Doosan DX140LC Service Manual

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Crawler EXCAVATORS

14 – 28 Metric Ton

 

 

14 400 kg

31,746 lb.

109 hp (82 kw)

 

 

 

 

 

 

 

18 710 kg

41,248 lb.

125 hp (93 kw)

 

 

 

 

 

 

 

22 500 kg

49,604 lb.

167 hp (124 kw)

 

 

 

 

 

 

 

25 700 kg

56,659 lb.

185 hp (138 kw)

 

 

 

 

 

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TIER

4

C O

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DOOSAN DELIVERS a heritage of dedication

Doosan, a strong, stable and global company with a 115-year legacy, has a heritage in equipment manufacturing that began in 1937. Since 2005, we’ve grown to become the fifth largest construction equipment

manufacturer in the world.

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Doosan can be found in every area of the infrastructure support business, which encompasses many facets of the heavy construction equipment industry.

Many contractors might be surprised to know that, while Doosan is a relatively young brand in the North American construction equipment market, the organization has a global manufacturing history going back more than 75 years.

Today, Doosan Infracore Construction Equipment America (DICEA) and its affiliates are industry leaders in the engineering, manufacturing and marketing of construction equipment including skid-steers, excavators, wheel loaders, articulated dump trucks, attachments, air compressors, lighting systems and generators as well as compact construction equipment and

engine power systems.

Building Your Tomorrow Today

Our construction equipment group leads Doosan’s infrastructure support business (ISB) segment. Other ISB businesses include:

Forklifts & Material Handling

Machine Tools

Castings & Forgings

Construction & Engineering

Power Generation

Water Treatment & Desalination

Renewable Energy

Your North American partners.

Throughout our decades of selling equipment in North America, we’ve been building a network of dealers designed to surpass the standards for customer service. From coast to coast, there’s a solid infrastructure that supports your equipment, including a parts distribution facility in Chicago and a service training facility in Georgia, sales training center in Arizona, attachments design and development in Minnesota and sales & marketing support in North Dakota.

 

Litchfield, MN

 

Heavy Attachments

 

Chicago, IL

 

Parts Distribution

West Fargo, ND

Suwanee, GA

Service Training & Product Management

Sales & Marketing

Atlanta, GA

Tucson, AZ

DICEA, NA Headquarters

Product Training & Testing

 

www.DoosanEquipment.com 3

DOOSAN DELIVERS Performance

Performance is what it’s all about; Doosan delivers what you need and then some. For decades, Doosan machines have proven themselves on thousands of jobsites around the world. Our long carriage (LC) design provides superior stability and optimizes working width for superior performance in heavy digging and

lifting operations. Powerful hydraulic, arm and bucket forces – with horsepower to spare – help you get the job done quickly and efficiently.

Arm and Bucket Force

Save time digging, loading trucks and more with best-in-class hydraulics. You can rely on consistent, reliable power delivery to

the arm and bucket – and when you need it, a one-touch power boost momentarily amplifies your hydraulic power. With Doosan, you can confidently take on tough digging conditions that slow other machines down.

 

 

DOOSAN VS COMPETITORS

 

 

ARM & BUCKET BREAKOUT FORCES

 

DOOSAN

Comp 1

Comp 2

Comp 3

DOOSAN

Comp 1

Comp 2

Comp 3

Bucket Breakout Force

Arm Breakout Force

 

Four Power Modes

With four selectable power modes, you have more control over your excavator’s performance. Balance fuel consumption and machine power to match your working conditions without even leaving the cab.

+

Power+ mode delivers the fastest

P

workgroup speeds to save more time

loading trucks. Top digging performance delivers extra power for penetrating hard ground and other tough conditions.

P

Power mode provides excellent

power and superior performance

for tough digging and heavy lifting. It also provides quick truck loading and fast travel speed to save time.

Swing Torque

The newest Doosan models have an 8-11 percent increase in swing torque. That means you can easily swing uphill and backfill faster, with better results. Now, every foot of trench eats up less of

your schedule.

Power Mode

P+ P S E

S

Standard power mode optimizes

your fuel consumption and delivers

high performance in everyday digging, grading and lifting.

E

Economy mode reduces fuel

consumption for low-demand

applications and slows down machine movement, which is handy for fine digging, light grading conditions and jobsite conditions that require extra precision.

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Doosan DX140LC Service Manual

One-Touch Power Boost

The convenient button on the right-hand joystick provides momentary increased hydraulic power to break through hard ground and other tough digging conditions.

Lifting Capacity

Complete the job faster and lift more with every cycle. Doosan excavators are designed and tested to maximize lifting capability. An optimal swing radius, lift height, and lift position enable you to confidently lift and place objects or dig loads of material in less time.

www.DoosanEquipment.com 5

DOOSAN DELIVERS Productivity

With quick cycle times, efficient designs and plenty of power, you’ll fit more work into fewer hours with Doosan excavators.

X-Chassis Undercarriage

Get increased ground clearance and maneuverability in softer ground with the X-Chassis undercarriage design. The sloped surfaces also shed debris faster, reducing material buildup and cutting back your cleanup time.

Fuel Efficiency

 

6%

 

Improvement

T3

iT4

Fuel Efficiency

The Doosan excavator’s efficient horsepower curve delivers increased torque with less fuel. The high pressure common rail (HPCR) fuel injection system helps reduce emissions and allows the interim Tier 4-compliant engine to save fuel and improve performance.

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Fast Cycle Times

Two variable displacement

axial piston pumps deliver fast cycle times. Hydraulic flow regeneration delivers the power you need while maximizing efficiency.

Electronic Power Optimizing System (EPOS)

The EPOS works in conjunction with the engine’s ECU to monitor and optimize machine performance for

increasing productivity while reducing fuel consumption.

Auto Idle

To reduce noise, improve jobsite communications and save fuel, the standard auto idle feature idles your engine automatically when machine functions are not used for 4 seconds. When you move the controls, the excavator automatically returns to your previous throttle setting.

Auto Downshift

When turning, pushing and maneuvering, auto downshift reduces the hydraulic flow to the drive system — improving machine responsiveness and controllability. When the load decreases, the excavator automatically shifts back into high range.

Interim Tier 4 (iT4) Compliant

Optimized to provide the ultimate in power delivery and fuel economy, Doosan excavators are designed with iT4 compliant engines to reduce air pollution.

Cooled Exhaust Gas

Recirculation (CEGR)

CEGR recycles a portion of the engine exhaust to reduce oxygen and lower the temperature in the combustion chamber. This greatly reduces nitrogen oxide emissions (NOX).

Diesel Oxidation Catalyst (DOC)

Using DOC technology, particulate matter (PM) emissions are transformed into harmless water and carbon dioxide.

Diesel Particulate Filter (DPF)

Exhaust enters the DPF where it’s filtered further. The result is cleaner diesel exhaust and a healthier environment.

(DOC) (DPF)

(CEGR)

Regeneration

The DPF requires continuous regeneration to filter exhaust properly. Passive regeneration occurs with exhaust heat only. An active regeneration initiates automatically if the ECU detects certain levels of particulate matter in the DPF and does not interfere with normal machine operation. If required, manual regeneration can be initiated by the operator.

www.DoosanEquipment.com 7

DOOSAN DELIVERS Durability/Reliability

Your reputation depends on a reliable, durable machine, and Doosan excavators are designed to be ready when you are. They’re protected with solid construction and smart designs you can see. Their heavy-duty features keep you running longer in the field—so you spend less time in the shop and more time making money.

Cast Ends and Pin Bosses

If you want a workgroup that lasts in the toughest applications, take a look at Doosan. All major pin points on the boom and arm are cast for extra strength in tough working conditions. Plus, there is additional reinforcement around the bosses

and internal gussets to ensure a long life for your workgroup.

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D-Channel Frame Design

The Doosan frame can withstand more shock from the side thanks to an innovative upper structure frame design that adds strength and protects vital machine components.

Air-to-Air Fuel Cooler

The air-to-air fuel cooler reduces fuel temperature to increase your machine’s overall efficiency and protect engine components.

Heavy Duty Wear Plates

Ultra-hard and wear-resistant, these plates at the end of your arm and H-link extend the service intervals for your bucket pin-up point. By minimizing the tolerance between the bucket and arm, they maintain high breakout forces and allow for greater productivity.

Cooling System

An electric fan clutch optimizes the hydraulic system and engine temperatures, even in severe working conditions. The system operates when necessary based on cooling capacity requirements helping to reduce noise as well as fuel consumption while protecting and extending the life of engine components.

Permanently Sealed,

Lubricated Track Pins

Pin links on Doosan excavator tracks never need greasing because they are permanently sealed. That means you reduce your operating costs and increase your uptime.

Recessed Drive Motors

Drive motors contained and recessed within the track width are protected from potential damage, resulting in more uptime.

www.DoosanEquipment.com 9

DOOSAN DELIVERS Comfort

You can’t do as much work if you’re not comfortable. Operator comfort is essential. Great visibility; a deluxe, adjustable seat and numerous perks and comfort features help operators to push performance to the limit. Easy to enter, exit and work in, Doosan cabins give you remarkable standard features that bring superior comfort to the job.

Visibility

The Doosan cabin allows you to focus on your work – instead of struggling to see it. The large Doosan cabin provides an excellent viewing area on the front and side windows. When loading trucks or working overhead, the overhead window gives you great visibility above the

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machine. Narrow corner pillars, small window joints and a wiper mounted on the pillar – instead of on the glass surface – give an unobstructed view. Sun shades on the front and top windows shield operators from the sun and reduce eye strain.

Other Cabin Features

Improved floor space for your feet, increased cab space for your legs, arms, and head

180-degree swinging door

Wide entry/exit area

Grab handles

Standard radio and antenna

Standard CD player and MP3 player input

12 V power port

Adjustable side window openings for fresh air

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