Doosan P222LE-1, P222LE-II, P222LE-S Service Manual

4.5 (15)

P222LE, P222LE-1, P222LE-II, P222LE-S, .

.

. 1)

 

 

 

 

: P222LE

 

 

 

 

 

 

 

2)

 

 

 

: EAYOA700001

 

 

 

 

 

 

 

 

 

 

 

 

 

3)

 

 

 

: 65.02101-7112

 

 

4)

 

 

 

 

:

 

 

5)

 

 

 

 

: 1

 

 

6):

: .: .

: .

, ●● ● .

: 1 .

, 1 .

EAYOA, EAYOC, EAYQA : P222LE

EAYOB

: P222LE-1

EAYOD

: P222LE-II

EAYOE, EAYOF, EAYQE

: P222LE-S

: .

B : . D : .

R: , .

S: , , .

G: (Grade) .

.

OP : .

EX : .

OS : .

US : .

(OS, US .)

*: .

.

.

2007. 06.

FOREWORD

This parts list is shown the equipment components parts of DOOSAN Generator Diesel Engine P222LE, P222LE-1, P222LE-II, P222LE-S .

1.HOW TO ORDER PARTS

When ordering parts, please specify the following items as shown in the following example.

Ex. 1) Model of Machine

: P222LE

 

 

 

Shown on cylinder block

 

 

 

2)

Machine Serial No.

: EAYOA700001

 

 

 

 

 

 

 

 

3)

Part No.

: 65.02101-7112

 

 

 

4)

Description

: Crank shaft ass’y

 

 

5)

Q’ty

: 1

 

 

 

 

6)Purchaser’s Name and Address :

2.HOW TO USE THIS PARTS LIST

Key No.

: Key No. Shows the referring number of illustration.

Parts No.

: Part No. is it’s own number.

Description

: Part name. There is printed information such as size, specification with the part name or not.

 

Components parts of one assembling part are shown with mark and shown below of an

 

assembling part. Also, if the components parts marked consist of further components

 

parts, these further component parts are with ● ● .

Q’ty

: “Q’ty” shows the quantity used for one machine, however “Q’ty” of component parts shows the

 

quantity used for one assembling part.

 

EAYOA, EAYOC, EAYQA

: P222LE DOOSAN GENERATOR DIESEL ENGINE

 

EAYOB

: P222LE-1 DOOSAN GENERATOR DIESEL ENGINE

 

EAYOD

: P222LE-II DOOSAN GENERATOR DIESEL ENGINE

 

EAYOE, EAYOF, EAYQE : P222LE-S DOOSAN GENERATOR DIESEL ENGINE

Service code

: Abbreviation is service code of parts has its own meaning as shown below.

B: The parts with this abbreviation show that they require some work on them before installing in the machine.

D: The part with this abbreviation is a component of an assembling part and is not available independently. The assembling part containing this part should be orderd.

R: The part with this abbreviation shows that the quantity of the part is changed depending on the machine, such as an adjusting shim etc.

S: This part is specially provided as a service part, which was not provided in the machine before shipping from the factory.

G: This part needs special care(grade control) to perform the maintenance job. Before order, the grade of the paart should be confirmed(It should be same with the grade of matching part.)

OP : Optional parts.

EX : Specific design parts. OS : Over-sized parts. US : Under-sized parts.

(Part with abbreviation “OS” or “US” is described on the line below the standard sized part).

*: The part with this abbreviation is not supplied for A/S.

When repairing, it is recommended to use our standard parts.

Researching the parts from part No., see the Parts Index in finish of this parts list.

Parts may be altered in a constant effort to improve machines. Then, it is recommended that customers contact our after service center.

Jun. 2007.

CONTENTS

Fig. 001 ······································· Cylinder Block·················································· 2 002 ································· Flywheel Housing·············································· 6 003 ·············································· Breather··························································· 8 004 ······································· Driving System··············································· 10 005 ······································· Cylinder Head················································· 12 006 ································ Cylinder Head Cover······································· 14 007 ···································· Timing System················································ 16 008 ·········································· Oil Pump························································ 18 009 ······································· Oil Filter························································· 20 010 ······································· Oil Cooler······················································· 22 011 ············································· Oil Pan··························································· 24 012 ···································· Cooling Water Pipe·········································· 26 013 ······································· Water Pump···················································· 28 014 ············································· Cooling Fan···················································· 30 015 ···································· Exhaust Manifold············································ 32 016 ···································· Intake Manifold··············································· 34 017 ·············································· Turbo Charger················································ 36 018 ·········································· Injection Nozzle·············································· 38 019 ······································· Injection Pipe·················································· 40 020 ·········································· Injection Pump················································ 42 021 ······································· Fuel Pipe························································ 44 022 ······································· Fuel Filter······················································ 46 023 ···································· Alternator Mounting········································ 48 024 ······································· Lifting Hook···················································· 50 025 ·············································· Alternator······················································· 52 026 ······································· Starter··························································· 54 027 ·············································· Accessory Parts·············································· 56 028 ······································· Idle Pulley······················································ 58

029·············································· Spare Parts····················································· 60

(Index)

(Parts & Service Center)

Applications for DOOSAN Engine

(Worldwide Network)

Doosan P222LE-1, P222LE-II, P222LE-S Service Manual

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fig.001 CYLINDER BLOCK

 

 

 

 

 

 

 

 

 

 

 

 

EAYOA

EAYOD, EAYOE

 

 

 

 

 

 

 

 

 

 

 

EAYOB

EAYOF, EAYQA

 

 

 

 

 

 

 

 

 

 

 

EAYOC

EAYQE

 

 

 

 

 

 

 

 

 

 

 

 

45

 

45

 

 

 

 

 

 

 

 

 

 

 

46

 

46

 

 

 

 

 

 

1

 

2

 

 

14

 

 

 

 

 

 

 

 

 

 

 

17

14

 

A

29

 

 

 

 

 

 

 

 

 

 

 

 

 

2 ~ 27

 

3 ~ 13

 

15

18

17

 

30

 

 

 

 

 

 

 

 

 

15

18

 

 

 

 

 

 

 

 

 

 

19

 

31

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

32

 

 

 

60

 

 

 

 

 

 

20

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

61

 

 

 

 

 

 

19

 

 

 

 

 

 

 

 

 

 

43

 

20

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

44

 

 

 

 

 

 

 

 

 

 

15

 

 

 

 

 

 

 

 

 

 

28

 

 

 

 

 

 

 

 

 

 

 

 

 

 

22

 

 

 

 

 

 

 

 

 

 

 

 

 

21

 

15

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

20

 

 

 

 

 

 

6

4

 

 

 

 

19

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

 

 

 

 

 

20

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

13 19

 

 

 

 

 

 

3

 

 

 

 

 

54

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11

 

 

 

 

 

 

 

 

 

 

 

50

 

 

61

 

 

 

 

 

 

 

5152

 

49

24

 

 

 

 

 

 

 

 

53

 

 

 

 

 

 

 

 

 

 

 

 

 

9

7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

60

 

 

 

 

 

 

 

 

 

 

 

8

 

 

 

42

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

 

 

 

 

34

 

 

 

 

 

58

 

 

 

 

 

 

35

 

 

57

59

56

 

 

 

 

 

 

38

 

 

 

 

 

 

 

 

 

 

 

37

 

 

 

 

 

 

 

 

 

 

 

 

33

 

 

 

 

 

 

 

 

 

 

 

36

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

39

 

34 ~ 35

 

 

 

 

 

 

 

 

 

 

 

41

 

 

 

 

 

 

15

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

40

 

 

 

 

 

 

26

27

 

 

 

 

 

 

 

 

 

 

 

22

25

 

 

 

 

 

 

 

 

 

 

 

21

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12

 

 

48

 

 

 

 

 

 

 

 

 

 

 

55

47

23

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fig.001 CYLINDER BLOCK

 

 

 

 

 

 

 

(Q’ty)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Description

E

E

E

E

E

E

E

E

 

 

A

A

A

A

A

A

A

A

 

 

 

Key No.

Part No.

 

 

 

Y

Y

Y

Y

Y

Y

Y

Y

S.C

Remarks

 

 

 

O

O

O

O

O

O

Q

Q

 

 

 

 

 

A

B

C

D

E

F

A

E

 

 

 

1

65.01101-6089A

 

CYLINDER BLOCK ASS’Y

1

1

 

1

1

1

1

 

1

1

 

 

 

2

65.01101-6088A

·

· CYLINDER BLOCK ASS’Y

1

1

 

1

1

1

1

 

1

1

 

 

 

3

65.01101-0455A

··

·· BLOCK ; CYLINDER

1

1

 

1

1

1

1

 

1

1

D

 

 

4

65.01105-6007

··

·· BEARING CAP ASS’Y

1

1

 

1

1

1

1

 

1

1

D

 

 

5

65.01105-1053

···

··· CAP ; BEARING

 

1

1

 

1

1

1

1

 

1

1

 

 

 

6

65.91301-0071

···

··· PIN ; DOWEL

 

2

2

 

2

2

2

2

 

2

2

 

 

 

7

65.01105-6013A

··

·· BEARING CAP ASS’Y

6

6

 

6

6

6

6

 

6

6

D

 

 

8

65.01105-1162C

···

··· CAP ; BEARING

 

1

1

 

1

1

1

1

 

1

1

D

 

 

9

06.22022-3061

···

··· PIN ; PARALLEL 8H8x14

2

2

 

2

2

2

2

2

2

 

 

 

10

65.90020-0293B

··

·· BOLT ; BEARING CAP

14

14

14

14

14

14

14

14

 

 

 

11

06.01494-4316

··

·· BOLT ; HEX. M12x85

14

14

14

14

14

14

14

14

 

 

 

12

65.04410-0018

··

·· BUSH ; CAM SHAFT

1

1

 

1

1

1

1

 

1

1

B

 

 

13

65.04410-0078

··

·· BUSH ; CAM SHAFT

6

6

 

6

6

6

6

 

6

6

B

 

 

14

06.15090-2319

·

· PLUG ; CORE

 

2

2

 

2

2

2

2

2

2

 

 

 

15

65.91606-0039

·

· PLUG ; CORE

 

16

16

16

16

16

16

16

16

 

 

 

16

65.91606-0037

·

· PLUG ; CORE

 

4

4

 

4

4

4

4

 

4

4

 

 

 

17

65.90310-0132

·

· SCREW ; PLUG

 

2

2

 

2

2

2

2

 

2

2

 

 

 

18

06.56190-0718

·

· RING ; SEAL

 

2

2

 

2

2

2

2

2

2

 

 

 

19

65.90310-0149A

·

· SCREW ; PLUG M26x1.5

10

10

10

10

10

10

10

10

 

 

 

20

06.56190-0726

·

· RING ; SEAL A26x31

10

10

10

10

10

10

10

10

 

 

 

21

65.90310-0134

·

· SCREW ; PLUG

 

4

4

 

4

4

4

4

 

4

4

 

 

 

22

06.56190-0732

·

· RING ; SEAL A30x36

4

4

 

4

4

4

4

 

4

4

 

 

 

23

06.31641-0615

·

· BALL ; STEEL

 

1

1

 

1

1

1

1

 

1

1

 

 

 

24

06.22022-1063

·

· PIN ; PARALLEL

8M6x24

2

2

 

2

2

2

2

 

2

2

 

 

 

25

06.22022-3563

·

· PIN ; PARALLEL

16H8x24

2

2

 

2

2

2

2

 

2

2

 

 

 

26

65.90310-0131

·

· SCREW ; PLUG M18x1.5

1

1

 

1

1

1

1

 

1

1

 

 

 

27

06.56190-0713

·

· RING ; SEAL A18x24

1

1

 

1

1

1

1

1

1

 

 

 

28

65.91701-0274

 

SPACER

 

24

24

24

24

24

24

24

24

 

 

 

29

65.01201-0312C

 

LINER ; CYLINDER

 

12

12

12

12

12

12

12

12

 

 

 

30

65.96501-0059

O-

O-RING

 

24

24

24

24

24

24

24

24

 

 

 

31

65.96501-0082

O-

O-RING

 

12

12

12

12

12

12

12

12

 

 

 

32

65.96501-0078

O-

O-RING

 

12

12

12

12

12

12

12

12

 

 

 

33

65.01601-2016A

 

FLANGE ASS’Y

 

12

12

12

12

12

12

12

12

 

 

 

34

06.22180-0804

·

· PIN ; SPIRAL

 

1

1

 

1

1

1

1

 

1

1

 

 

 

35

65.01601-0007A

·

· FLANGE ; OIL SPRAY NOZZLE

1

1

 

1

1

1

1

1

1

 

 

 

36

65.96601A0237

 

GASKET

 

12

12

12

12

12

12

12

12

 

 

 

37

65.98150-0051

 

SCREW ; HOLLOW

 

12

12

12

12

12

12

12

12

 

 

 

38

06.56190-0706

 

RING ; SEAL A14x20

12

12

12

12

12

12

12

12

 

 

 

39

65.01601-5070

 

OIL SPRAY NOZZLE ASS’Y

12

12

12

12

12

12

12

12

 

 

 

40

65.90001-0129

 

BOLT ; HEX. M6x28

24

24

24

24

24

24

24

24

 

 

 

41

06.16044-0208

 

WASHER ; SPRING

24

24

24

24

24

24

24

24

 

 

 

42

65.01803-0007

 

BAFFLE ; BREATHER

1

1

 

1

-

-

-

 

-

-

 

 

 

43

65.90310-0135

 

SCREW ; PLUG

 

1

1

 

1

1

1

1

 

1

1

 

 

 

44

06.56190-0706

 

RING ; SEAL A14x20

1

1

 

1

1

1

1

 

1

1

 

 

 

45

65.05701-0141A

 

PIPE ; OIL

 

1

1

 

1

-

-

-

 

-

-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fig.001 CYLINDER BLOCK

 

 

 

 

 

 

 

 

 

 

 

 

EAYOA

EAYOD, EAYOE

 

 

 

 

 

 

 

 

 

 

 

EAYOB

EAYOF, EAYQA

 

 

 

 

 

 

 

 

 

 

 

EAYOC

EAYQE

 

 

 

 

 

 

 

 

 

 

 

 

45

 

45

 

 

 

 

 

 

 

 

 

 

 

46

 

46

 

 

 

 

 

 

1

 

2

 

 

14

 

 

 

 

 

 

 

 

 

 

 

17

14

 

A

29

 

 

 

 

 

 

 

 

 

 

 

 

 

2 ~ 27

 

3 ~ 13

 

15

18

17

 

30

 

 

 

 

 

 

 

 

 

15

18

 

 

 

 

 

 

 

 

 

 

19

 

31

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

32

 

 

 

60

 

 

 

 

 

 

20

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

61

 

 

 

 

 

 

19

 

 

 

 

 

 

 

 

 

 

43

 

20

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

44

 

 

 

 

 

 

 

 

 

 

15

 

 

 

 

 

 

 

 

 

 

28

 

 

 

 

 

 

 

 

 

 

 

 

 

 

22

 

 

 

 

 

 

 

 

 

 

 

 

 

21

 

15

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

20

 

 

 

 

 

 

6

4

 

 

 

 

19

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

 

 

 

 

 

20

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

13 19

 

 

 

 

 

 

3

 

 

 

 

 

54

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11

 

 

 

 

 

 

 

 

 

 

 

50

 

 

61

 

 

 

 

 

 

 

51

 

49

24

 

 

 

 

 

 

 

 

53

 

 

 

 

 

 

 

 

 

52

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9

7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

60

 

 

 

 

 

 

 

 

 

 

 

8

 

 

 

42

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

 

 

 

 

34

 

 

 

 

 

58

 

 

 

 

 

 

35

 

 

57

59

56

 

 

 

 

 

 

38

 

 

 

 

 

 

 

 

 

 

 

37

 

 

 

 

 

 

 

 

 

 

 

 

33

 

 

 

 

 

 

 

 

 

 

 

36

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

39

 

34 ~ 35

 

 

 

 

 

 

 

 

 

 

 

41

 

 

 

 

 

 

15

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

40

 

 

 

 

 

 

26

27

 

 

 

 

 

 

 

 

 

 

 

22

25

 

 

 

 

 

 

 

 

 

 

 

21

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12

 

 

48

 

 

 

 

 

 

 

 

 

 

 

55

47

23

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fig.001 CYLINDER BLOCK

 

 

 

 

 

 

 

(Q’ty)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Description

E

E

E

E

E

E

E

E

 

 

A

A

A

A

A

A

A

A

 

 

 

Key No.

Part No.

 

 

 

Y

Y

Y

Y

Y

Y

Y

Y

S.C

Remarks

 

 

 

O

O

O

O

O

O

Q

Q

 

 

 

 

 

A

B

C

D

E

F

A

E

 

 

 

45

06.08040-2214

 

SCREW ; PLUG

-

-

 

-

1

1

1

 

1

1

 

 

 

46

06.56190-0739

 

RING ; SEAL

 

1

1

 

1

1

1

1

 

1

1

 

 

 

47

65.90310-0135

 

SCREW ; PLUG

1

1

 

1

1

1

1

 

1

1

 

 

 

48

06.56190-0706

 

RING ; SEAL

A14x20

1

1

 

1

1

1

1

 

1

1

 

 

 

49

65.06312-0012

 

FLANGE

 

1

1

 

1

1

1

1

 

1

1

 

 

 

50

65.96601-0054

 

GASKET

 

1

1

 

1

1

1

1

 

1

1

 

 

 

51

06.01913-3220

 

BOLT ASS’Y

M10x45

2

2

 

2

2

2

2

 

2

2

 

 

 

52

66.27435-6008

 

SWITCH ; WATER TEMPERATURE

1

1

 

1

1

1

1

 

1

1

 

 

 

53

65.27405-5005

 

SENDER ; THERMOSTAT

1

1

 

1

1

1

1

 

1

1

 

 

 

54

65.91605-0013

 

COVER

 

1

1

 

1

1

1

1

 

1

1

 

 

 

55

65.90302-0056

 

PLUG ; CORE

1

1

 

1

1

1

1

 

1

1

 

 

 

56

65.01501-5017D

 

HOLDER ; OIL SEAL

1

1

 

1

1

1

1

 

1

1

 

 

 

57

65.01510-0153A

 

SEAL ; OIL

 

1

1

 

1

1

1

1

 

1

1

 

 

 

58

65.01905-0032

 

GASKET ; SEAL HOLDER

1

1

 

1

1

1

1

 

1

1

 

 

 

59

06.01923-3116

 

BOLT ASS’Y

M8x28

6

6

 

6

6

6

6

 

6

6

 

 

 

60

65.41530-5080A

 

BRACKET ; ENGINE MOUNTING

2

2

 

2

2

2

2

 

2

2

 

 

 

61

06.01913-3318

 

BOLT ASS’Y

M12x35

8

8

 

8

8

8

8

 

8

8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fig.002 FLYWHEEL HOUSING

9

11

10

8

13

4

12

7

 

3

5

2

6

1

Fig.002 FLYWHEEL HOUSING

 

 

 

 

 

 

(Q’ty)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Description

E

E

E

E

E

E

E

E

 

 

A

A

A

A

A

A

A

A

 

 

 

Key No.

Part No.

 

 

Y

Y

Y

Y

Y

Y

Y

Y

S.C

Remarks

 

 

O

O

O

O

O

O

Q

Q

 

 

 

 

A

B

C

D

E

F

A

E

 

 

 

1

65.01401-5038

 

HOUSING ; FLYWHEEL

1

1

 

1

1

1

1

 

1

1

 

 

 

2

65.01510-0141

 

SEAL ; OIL

1

1

 

1

1

1

1

 

1

1

 

 

 

3

65.90720-0109

 

WASHER ; THRUST

1

1

 

1

1

1

1

 

1

1

 

 

 

4

65.90020-0065

 

BOLT ; COLLARED HEX.

2

2

 

2

2

2

2

 

2

2

 

 

 

5

65.01903A0200

 

GASKET ; FLYWHEEL HOUSING

1

1

 

1

1

1

1

 

1

1

 

 

 

6

65.01903A0201

 

GASKET ; FLYWHEEL HOUSING

1

1

 

1

1

1

1

1

1

 

 

 

7

65.90020-0223

 

BOLT ; FLYWHEEL HOUSING

10

10

10

10

10

10

10

10

 

 

 

8

65.90020-0091

 

BOLT ; COLLARED HEX.

2

2

 

2

2

2

2

 

2

2

 

 

 

9

65.01402-0020

 

COVER ; FLYWHEEL HOUSING

1

1

 

1

1

1

1

 

1

1

 

 

 

10

65.01903-0011

 

GASKET ; FLYWHEEL HOUSING COVER

1

1

 

1

1

1

1

 

1

1

 

 

 

11

06.01923-3117

 

BOLT ASS’Y M8x30

7

7

 

7

7

7

7

 

7

7

 

 

 

12

65.96401-0007

 

CAP ; RUBBER

1

1

 

1

1

1

1

 

1

1

 

 

 

13

65.27103-7002C

 

SENSOR ; TACHO

1

1

 

1

1

1

1

 

1

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fig.003 BREATHER

EAYOA, EAYOB, EAYOC

 

8

9

 

 

 

7

 

 

5

 

4

 

9

 

8

6

6

 

1

7

 

3

 

2

3

EAYOD, EAYOE, EAYOF, EAYQA, EAYQE

 

 

9

 

7

8

 

 

 

5

 

5

 

9

 

8

7

7

 

1

7

 

3

 

1

3

Fig.003 BREATHER

 

 

 

 

 

 

(Q’ty)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Description

E

E

E

E

E

E

E

E

 

 

A

A

A

A

A

A

A

A

 

 

 

Key No.

Part No.

 

 

Y

Y

Y

Y

Y

Y

Y

Y

S.C

Remarks

 

 

O

O

O

O

O

O

Q

Q

 

 

 

 

A

B

C

D

E

F

A

E

 

 

 

1

51.01804-7023

 

FILTER ; BREATHER

1

1

 

1

2

2

2

 

2

2

 

 

 

2

51.01804-7026

 

FILTER ; BREATHER

1

1

 

1

-

-

-

 

-

-

 

 

 

3

65.96501-0032B

O-

O-RING

2

2

 

2

2

2

2

 

2

2

 

 

 

4

65.96301-0323

 

HOSE ; RUBBER

1

1

 

1

-

-

-

 

-

-

 

 

 

5

65.96301-0324

 

HOSE ; RUBBER

1

1

 

1

-

-

-

 

-

-

 

 

 

-

65.96301-0423

 

HOSE ; RUBBER

-

-

 

-

2

2

2

 

2

2

 

 

 

6

65.97440-0004

( )

CLAMP ; HOSE(BAND TYPE)

2

2

 

2

-

-

-

 

-

-

 

 

 

7

65.97440-0006

( )

CLAMP ; HOSE(BAND TYPE)

2

2

 

2

4

4

4

 

4

4

 

 

 

8

65.98131-0072

 

SCREW ; CONNECTION

2

2

 

2

2

2

2

 

2

2

 

 

 

9

06.56190-0726

 

RING ; SEAL A26x31

2

2

 

2

2

2

2

 

2

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fig.004 DRIVING SYSTEM

 

24

 

 

 

 

 

 

 

25

 

 

 

 

 

 

 

26

 

 

 

 

 

 

 

 

 

 

 

 

10

5

 

 

 

 

 

 

 

 

28

 

 

 

 

 

 

 

23

 

 

 

 

9

 

 

27

21

31

 

29

 

 

28

 

 

30

 

 

19

 

 

 

 

 

 

 

 

 

 

 

 

 

 

17

 

 

 

 

 

 

 

18

22

 

 

 

 

 

 

 

 

 

 

 

 

15

 

20

 

 

 

 

 

16

 

 

 

 

 

 

 

 

 

3

 

 

 

14

12

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

11

 

 

 

 

 

4

13

12 ~ 13

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7

2

8

 

6

10

Fig.004 DRIVING SYSTEM

 

 

 

 

 

 

(Q’ty)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Description

E

E

E

E

E

E

E

E

 

 

A

A

A

A

A

A

A

A

 

 

 

Key No.

Part No.

 

 

Y

Y

Y

Y

Y

Y

Y

Y

S.C

Remarks

 

 

O

O

O

O

O

O

Q

Q

 

 

 

 

A

B

C

D

E

F

A

E

 

 

 

1

65.02101-7112

 

CRANK SHAFT ASS’Y

1

1

 

1

1

1

1

1

1

D

 

 

2

65.02130-0001

( )

RING ; WEAR(FRONT)

1

1

 

1

1

1

1

1

1

 

 

 

3

06.22022-3065

 

PIN ; PARALLEL

1

1

 

1

1

1

1

1

1

 

 

 

4

65.02115-0066

 

GEAR ; CRANK SHAFT

1

1

 

1

1

1

1

1

1

 

 

 

5

65.01505-0007

 

RING ; OIL THROWER

1

1

 

1

1

1

1

1

1

 

 

 

6

65.01110-6529

 

BEARING ; MAIN

7

7

 

7

7

7

7

7

7

US

 

 

7

65.01150-0058A

 

WASHER ; THRUST

2

2

 

2

2

2

2

2

2

US

 

 

8

65.01150-0059A

 

WASHER ; THRUST

2

2

 

2

2

2

2

2

2

US

 

 

9

65.02201-7032

 

DAMPER ; VISCOUS

1

1

 

1

1

1

1

1

1

 

 

 

10

65.90020-0062B

 

BOLT ; HEX. M10x20

6

6

 

6

6

6

6

6

6

 

 

 

11

65.02301-5014C

 

FLYWHEEL ASS’Y

1

1

 

1

1

1

1

1

1

 

 

 

12

65.02301-0303E

·

· FLYWHEEL

1

1

 

1

1

1

1

1

1

 

 

 

13

65.02310-0073D

·

· GEAR ; STARTER RING

1

1

 

1

1

1

1

1

1

 

 

 

14

65.02130-0002

( )

RING ; WEAR(REAR)

1

1

 

1

1

1

1

1

1

 

 

 

15

65.91303-0005

 

PIN ; TAPER

1

1

1

1

1

1

1

1

 

 

 

16

65.90020-0127

 

BOLT ; COLLARED HEX.

10

10

10

10

10

10

10

10

 

 

 

17

65.02401-6019

 

CONNECTING ROD ASS’Y

-

-

 

-

12

12

12

-

12

 

 

 

-

65.02401-6020

 

CONNECTING ROD ASS’Y

12

12

12

-

-

-

12

-

 

 

 

18

65.02401-0012

·

· ROD ; CONNECTING

1

1

 

1

1

1

1

1

1

D

 

 

19

65.02405-1008

·

· BUSH ; CONNECTING ROD

1

1

 

1

1

1

1

1

1

B

 

 

20

65.02411-0008

·

· BOLT ; CONNECTING ROD

2

2

2

2

2

2

2

2

 

 

 

21

65.02410-0100

(STD)

BEARING ; CONNECTING ROD(STD)

12

12

12

12

12

12

12

12

US

 

 

22

65.02410-0200

(STD)

BEARING ; CONNECTING ROD(STD)

12

12

12

12

12

12

12

12

US

 

 

23

65.02501-0704

 

PISTON

-

-

 

-

12

12

12

-

12

 

 

 

-

65.02501-0708

 

PISTON

12

12

12

-

-

-

12

-

 

 

 

24

65.02503-0130

 

RING ; TOP

-

-

 

-

-

-

-

12

12

 

 

 

-

65.02503-0672

 

RING ; TOP

12

12

12

12

12

12

-

 

 

 

 

25

65.02503-0108

(2 )

RING ; PISTON(2ND)

12

12

12

12

12

12

-

 

 

 

 

-

65.02503-0131

 

RING ; PISTON

-

-

 

-

-

-

-

12

12

 

 

 

26

65.02503-0678

( )

RING ; PISTON(OIL)

12

12

12

-

-

-

-

-

 

 

 

-

65.02503-0701

( )

RING ; PISTON(OIL)

-

-

 

-

12

12

12

12

12

 

 

 

27

65.02502-0081

 

PIN ; PISTON

12

12

12

12

12

12

12

12

 

 

 

28

65.90810-0011

 

RING ; SNAP

24

24

24

-

-

-

24

-

 

 

 

-

65.90815-0022A

 

RING ; LOCK

-

-

 

-

24

24

24

-

24

 

 

 

29

65.02601-0226

V-

PULLEY ; V-BELT

1

1

 

1

1

1

1

1

1

 

 

 

30

65.99710-5003

 

DEVICE ; TURNING

1

1

 

1

1

1

1

1

1

 

 

 

31

06.02106-0824

 

BOLT ; SOCKET HEAD M16x75

8

8

 

8

8

8

8

8

8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11

Fig.005 CYLINDER HEAD

 

11

9

 

 

10

 

1

 

8

 

3

 

7

6

 

 

2

5

4

 

12

 

12

Fig.005 CYLINDER HEAD

 

 

 

 

 

 

(Q’ty)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Description

E

E

E

E

E

E

E

E

 

 

A

A

A

A

A

A

A

A

 

 

 

Key No.

Part No.

 

 

Y

Y

Y

Y

Y

Y

Y

Y

S.C

Remarks

 

 

O

O

O

O

O

O

Q

Q

 

 

 

 

A

B

C

D

E

F

A

E

 

 

 

1

65.03101-6067C

 

CYLINDER HEAD ASS’Y

12

12

12

12

12

12

12

12

 

 

 

2

65.03101-1047B

·

· HEAD ; CYLINDER

1

1

 

1

1

1

1

 

1

1

 

 

 

3

65.03201-1040

·

· GUIDE ; VALVE

2

2

 

2

2

2

2

 

2

2

B

 

 

4

65.03203-0242

· ( )

· SEAT ; VALVE(INTAKE)

1

1

 

1

1

1

1

 

1

1

 

 

 

5

65.03203-0184

· ( )

· SEAT ; VALVE(EXHAUST)

1

1

 

1

1

1

1

 

1

1

 

 

 

6

65.91606-0037

·

· PLUG ; CORE

1

1

 

1

1

1

1

 

1

1

 

 

 

7

65.91606-0041

·

· PLUG ; CORE

1

1

 

1

1

1

1

 

1

1

 

 

 

8

06.08023-0207

·

· SCREW ; PLUG M22x1.5

1

1

 

1

1

1

1

1

1

 

 

 

9

65.90020-0268

 

BOLT ; CYLINDER HEAD

24

24

24

24

24

24

24

24

 

 

 

10

65.90020-0269

 

BOLT ; CYLINDER HEAD

36

36

36

36

36

36

36

36

 

 

 

11

65.90020-0270

 

BOLT ; CYLINDER HEAD

12

12

12

12

12

12

12

12

 

 

 

12

65.03901-0069

 

GASKET ; CYLINDER HEAD

12

12

12

12

12

12

12

12

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

13

Fig.006 CYLINDER HEAD COVER

7 4

5

EAYOD, EAYOE, EAYOF

EAYQA, EAYQE

4

2

 

5

6

4

3

 

5

6

1

6

14

Fig.006 CYLINDER HEAD COVER

 

 

 

 

 

(Q’ty)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Description

E

E

E

E

E

E

E

E

 

 

A

A

A

A

A

A

A

A

 

 

 

Key No.

Part No.

 

 

Y

Y

Y

Y

Y

Y

Y

Y

S.C

Remarks

 

 

O

O

O

O

O

O

Q

Q

 

 

 

 

A

B

C

D

E

F

A

E

 

 

 

1

65.03401-0077

 

COVER ; CYLINDER HEAD

10

10

10

9

9

9

 

9

9

 

 

 

2

65.03401-0079

 

COVER ; CYLINDER HEAD

1

1

1

1

1

1

 

1

1

 

 

 

3

65.03401-5002

 

COVER ; CYLINDER HEAD

1

1

1

2

2

2

 

2

2

 

 

 

4

06.01923-3125

 

BOLT ASS’Y M8x70

24

24

24

24

24

24

24

24

 

 

 

5

06.01923-3120

 

BOLT ASS’Y M8x45

12

12

12

12

12

12

12

12

 

 

 

6

65.03905-0015B

 

GASKET ; CYLINDER HEAD COVER

12

12

12

-

-

-

12

-

 

 

 

-

65.03905-0034

 

GASKET ; CYLINDER HEAD COVER

-

-

-

12

12

12

 

-

12

 

 

 

7

65.01810-5006

 

FILLER CAP ASS’Y

1

1

1

1

1

1

 

1

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15

Fig.007 TIMING SYSTEM

18

11

14

15

13

16

17

12

9

 

9

 

6

 

6

 

5

 

5

 

7

3

7

3

4

 

4

 

10

10

8

8

20

 

1

2

19

23

25

27

29

28

22

24

 

26

21

22 ~ 29

16

Fig.007 TIMING SYSTEM

 

 

 

 

 

 

(Q’ty)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Description

E

E

E

E

E

E

E

E

 

 

A

A

A

A

A

A

A

A

 

 

 

Key No.

Part No.

 

 

Y

Y

Y

Y

Y

Y

Y

Y

S.C

Remarks

 

 

O

O

O

O

O

O

Q

Q

 

 

 

 

A

B

C

D

E

F

A

E

 

 

 

1

65.04101-0375C

 

VALVE ; INTAKE

12

12

12

12

12

12

12

12

 

 

 

2

65.04101-0367C

 

VALVE ; EXHAUST

12

12

12

12

12

12

12

12

 

 

 

3

65.04102-6007

 

VALVE SPRING ASS’Y

24

24

24

24

24

24

24

24

 

 

 

4

65.04102-0083A

· ( )

· SPRING ; VALVE(OUTER)

1

1

 

1

1

1

1

 

1

1

 

 

 

5

65.04102-0084A

· ( )

· SPRING ; VALVE(INNER)

1

1

 

1

1

1

1

1

1

 

 

 

6

65.04103-0074

 

PLATE ; VALVE SPRING

24

24

24

24

24

24

24

24

 

 

 

7

65.90701-0103

 

WASHER

24

24

24

24

24

24

24

24

 

 

 

8

65.90701-0104

 

WASHER

24

24

24

24

24

24

24

24

 

 

 

9

51.04104-0023

 

COTTER ; VALVE

48

48

48

48

48

48

48

48

 

 

 

10

65.04902-0027

 

SEAL ; VALVE STEM

24

24

24

24

24

24

24

24

 

 

 

11

65.04200-6029A

 

ROCKER ARM & SHAFT ASS’Y

12

12

12

12

12

12

12

12

 

 

 

12

65.04201-5020

·

· ROCKER ARM ASS’Y

2

2

 

2

2

2

2

 

2

2

 

 

 

13

65.04205-0021A

·

· SCREW ; ADJUST

2

2

 

2

2

2

2

 

2

2

 

 

 

14

65.90501-0049

·

· NUT ; HEX.

2

2

 

2

2

2

2

 

2

2

 

 

 

15

65.04202-5035

·

· BRACKET ; ROCKER ARM

1

1

 

1

1

1

1

 

1

1

 

 

 

16

65.90701-0136B

·

· WASHER

2

2

 

2

2

2

2

 

2

2

 

 

 

17

06.29010-0120

·

· RING ; SNAP 24x1.2

2

2

 

2

2

2

2

2

2

 

 

 

18

65.90001-0146A

 

BOLT ; HEX.

24

24

24

24

24

24

24

24

 

 

 

19

65.04301-0079

 

TAPPET ; VALVE

24

24

24

24

24

24

24

24

 

 

 

20

65.04302-0026

 

ROD ; PUSH

24

24

24

24

24

24

24

24

 

 

 

21

65.04401-6003A

 

CAM SHAFT ASS’Y

1

1

 

1

1

1

1

 

1

1

 

 

 

22

65.04401-0443

·

· SHAFT ; CAM

1

1

 

1

1

1

1

 

1

1

 

 

 

23

65.11300-6001B

·

· INJECTION PUMP DRIVE ASS’Y

1

1

 

1

1

1

1

 

1

1

 

 

 

24

65.04501-0097

··

·· GEAR ; CAM SHAFT

1

1

 

1

1

1

1

 

1

1

 

 

 

25

65.11121-0002A

··

·· SPACER

1

1

 

1

1

1

1

 

1

1

 

 

 

26

65.90030-0024

··

·· BOLT ; SOCKET HEAD

4

4

 

4

4

4

4

 

4

4

 

 

 

27

65.11301-0018A

··

·· GEAR ; INJECTION PUMP DRIVE

1

1

 

1

1

1

1

 

1

1

 

 

 

28

06.02096-0412

··

·· BOLT ; SOCKET HEAD M8x25

6

6

 

6

6

6

6

 

6

6

 

 

 

29

06.16110-0106

··

·· WASHER ; SPRING A8

6

6

 

6

6

6

6

 

6

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

17

Fig.008 OIL PUMP

1

7

3

 

4

2

 

6

5

18

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