machine
make
traverse
moves
properly
multiplier
tool
sure
error,
10mm
securely.
or
not.
intentionally,
that
the
while
changing
etc.
is
is
not
The
set
axis
produced
parameter
for
while
stops
the
If
each
override,
not,
moving
moving
even
examine
No.
axis
when
at
37
by
the
and
the
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